HIGH-PRESSURE RELIEF VALVES VALVES & ACTUATORS H-900HP SERIES FEATURES GENERAL St.St. 316 Construction n MAWT up to 6000 psi n Set Pressure from 50 psig to 6000 psig ( 3.50 to 414 bar) n Identifying colored springs for each pressure range n Replaceable springs for variable pressure ranges n Available in all pipe threads and LET-LOK® connections n Option to comply with standards CE/PED n Sizes range: 1/4",1/2", 6mm and 12mm The H-900 HP Series is a relief valve designed for high pressure services. It is most suited for use where changes in pressure can cause process issues, system damage or personal injury. n MATERIALS OF CONSTRUCTION Item No. Qty. 1/4" Body Size 1/2" Body Size Cap Plug Label 1 Polypropylene Polypropylene 1 Polyester Polyester 1 St.St 316 St.St 316 4 Adjustment Cap Spring 1 St.St. 302,17-7PH St.St. 302,17-7PH 5 Lower Spring Button 1 St.St 316 - 5A Lower Spring Button Locking Nut 1 - St.St 316 1 St.St 316 St.St 316 Bonnet O-Ring 1 St.St 316 St.St 316 Quad Ring Retaining Ring 1 1 1 Fluorocarbon FKM Fluorocarbon FKM PH15-7 Mo Fluorocarbon FKM Fluorocarbon FKM St.St 316 1 2 3 6 7 8 9 10 Components 3 Location Ring 1 - Stem 1 St.St 316 - 11A Stem 1 - 12 Clamps Screw 1 St.St 316 St.St. 316 bonded with Fluorocarbon FKM - 13 1 Fluorocarbon FKM - 14 O-Ring Insert 1 St.St 316 - 15 Body 1 St.St 316 St.St 316 Seal Meterial Fluorocarbon FKM Buna N - Polychloroprene (CR) 8 EPDM - - -18 (0) 6000 -4 (25) 6000 (413) 6000 10A 11 11A 6000 (413) 14 15 (413) (413) 10 (50) 65 (150) 5600 (386) 5600 (386) 5600 (386) 5600 (386) 93 (200) 5200 (358) 5200 (358) 5200 (358) 5200 (358) 121 (250) 4900 (338) 4900 (338) 4900 (338) 4900 (338) - - 4700 (324) - 288 10 13 - -12 (10) 148 (300) 7 12 -34 (-30) 135 (275) 6 MAX SET PRESSURE psig (bar) -40 (-40) -1 (30) 5A H-900HP Body Size: 1/4" & 1/2" TEMP °C (°F) -23 (-10) 5 9 PRESSURE TEMPERATURE RATING Series 2 4 11 10A VALVES & ACTUATORS 1 HIGH-PRESSURE RELIEF VALVES H-900HP SERIES CLEANING & PACKAGING TESTING Every H-900HP series relief valve is cleaned in accordance with Standard Cleaning and Packaging Procedure 8184. Oxygen Clean & Lubricant Free Cleaning and packaging is conducted in accordance with Special Cleaning and Packaging Procedure 8185. The H-900HP Relief Valve designs have been tested for Proof and Burst. Every H-900HP Relief Valve is factory tested for proper assembly, set and resealing performance. No detectable leakage is allowed during the shell test. NOMINAL CRACKING PRESSURE RANGE FOR 1/4" psig Bar NOMINAL CRACKING PRESSURE RANGE FOR 1/2" Spring Designator Color psig Bar Spring Designator Color White 50-350 3.4 - 24 A White 50-350 3.4 - 24 A 350-750 24 - 51.5 B Blue 350-750 24 - 51.5 B Blue 750-1500 51.5 - 103 C Gold 750-1500 51.5 - 103 C Gold 1500-2250 103 - 155 D Turquoise 2250-3000 155 - 206 E Green 3000-4000 206 - 275 F Red 4000-5000 275 - 344 G Silver 5000-6000 344 - 413 H Black A B C D E F G H STANDARD CONFIGURATION DIMENSIONS Dimensions Orifice* A B C D Inlet Outlet H-900HP 1/4 LET-LOK 1/4 LET-LOK 37 1.45 39 1.53 50 1.97 96.0 3.78 H-900HP 6MM LET-LOK 6MM LET-LOK 37 1.45 39 1.53 50 1.97 96.0 3.78 32 1.26 30 1.18 40 1.57 88.6 3.49 32 1.26 39 1.53 50 1.97 88.6 3.49 H-985HP 1/4 Female NPT H-995HP 1/4 Male NPT 1/4 LET-LOK H-900HP ½ LET-LOK ½ LET-LOK H-900HP 12MM LET-LOK 12MM LET-LOK