Controlling Salmonella and L. monocytogenes with a comprehensive farm-to-table approach Martin Wiedmann Department of Food Science Cornell University, Ithaca, NY E-mail: mw16@cornell.edu Phone: 607-254-2838 Cornell University Outline • Introduction & overview of foodborne pathogens of concern • Use of DNA fingerprinting methods to detect disease outbreaks and analyze contamination patterns • Key pathogens – Listeria monocytogenes – Salmonella • Developments in molecular detection • Conclusions Microbial foodborne diseases • Latest 2011 CDC study estimates 47.8 million cases of gastrointestinal illnesses ; 9.4 million due to known and 38.4 million due to unknown pathogens) – 127,000 serious illnesses resulting in hospitalizations; 56,000 due to known and 71,000 due to unknown pathogens – 3,037 deaths (range: 1,492–4,983); 1,351 due to known and 1,686 due to unknown pathogens What pathogens to worry about • Know the foods you produce (raw materials; properties such as water activity, pH; consumer use) • Identify likely pathogens present as well as outbreaks linked to a given food • Understand pathogen prevalence, levels as well as growth or reduction that occurs during processing and storage • Understand both public health risk (risk that food causes disease case or outbreak) as well as regulatory and business risk (risk of recall in absence of adverse public health consequences) • Re-evaluate risk regularly and when new data become available Global Food Supply Cocoa PowderSwitzerland Roasted Espresso BeansColumbia Mascarpone Cheese and LadyfingersItaly Vanilla BeansMadagascar ChocolateBelgium KahluaMexico Mint Leaf – United States CreamUnited States Copyright Yiannas 14 Transmission of foodborne zoonotic diseases Animal feed/environment/protozoans Food animals Manure Animal derived food products Water Plant derived raw products Food Processing Plants RTE Foods Humans 15 Outline • Introduction & overview of foodborne pathogens of concern • Use of DNA fingerprinting methods to detect disease outbreaks and analyze contamination patterns • Key pathogens – Listeria monocytogenes – Salmonella • Developments in molecular detection • Conclusions Strain differentiation (subtyping/fingerprinting) • Tools which allow sensitive differentiation of bacterial subtypes – Detection of contamination sources • Strain differentiation methods commonly applied include serotyping, ribotyping, Pulsed Field Gel Electrophoresis (PFGE) • These methods are used to detect foodborne disease outbreak and identify pathogen sources throughout the food chain Examples of L. monocytogenes ribotypes 18 Examples of different PFGE patterns M M M 19 DNA sequencing-based subtyping 88 2 289 j2 -04 5 75 j1 -03 8 92 L99 j2 -06 8 92 j2 -00 3 1 040 3S 92 91 92 j1 -04 7 c 2-00 6 n 1 -064 75 c 2-00 8 92 d d 68 0 c 2-01 1 n 1 -067 89 92 Isolate 1 AACATGCAGACTGACGATTCGACGTAGGCTAGACGTTGACTG Isolate 2 AACATGCAGACTGACGATTCGTCGTAGGCTAGACGTTGACTG Isolate 3 AACATGCAGACTGACGATTCGACGTAGGCTAGACGTTGACTG Isolate 4 AACATGCATACTGACGATTCGACGAAGGCTAGACGTTGACTG Case study – human listeriosis outbreak Human listeriosis cases in NYS: 1/97-10/98 8 7 6 5 4 3 2 1 O ct Au g Ju n M ar Ja n N ov S ep Ju l M ay M ar Ja n 0 Ribotyping results - Nov 8, 9 pm Ribotyping results - Nov 8, 12 pm Epidemic curve for 1/97 - 2/99 in NYS 8 1044A Other Ribotypes 7 6 5 4 3 2 1 Fe b D ec O ct Au g Ju n M ar Ja n No v Se p Ju l M ay M ar Ja n 0 Similarity Search Results Conclusions • 101 human cases and 21 deaths in 22 US states linked to infection by the same sub-type of Listeria monocytogenes • Outbreak traced back to a single specific plant in Michigan PulseNet Canada PulseNet Europe PulseNet USA PulseNet Middle East PulseNet Latin America & Caribbean PulseNet Asia Pacific Possibilities for international traceback – a hypothetical example PulseNet Canada PulseNet Europe Food isolate, deposited into PulseNet 06/2010 Human case, Canada 05/2011 PulseNet USA PulseNet Middle East PulseNet Asia Pacific PulseNet Latin America & Caribbean Human case, US 05/2011 L. monocytogenes ecology and contamination patterns in seafood processing plants • Environmental Listeria contamination as significant problem in the food industry • Controlling environmental L. monocytogenes contamination in food plants is key to better control (“Seek and destroy”) DNA fingerprinting can identify persistence in plants Sample VISIT 1 VISIT 2 VISIT 3 Ribotype * * * * * * * * * * * * * * * * 1039C 1039C 1039C 1039C 1039C 1039C 1039C 1039C 1044A 1044A 1044A 1045 1045 1053 1062 1039C 1039C 1039C 1039C 1039C 1039C 1039C 1039C 1044A 1044A 1062 Sample Source Sample Source RiboPrint® Pattern (E) Floor drain, raw materials area (E) Floor drain, hallway to finished