NOTE: this is a sample of the scope of work that has been executed

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NOTE:
this is a sample of the scope of work that has been executed
during outges, The Contractor is expected to make provision
for the possibility of an increase or a reduction in the scope
within reasonable limits,
JOB DESCRIPTION
TIPPLER PLANT
TIPPLER PLANT-IDENTIFY, REMOVE AND REPLACE OBSOLETE PLANT
EQUIPMENT
POSITIONER
Hagglunds HPU-01EAB30
Motors x2:INSPECTION OF COUPLING BOLTS TORQUE SETTINGS AND CONNECTION POINTS
CHECK PUMP x2 HOUSING BOLTS FOR LOOSENESS AND TORQUE CORRECTLY TO SPEC
CHECK CABINET FEET MOUNTING FOR LOOSENESS AND TORQUE CORRECTLY TO SPEC
CHECK CABINET TOP COVER AND CLEAN AIR INTAKE
CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM
CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)
DRAIN AND FLUSH HYD TANK
INSPECT HYD TANK FOR RUSTAND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS
SAND AND PAINT AREAS ON HYD TANK TO PREVENT CORROSION
REPLACE GASKET ON HYD TANK INSPECTION COVER
REPLACE HYD TANK BREATHER
CHECK HYD TANK SIGHTGLASS
CHECK ACCUMULATOR PRECHARGE
REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS
ISOLATION VALVES HAGGLUNDS SYSTEM - REPLACE
REPLACE ALL HYDRULIC FILTERS ON HAGGLUNDS DRIVE
CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES
REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED
EXTERNAL FLUSHING OF TANKS
Hydraulic Drive Motors -01EAB30
HYDRAULIC MOTORS X4: INSPECT EXTERNAL OIL LEAKAGE - efficiency check in May
HYDRAULIC MOTORS X4: INSPECT BRAKING EQUIPMENT
REPLACE MOTORS
INSPECT TORQUE ARM ASSEMBLY AND TIGTHENT TO SPEC x4
INSPECT DRIVEN PINION BEARING ASSEMBLY FOR CRACKS AND STRUCTURAL DAMAGE x4
INSPECT DRIVEN PINION BEARING ASSEMBLY FOR LOOSENESS AND TORQUE BOLTS TO SPEC x4
Positioner Gear Lubrication System
INSPECT GREASE LUB PUMP MOTOR BEARINGS, INSPECT SYSTEM FUNCTIONALITY
REPLACE DEFECTIVE OR BLOCKED GREASE NIPPLES
INSPECT PUMPING UNIT
REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS
DRAIN AND FLUSH RESEVOIR
INSPECT INTERIOR AND EXTERIOR OF RESEVOIR
CHECK AND REPAIR LEAKS ON GEAR LUBRICATION SYSTEM HOSE ASSEMBLIES AND PIPES
POSITIONER HPU-01EAB31
Motors x2:INSPECTION OF COUPLING BOLTS TORQUE SETTINGS AND CONNECTION POINTS
PUMP x2: PUMP SURVEY - 03 JUNE 2014
CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM
CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)
DRAIN AND FLUSH HYD TANK
INSPECT HYD TANK FOR RUSTAND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS
SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION
REPLACE GASKET ON HYD TANK INSPECTION COVER
REPLACE HYD TANK BREATHER
RESPONSIBILITY
RP
15
16
S
M
17 18 19 20
T
W
T
F
CHECK HYD TANK SIGHTGLASS
CHECK ACCUMULATOR PRECHARGE x4
REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS
REPLACE ALL HYDRULIC FILTERS ON POSITIONER HPU
CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES
REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED
REPLACE ALL DEFECTIVE PRESSURE AND TEMP GAUGES
REPLACE HYDRAULIC FILTER ON THE PURIFIER
INSPECT PUSHER ARM HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT PUSHER ARM LATCHING CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT PUSHER PAD HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT AUXILIARY ARM HYDRAULIC CYLINDER x1 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT AND TIGHTEN BOLTS ON PUSHER ARM AND AUXILIARY ARM ASSEMBLIES
