2.2.5 Static Bypass Switch - Dual-Lite

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2.2.4.2 Output Regulation and Overload Performance
2.2.4.3 Nonlinear Load Characteristics
2.2.4.4 Unbalanced Load Characteristics
2.2.5
Static Bypass Switch
2.2.5.1 Static Switch Backfeed Protection
2.2.5.2 Pulsed Parallel Operation
Dual-Lite
2.2.5.3 Load Transfers
Theory of Operation
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3.0
OPERATION
3.1
Operator Controls
TRN
Figure 2
80 kVA UPS Outside and Inside views
1
2
3
Table 1
Item
Key Locations on UPS
Description
Function
1
Operator Control
Panel
Contains Display screen, Navigation buttons, and
Emergency Power OFF button.
2
Rotary Switch
Provides manual selection of Normal, Bypass, and
Service modes.
3
Fuse Blocks
Contain fuses for UPS control power.
Operation
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Figure 4
Navigation Buttons
MAIN MENU
STARTUP / SHUTDOWN
STATUS REPORTS
CONFIGURATION
SELECT
3.1.3
UP
DOWN
MANUAL TRANSFER
BATTERY MANAGEMENT
ALARM
RESET
ALARM
SILENCE
ESCAPE
Rotary Switch
NOTE
Improper positioning of the rotary switch can result in unwanted actions. Therefore it
is important to read the complete instructions before using this switch, and to follow
Operator prompts on the display screen.
18
Operation
Figure 5
Rotary Switch
NOTE
For purposes of this manual, assume that the rotary switch will always be in the
NORMAL position.
NOTE
If the position of the rotary switch must be changed, as in servicing, it is imperative
that the Operator observe the light in the corner of the Rotary Switch panel before
making any change. The switch position may be changed only if the light is green.
Never move the switch if the light is red. Instead, call the Dual-Lite System Services
technician.
NOTE
The LED light is positioned in the lower left-hand corner.
3.2
Security Access and Passwords
TRN
Operation
19
1.
Figure 6
From the MAIN MENU on the Display Screen, navigate to the primary CONFIGURATION Screen. It will
look like the figure below.
Configuration Screen
CONFIGURATION
SYSTEM RATINGS
SYSTEM SETTINGS
FACTORY SETTINGS
ALARM MASK
CUSTOMER ALARM INTERFACE
EXIT
2.
3.
4.
Figure 7
Highlight USER SETTINGS using arrow keys, and press SELECT.
The USER SETTINGS screen will come up.
Bracket NEXT using arrow keys and press SELECT five times. This will take you to the sixth page of the
USER SETTINGS screen.
User Settings Screen, page 6
USER SETTINGS
AUTO RESTART SETTING
ACTIVE FILTER ENABLE
TEMPERATURE BATT. CB TRIP
CHANGE PASSWORD
INTERRUPTED TRANSFER ENABLE
PREV.
5.
6.
CANCEL
SYSTEM
ENABLED
NO
DISABLE
SAVE & EXIT
You now have 5 minutes to examine and configure password-protected screens.
After five minutes you must re-enter the password in order to unlock further password-protected screens.
NOTE
The TIME and DATE of all password changes are logged in the event log.
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3.3
Display Screens and Procedures
TRN
20
Operation
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Main Menu
Mimic /
Display
Bypass
Input
Status
(Dual
Input
Only)
Input
Status
Output
Load
Status
Battery
Status
Startup /
Shutdown
Manual Transf.
/ Retransfer
Auto
Startup
Manual
Startup
User
Shut
Down
Status
Reports
Instructions
Battery
Mgmt.
Battery
Test
Battery
Equilizer
Battery
Temp
Compensation
Charge
Battery Cycle
Monitor
System
Faults/
Alarms
Battery Time
Remaining
Configuration
Calibration
Event
Log
System
Ratings
History
Log 1
System
Settings
History
Log 2
User
Settings
System
Status
Factory
Settings
Alarm Mask
Clear
History
Logs
Customer
Alarm
Interface
Clear
Event
Log
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NOTE
The manufacturers of the valve-regulated batteries supplied with Dual-Lite’s standard
battery cabinets recommend that when first installed the batteries be equalize
charged. After that initial equalize charge, they recommend no further equalize
charging for their batteries. Other manufacturers may have different
recommendations for their products. Consult the battery manufacturer’s manual for
specific information about equalize charging.