area (IP) Troll Red King Salmon, in brine, head area (IP) Troll Red King Salmon, in brine, belly area (IP) Brine, Troll Red King Salmon (IP) Faroe Island Salmon, in brine, head area (F) Smoked Sable (F) Cold-Smoked Norwegian Salmon (E) Floor drain, brining cold room 1 (R) Raw Troll Red King Salmon, head area (IP) Brine, Faroe Island Salmon (R) Raw Troll Red King Salmon, belly area (IP) Faroe Island Salmon, in brine, head area (IP) Norwegian Salmon, in brine (E) Floor drain #1, raw materials preparation (E) Floor drain #1, raw materials preparation (E) Floor drain, brining cold room 1 (E) Floor drain #2, raw materials preparation (E) Floor drain #2, raw materials receiving (E) Floor drain, finished product area (E) Floor drain, hallway to finished area (IP) Brine, Troll Red King Salmon (F) Smoked Sable (IP) Sable, in brine (IP) Brine, Faroe Island Salmon (IP) Brine, Norwegian Salmon L. monocytogenes persistence in plants Samples Plant B Plant C Plant D n=129 n=173 n=229 Ribotype P-value % Prevalence 1039C 0.0 0.0 10.0 0.0000 1042B 0.8 1.2 0.4 0.8221 1042C 6.2 0.6 0.4 0.0003 1044A 0.0 2.3 3.1 0.1494 1045 5.4 0.0 0.9 0.0006 1046B 0.0 2.3 0.0 0.0144 1053 0.0 0.6 1.7 0.2686 1062 0.8 0.6 2.6 0.1822 33 2000 US outbreak - Environmental persistence of L. monocytogenes? • 1988: one human listeriosis case linked to hot dogs produced by plant X • 2000: 29 human listeriosis cases linked to sliced turkey meats from plant X Summary - Persistent L. monocytogenes in food processing plants • Persistent environmental contamination has been reported in almost all types of food processing plants, including RTE seafood plants (> 10 years), dairy plants; RTE meat plants (>12 years); poultry processing plants etc. • A number of listeriosis outbreaks have been linked to persistent L. monocytogenes contamination in source plants • Industry has adapted the “Seek and Destroy” strategy to address this issue L. monocytogenes in retail environments • Subtyped 98 food and 40 environmental L. monocytogenes isolated from 50 supermarkets in New York State between 1997 and 2002 • 16 supermarkets showed evidence for persistence of one or more specific L. monocytogenes strains as indicated by isolation of the same EcoRI ribotype from food and/or environmental samples collected in a given establishment on different days • 17 ribotypes were found among human clinical isolates as well as among food and environmental isolates Sauders et al. 2004. J. Food. Prot. 67: 1417–1428 Persistence in a retail store - example STORE 7 Food Contact Sites Slicer Deli case Deli case near raw meat Deli case trays 3-basin sink interior 1-basin sink interior Cold room rack Cutting board Rewrap table Counter Non-food contact sites 3-basin sink exterior Floor/wall junction (3-basin) 1-basin sink exterior Floor/wall junction (1-basin) Deli drain Floor adjacent to drain Deli floor Cold room floor Cold room wall Cold room drain Standing water Squeegee Cart Wheel Hose Trash can Transfer Points Slicer knob Case handle Scale April May June July August September October November December NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT NT CU-57,267 CU-258,69 NT - - - NT - CU-294,321 NT - - NT CU-258,69 NT NT NT NT NT CU-258,69 NT NT NT NT - NT CU-258,69 NT NT NT CU-258,69 NT NT NT NT NT NT - NT CU-258,69 NT NT NT CU-258,69 NT NT NT NT NT CU-258,69 NT CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 NT CU-258,69 CU-258,69 - CU-258,69 CU-258,333 CU-258,69 CU-295,329 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-8,96 - LM LM LM CU-258,69 CU-258,69 CU-258,69 NT CU-258,69 - CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 NT CU-258,69 - CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 CU-258,69 - NT NT NT - - - - - - 38 Outline • Introduction & overview of foodborne pathogens of concern • Use of DNA fingerprinting methods to detect disease outbreaks and analyze contamination patterns • Key pathogens – Listeria monocytogenes – Salmonella • Developments in molecular detection • Conclusions Listeria monocytogenes Gram-positive rod •Commonly found in the environment • Unique ability to survive and even grow in extreme environments… • o o Growth at temperatures: –0.4 C to 50 C Survival under acid conditions (pH 4.5 ) Survival in solutions of 10-15 % NaCl Listeria monocytogenes • Causes foodborne disease • Causes septicemia, abortion and encephalitis in humans and more than 40 animal species, but is also common in environment • Potentially long incubation period (7-60 days) • High infectious dose: at 1 x 1010 cfu/serving, the dose-response model predicts a median death rate of 1 in 667 servings for pregnancy associated/neonatal listeriosis • Human listeriosis can occur as epidemic and sporadic cases • Affects predominantly elderly and immunocompromised people, pregnant women and newborns. • Approx. 