H-985HP ½ Male NPT ½ Female NPT H-995HP ½ Male NPT ½ LET-LOK mm inch mm inch mm inch mm inch mm inch 3.6 0.14 Lock Wire Holes D 46.5 1.83 46.5 1.8 59.2 2.33 150 5.92 6.4 0.25 46.5 1.83 46.5 1.83 59.2 2.33 150 5.92 36.3 1.43 36.3 1.43 49 A 1.93 140 5.52 36.3 1.43 46.5 1.83 59.2 2.33 140 5.52 * Orifice in fully open position SETTING AND RESEALING PRESSURE Upstream set pressure is the first indicator of flow process. Every pressure relief after the first is repeatable within a deviation of 5% at room temperature. C H-900HP RESEAL PRESSURE n Blocked upstream set pressure is the first indicator of a stopped flow process and is always lower than the set pressure. n Lubricant free cleaned valves have higher reseal pressure. Series Test Set Pressure psig (bar) H-900HP 100 - 200 (6.8 to 13.7) 850 - 1000 (58.5 to 68.9) n HAM-LET ADVANCED CONTROL TECHNOLOGY B Min Resealing Pressure as a Percentage of set pressure, % 50 84 289 VALVES & ACTUATORS Connection / size Description FLOW DATA AT 70°F (20ºC) FOR 1/4" BODY SIZE A B SPRING 50-350psig SPRING 350-750psig AIR FLOW WATER FLOW Water Flow (LPM) 1000 500 2500 si 50 psi 5 600 10 20 30 40 800 14 50 psi 0 55 27 150 psi 200 1000 41 si 400 p 300 psi 400 70 50 60 70 80 90 2 1 41 400 psi 400 27 300 psi 150 psi 200 14 50 psi 0 0.2 0.4 1 0.6 0.8 1.2 1.4 1.6 1.8 2 SPRING 1500-2250psig AIR FLOW WATER FLOW Air Flow (SLPM) 2000 2000 1500 Water Flow (LPM) 2000 2500 psi 110 83 1000 psi i 800 ps 0 10 20 30 0.2 0.4 0.6 0.8 1.0 165 2400 165 138 1400 psi 1200 0 psi 1600 1600 1000 500 Pressure Drop (Psi) 0 Inlet Pressure (bar) Inlet Pressure (Psig) VALVES & ACTUATORS 55 D SPRING 750-1500psig 0 psi 200 2000 138 si 1600 p 1600 1400 psi 1200 1000 p 110 si 83 i 800 ps 40 50 60 70 80 55 90 100 800 0 Air Flow (SCFM) 290 70 Water Flow (US.GPM) C 800 7 6 5 550 psi Air Flow (SCFM) 2400 4 3 700 psi 600 0 100 0 HIGH-PRESSURE RELIEF VALVES H-900HP SERIES 0.04 0.08 0.12 0.16 0.2 0.24 Water Flow (US.GPM) 55 0.28 0.32 Pressure Drop (bar) Inlet Pressure (Psig) 2000 700 p 800 0 1500 Pressure Drop (Psi) 0 Inlet Pressure (bar) 1000 Pressure Drop (bar) Air Flow (SLPM) FLOW DATA AT 70°F (20ºC) FOR 1/4" BODY SIZE E F SPRING 2250-3000psig SPRING 3000-4000psig AIR FLOW WATER FLOW Water Flow (LPM) 3800 4000 2000 2500 psi i ps 3200 3500 250 10 4500 275 4000 206 0 psi 30 40 50 60 70 80 240 i i 250 0 206 0.2 0.04 0.08 0.12 0.16 172 0.24 0.28 0.32 Water Flow (US.GPM) SPRING 4000-5000psig SPRING 5000-6000psig AIR FLOW WATER FLOW Air Flow (SLPM) 300 200 Water Flow (LPM) 400 500 413 i 00 ps 55 5600 5200 4800 359 psi 330 4200 2 4 6 8 psi 10 303 12 14 16 18 20 0.2 0.4 0.6 0.8 1.0 6200 386 4800 4400 0 276 Air Flow (SCFM) HAM-LET ADVANCED CONTROL TECHNOLOGY Pressure Drop (Psi) 100 Inter Pressure (bar) 0 0 psi 0 ps 3000 H 4000 310 ps 800 G 6000 1.0 275 2 90 100 0.8 psi 3200 Air Flow (SCFM) Inlet Pressure (Psig) 0.6 3800 3500 2500 172 20 0.4 i 0 ps 550 5800 5400 400 372 si 0p 480 427 5000 345 i 0 ps 420 4600 317 4200 0 0.04 0.08 0.12 0.16 0.2 0.24 Pressure Drop (bar) 0 310 240 psi 2800 3000 2500 1500 0.2 VALVES & ACTUATORS 1000 500 Pressure Drop (Psi) 0 Inter Pressure (bar) Inlet Pressure (Psig) 4500 0 Pressure Drop (bar) Air Flow (SLPM) 290 0.28 0.32 Water Flow (US.GPM) 291 FLOW DATA AT 70°F (20ºC) FOR 1/2" BODY SIZE A B SPRING 50-350psig SPRING 350-750psig