NOTE: this is a sample of the scope of work that has been executed

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NOTE: this is a sample of the scope of work that has been executed during outges, The Contractor is expected to make provision for the possibility of an increase or a reduction in the scope within reasonable limits,

JOB DESCRIPTION

TIPPLER PLANT

TIPPLER PLANT-IDENTIFY, REMOVE AND REPLACE OBSOLETE PLANT

EQUIPMENT

POSITIONER

Hagglunds HPU-01EAB30

Motors x2:INSPECTION OF COUPLING BOLTS TORQUE SETTINGS AND CONNECTION POINTS

CHECK PUMP x2 HOUSING BOLTS FOR LOOSENESS AND TORQUE CORRECTLY TO SPEC

CHECK CABINET FEET MOUNTING FOR LOOSENESS AND TORQUE CORRECTLY TO SPEC

CHECK CABINET TOP COVER AND CLEAN AIR INTAKE

CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM

CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)

RESPONSIBILITY 15 16 17 18 19 20

RP S M T W T F

DRAIN AND FLUSH HYD TANK

INSPECT HYD TANK FOR RUSTAND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS

SAND AND PAINT AREAS ON HYD TANK TO PREVENT CORROSION

REPLACE GASKET ON HYD TANK INSPECTION COVER

REPLACE HYD TANK BREATHER

CHECK HYD TANK SIGHTGLASS

CHECK ACCUMULATOR PRECHARGE

REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS

ISOLATION VALVES HAGGLUNDS SYSTEM - REPLACE

REPLACE ALL HYDRULIC FILTERS ON HAGGLUNDS DRIVE

CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES

REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED

EXTERNAL FLUSHING OF TANKS

Hydraulic Drive Motors -01EAB30

HYDRAULIC MOTORS X4: INSPECT EXTERNAL OIL LEAKAGE - efficiency check in May

HYDRAULIC MOTORS X4: INSPECT BRAKING EQUIPMENT

REPLACE MOTORS

INSPECT TORQUE ARM ASSEMBLY AND TIGTHENT TO SPEC x4

INSPECT DRIVEN PINION BEARING ASSEMBLY FOR CRACKS AND STRUCTURAL DAMAGE x4

INSPECT DRIVEN PINION BEARING ASSEMBLY FOR LOOSENESS AND TORQUE BOLTS TO SPEC x4

Positioner Gear Lubrication System

INSPECT GREASE LUB PUMP MOTOR BEARINGS, INSPECT SYSTEM FUNCTIONALITY

REPLACE DEFECTIVE OR BLOCKED GREASE NIPPLES

INSPECT PUMPING UNIT

REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS

DRAIN AND FLUSH RESEVOIR

INSPECT INTERIOR AND EXTERIOR OF RESEVOIR

CHECK AND REPAIR LEAKS ON GEAR LUBRICATION SYSTEM HOSE ASSEMBLIES AND PIPES

POSITIONER HPU-01EAB31

Motors x2:INSPECTION OF COUPLING BOLTS TORQUE SETTINGS AND CONNECTION POINTS

PUMP x2: PUMP SURVEY - 03 JUNE 2014

CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM

CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)

DRAIN AND FLUSH HYD TANK

INSPECT HYD TANK FOR RUSTAND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS

SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION

REPLACE GASKET ON HYD TANK INSPECTION COVER

REPLACE HYD TANK BREATHER

CHECK HYD TANK SIGHTGLASS

CHECK ACCUMULATOR PRECHARGE x4

REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS

REPLACE ALL HYDRULIC FILTERS ON POSITIONER HPU

CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES

REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED

REPLACE ALL DEFECTIVE PRESSURE AND TEMP GAUGES

REPLACE HYDRAULIC FILTER ON THE PURIFIER

INSPECT PUSHER ARM HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT PUSHER ARM LATCHING CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT PUSHER PAD HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT AUXILIARY ARM HYDRAULIC CYLINDER x1 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT AND TIGHTEN BOLTS ON PUSHER ARM AND AUXILIARY ARM ASSEMBLIES