1,300 human cases/year and 255 deaths/year in the US • Common in certain/many environments L. monocytogenes prevalence • Pristine environments: 1.3% (n=900) • Urban environments: 7.3% (n=900) • Ruminant farms – – – – Bovine farms with listeriosis cases: 24.3% (n=616) Bovine farms without listeriosis cases: 20.1% (n=643) Small ruminant farms with listeriosis: 32.9% (n=322) Small ruminant farms without listeriosis: 5.9% (n=475) • Raw foods • Food processing environments: from <0.1% to 30% or more • Ready-To-Eat foods (US data): 0.17 – 4.7 % (Gombas et al., 2004) Control of Listeria monocytogenes • Predominant concern are Ready-To-Eat (RTE) foods that (i) permit L. monocytogenes growth and (ii) are stored for prolonged time – Examples include RTE meats, smoked seafood, certain soft cheeses (brie, blue cheese, other cheeses with high water activity and pH) – Emerging concern are produce items (cantaloupe outbreak in US, recalls of sliced apples) • Control strategies need to focus on preventing post kill step recontamination of products (at plants as well as at retail) – Sanitary equipment design – Environmental testing – Appropriately designed and implemented SSOPs (sanitation standard operating procedures) • Control of L. monocytogenes on products that do not have a kill step (i.e., fresh produce) is a considerable challenge Selected Foodborne Pathogens in the Produce Preharvest Environment – NYS 588 total samples collected (178 soil, 175 drag swabs, 174 water and 61 fecal samples) 44 When and where is Listeria found? • Temperature is the best global predictor. • Proximity to pasture and water are important at permissive temperature. • Near average summertime temperature and < 168 m water was 28% prevalence. • Temperature > Average and < 440 m from pasture had 18% prevalence. 45 Classification Tree Predictions of Reservoirs 46 Salmonella • The genus Salmonella is divided into 2 species • Salmonella bongori • Salmonella enterica, which is subdivided into 6 subspecies (enterica, salamae, arizonae, diarizonae, houtenae, indica) • Over 2,500 recognized serotypes, e.g. Salmonella enterica subsp. enterica serotype Typhimurium (Salmonella Typhimurium) • Salmonellosis is one of the most common and widely distributed foodborne diseases • Estimated 1 million cases and 375 death annually the US • Salmonella strains resistant to multiple antibiotics are a concern • A number of foodborne salmonellosis outbreaks have been linked to multidrug resistant (MDR) strains Salmonella enterica sources • Contamination can occur through multiple pathways including (i) primary contamination from food producing animals (poultry, cattle); (ii) animals that contaminate food through contact (manure application, rodents and pests, contaminated water); (iii) direct or indirect contamination from human sources; and (iv) environmental sources – Increasing recognition that Salmonella contamination from environmental sources is a problem (“geonotic” versus “zoonotic”?) 209 cases 28 cases 49 Salmonella enterica control • Needs to consider likely contamination sources, which differ between products – Raw animal commodities: focus on control in animal populations (vaccination; testing and development of Salmonella free animal populations; reduction strategies at slaughter) – Dry and low water activity food products (e.g., spices, nuts, peanut butter): validated kill steps; preventing post-harvest cross contamination – Produce: reducing preharvest contamination (e.g., water and environmental testing); preventing post-harvest cross contamination (from products and environmental sources); reduction strategies after harvest Salmonella enterica control – notes of caution • Resistance to heat treatment differs significantly depending on environmental conditions: – Salmonella in low water activity environments (spices, nuts, dry powders) is significantly more resistant to heat treatment as compared to Salmonella in high water activity environments (e.g., fluid milk) • Plan for actions to be taken after an environmental positive need to be in place before testing programs are initiated Outline • Introduction & overview of foodborne pathogens of concern • Use of DNA fingerprinting methods to detect disease outbreaks and analyze contamination patterns • Key pathogens – Listeria monocytogenes – Salmonella • Developments in molecular detection • Conclusions Current challenges in detection • Time to result • Cost • Expertise required for testing (e.g., interpretation of colony morphology on plating media) • False positives (e.g., Citrobacter that are phenotypically very similar