SLIMDUCT RD TM SLIMDUCT Design & Installation Guide Design & Installation Guide INABA DENKO PRODUCTS DIVISION OVERSEAS SALES DEPARTMENT inabadenko-overseas@gr-inaba.com http://www.INABA-DENKO.com/ CAT NO.201211 TM Ell Bracket Wall Penetration Construction Installation Step / Duct Specifications Caution SLIMDUCT RD Design & Installation Manual Caution SLIMDUCT RD Design and Installation INABA DENKI offers SLIMDUCT RD to meet the ever more sophisticated needs of comfortable environment and space. SLIMDUCT RD enables to fit multiple linesets into a simple container. SLIMDUCT RD is an innovative lineset ducting system for VRF installations to accommodate the diversified requirements such as the less space and construction period while enhanced the sleek appearance. “SLIMDUCT RD Design & Installation”manual is a guide for the proper and reasonable use. Read through the manual to make comfortable environment and space. For all SLIMDUCT RD series Refer to“SLIMDUCT RD Design & Installation”manual before use. SLIMDUCT RD IS NOT WATERPROOF. To waterproof, use RDB DUCT BASEPLATE, RSP WALL PLATE or RSB WALL SLEEVE and seal all penetrations with weatherproof sealant or putty. For SLIMDUCT RD - WALKWAY type Do not walk on SLIMDUCT RD Walkway type on a regular basis as it was designed only as a walkway to facilitate periodic maintenance of AC outdoor unit at irregular intervals. Coupler Do not walk on the joint and end of ducts where anti-slip tape is not coated. Baseplate Reducer Attach brackets to RDWN duct only at cross strut, not at coupler. For Ells, REWN, RFWN & RTWN, attach brackets to all standard and supplementary cross struts and anchor them to roof surface. For Cross, RXWN, attach 3 brackets to bottom plate. Telescopic Coupler Always wear gloves and a helmet for your safety when walking on RDWN duct. Depending on the frequency of use, the anti-slip may wear away over a period of 5 to 8 years. Always replace the RDWN duct cover whenever any of the edges become torn up or the surface shows signs of wear. For SLIMDUCT RD-ZA series Although ZAM, like hot dip galvanizing, is subject to white rust, this will actually form a protective coating and will not materially affect the corrosion resistance. Although ZAM, like hot dip galvanizing, is subject to black tarnishing, this will not materially affect the corrosion resistance. Connection with AC Outdoor Units Black soot on the welded part of screws at duct inside is not pro-oxidant and has no problem in use. Although the edges may show early traces of red rust as they are exposed to the elements, over a period of several months these will become coated with a zinc based film which leaches from the base layer and will change to a grayish black, providing a high level of corrosion protection for the edges. Always use safety protection gear(drop cloth, gloves & goggles)during installation. Inevitable abrasion or scratching which might happen during manufacturing process will not materially affect the corrosion resistance, as base steel would never be exposed. When cutting duct on site, always repair cut edges with a coat of Zinc Chromate paint(ZN-AL) . Caution 1 SLIMDUCT RD Design & Installation Manual Bracket Ell Coupler ■ Caution during Handling 1)Do not damage the surface of the duct or fittings. 2)Do not store the duct or fittings directly on bare ground. When storing on ground, always use a spacer material other than wood to elevate the product. 3)Avoid handling piled-up product in rain. 4)Cover all material before and after installation with a protective cover to prevent any damage from any alkaline liquids or metal shavings from copper pipe cutting operations nearby. Wall Penetration Construction ■ White Rust on ZA Type Duct The coating layer on high grade corrosion resistant hot dip galvanized steel sheet contains Zinc which offers a higher degree of ionization, preventing white rust(Zinc Hydroxide)from eroding the base steel at cut edges and at any point where the surface has been damaged by abrasion or scratching. The surface of the coating layer reacts to carbon dioxide and water in air and is formed zinc oxide(white rust)which protects the surface of the metal coating and suppresses the progress of corrosion. The zinc oxide(white rust)is formed evenly over the surface of the metal coating. In the case of accelerating to be formed by dew condensation etc. and damaging the surface protection, the zinc oxide(white rust)is formed in a limited area in a short time of two hours. It is important not to damage the surface protection coating during installation and storage in order to maintain long term corrosion resistance. Installation Step / Duct ■ Change in Appearance of ZA Type The surface of a high grade corrosion resistant hot dip galvanized steel sheet is formed of a precise coat of oxide which protects the surface of the metal coating and comprises 2 layers as follows : 1. A film of Zinc which contains Magnesium & Aluminum. 