POSITIONER CARRAIGE FRAME ASSEMBLY
STRAIGHTEN POSITIONER CARRIAGE FRAME ASSEMBLY
SAFETY EASE OF ACCESS INTO LEG
INSPECT, REPLACE AND TIGHTEN HIGH STRENGTH STIFFENING BOLTS TO SPEC ON CARRAIGE ASSEMBLY
PAINT POSITIONER CARRAIGE TO PREVENT CORROSION (SPEC PROVIDED)
INSPECT AND REPLACE GRATING (STANDARD MESH BEARING BAR) ON CARRAIGE ACCESS PLATFORM
INSPECT AND REPAIR HANDRAIL AND LADDER ASSEMBLY ON CARRAIGE ACCESS PLATFORM
INSPECT POSITIONER DRIVE RACK AND PINION SURFACE CONTACT
CHECK AND RETIGHTEN, AS REQUIRED PEDESTAL ANCHOR BOLTS ON POSITIONER RACK AND GUIDE RAIL
INSPECT POSITIONER GUIDE WHEELS FOR WEAR AND REPLACE
RE-WORK ON POSITIONER RAIL ON NON-DRIVE SIDE
INSPECT POSITIONER VERTICAL WHEEL ASSEMBLIES FOR WEAR AND REPLACE
REPLACE POSITIONER BUFFER END STOPS x3
REPLACE SPEED ENCODER BEARINGS AND SHAFT ASSEMBLY
DUMPER ASSEMBLY
TIPPLER DUMPER DRIVE-01EAB11/21
RP
S
BARREL DRIVE H/SPEED AND L/SPEED COUPLINGS- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK BRAKE PADS AND DISC ROTORS FOR WEAR WITHIN SPEC,REPLACE IF WEAR IS EXCESSIVE
BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK WHEEL BEARINGS FOR EXCESSIVE BEARING MOVEMENT
AND READJUST IF NECESSARY
BARREL DRIVE CALIPER WITH THRUSTER x4- CHECK HOSE ASSEMBLIES , PIPING, FITTINGS CALIPERS AND
MOUNTS
BARREL DRIVE GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
BARREL DRIVE PILLOW BLOCK BEARINGS x4-GREASE PILLOW BLOCK BEARINGS
BARREL DRIVE PINION AND GEAR SEGMENT ASSEMBLY- INSPECT PINION AND GEAR SEGMENTS FOR ANY DAMAGE AND REPLACE GEAR SEGMENTS
BARREL DRIVE PINION AND GEAR SEGMENT ASSEMBLY- CHECK FOR LOOSENESS AND TIGHTEN FASTENERS ON GEAR SEGMENT ASSEMBLY
BARREL DRIVE BUFFER STOP ASSEMBLY x4-REPLACE DAMAGED BUFFER ASSEMBLIES
BARREL DRIVE ASSEMBLY x2- CHECK FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
INSPECT WHEEL CLAMPS FOR CRACKS, REPAIR
REPLACE DAMAGED WHEEL CLAMPS x3 (Entry and Exit)
TEST MOD TO REDUCE WHEEL CALMP HYDRAULIC SHOCK
CLEAN ENTRY AND EXIT WHEEL CLAMPS
SAND BLAST AND PAINT BARREL TO PREVENT CORROSION
INSPECT INTERIOR OF GIRDERS FOR CRACKS, LOOSENESS AND CORROSION AND REPAIR
INSPECT CAR CLAMP BREAK-AWAY HOOK CLAMP AND CAR CLAMP STRUCTURE FOR CRACKS, RUSTAND CORROSION AND REPAIR.
TRUNNION WHEEL ASSEMBLIES-INSPECT,CLEAN AND GREASE TRUNNION WHEEL ASSEMBLIES, INSPECT LOCKING WIRES AND BOLTS FOR LOOSENESS
TRUNNION WHEEL ASSEMBLIES-NSPECT LOCKING WIRES AND BOLTS FOR DAMAGE AND LOOSENESS AND REPAIR
REPLACE 2 WHEEL ASSEMBLIES
INSPECT AND REPLACE DAMAGED TRUNNION WHEEL GREASE PIPES
DUMPER ASSEMBLY-CHECK FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
TIPPLER COMMON HPU-01EAB40/42/43/44/45/46
PUMP x2: CHECK PUMP COUPLING FOR WEAR AND REPLACE
CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM
M T W
T
F
CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)
INSPECT AIR COOLER MOTOR BEARINGS AND TEST
DRAIN AND FLUSH HYD TANK
INSPECT HYD TANK FOR RUST AND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS
SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION
REPLACE GASKET ON HYD TANK INSPECTION COVER
REPLACE HYD TANK BREATHER
CHECK HYD TANK SIGHTGLASS
CHECK WHEEL CLAMP ACCUMULATOR PRECHARGE x3
CHECK CALIPER BRAKE ACCUMULATOR PRECHARGE
REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS ON TIPPLER COMMON HPU
ACCUMALATOR MOD
REPLACE ALL HYDRULIC FILTERS ON TIPPLER COMMON HPU
CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES
REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED
