System Integration 0 1 2 3 4 5 Integration levels Schroff capabilities range from Level 0 (the supply of individual piece parts) to Level 5 (fullsystem integration, providing enclosures with backplanes, power supplies, thermal management assemblies and active boards completely assembled, wired, tested and drop shipped to end user customers). Schroff offers a range of products and services, dedicated to customer service. The Schroff integration service ensures flexibility for standard products, modified standard products or completely customized solutions. Schroff makes it easy to integrate your systems. 0 1 2 3 4 5 2 0 1 2 3 4 5 0 1 2 3 4 5 Level 0 Level 1 Level 2 Mechanical components only Mechanical assembly Electrical and mechanical assembly Individual enclosure piece parts for customer assembly, into a sub-assembly or complete unit. Schroff’s standard range of parts complies fully with international standards which ensures total interchangeability. Assembly by Schroff of individual piece parts into an enclosure system. This process is aided by product specific configurators, to be found on the web page. Mechanical assembly of the enclosure incorporating customised design, manufacture and installation of components with minimal wiring and testing. This includes the provision of power, battery boxes and connector blocks, plus the installation of fans, cable harnesses and passive components. 0 1 2 3 4 5 0 1 2 3 4 5 0 1 2 3 4 5 Level 3 Level 4 Level 5 Electronic enclosure assembly Total integration with active cards and software Complete integrated solution including logistics Installation within an enclosure of power supplies, complex cable assemblies, backplanes, thermal controls and switches. All the components are completely wired, tested and packed for transportation. Installation of customer-supplied/defined cards, hardware, software and other components for diagnostic and full, final functional testing, plus specific transportation packaging for the safe delivery of the system. Fully operational systems, designed and configured-to-order, integrated with all active and passive components. National and international hubbing, distribution and logistics support is provided. The finished products are shipped directly to the OEM customer or to the end user, thus providing a complete solution. 3 Standard products Schroff – your partner for Electronics Packaging. For fast delivery of individual components ordered ex stock and for new development of fully integrated operational systems. We provide all steps of integration! Excellent standard products Excellent standard products… Our project management ensures a solid foundation for each integrated system: Standard products, compliant with international standards are constantly updated to current market demands. 4 … clearly documented… Whether you fill a shopping basket on the Internet or whether you order by phone from the catalogue, your order will be sent to you in the quickest possible time. … always close to you! A close network of more than 40 distributors in 5 continents guarantees competent advice and high availability, worldwide! www.schroff.biz/oneclick www.schroff.biz/contact Integration Utilising the competence of our experts, your own experts have more time to focus on their goals. Central elements of integration Project management Experienced application engineers support your integration of electro-mechanical and electronic components. Test and certification For optimum configuration of mechanics and electronics, modern measurement and test facilities, thermal simulation software, an EMC laboratory plus, of course, the advice of our All projects are serviced by responsible experts experts are available all the time. from start to finish. Supply chain management Our service can cover the assembly of customer defined units along with installation of software, functional and systems testing. For your ultimate convenience we can also take over the logistics, starting from the procurement of parts to delivery of the final product to the customer. 5 Integration product development ra s it y l a on i t c n re u u t f c rt u C M E i nf l og ic a l Integration projects pass through a number of specific phases to ensure effective product realisation. An extensive range of standard products support fast and cost efficient developments. m i nt e c rf a ho ech. s System integration • assembly • wiring • EMC compliance • software • integrated testing po we Manufacturing • sheet metal forming • plating • powder coating • electronics assembly • soldering e rs up ck pl y Requirements The specification requirements form the basis of the project design and development. Through Schroff’s knowledge of market specific details, a final product specification can be determined. 6 Concepts Electronic Packaging for integrated systems requires a large spectrum of technical competences, including thermal arrangements, EMC (electromagnetic compatibility), environmental conditions (shock, vibration, ingress of dust, water protection), climatic conditions (corrosion protection) and familiarisation with standards. Schroff can provide one or more solutions as a platform for discussions and development of a working unit. Design To evaluate an initial design, a 3D model can be created, which will show the relationships of components, wire routings and mechanical interface dimensions. The model can also be used for thermal simulation and the design of an efficient cooling technique. As part of the product design the packaging is also taken into consideration for safe handling and transportation to any location worldwide. integrations Prototype A prototype allows for detailed assessment of the system and the initiation of any test and/or certification programmes associated with the project, such as shock, vibration and environmental testing. European integration centres Integration requires a regional closeness to the customer, especially during the development. Our project managers are available, both in one of our integration centres and at your company. v ib ra io t Betschdorf/F Hemel Hempstead/UK Skarpnäck/S li t y ur e n Straubenhardt/D n re uc tu re tio pa bi t st r u c ta c e conn i s s i d t hea tr s . h a c e w m ft so Delivery Whether it be a fast next day requirement or a scheduled service, we have the right people in place to A product launch plan can ensure on time deliveries. encompass training sessions and the introduction of maintenance procedures. We have in place strategic partners for logistics, delivery, installation and commissioning. Service process chain Production With the commencement of production, planned delivery schedules are established. Central or Quality plans are drawn up to meet local storage for 24 hour delivery all the demands of the project and to services and just-in-time processes ensure delivery of conforming can be agreed. products at all times. All procedures are in line with ISO 9001:2000 and ISO 14001. QA 7 As a global Partner for the Electronics Industry Schroff is best placed. Schroff is an international company and as such utilises chances for globalisation. Production plant and development sites in Europe, America and Asia make worldwide market competence possible. Decentralised distribution networks with over 50 sites worldwide guarantee the nearness to customers and the optimal fulfilment of local market demands. Up to date contact addresses of all subsidiaries and agencies can be found in detail on the Internet. Pentair Enclosures Group and Subsidiaries 39601-336 08/2005 www.schroff.biz Schroff GmbH Langenalber Straße 96-100 75334 Straubenhardt Deutschland Tel. +49 (0)7082 794-0 www.schroff.de Schroff Scandinavia AB Flygfältsgatan 11 12821 Skarpnäck Sweden Tel. +46 (0) 8 683 61 00 www.schroff.se Schroff GmbH/ Sp.z.o.o./-oddzial w Polsce ul. Marynarska 19A PL-02-674 Warszawa Poland Tel. +48 (0) 22 607 06 16 www.schroff.pl Pentair Electronic Packaging 170 Commerce Drive Warwick, RI 02886 USA Tel. +1 (401) 732 3770 www.schroff.us Schroff UK Ltd. Maylands Avenue Hemel Hempstead Herts HP2 7DE Great Britain Tel. +44 (0)1442 240 471 www.schroff.co.uk Schroff Scandinavia AB Peräsimentie 8 03100 Nummela Finland Tel. +358 9 222 68 00 www.schroff.biz Schroff K.K. Nisso No.13 Bldg. 4F Shinyokohama 2-5-1, Kouhoku-ku, Yokohama 222-0033 Japan Tel. +81 (0)45 476 0281 www.schroff.co.jp Pentair Enclosures China Longshan Industrial Zone Jimo City, Qingdao PR China Tel. +86 532 658 5975 www.schroff.biz Schroff SAS Z.I, 4 rue du Marais 67660 Betschdorf France Tel. +33 (0)3 88 90 64 90 www.schroff.fr Schroff s.r.l. Via Brughiera 1 20010 Pregnana Milanese (MI) Italy Tel. +39 02 932 714-1 www.schroff.biz