2. A second film of Zinc which contains Magnesium. The thin film makes zinc glitter by the transmitted light. Over a period and environmental influence, the coat of oxidize will thicken and not allow the light to pass through, so the surface of the metal coating will change into grayish black. The phenomenon is called black tarnishing. Specifications For SLIMDUCT RD-ZA series Caution Caution Telescopic Coupler Licensing Baseplate Caution 2 Connection with AC Outdoor Units Read the following condition before use of the data on this catalog. When you do not agree with this condition, do not use the data. In your using data, we assume you consented to this licensing condition. Use the data on this catalog exclusively with the design study for INABA DENKO products. The data on this catalog is not guaranteed the specification of INABA DENKO products. Inaba Denki Sangyo shall not be liable for any loss or damage either special or consequential arising out of any use, function, or service of the data on this catalog. Values shown in the drawing and list on this catalog are for reference purposes only, and all figures shown are not guaranteed. Data in this catalog is subject to change for product improvement without notice. Any falsification, reprinting, or distribution is strictly prohibited without permission from the catalog administrator. Take full responsibility for your actions to use this catalog. Reducer ■ Caution during Storage 1)Store the product in ventilated indoor. 2)When storing outside, always elevate the product from well drained ground. 3)If material is stored outside, protect from rain with a waterproof cover and remove this when rain stops. If material is to be shipped by ocean freight, do not permit material to become exposed to sea water during shipping, handling or storage at dockside. 4)When storing piled-up product, always use a spacer material other than wood to elevate the product and make more room between product and ground. Caution SLIMDUCT RD Design & Installation Manual Specifications Specifications Material Installation Step / Duct Material Surface Treatment Salt Tolerance Coating Volume Tensile Strength Stretch − Salt Resistant Specification 190g/m2 or more at one side 274.6N/mm2 (28kgf/mm2) or more 28% or more High Grade Corrosion Resistant Hot Dip Galvanized Steel Sheet ZAM Zinc 6% Aluminium 3% Magnesium ( ) Wall Penetration Construction Maximum Load Capacities a. Maximum Load for Duct Base and Brackets SLIMDUCT RD Capacity(per 2M) Item 2 Meter bracket spacing RZ BRACKET 1 Meter bracket spacing RZ BRACKET SLIMDUCT RD Bracket SLIMDUCT RD Bracket:RZ (RZB+RZM) Bracket:RZ(RZB+RZM) 1010 Telescopic Coupler Coupler Ell Duct size 1010 2020 RD-150 12548N(1280kgf) 9387N(958kgf) RD-300 5281N( 539kgf) 3929N(401kgf) RD-450 3448N( 352kgf) 2546N(260kgf) RD-600 2513N( 256kgf) 1837N(187kgf) RD-900 1552N( 158kgf) 1102N(112kgf) RD-450H 3396N( 347kgf) 2494N(255kgf) RD-600H 2461N( 251kgf) 1785N(182kgf) RD-900H 3076N( 314kgf) 2231N(228kgf) b. Maximum Load for Duct Cover Condition : Data is based on complete assembly of base and cover, and in case of size 450 & 600, additional reinforcement plate. Cover Loading Baseplate Reducer Specification per 1m2 Stress level on 200m × 100mm loading plate Standard Type 4,903N/m2(500kgf/m2)or less 98N (10kgf)or less Walkway Type 49,030N/m2(5,000kgf/m2)or less 980N (100kgf)or less Connection with AC Outdoor Units c. Maximum Load for Brackets When brackets are fastened with 4 bolts tightened to the torque specification in column 1, column 2 shows the maximum allowable load before the RZM & RZB bracket/riser combination will shift and fail. 1 Torque Shift Starting Load(4 bolts) 29.4J (300kg-cm) 6,374N (650kgf) Load SLIMDUCT RD Design & Installation Manual Caution Installation Step / Duct Specifications Installation Step ・Make pipe shaft and wall penetration hole. 2. Set bracket ・Select the size of bracket. ・Assemble RZM and RZB bracket / riser. ・Set the bracket in place. 3. Fix temporarily ・Fix the base of duct and fittings temporarily. ・Cut the duct if required. ・Apply anti-rust treatment. 4. Secure the base ・Secure the bracket and the base of duct and fittings. ・Select coupler. ・Fix coupler. ・Install END CAP REC. 5. Piping ・Attach RAH HANGER SUPPORT for SLIMDUCT UD, RZY DOUPLEX BRACKET, and RDK RD LINESET SUPPORT STRUT. ・Install the piping inside the channel formed by the base. ・Put RAH HANGER SUPPORT for SLIMDUCT UD. ・Fit in SLIMDUCT UD and make branch. 6. Lock in place the cover ・Lock in place the covers of duct and fittings. ・Install WALL FLANGE RWP. 7. Finish ・Seal all penetrations with weatherproof sealant or putty. Installation Step / Duct 1. Create wall inlet Wall Penetration Construction Bracket Ell Coupler Duct Size Selection Duplex Reducer Ref Standard (simplex) Telescopic Coupler To select the duct size, refer the condition of wall inlet (pipe shaft etc.) , diameter and quantity of pipe, space for ducting and maintenance, and application. 