Dual-Lite System Services at 800-848-6439.
22
Operation
Figure 9
Main Menu Screen
MAIN MENU
STARTUP / SHUTDOWN
STATUS REPORTS
CONFIGURATION
3.3.1
MANUAL TRANSFER
BATTERY MANAGEMENT
Mimic Display Screen
MAIN MENU
STARTUP / SHUTDOWN
STATUS REPORTS
CONFIGURATION
MANUAL TRANSFER
BATTERY MANAGEMENT
Figure 10 Monitor / Mimic Display Screen Example: Normal Power Flow
MIMIC DISPLAY
SS
RECT.
BATTERY
CHG
INV.
LOAD
SYS. STATUS
Operation
23
Figure 11 Mimic Display Screen Example: Utility Fail
SS
RECT.
LOAD
INV.
BATTERY
DISCHG
FAULTS
Figure 12 Mimic Display Screen Example: Load on Bypass, UPS Module On and Charging Battery
MIMIC DISPLAY
BP
SS
RECT.
BATTERY
CHARGE
24
Operation
INV.
LOAD
FAULTS / ALARMS
Figure 13 Monitor / Mimic Display Screen Example: Load on Bypass, UPS Module Off, Service Mode
MIMIC DISPLAY
SERV
SS
RECT.
INV.
BATTERY
NORM
LOAD
SYS. STATUS
Figure 14 Mimic Display Screen Detail
3
MIMIC DISPLAY
4
SS
RECT.
INV.
BATTERY
LOAD
SYS. STATUS
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2
5
Operation
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INPUT STATUS
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TEMPS (DEG C)
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OUTLET AIR 27
HEAT SINKS
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DC BUS / BATTERY STATUS
NUMBER OF BATT. ONLINE
DC BUS VOLT
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BATT VOLT
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BATT CURR
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BATT TEMP
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1
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BYPASS INPUT STATUS
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Figure 18 Output Load Status Screen
OUTPUT LOAD STATUS
A
B
C
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5 162
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1
1 19
KW
1
1
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3.3.1.2 Faults and Alarms
TRN
28
Operation
FREQ.
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% OF RATED LOAD:
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KW
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OVLD COND (SEC.)
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ACTIVE FAULTS AND ALARMS
USER SHUTDOWN
EXIT
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ACTIVE FAULTS AND ALARMS
INPUT LINE FAIL
INPUT UNDERVOLTAGE
BYPASS LINE FAIL
EXIT
INPUT OT/UF
BYPASS OUT TOLERANCE
SBS UNABLE
03:58:29 05/22/00
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Figure 21 System Ratings Screen
SYSTEM RATINGS
KVA
SYSTEM POWER FACTOR
INPUT VOLTS
OUTPUT VOLTS
BYPASS VOLTS
NEXT
40
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480
208
480
EXIT
Figure 22 Mimic Display Screen with load on Bypass and switches closed
MIMIC DISPLAY
RECT.
BATTERY
30
Operation
INV.
LOAD
LOAD
SYS STATUS
Dual-Lite System Services
CAUTION
If on Static Bypass, make sure the Static Switch is closed (Figure 22) before
turning the Rotary Switch to normal. If the Static Switch is not closed and the
Rotary Switch is turned to the normal position, the load will be disconnected.
Operation
31
Figure 23 Startup / Shutdown Procedures Screen
STARTUP / SHUTDOWN
MANUAL STARTUP
USER SHUTDOWN
EXIT
3.3.2.1 Auto Startup
the auto start-up sequence, select MAIN MENU from the MIMIC screen. This will bring up the MAIN
MENU Screen (Figure 9). From this screen select STARTUP/SHUTDOWN. This will take you to the STARTUP/SHUTDOWN screen, Figure 23. Move the cursor to AUTO STARTUP and press SELECT. AUTO STARTUP mode starts the rectifier and inverter, and transfers the load to the inverter.
3.3.2.2 Manual Startup
Figure 24 Manual Startup Screen, Close Static Switch Contactors Screen
SERV
MIMIC DISPLAY
SS
RECT.
LOAD
INV.
BATTERY
OK
32
Operation
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INPUT
MODIFY CURRENT LIMIT
TARGET AND RAMP VALUES
TARGET (A) : 13
RAMP (S) : 10
OK
SKIP
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MODIFY DC BUS SET POINT
TARGET AND RAMP VALUES
TARGET
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