to Salmonella) • False negatives (due to low bacterial numbers or due to bacteria that behave atypically, e.g., lactose positive Salmonella) Molecular approaches can address many of these challenges The target!! The Central Dogma DNA Molecular methods DNA replication Transcription mRNA Translation Classical methods Protein/Enzymes Toxins and other metabolites Overview of Technologies • Detection of surface molecules and other antigens – Antibody-based methods (e.g., ELISA) – Recombinant phage protein • Nucleic acid hybridization methods – Colony hybridization methods – Dip-sticks • Nucleic acid amplification methods – Polymerase chain reaction (PCR) – Other nucleic acid amplification methods • Microarrays – Generally lack sensitivity for detection purposes unless combined with an initial amplification step Isothermal Amplification Methods • Examples include: – Nucleic Acid Sequence-Based Amplification (NASBA) – Transcription Mediated Amplification (TMA) – Loop loop-mediated isothermal amplification (LAMP) • Isothermal – does not require thermocycler • Utilizes enzymes different from PCR: – For example, LAMP uses Bst polymerase 3M Food Safety How does it work? Bioluminescence Detection Isothermal DNA Amplification Multiple primers recognize distinct regions of the genome and DNA polymerase to provide efficient, rapid and continuous amplification of target DNA Thermostable luciferase uses Adenosine Tri Phosphate (ATP) to generate light which is detected, indicating target DNA 3. An enzyme called ATP Sulfurylase converts into ATP 1. Pyrophosphate ions (PPi) generated via DNA amplification 58 © 2012 3M. All Rights Reserved. 2. Combine with Adenosine 5' phosphosulfate (APS) 4. Thermostable luciferase uses ATP to generate light 3M Food Safety How does it all work? Adenosine 5' phosphosulfate (APS) Specific DNA Isothermal DNA Primer Polymerase Firefly Luciferase ATP Sulfurylase dNTP’s Bacterial DNA Strand At aThe constant of 60°C the Isothermal DNA Polymerase produces complimentary Luciferase is the enzyme allows fireflies to glow. The enzyme consumes high energy During the lysis step any DNA isthat released from within the bacterial cells then aabind small 20µL sample dNTP’s ATP primer Sulfurylase are is the the base component is an molecules enzyme that used that gives is tothe able the build assay to DNA produce its strands. specificity. ATP As molecules each It will dNTP only from base Pyrophosphate to a added highly toDNA the Adenosine 5'temperature phosphosulfate (APS) is the precursor molecule that gets combined with the PPi to of As the ATP molecules are produced they get consumed by the Luciferase enzyme to produce The The ATP Isothermal Sulfurylase DNA enzyme Polymerase combines produces PPi many molecules with of APS the target molecules DNA in toas ais produce very short high As each dNTP base is added to the new DNA strand acopies PPi molecule isof released a by product Once primer has bound the Isothermal DNA Polymerase is able to attach itself. Inthe the first step the primer binds to a highly specific region target DNA. strand by ATP adding molecules dNTP to nucleotides emit photons to the of light. sequence. isofand transferred to the assay tube. strand specific by ions the genetic (PPi) DNA polymerase sequence adenosine found enzyme 5´-phosphosulfate intemperature the a PPi target organism. (APS) isinstrument. released. ATP. photons of period light. This emitted light is detected inmolecule the MDS time at create a constant of 60°C energy ATP. the process. 59 © 2012 3M. All Rights Reserved. Experimental design • 391 samples were collected from retail (n=120), seafood processing (n=72), meat processing (n=100) and dairy processing (n=99) environments using 3M Sponge-Sticks with D/E Neutralizing Buffer. • Sponges were enriched in 225 mL 3M Modified Listeria Recovery Broth directly in the 3M sample collection bag at 30 C and tested at 22 and 48 h with (i) 3M Molecular Detection System and (ii) plating on Oxford followed by species identification • For 288 sample sites duplicates sponges were tested using the 60 BAM method 64 Diversity of Listeria spp. detected • 28 L. innocua (12 allelic types), 9 L. welshimeri (4 allelic types), 2 L. seeligeri (2 allelic types) • 36 L. monocytogenes representing 7 allelic types; 23 and 13 isolates, representing lineages I and II, respectively. Summary • The 3M Molecular Detection Assay Listeria, performs equally as well as the gold standard method when used with sponge samples collected from naturally contaminated environmental sites. – system allowed detection of a diversity of Listeria species – real-time positive results were reported as early as 25 min, following enrichment and a simple