2 applications of standard(simplex)and duplex enable SLIMDUCT RD to be customized. Design the layout of SLIMDUCT RD Walkway type RDWN to facilitate periodic maintenance of AC outdoor unit at irregular intervals. Refer the table for lineset capacity of SLIMDUCT RD on the website. Baseplate Caution Use RZY with L or LL type of RZB and RZM for duplex mountings. This is an optional accessory except size 900. ■ Duct Section (mm) Width A Height B Cover C 150 300 300H 450 450H 600 600H 900 900H 150 300 300 450 450 600 600 900 900 111 131 251 131 251 131 251 131 251 − 20 20 20 20 20 20 20 20 150 300∼600 Connection with AC Outdoor Units Duct size 2 Caution SLIMDUCT RD Design & Installation Manual Specifications Wall Penetration Construction Installation at Pipe Shaft or Wall Penetration Installation Step / Duct SLIMDUCT RD IS NOT WATERPROOF. For external use, SLIMDUCT RD is required the waterproof treatment as follows. Caution Installation A These methods are given only as examples. Follow detail instructions of a site supervisor. Size 150 : WALL FLANGE RWP Wall Penetration Construction For size 150, use WALL FLANGE RWP and 45°VERTICAL ELL RCF to waterproof at wall penetration. Seal the wall penetration with mortar or putty, and caulk all lateral and longitudinal seams and screw heads of WALL FLANGE RWP. Installation B A Caulking WALL FLANGE (RWP) Putty + Caulking or Mortar + Caulking VERTICAL ELL (RC / RCF) VERTICAL ELL (RC / RCF) WALL FLANGE (RWP) Size 300∼900(H): CUT-OFF WALL PLATE RSP-A with WALL FLANGE RWP Use in combination with CUT-OFF WALL PLATE RSP-A, WALL FLANGE RWP, 45°VERTICAL ELL RCF for waterproof. Unit: (mm) CUT-OFF WALL PLATE Bracket B (RSP-A) 300 450 600 300H 450H 600H 900H Ell 1. Create an opening referring to its dimensions list at right. VERTICAL ELL (RC / RCF) Coupler Height of opening Size WALL FLANGE (RWP) 118 238 Width of opening 300 450 600 300 450 600 900 ※ Height of opening is under review. B D <900H> Unit: (mm) Size A B C D 300 364 160 450 54 310 192 514 600 664 400 300H 364 160 450H 117 310 312.4 514 600H 664 400 312 117 C <300 (H)・450 (H)・600 (H) > A Telescopic Coupler 2. Drill holes for the tapping screws or hammer anchor bolts against openings. The hole pitch size is shown in the right. 320 485 650 964 Baseplate Reducer 3. Screw into 2 places of center top and 4. Set the base of Wall Flange, Vertical Ell, and Duct, bottom of RSP-A. second install the piping inside the channel formed by the For size 900H, tighten screws at total 4 base, finally lock in place the covers of each segment. places as each 2 places of top and WALL FLANGE Cover CUT-OFF bottom. WALL PLATE Connection with AC Outdoor Units VERTICAL ELL Cover WALL FLANGE Base VERTICAL ELL Base 5. Apply caulking treatment all lateral and longitudinal seams and screw heads of CUT-OFF WALL PLATE RSP-A and WALL FLANGE RWP with waterproof sealant. Caulking Caulking 3 Caulking WALL FLANGE RWP SLIMDUCT RD Design & Installation Manual Caution Bracket Specifications Bracket Size Selection ■ Bracket Selector Table : 150 AC outdoor unit Duct Pipes Base Height 280mm∼480mm 480mm∼710mm 710mm∼940mm Wall Penetration Construction Item No. RZ-150-M RZ-150-L RZ-150-LL Bracket Installation Step / Duct Size 300∼900 gives the required height to select the combination of 5 sizes of bracket RZM(S/MS/MM/M/L)and 4 sizes of riser RZB(S/M/ML/L) . Size 150 has 3 sizes of a single prefabricated bracket(M/L/LL) . Select the combination of bracket and riser referring to the height of obstruction, AC outdoor unit, and pipe outlet. ■ Bracket Selector Table : 300 (H) ・450 (H) ・600 (H) ・900 (H) Height (mm) RZM-S Type 950 RZM-MS Type 940 850 800 790 750 750 RZB-L 650 600 640 590 RZB-L 630 RZB-ML 600 RZB-L RZB-L 540 540 540 540 540 350 480 RZB-ML 450 P 380 200 150 350 330 RZB-M 320 RZB-M 270 RZB-M 230 350 RZB-S 330 330 350 ※Notation RZB-S 280 230 270 H2 230 RZB-○ RZB-S 180 480 180 H1 RZB-S Telescopic Coupler 250 480 RZB-M RZB-ML 350 480 RZB-ML 420 400 RZB-ML 300 540 RZB-S Coupler P RZB-M 530 Ell 550 400 306 456 626 926 RZB-L 730 700 450 ■ Anchor Interval RZM-L Type 900 Riser (RZB) Size RZM-M Type 500 Bracket (RZM) 300 450 600 900 RZM-MM Type Bracket ●To select the combination of bracket and riser which gives the required height, refer to the list at right. ●If several combinations of bracket and riser give the desired height, the combination found in the column closest to the height will give the most practical selection. ●The combination of S Type RZB Risers and S Type RZM Brackets is only used for vertical wall mounted applications. H2 Bracket(RZM) H1 Riser(RZB) 130 100 ■ Duplex Installation Height of