AIR FLOW WATER FLOW Water Flow (LPM) Air Flow (SLPM) 1000 1500 2000 2500 Inlet Pressure (Psig) 800 550 psi 600 0 0 10 20 30 40 55 800 27 150 psi 200 1000 41 300 psi 400 70 14 50 60 70 80 90 7 6 5 70 55 550 psi 400 300 psi 41 27 150 psi 200 0 0.2 0.4 0.6 0.8 14 1 1.8 1.2 1.4 1.6 2 Water Flow (US.GPM) Air Flow (SCFM) C SPRING 750-1500psig AIR FLOW WATER FLOW 1000 1500 Water Flow (LPM) 2000 2500 0 165 2000 138 1600 110 1200 800 83 1000 psi 0 10 20 30 40 50 60 70 80 55 90 100 Pressure Drop (Psi) 500 Inlet Pressure (bar) 2400 0 0.4 0.6 0.8 1.0 2400 165 2000 138 1600 110 1000 psi 1200 800 0 Air Flow (SCFM) 292 0.2 HIGH-PRESSURE RELIEF VALVES H-900HP SERIES 0.04 0.08 0.12 0.16 83 0.2 0.24 Water Flow (US.GPM) 55 0.28 0.32 Pressure Drop (bar) Air Flow (SLPM) Inlet Pressure (Psig) VALVES & ACTUATORS 4 3 600 0 100 2 1 0 Pressure Drop (bar) 500 Pressure Drop (Psi) 0 Inlet Pressure (bar) 1000 APPLICATIONS OPERATION The H-900HP is a relief valve and therfore is not certified to ASME due to not having capacity rating at a given pressure rise (accumulation). H-900HP relief valves open when system pressure gets to the set pressure and close when system pressure drops below the set pressure. Warning n Valves that have not been actuated for some time may contain pressure higher than the set pressure. n The system designer and user have the sole responsibility for selecting products that will conform to the specific safety codes appropriate for the system. H-900HP ORDERING INFORMATION OPTIONAL 00 - HP - Valve Series - SS - L 1/4 - A - - Body Material End Connection Size Seal Material SS - 316 St.St. 1/4" 6MM 1/2" 12MM BLANK BU EP NE Valve Type End Connection 00 - LET-LOK® Ends 85 - Male to Female End 95 - Male to LET-LOK® End L N R NL Spring Designator - LET-LOK® - NPT - ISO Tapered - NPT to LET-LOK® For other end connections, please contact HAM-LET representative. A, B, C, D, E, F, G, H - - Fluorocarbon FKM - Buna N - EPDM - Polychloroprene (CR) CE/PED Certification See table: "NOMINAL CRACKING PRESSURE RANGE" BLANK - Standard testing - Certification PED CE 97/23/EC Factory Calibration Designator VALVES & ACTUATORS H-9 Treatment 50-6000 Psi Example: H-900-HP-SS-L-1/4-A120 Will be Calibrated to 120 Psi BLANK - Standard Cleaning & Passivation OC LF ORDERING INFORMATION FOR SPARE KITS SPRING KIT SEAL KIT Includes: Spring (specific to desired set pressure range) and label. Includes: O-Rings and label Z - 900 - HP - Z - 900 - HP - SPK - 1/4 - A SK - - Oxygen Clean - Lubricant Free 1/4 Body Designator per End Connection Spring Designator Body Designator per End Connection 1/4 for all end connections A, B, C, D, E, F, G, H 1/4 for all end connections 1/2 for all end connections See table above n For oxygen applications work shall be carried out according to procedures for working with oxygen. In case spare kits are ordered for oxygen clean valves, such kits have to be ordered as oxygen clean by adding "-OC" designator. Example: Z-900-HP-SK-1/4-VI-OC 1/2 for all end connections - VI Seal Material VI BU EP NE - Fluorocarbon FKM - Buna N - EPDM - Polychloroprene (CR) Warning! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. H-900HP, Rev.13 ,August 2015 HAM-LET ADVANCED CONTROL TECHNOLOGY 293 VALVES & ACTUATORS 294 HIGH-PRESSURE RELIEF VALVES H-900HP SERIES