lysis protocol. • Samples from a variety of different food associated environments showed no assay inhibition – Consistent with previous reports that LAMP is highly robust and less sensitive to inhibition as compared to many PCR-based amplification methods Putting it all together – designing environmental sampling plans • Effective environmental sampling plans can prevent food contamination before it occurs • Sampling plans need to be developed individually for each plant – Layout, production schedules, facility design • For many products Listeria and Salmonella as key targets – Environmental sampling for spoilage organisms may also be relevant • Trend is towards regulatory agencies recommending environmental sampling – Regulators may perform sampling if there are no data supporting that sampling is done by the facility Goals of a microbial environmental testing program • Identify problem areas harboring pathogen sources and locate contamination sources – Need to set up a system that encourages collection of samples that yield positive results • Confirm effectiveness of problem-solving procedures • Secondary goal may be to characterize transmission pathways Where to test? • Food contact surfaces – Food contact surface positives may have to be followed up with finished product testing • Non-food contact surfaces – Sites in coolers (floors, walls, cooler coils, condensate collectors etc.) – Tubs, conveyances, underneath tables – Floors, floor mats, walls, & drains in production areas • Sites are typically pre-determined, but may be renadonly totated so that not all siets are sampeld every times – Fort exmapel only 15 of 30 siets may be smapled every time Where to test – the zone concept • Plant is divided into different zones; zones are defined based on relative potential for finished product contamination a site or area represents; sampling and corrections triggered by positive samples differ by zones. – – – – Zone 1: Finished product contact surfaces Zone 2: Non-food contact surfaces in finished product area Zone 3: Product contact surfaces in raw product handling areas Zone 4: Areas remote from finished product handling (e.g., non-product contact surfaces in the raw product handling areas) • Some plans have 3 not 4 zones When to test? • Pre-op – Less likely to yield positive samples – More easy to interpret, will identify sanitation weaknesses • Mid-op – More likely to yield positive – Will provide information on spread of Listeria during processing How often to test? • Can range from daily/multiple times a day to weekly or maybe even monthly (in very small operations) • Sites are typically pre-determined, but may be randomly rotated so that not all sites are sampled every times – For example, only 15 of 30 predetermined sites may be sampled every time What to do with testing results • Review testing results every time results are reported – This should include review of last 4-8 sampling results to identify trends (e.g., site that has positives with intervening negatives – Take corrections on each positive sample and document action What to do with testing results (cont’d) • Organize testing results in one location (folder, three-ring binder) – Include documentation of corrections in same location • Conduct regular (quarterly, yearly; depends on testing frequency & volume) review of testing results – Tabulate and evaluate long-term trends Guidelines for follow-up and corrections • Corrections based on positive samples need to be plant specific • Each positive sample should be followed up with additional investigations • Trend towards increased frequency of Listeria spp. needs to be investigated to determine reason and action needs to be taken to reduce frequency Guidelines for follow-up and corrections (cont’d) • Additional samples should be taken from environmental area that showed positive results • Additional positive samples after corrections need follow up with intensified cleaning and re-testing – Problems areas may have to be shut down temporarily • Consider if a test and hold program is needed Example of correction plan Finished product testing 78 Summary and conclusions • Pathogens of interest and pathogen sources differ between foods – Need to know your food(s) – Need to know public health and regulatory risks associated with your foods • Testing is a critical component of food safety – Testing of food processing plant environments is critical to minimize cross contamination – Testing of raw commodities is important for products that do not have effective kill steps (e.g., fresh produce) – Need to define written procedures for positive tests before testing is initiated – New molecular methods can offer significant advantages