RZY : H1 BRACKET for RD DUCT RZM-L/LL Reducer H1( using standard duct RD) =160mm∼(H−250)mm ● H1 ( using H type duct RD) =160mm∼(H−350)mm ● RISER for RZM BRACKET RZB H1 H DUPLEX BRACKET RZY Baseplate Maximum Load Torque 29.4N・m (300Kg・cm) Connection with AC Outdoor Units When brackets are fastened with 4 bolts tightened to the torque specification in column 1, column 2 shows the maximum allowable load before the RZM & RZB bracket/riser combination will shift and fail. Load Shift Starting Load(4 bolts) 6,374N (650Kgf) 4 Specifications Caution SLIMDUCT RD Design & Installation Manual Installation Step / Duct Installation Interval and Anchorage Position Caution Bracket installation position shown in this catalog is general description. The number and position of brackets is to be changed depending on shape and size of ells or installation methods. Decide the proper bracket spacing referring to the page of each fitting in this catalog. a. Installation Interval Wall Penetration Construction The basic installation of bracket is at the interval of 1,010mm or 2,020mm. Adjust the bracket space in accordance with the piping weight. ※Take 1,010mm interval for the installation of SLIMDUCT RD Walkway type. Attach brackets to RDWN duct only at cross strut, not at coupler. ※For Duct, secure brackets at 2 places. Attach brackets to Coupler(RSJ-A/RFJ-A)in the bracket interval of 2,020mm. AC outdoor unit b. Bracket Anchorage Position Bracket Bracket can fix with cross strut, duct base, coupler(only with stand fixed plate) , supplementary cross struts, and bottom plate. The place of bracket will change depending on duct size or application. ■ Installation on Duct Ell Installation on cross strut Installation on duct joint W3/8 Hex bolt Coupler W3/8 Hex bolt Stand fixed plate provided with COUPLER Telescopic Coupler Cross strut Bracket W3/8 Hex nut Bracket W3/8 Hex nut ■ Installation on ELL Reducer A Installation Cross Strut Baseplate Attach two brackets on cross strut of FLAT ELL.(Bracket can be attached to the cross strut with a built-in locknut only by tightening screws.) ※ Refer Walkway type to Installation D. Installation B Joint / Supplementary Cross Strut Attach brackets to the joint of duct and fittings with stand fixed plate provided with couplers. Install a bracket on supplementary cross strut of ells to prevent deflection. RZ-150 can be used for this purpose. Supplementary cross strut Connection with AC Outdoor Units Cross strut Stand fixed plate 5 SLIMDUCT RD Design & Installation Manual Caution Specifications C Installation Baseplate Size 150 Installation Step / Duct For size 150 ells, attach brackets to the included baseplate. Use RZ-150 or other size of RZM & RZB bracket/riser combination. Wall Penetration Construction D Installation Walkway Type For Walkway type Ells, REWN, RFWN & RTWN, Attach 3 brackets to all cross struts(including supplementary cross struts) . Bracket Supplementary cross strut Ell Coupler Telescopic Coupler Light & durable Versatile mounting block for pipes, cables or condensers Multiple Use Support System PLABASE RECYCROCK Reducer Resin Pocket for Duct Brackets Baseplate PB-120 Connection with AC Outdoor Units PB-100 4 sizes : Length 150∼600mm 150 type 500 type 6 Specifications Caution SLIMDUCT RD Design & Installation Manual E Installation CROSS Size 900 : RX-900 (H)& RXWN-900 (H) Installation Step / Duct This fitting can be used as 90°FLATT ELL or TEE. Close unused openings with the attached plates. ① Preliminary set brackets RZM & RZB. ※RX-900(H) Bracket RZ (option) Wall Penetration Construction Set 2 brackets(RZM + RZB) . ※RXWN-900(H) Bracket RZ (option) Set 3 brackets(RZM + RZB) . 926 450 926 600 450 ② Attach the included baseplate to brackets with W3/8”bolts. Baseplate Bracket ※RX-900(H) Baseplate ※RXWN-900(H) ③ Fix corner posts to the included baseplate with M6 hex bolts. ※RX-900(H) ※RXWN-900(H) Corner post Telescopic Coupler Coupler Ell Corner post ④ Connect duct with more than 10mm insertion into cross base at each end(10mm ∼ 40mm) . ※RX-900(H) ※RXWN-900(H) Baseplate Baseplate Reducer Baseplate Caution Baseplate Connection with AC Outdoor Units For application to connect the smaller size branch duct to cross, install RXR REDUCER SIZE 900(option)first. REDUCER RXR ※Height of stand for RX / RXWN is 30mm lower than ducting. ※Seal the gap between cross and duct with caulk or putty. ※For duct RD to insert into cross, attach RDH REINFORCEMENT PLATE for DUCT at end. 7 SLIMDUCT RD Design & Installation Manual Caution Specifications Installation F VERTICAL ELL + RZC ■ Height of Bracket Caution ● ● ● ● Installation Step / Duct Creating a vertical offset in duct, RZC BRACKET ATTACHMENT PLATE for VERTICAL ELL is attached to bracket. Calculate the height of bracket(H2)to select the bracket size using formula and table below. The formula to calculate exact