INSPECT DUMPER 10 CAR CLAMP HYDRAULIC CYLINDER x4 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT DUMPER 20 CAR CLAMP HYDRAULIC CYLINDER x4 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT ENTRY WHEEL CLAMP HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT EXIT WHEEL CLAMP HYDRAULIC CYLINDER x2 FOR LEAKS AND DAMAGE AND REPLACE
INSPECT AND TIGHTEN BOLTS ON CAR CLAMP, ENTRY/EXIT WHEEL CLAMP AND CALIPER BRAKE ASSEMBLIES
REPLCE ACCUMALATOR DRAIN VALVES
REPLACE ALL DEFECTIVE GAUGES
REPLACE THE COMPLETE STEEL PIPE OF THE ENTRY AND EXIT
TIPPLER FEEDER
TIPPLER FEEDER HPU
FEEDER HPU MOTORS - PRFORMANCE TEST
PUMP x3: CHECK PUMP COUPLING FOR WEAR AND REPLACE
CLEAN AIR COOLER FINS WITH HIGH PRESSURE WASHING SYSTEM
CLEAN AIR COOLER BY FLUSHING WITH CORRECT CLEANING AGENT (SPEC AVAILABLE)
DRAIN AND FLUSH HYD TANK
INSPECT HYD TANK FOR RUST AND CORROSION. CLEAN INTERIOR AND REMOVE ANY SEDIMENTS
SAND AND PAINTAREAS ON HYD TANK TO PREVENT CORROSION
REPLACE GASKET ON HYD TANK INSPECTION COVER
REPLACE HYD TANK BREATHER
CHECK HYD TANK SIGHTGLASS
REPLACE FAULTY DIRECTIONAL,FLOW CONTROL, RELIEF, SHUT-OFF VALVES AND MANIFOLDS ON TIPPLER COMMON HPU
REPLACE ALL HYDRULIC FILTERS ON TIPPLER FEEDER HPU
CHECK AND REPAIR OIL LEAKS ON HPU HYDRAULIC HOSE ASSEMBLIES AND PIPES
REPLACE HYDRAULIC HOSE ASSEMBLIES AND PIPES WHICH WERE INCORRECTLY INSTALLED
INSPECT SHUTTLE HYDRAULIC CYLINDER FOR LEAKS AND DAMAGE AND REPLACE
HYDRAULIC MOTORS x2 INSPECT EXTERNAL OIL LEAKAGE
HYDRAULIC MOTORS x2: INSPECT BRAKING EQUIPMENT
INSPECT TORQUE ARM ASSEMBLY AND TIGHTEN TO SPEC x2
TIPPLER FEEDER CONVEYOR-02EAB10
TIPPLER FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR
TIPPLER FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
TIPPLER FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
INSPECT CARRAIGE SPRING FOR DAMAGE
INSPECT SHUTTLE WHEELS AND RAIL
INSPECT HORIZONTAL TAKE-UP BEARINGS AND LUBRICATE, CHECK BELT TENSION AND ADJUST ACCORDINGLY
TIPPLER FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
TIPPLER INCLINE CONVEYORS-02EAB21/22
TIPPLER INCLINE BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR
RP
S
M T W
T
F
TIPPLER INCLINE PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
TIPPLER INCLINE PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
HI/SPEED COUPLING-DRAIN AND CHANGE OIL, REPLACE AIR BREATHER, CHECK LEVEL SITE GLASS, CHECK PUMP COUPLING FOR WEAR AND REPLACE,
HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
TIPPLER INCLINE GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE
HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS
HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN
INSPECT VERTICAL TAKE-UP GUIDE RAILS FOR WEAR, INSPECT CABLE FOR WEAR -REPLACE WORN PARTS, CHECK BELT TENSION AND ADJUST ACCORDINGLY
CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS
MAGNETIC SEPERATORS-INSPECT PULLEY LAGGINGS AND BEARINGS FOR WEAR, REPLACE IF EXCESSIVE, GREASE BEARINGS
MAGNETIC SEPERATORS-INSPECT MAGNET BELT SPLICE AND BELT CONDITION AND REPAIR OR REPLACE
MAGNETIC SEPERATORS-INSPECT MAGNET BELT TENSION AND OPERATION GAP, ADJUST ACCORDINGLY
MAGNETIC SEPERATORS-CHECK GEARBOX OIL LEVEL AND TOP UP IF NECESSARY
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
4000T SHUTTLE FEEDER CONVEYORS-00EAC10/20
FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR
FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
INSPECT CARRAIGE SPRING FOR DAMAGE