POSITIONER CARRAIGE FRAME ASSEMBLY

STRAIGHTEN POSITIONER CARRIAGE FRAME ASSEMBLY

SAFETY EASE OF ACCESS INTO LEG

INSPECT, REPLACE AND TIGHTEN HIGH STRENGTH STIFFENING BOLTS TO SPEC ON CARRAIGE ASSEMBLY

PAINT POSITIONER CARRAIGE TO PREVENT CORROSION (SPEC PROVIDED)

INSPECT AND REPLACE GRATING (STANDARD MESH BEARING BAR) ON CARRAIGE ACCESS PLATFORM

INSPECT AND REPAIR HANDRAIL AND LADDER ASSEMBLY ON CARRAIGE ACCESS PLATFORM

INSPECT POSITIONER DRIVE RACK AND PINION SURFACE CONTACT

CHECK AND RETIGHTEN, AS REQUIRED PEDESTAL ANCHOR BOLTS ON POSITIONER RACK AND GUIDE RAIL

INSPECT POSITIONER GUIDE WHEELS FOR WEAR AND REPLACE

RE-WORK ON POSITIONER RAIL ON NON-DRIVE SIDE

INSPECT POSITIONER VERTICAL WHEEL ASSEMBLIES FOR WEAR AND REPLACE

REPLACE POSITIONER BUFFER END STOPS x3

REPLACE SPEED ENCODER BEARINGS AND SHAFT ASSEMBLY

DUMPER ASSEMBLY

TIPPLER DUMPER DRIVE-01EAB11/21

RP

BARREL DRIVE H/SPEED AND L/SPEED COUPLINGS- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK BRAKE PADS AND DISC ROTORS FOR WEAR WITHIN SPEC,REPLACE IF WEAR IS EXCESSIVE

BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK WHEEL BEARINGS FOR EXCESSIVE BEARING MOVEMENT

AND READJUST IF NECESSARY

BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK HOSE ASSEMBLIES , PIPING, FITTINGS CALIPERS AND

MOUNTS

S

BARREL DRIVE GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

BARREL DRIVE PILLOW BLOCK BEARINGS x4-GREASE PILLOW BLOCK BEARINGS

BARREL DRIVE PINION AND GEAR SEGMENT ASSEMBLY- INSPECT PINION AND GEAR SEGMENTS FOR ANY DAMAGE AND REPLACE GEAR SEGMENTS

BARREL DRIVE PINION AND GEAR SEGMENT ASSEMBLY- CHECK FOR LOOSENESS AND TIGHTEN FASTENERS ON GEAR SEGMENT ASSEMBLY

BARREL DRIVE BUFFER STOP ASSEMBLY x4-REPLACE DAMAGED BUFFER ASSEMBLIES

BARREL DRIVE ASSEMBLY x2- CHECK FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

INSPECT WHEEL CLAMPS FOR CRACKS, REPAIR

REPLACE DAMAGED WHEEL CLAMPS x3 (Entry and Exit)

TEST MOD TO REDUCE WHEEL CALMP HYDRAULIC SHOCK

CLEAN ENTRY AND EXIT WHEEL CLAMPS

SAND BLAST AND PAINT BARREL TO PREVENT CORROSION

INSPECT INTERIOR OF GIRDERS FOR CRACKS, LOOSENESS AND CORROSION AND REPAIR

INSPECT CAR CLAMP BREAK-AWAY HOOK CLAMP AND CAR CLAMP STRUCTURE FOR CRACKS, RUSTAND CORROSION AND REPAIR.