height of bracket is different between 45°and 90°vertical ell. Table 1 shows the figures using RSJ-A. When it is difficult to find the accurate level difference between two elbows, use the adjustable TELESCOPIC COUPLER RSS shown in Table 2. Refer dimensions of ells on page 9-10. Size 300∼600(H): 90°VERTICAL ELL Size 900(H): 90°VERTICAL ELL Wall Penetration Construction 90°OUTSIDE VERTICAL ELL RCO Duct RD 90°INSIDE VERTICAL ELL RCI 30 Bracket Bracket 1 A 30 H2 Size B : with Coupler RSJ-A 130 250 130 250 130 250 430 550 430 550 430 550 P1 Size 900 900H ■ Table 2 H1 H−30 H−30 P2 P3 P4 H2 H3 P1 H−598 H−568 (180) H−718 H−688 P2 210 240 P3 190 250 P4 (210) (240) Telescopic Coupler Size A Coupler Size 300 300H 450 450H 600 600H Ell Bracket RZ ■ Table 1 H3 H Duct RD H1 Bracket 2 ※Values shown in the list are for reference purpose only. Size A 130 250 130 250 130 250 RSS-1 RSS-2 RSS-3 430∼530 550∼650 430∼530 550∼650 430∼530 550∼650 530∼630 650∼750 530∼630 650∼750 530∼630 650∼750 630∼730 750∼850 630∼730 750∼850 630∼730 750∼850 Reducer Size 300 300H 450 450H 600 600H Size B: with Telescopic Coupler RSS Baseplate 45°VERTICAL ELL ■ Table 1 Bracket 2 Bracket 1 300 300H 450 450H 600 600H 900H ■ Table 2 Size B : Size with Coupler RSJ-A A 130 250 130 250 130 250 250 193 228 193 228 193 228 228 Size Size A 300 300H 450 450H 600 600H 900H 130 250 130 250 130 250 250 Connection with AC Outdoor Units Size Size B: with Telescopic Coupler RSS RSS-1 RSS-2 RSS-3 193∼263 228∼298 193∼263 228∼298 193∼263 228∼298 228∼298 263∼333 298∼368 263∼333 298∼368 263∼333 298∼368 298∼368 333∼403 368∼438 333∼403 368∼438 333∼403 368∼438 368∼438 8 Caution SLIMDUCT RD Design & Installation Manual Specifications Ell Dimensions Installation Step / Duct Two or more consecutive ells connection may raise some deviation. Dimension 1 FLAT ELL + RSJ-A Unit : ㎜ 45°FLAT ELL RF : Top View 90°FLAT ELL RE : Top View Wall Penetration Construction Size 150 300 300H 450 450H 600 600H 900 900H Caution A 150 300 300 450 450 600 600 B 370 720 720 870 870 1020 1020 Refer to Dimension 2 Size 900 (H)differs in form. Caution 90°VERTICAL ELL RC : Side View Ell Bracket Size 150 300 300H 450 450H 600 600H 900 900H Coupler Caution Size 150 300 300H 450 450H 600 600H 900 900H C 350 700 700 850 850 1000 1000 A 110 130 250 130 250 130 250 B 330 430 550 430 550 430 550 A 150 300 300 450 450 600 600 B 155 389 389 433 433 484 484 Refer to Dimension 2 Size 900 (H)differs in form. 45°VERTICAL ELL RCF : Side View C 310 410 530 410 530 410 530 Size 150 300 300H 450 450H 600 600H 900H Refer to Dimension 2 A 110 130 250 130 250 130 250 250 B 145 193 228 193 228 193 228 228 Unit : ㎜ 1217 Baseplate 980 ※ Use RX-900 (H)as flat ell for size 900 (H) . 90°VERTICAL ELL RC-900 (H): Side View A 30 Size 900 900H A 138 258 30 A B C B 598 718 C 558 678 40 900 900 45°FLAT ELL RF-900 (H): Top View 548 900 Reducer 990 900 Telescopic Coupler 90°FLAT ELL RX-900 (H): Top View Connection with AC Outdoor Units C 332 444 528 444 528 444 528 528 Size 900 (H)differs in form. Dimension 2 Size 900 9 C 355 919 919 1050 1050 1148 1148 SLIMDUCT RD Design & Installation Manual Caution Caution Specifications Dimension 3 FLAT ELL + RSS Unit : ㎜ Size 900 (H)can use RSS only with RCF-900H due to the different shape. 90°FLAT ELL RE : Top View 300 300H 450 450H 600 600H A 300 300 450 450 600 600 45°FLAT ELL RF : Top View B 720∼ 820 820∼ 920 920∼1020 720∼ 820 820∼ 920 920∼1020 870∼ 970 970∼1070 1070∼1170 870∼ 970 970∼1070 1070∼1170 1020∼1120 1120∼1220 1220∼1320 1020∼1120 1120∼1220 1220∼1320 C Size 700 300 700 300H 850 450 850 450H 1000 600 1000 600H 90°VERTICAL ELL RC : Side View 300 450 600H 130 250 130 250 450 600 600 B 430∼530 530∼630 630∼730 550∼650 650∼750 750∼850 430∼530 530∼630 630∼730 550∼650 650∼750 750∼850 430∼530 530∼630 630∼730 550∼650 650∼750 750∼850 C 410 300H 530 450 410 450H 530 600 410 600H 530 900H RSS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 A 130 250 130 250 130 250 250 B 193∼263 263∼333 333∼403 228∼298 298∼368 368∼438 193∼263 263∼333 333∼403 228∼298 298∼368 368∼438 193∼263 263∼333 333∼403 228∼298 298∼368 368∼438 250∼298 320∼368 390∼438 Dimension 4 FLAT ELL + RFJ-A/RSJ-A + DUCT C 444∼514 514∼584 584∼654 528∼598 598∼668 668∼738 444∼514 514∼584 584∼654 528∼598 598∼668 668∼738 444∼514 514∼584 584∼654 528∼598 598∼668 668∼738 560∼598 620∼668 690∼738 Telescopic Coupler 600 250 450 Coupler 450H 130 300 C 919∼ 989 989∼1059 1059∼1129 919∼ 989 989∼1059 1059∼1129 1050∼1120 1120∼1190 1190∼1260 1050∼1120 1120∼1190 1190∼1260 1148∼1218 1218∼1288 1288∼1358 1148∼1218 1218∼1288 1288∼1358 Ell 300H A 300 B 389∼459 459∼529 529∼599 389∼459 459∼529 529∼599 433∼503 503∼573 573∼643 433∼503 503∼573 573∼643 484∼554 554∼624 624∼694 484∼554 554∼624 624∼694 Bracket 300 RSS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 A 45°VERTICAL ELL RCF : Side View Size Size