INSPECT SHUTTLE WHEELS AND RAIL
INSPECT HORIZONTAL TAKE-UP BEARINGS AND LUBRICATE, CHECK BELT TENSION AND ADJUST ACCORDINGLY
FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL
INSPECT SHUTTLE HYDRAULIC CYLINDERS FOR LEAKS AND DAMAGE AND REPLACE
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
HI/SPEED AND L/SPEED COUPLINGS-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
BIN FEED CONVEYORS-00EAC11/21
BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR
PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
HI/SPEED COUPLING-DRAIN AND CHANGE OIL
HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE
HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS
HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN
INSPECT VERTICAL TAKE-UP GUIDE RAILS FOR WEAR, INSPECT CABLE FOR WEAR -REPLACE WORN PARTS, CHECK BELT TENSION AND ADJUST ACCORDINGLY
CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS
MAGNETIC SEPERATORS-INSPECT PULLEY LAGGINGS AND BEARINGS FOR WEAR, REPLACE IF EXCESSIVE, GREASE BEARINGS
MAGNETIC SEPERATORS-INSPECT MAGNET BELT SPLICE AND BELT CONDITION AND REPAIR OR REPLACE
MAGNETIC SEPERATORS-INSPECT MAGNET BELT TENSION AND OPERATION GAP, ADJUST ACCORDINGLY
MAGNETIC SEPERATORS-CHECK GEARBOX OIL LEVEL AND TOP UP IF NECESSARY
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
SURGE AND ASSIZING FEEDER CONVEYORS-00EAC12/22
FEEDER BELT-INSPECT SPLICES AND BELT CONDITION AND REPAIR
FEEDER PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
FEEDER PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
INSPECT CARRAIGE SPRING FOR DAMAGE
INSPECT SHUTTLE WHEELS AND RAIL
INSPECT TAKE-UP WINCH SYSTEM FOR DAMAGE, CHECK BELT TENSION AND ADJUST ACCORDINGLY
FEEDER CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELL
REPLACE LINERS ON IMPACT AREA AND DISCHARGE CHUTES OF SURGE AND ASSIZING BINS
RETROFIT LOAD CELLS ON TO SURGE BIN
INSPECT MOVING HEAD WINCH DRUM,CABLE,PULLEYS FOR DAMAGE AND REPLACE
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
HI/SPEED AND L/SPEED COUPLINGS-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
OVERLAND LINK CONVEYORS-00EAC13/23
BELTS-INSPECT SPLICES AND BELT CONDITION AND REPAIR
PULLEYS- INSPECT PULLEY BEARINGS FOR WEAR, REPLACE IF WEAR IS EXCESSIVE
PULLEYS- INSPECT PULLEY LAGGING FOR WEAR AND REPLACE
INSPECT BELT SCRAPERS FOR WEAR , REPLACE AND ADJUST
REPLACE IMPACT IDLERS AND WORN IDLERS
INSPECT IDLER FRAMES FOR LOOSENESS AND RETIGHTEN
CHECK DRIVE TRAIN FOR STRUCTURAL LOOSENESS AND RETIGHTEN TO SPEC
HI/SPEED COUPLING-DRAIN AND CHANGE OIL
HI/SPEED COUPLING-RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
L/SPEED COUPLINGS-- RECHECK TIGHTENING TORQUE AND TIGHTEN FASTENERS
GEARBOX x2- DRAIN AND CHANGE GEARBOX OIL, REPLACE AIR BREATHER
HOLDBACKS-DRAIN OIL, FLUSH AND FILL WITH NEW OIL, CHANGE BREATHER, PURGE GREASE SEALS WITH NEW GREASE
HOLDBACKS-VISUAL CHECK FOR DAMAGE OF SHAFT AND KEYWAYS
HOLDBACKS-CHECK BOLT TORQUES AND RETIGHTEN, CHECK TORQUE ARM ALIGNMENT AND RE-ALIGN
INSPECT TAKE-UP WINCH SYSTEM FOR DAMAGE, CHECK BELT TENSION AND ADJUST ACCORDINGLY
INSPECT MOVING HEAD WINCH DRUM,CABLE,PULLEYS FOR DAMAGE AND REPLACE
CHUTES- INSPECT AND REPLACE LINER PLATES AND REPAIR SHELLS
CHECK CONDITION OF ALL SAFETY GUARDS AND REPAIR/REPLACE
C&I-TIPPLER PLANT
AIR CANNONS
Visual inspection to detect leaks, service air canons
TIPPLER FEEDER
GENERAL
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