TRUNNION WHEEL ASSEMBLIES-INSPECT,CLEAN AND GREASE TRUNNION WHEEL ASSEMBLIES, INSPECT LOCKING WIRES AND BOLTS FOR LOOSENESS

TRUNNION WHEEL ASSEMBLIES-NSPECT LOCKING WIRES AND BOLTS FOR DAMAGE AND LOOSENESS AND REPAIR

REPLACE 2 WHEEL ASSEMBLIES

INSPECT AND REPLACE DAMAGED TRUNNION WHEEL GREASE PIPES

DUMPER ASSEMBLY-CHECK FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

TIPPLER COMMON HPU-01EAB40/42/43/44/45/46

PUMP x2: CHECK PUMP COUPLING FOR WEAR AND REPLACE

CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM

M T W

T F

CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)

INSPECT AIR COOLER MOTOR BEARINGS AND TEST

DRAIN AND FLUSH HYD TANK

INSPECT HYD TANK FOR RUST AND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS

SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION

REPLACE GASKET ON HYD TANK INSPECTION COVER

REPLACE HYD TANK BREATHER

CHECK HYD TANK SIGHTGLASS

CHECK WHEEL CLAMP ACCUMULATOR PRECHARGE x3

CHECK CALIPER BRAKE ACCUMULATOR PRECHARGE

REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS ON TIPPLER COMMON HPU

ACCUMALATOR MOD

REPLACE ALL HYDRULIC FILTERS ON TIPPLER COMMON HPU

CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES

REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED

INSPECT DUMPER 10 CAR CLAMP HYDRAULIC CYLINDER x4 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT DUMPER 20 CAR CLAMP HYDRAULIC CYLINDER x4 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT ENTRY WHEEL CLAMP HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT EXIT WHEEL CLAMP HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE

INSPECT AND TIGHTEN BOLTS ON CAR CLAMP, ENTRY/EXIT WHEEL CLAMP AND CALIPER BRAKE ASSEMBLIES

REPLCE ACCUMALATOR DRAIN VALVES

REPLACE ALL DEFECTIVE GAUGES

REPLACE THE COMPLETE STEEL PIPE OF THE ENTRY AND EXIT

TIPPLER FEEDER

TIPPLER FEEDER HPU

FEEDER HPU MOTORS - PRFORMANCE TEST

PUMP x3: CHECK PUMP COUPLING FOR WEAR AND REPLACE

CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM

CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)

DRAIN AND FLUSH HYD TANK

INSPECT HYD TANK FOR RUST AND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS

SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION

REPLACE GASKET ON HYD TANK INSPECTION COVER

REPLACE HYD TANK BREATHER

CHECK HYD TANK SIGHTGLASS

REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS ON TIPPLER COMMON HPU

REPLACE ALL HYDRULIC FILTERS ON TIPPLER FEEDER HPU

CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES

REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED

INSPECT SHUTTLE HYDRAULIC CYLINDER FOR LEAKS AND DAMAGE AND REPLACE

HYDRAULIC MOTORS x2 INSPECT EXTERNAL OIL LEAKAGE

HYDRAULIC MOTORS x2: INSPECT BRAKING EQUIPMENT

INSPECT TORQUE ARM ASSEMBLY AND TIGHTEN TO SPEC x2

TIPPLER FEEDER CONVEYOR-02EAB10

TIPPLER FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR

TIPPLER FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

TIPPLER FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

INSPECT CARRAIGE SPRING FOR DAMAGE

INSPECT SHUTTLE WHEELS AND RAIL

INSPECT HORIZONTAL TAKE-UP BEARINGS AND LUBRICATE, CHECK BELT TENSION AND ADJUST ACCORDINGLY

TIPPLER FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

TIPPLER INCLINE CONVEYORS-02EAB21/22

TIPPLER INCLINE BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR

RP S

M T W

T F

TIPPLER INCLINE PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

TIPPLER INCLINE PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

HI/SPEED COUPLING-DRAIN AND CHANGE OIL, REPLACE AIR BREATHER, CHECK LEVEL SITE GLASS, CHECK PUMP COUPLING FOR WEAR AND REPLACE,

HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

TIPPLER INCLINE GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE

HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS

HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN

INSPECT VERTICAL TAKE-UP GUIDE RAILS FOR WEAR, INSPECT CABLE FOR WEAR -REPLACE WORN PARTS, CHECK BELT TENSION AND ADJUST ACCORDINGLY

CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS

MAGNETIC SEPERATORS-INSPECT PULLEY LAGGINGS AND BEARINGS FOR WEAR, REPLACE IF EXCESSIVE, GREASE BEARINGS

MAGNETIC SEPERATORS-INSPECT MAGNET BELT SPLICE AND BELT CONDITION AND REPAIR OR REPLACE

MAGNETIC SEPERATORS-INSPECT MAGNET BELT TENSION AND OPERATION GAP, ADJUST ACCORDINGLY

MAGNETIC SEPERATORS-CHECK GEARBOX OIL LEVEL AND TOP UP IF NECESSARY

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

4000T SHUTTLE FEEDER CONVEYORS-00EAC10/20

FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR

FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

INSPECT CARRAIGE SPRING FOR DAMAGE

INSPECT SHUTTLE WHEELS AND RAIL

INSPECT HORIZONTAL TAKE-UP BEARINGS AND LUBRICATE, CHECK BELT TENSION AND ADJUST ACCORDINGLY

FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL

INSPECT SHUTTLE HYDRAULIC CYLINDERS FOR LEAKS AND DAMAGE AND REPLACE

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

HI/SPEED AND L/SPEED COUPLINGS-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

BIN FEED CONVEYORS-00EAC11/21

BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR

PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

HI/SPEED COUPLING-DRAIN AND CHANGE OIL

HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE

HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS

HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN

INSPECT VERTICAL TAKE-UP GUIDE RAILS FOR WEAR, INSPECT CABLE FOR WEAR -REPLACE WORN PARTS, CHECK BELT TENSION AND ADJUST ACCORDINGLY

CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS

MAGNETIC SEPERATORS-INSPECT PULLEY LAGGINGS AND BEARINGS FOR WEAR, REPLACE IF EXCESSIVE, GREASE BEARINGS

MAGNETIC SEPERATORS-INSPECT MAGNET BELT SPLICE AND BELT CONDITION AND REPAIR OR REPLACE

MAGNETIC SEPERATORS-INSPECT MAGNET BELT TENSION AND OPERATION GAP, ADJUST ACCORDINGLY

MAGNETIC SEPERATORS-CHECK GEARBOX OIL LEVEL AND TOP UP IF NECESSARY

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

SURGE AND ASSIZING FEEDER CONVEYORS-00EAC12/22

FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR

FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

INSPECT CARRAIGE SPRING FOR DAMAGE

INSPECT SHUTTLE WHEELS AND RAIL

INSPECT TAKE-UP WINCH SYSTEM FOR DAMAGE, CHECK BELT TENSION AND ADJUST ACCORDINGLY

FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL

REPLACE LINERS ON IMPACT AREA AND DISCHARGE CHUTES OF SURGE AND ASSIZING BINS

RETROFIT LOAD CELLS ON TO SURGE BIN

INSPECT MOVING HEAD WINCH DRUM,CABLE,PULLEYS FOR DAMAGE AND REPLACE

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

HI/SPEED AND L/SPEED COUPLINGS-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

OVERLAND LINK CONVEYORS-00EAC13/23

BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR

PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE

PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE

INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST

REPLACE IMPACT IDLERS AND WORN IDLERS

INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN

CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC

HI/SPEED COUPLING-DRAIN AND CHANGE OIL

HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS

GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER

HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE

HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS

HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN

INSPECT TAKE-UP WINCH SYSTEM FOR DAMAGE, CHECK BELT TENSION AND ADJUST ACCORDINGLY

INSPECT MOVING HEAD WINCH DRUM,CABLE,PULLEYS FOR DAMAGE AND REPLACE

CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS

CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE

C&I-TIPPLER PLANT

AIR CANNONS

Visual inspection to detect leaks, service air canons

TIPPLER FEEDER

GENERAL

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