RSS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Wall Penetration Construction RSS 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Installation Step / Duct Size Unit : ㎜ 45°FLAT ELL RF : Top View 300, 300H x = 2 × W ー 570 L = W + 530 H 150 L Size Connection with AC Outdoor Units W Formula x = 2 × W ー 239.7 L = W + 200 x x L 45°VERTICAL ELL RCF : Side View Baseplate Size Reducer Use table below to calculate exact length of diagonal duct required to produce desired offset. x indicates the length of duct which is cut duct RD to suit. Formula 450, 450H x = 2 × W ー 632 L = W + 617 150 x = 2 × H ー 255 L = H + 187 600, 600H x = 2 × W ー 704.5 L = W + 664 300, 450, 600 x = 2 × H ー 291.8 L = H + 251 900, 900H x = 2 × W ー 685.9 L = W + 705.9 300H, 450H, 600H, 900H x = 2 × H ー 342.4 L = H + 300 ※Size 900 & 900H require an extra 20mm to be added to duct length to allow for 10mm insertion into elbow at each end. 10 Caution SLIMDUCT RD Design & Installation Manual Specifications Coupler Installation Step Installation Step / Duct COUPLER RSJ-A ①Attach RSJ base at 20mm space between each duct end. Wall Penetration Construction Every RSJ base is provided with ditch guide which can be aligned with its inner cover to prevent RSJ inner cover from sliding down when it is mounted vertically. Install ditch guide of RSJ base facing upward. ②To connect RZ brackets on the joint, use RSJ included stand fixed plate. Use stand fixed plate only when bracket is attached at the joint. M6 Flange nut Bush Truss screw M6×15L 3 bolt × 25L W 8 Stand fixed plate Coupler Ell Bracket 20㎜ Telescopic Coupler ③After lineset installation, insert RSJ inner cover into ditch guide and upper part of duct base. Inner cover Inner cover Baseplate Reducer Ditch guide Connection with AC Outdoor Units ④Place duct cover and fix RSJ outer cover. Truss screw M6×20L Resin washer Outer cover 11 SLIMDUCT RD Design & Installation Manual Caution Specifications FREE COUPLER RFJ-A 20㎜ Install ditch guide of RFJ base facing upward. Resin washer Truss screw M6×20L Wall Penetration Construction Every RFJ base is provided with ditch guide which can be aligned with its inner cover to prevent RFJ inner cover from sliding down when it is mounted vertically. Installation Step / Duct ①Make 20mm space between each duct end and attach 2 pieces of RFJ base to hold from both sides of duct. ※For vertical application, use RFJ exclusively with direct to wall. ②To connect RZ brackets on the joint, use RFJ included stand fixed plate. Use stand fixed plate only when bracket is attached at the joint. 3 bolt × 25L W 8 Stand fixed plate Bracket Ell Coupler Inner cover Ditch guide Telescopic Coupler ③After lineset installation, insert RSJ inner cover into ditch guide and upper part of duct base. Inner cover Reducer Baseplate ④Place duct cover and fix RFJ outer cover. Truss screw M6×20L Resin washer Connection with AC Outdoor Units Outer cover 12 Caution SLIMDUCT RD Design & Installation Manual Specifications Telescopic Coupler Installation Step Installation Step / Duct TELESCOPIC COUPLER RSS ①Place temporarily or install duct / ell. Select the suitable RSS according to the differential level B from pipe shaft (between the inner surface bottom of RWP base flange and bottom of latitudinal duct) or the space L between ducts / ells. Space between ducts L(mm) Wall Penetration Construction TELESCOPIC COUPLER Item No. RSS-300-1/450-1/600-1/900-1 20∼120 RSS-300-2/450-2/600-2/900-2 120∼220 RSS-300-3/450-3/600-3/900-3 220∼320 RSS-300H-1/450H-1/600H-1/900H-1 20∼120 RSS-300H-2/450H-2/600H-2/900H-2 120∼220 RSS-300H-3/450H-3/600H-3/900H-3 220∼320 Bracket ※Refer to page 10 to calculate the size of RSS from the height B of diagonal duct. Coupler Ell Space between ducts L(mm) L Reducer Telescopic Coupler L Baseplate ②Attach RSS base to duct or ell base. Set RSS ditch guide at the center of joint opening. 45°VERTICAL ELL Base Connection with AC Outdoor Units COUPLER Base 20㎜ L M6 Flange nut TELESCOPIC COUPLER RSS Base Ditch guide Bush Truss screw M6×20L 45°VERTICAL ELL Base 13 SLIMDUCT RD Design & Installation Manual Caution Specifications ③Install RSS baseplate and bracket. TELESCOPIC COUPLER Baseplate Flat washer M6 Hex nut Installation Step / Duct W 3 8 Hex bolt ×25L Resin washer Hex bolt M6×12L Stand fixed plate W 3 8 Flat washer W 38 Hex nut BRACKET ATTACHMENT PLATE for VETICAL ELL Wall Penetration Construction W 3 8 Flat washer W 3 8 Hex nut ※Caution : TELESCOPIC COUPLER Baseplate Cut Bracket When connecting RSS to 2m or 1m lengths of duct RD or to 45° elbow RCF, the included baseplate can be used. If RSS needs to be connected to any other fitting, RSS baseplate will have to be purpose processed on site. Use bracket to support RSS baseplate. Ell Coupler ④After lineset installation, insert RSS inner cover into ditch guide and upper part of duct base. Inner cover Telescopic Coupler Reducer ⑤Place duct cover and install RSS outer cover and its splint. WALL FLANGE Cover Baseplate 45°VETICAL ELL Cover Outer cover Connection with AC Outdoor Units Truss screw M6×20L Resin washer Duct cover Resin washer Truss screw M6×20L 14 Caution SLIMDUCT RD Design & Installation Manual Specifications Reducer Installation Step Installation Step / Duct REDUCER RR[Except : RR-300H-150, RR-450H-300, RR-600H-300] ①Install bracket to secure with a corresponding φ12 hole on end of RD bigger duct. Attach RR base to duct base as shown in the right. Bigger duct Truss screw M6×15L Wall Penetration Construction Bush REDUCER Base 3 W 8 bolt ×25L Bracket M6 Flange nut ②Attach smaller duct to RR base. After lineset installation, insert RR inner cover into ditch guide. Ell Bigger duct Coupler Inner cover Bush Telescopic Coupler Truss screw M6×15L Ditch guide Reducer Smaller duct Baseplate ③Place duct cover and fix RR outer cover. Truss screw M6×20L Resin washer Connection with AC Outdoor Units Outer cover Ditch guide Smaller duct 15 SLIMDUCT RD Design & Installation Manual Caution Specifications REDUCER RR : RR-300H-150, RR-450H-300, RR-600H-300 Installation Step / Duct ①Install bracket to secure with a corresponding φ12 hole on end of RD bigger duct. Attach RR base to duct base as shown in the right. Bigger duct 3 W 8 bolt ×25L REDUCER Base(left) Bush Wall Penetration Construction Truss screw M6×15L REDUCER Base(right) Bracket ②Insert smaller duct into RR base. After lineset installation, place smaller duct cover first. Ell Smaller duct cover Coupler REDUCER Base Telescopic Coupler Smaller duct Reducer ③Attach RR cover to bigger duct and lock them in place with duct cover to complete the installation. Bigger duct cover Baseplate REDUCER cover Resin washer M6×15L Bush Connection with AC Outdoor Units Truss screw Truss screw M6×15L 16 Specifications Caution SLIMDUCT RD Design & Installation Manual CROSS Size 900 : RX (W) -900 (H) , RCI-900 (H) , RCO-900 (H) Wall Penetration Construction Installation Step / Duct ①Place two CROSS RX (W)side by side. Connection betwen cross parts Bracket RX-900 (H) Coupler Ell 10 Telescopic Coupler ②Fix RXJ between CROSS RX (W) . Caution Connection with AC Outdoor Units Baseplate Reducer To waterproof, seal all top surface seams of box-shaped cross with weatherproof sealant or putty. COUPLER SIZE 900 RXJ 17 SLIMDUCT RD Design & Installation Manual Caution Baseplate Specifications Installation Step RD DUCT BASEPLATE RDB : Before lineset installation Installation Step / Duct 1. 1m or 2m DUCT Attach COUPLER RSJ/RFJ base at 20mm space between each duct end. Place Baseplate A, B, and Coupler Baseplate inside the duct and fasten them in order with included bolts as shown below. Caution ・Baseplate B is a directional plate. ・Do not use Coupler Baseplate for duct RD on bracket. Baseplate (B) Baseplate (A) Wall Penetration Construction applications to mount the end of Coupler Baseplate 2m Duct M6 Hex nut Flat washer Bracket installation at duct end When connecting brackets to the end of duct, the bracket can be used as a baseplate without Coupler Baseplate. Coupler Baseplate 3 W 8 bolt × 25L Duct base Resin washer *Screw bolts at 4 corners of each BASEPLATE; 24 bolts in total. Bracket Stand fixed plate Baseplate (B) Hex bolt M6×12L Coupler Baseplate Coupler Baseplate (A) M6 Hex nut Ell 1m Duct Flat washer Baseplate (B) Baseplate (B) Telescopic Coupler Coupler Baseplate Duct base Hex bolt M6×12L *Screw bolts at 4 corners of each BASEPLATE; 24 bolts in total. Reducer Resin washer 0.5m Duct Baseplate M6 Hex nut Baseplate Flat washer Connection with AC Outdoor Units Coupler Baseplate Duct base Resin washer Hex bolt M6×12L *Screw bolts at 4 corners of each BASEPLATE; 24 bolts in total. 18 Specifications Caution SLIMDUCT RD Design & Installation Manual 2. 0.5M Duct / FLAT ELL + Bracket to cross strut Installation Step / Duct Attach COUPLER RSJ/RFJ base at 20mm space between each duct end. Place Baseplate A, B, and Coupler Baseplate inside the duct and fasten them in order with included bolts. Refer to figures on page 18. Caution ・When connecting brackets to other than cross strut, follow the installation step on page 18. ・Baseplate B is a directional plate. ・Put Coupler Baseplate inside the duct, install splint under washer from the bottom and fasten Wall Penetration Construction with the bolts. Coupler Baseplate Coupler Baseplate SLIMDUCT RD/ FLAT ELL Bracket M6 Hex nut Flat washer Ell Coupler Base Coupler Splint Resin washer Telescopic Coupler Hex bolt M6×12L Coupler Baseplate(Side View) M6 Hex nut Reducer Flat washer Baseplate Coupler Baseplate Duct base Splint Connection with AC Outdoor Units Resin washer Hex bolt M6×12L 19 SLIMDUCT RD Design & Installation Manual Caution Specifications RD DUCT BASEPLATE RDB : After lineset installation 3. 1m or 2m DUCT Installation Step / Duct Attach COUPLER RSJ/RFJ base at 20mm space between each duct end. Place Baseplate A, B, and Coupler Baseblate from the duct bottom and fasten them in order with resin bush for baseplate. Caution ・Baseplate B is a directional plate. ・When connecting brackets to the end of duct, the bracket can be used as a baseplate without Coupler Baseplate. ・Size 900(H) cannot be attached baseplate after lineset installation. Wall Penetration Construction 2m Duct Duct base Coupler Baseplate Baseplate (B) Baseplate (B) Bracket Baseplate (A) Coupler Baseplate Duct base Coupler 1m Duct Ell *Fix resin bush in all φ10×12L holes of each baseplate. Resin bush Telescopic Coupler Coupler Baseplate Baseplate (B) Baseplate (B) Baseplate (A) Coupler Baseplate *Fix resin bush in all φ10×12L holes of each baseplate. Reducer Resin bush Baseplate 0.5m Duct Duct base Connection with AC Outdoor Units Baseplate Coupler Baseplate Resin bush *Fix resin bush in all φ10×12L holes of each baseplate. 20 Specifications Caution SLIMDUCT RD Design & Installation Manual 4. 0.5M Duct / FLAT ELL + Bracket to cross strut Installation Step / Duct Attach COUPLER RSJ/RFJ base at 20mm space between each duct end. Place Baseplate A, B, and Coupler Baseplate from the duct bottom and fasten them in order with resin bush for baseplate. Refer to figures on page 20. Caution ・When connecting bracket to other than cross strut, follow the installation step on page 20. ・Baseplate B is a directional plate. ・COUPLER BASEPLATE for Aftermarket Add-ons RJB is an optional accessory for all sizes Wall Penetration Construction except 900(H). ①Attach RJB to duct base bottom as shown below. Installation 1 COUPLER BASEPLATE for Aftermarket Add-ons RJB Splint Splint (fixed side) (sliding side) Bracket Duct base Coupler Ell COUPLER BASEPLATE for Aftermarket Add-ons RJB Telescopic Coupler ②Put the fixed side of duct base between RJB and splint first and push the other side in them. Ensure the splint on the hole provided and tighten the screws. Reducer Installation 2 COUPLER BASEPLATE for Aftermarket Add-ons RJB Connection with AC Outdoor Units Baseplate Slide 21 SLIMDUCT RD Design & Installation Manual Caution Specifications 90°FLAT ELL BASEPLATE REB : Before lineset installation Caution ・Baseplate for 90°FLAT ELL cannot not be used after lineset installation. Installation Step / Duct 5. 90°FLAT ELL ①Secure Baseplate R and L from the bottom of duct base with screws provided. M6 Hex nut Baseplate (L) Flat washer Wall Penetration Construction Coupler Baseplate Baseplate (R) Duct base Bracket Resin washer Hex bolt M6×12L Ell ②Place Coupler Baseplate inside the duct and tighten it with screw provided through splint. Coupler Coupler Baseplate SLIMDUCT RD / FLAT ELL Telescopic Coupler M6 Hex nut Flat washer Reducer Splint Resin washer Hex bolt M6×12L Baseplate Coupler Baseplate(Side View) M6 Hex nut Flat washer Connection with AC Outdoor Units Coupler Baseplate Duct base Splint Resin washer Hex bolt M6×12L 22 Specifications Caution SLIMDUCT RD Design & Installation Manual NET : Before lineset installation Installation Step / Duct Caution ・Net cannot be used with Ells, RE, RF & RT. 6. DUCT Unroll net inside the duct and fix it with resin bush which mates up with a corresponding φ7 holes on duct base. Wall Penetration Construction Resin bush Net Bracket φ7 Hole Ell Duct base Coupler NET : After lineset installation Caution ・For size 900(H), net cannot be applied after lineset installation. ・Net cannot be used with Ells, RE, RF & RT. Telescopic Coupler 7. DUCT Reducer After lineset installation, unroll net from the duct bottom and fix it with resin bush which mates up with a corresponding φ7 holes on duct base. Ensure about 250mm resin bush spacing to prevent net sagging. φ7 Hole Connection with AC Outdoor Units Baseplate Duct base Net Resin bush 23 Approximately 250mm SLIMDUCT RD Design & Installation Manual Caution Connection with AC Outdoor Units Specifications SLIMDUCT UD is applied to protect the lineset between the condenser and RD ducting system. Branching off Installation Step / Duct Pull out the linesets from the bottom of duct RD to branch off. Baseplate will have to be purpose processed on site. Installation Step RAH PIPE HANGER SUPPORT for SLIMDUCT UD (Fixing Clamp + Bracket) Wall Penetration Construction ①Attach duct bracket at the branching point. Duct RD Hex screw Bracket Bracket (RAH) Ell ②Install SLIMDUCT UD to protect linesets and secure it with RAH adjusting the height. Coupler Caution ・Do not install RAH upside down. Do not install RAH upside down. 175 Telescopic Coupler Top 63 H (mm) C H RAH-90 69 46 RAH-120 84.7 62 Bottom Resin washer SLIMDUCT UD Reducer C Item No. Flat washer Hex bolt Baseplate ③Use END FITTING UDCN to cover the end of linesets. Connection with AC Outdoor Units SLIMDUCT UD END FITTING UDCN 24