Communications in Information Science and Management Engineering CISME The Study on Toughening Mechanism and Mechanical Properties of Stacked Microstructure of Shell Jinbo Zhang1,2, Jin Tong* 1, Caihua Li 2, Yunhai Ma 1, Xue Di2 1. The Key Laboratory of Bionic Engineering (Jilin University), Ministry of Education, Changchun 130022, China. 2. College of Mechanical Engineering, Jiamusi University, jiamusi 154007, China. zhangjinpo9872@sina.com Abstract-The stacked microstructure of shell was analyzed by SEM, the results showed that the structure of shell is a kind of biological ceramic composite, which is composed of calcite, aragonite and collagen. The calcite layer has irregular laminated structure, and the aragonite layer has regular laminated structure which are composed of staight aragonite strips. The results of nanoindentation test showed that both the hardness and elastic modulus of aragonite layer are higher than those of calcite layer. It was illustrated that the carrying capacity of aragonite layer is higher than that of calcite layer under the same conditions. According to the further observation of nanoindentation apperance of shell, the crack propagation modes of two materials are different. The crack shape of calcite is irregular but the aragonite layer`s is relative straight. The aragonite layer has excellent mechanical properties. Keywords-chlamys farerri shell; stacked mechanical properties; ceramic composite I. microstructure; INTRODUCTION During the evolution for long period in the nature, biologies have grown up such biological materials as mammalian teethridge, skeleton and molluscan shell[1], which have perfect structures and excellent properties. The molluscs is a kind of typical biological ceramic composite which is composed of crystalline inorganic minerals (calcite and aragonite) of 95%-99% and organic collagen of 1%-5%[2]. Although both the mineral and protein are low-intensity materials, but in the shell, they formed the highly ordered hiberarchy, which consist of primary structure (mainly aragonite platelets and organic layer) and subprime microstructure (consist of platelets, organic interlayer boundaries and organic layers), makes it present exellent mechanical properties of even man-made materials cannot reach such a high level[3]. Usually, it is considered that the superior mechanical properties of the structure is attributed to its unique microstructure.In last several decades, a lot of researches have been carried out on the microstructure observations,experimental measurement and mechanical behavior modeling for the shell. Currey first observed the staggered ammgement of shell platelets and presented a “Brick and Mortar” model to describe the mechanical behavior of the shell platelets[4]. wang et al.[5,6] observed the nano-asperities on the platelets and developed a finite element (FE) model based on the friction mechanism. Song et al. [7-9] found the mineral bridges (which are mineral connections crossing protein layer between adjacent mineral platelets) and proposed a "Brick, Bridge and Mortar" model to interpret the strengthening mechanism of shell structures. Katti et al. [10] developed a platelet interlock model. Barthelat et al. [11] observed a wavy structure and presented an FE model, etc. All above researches are on the sea-shell structures. However, researches on the mechanical property of the limnetic shells are very few. Wang et al. [12] first studied a kind of limnetic shell (Cristaria plicata) using nano-indentation and proposed several strengthening mechanisms based on their observations. They found that there were some distinctions between the seashell and limnetic shell structures. The mechanical prosperities were not investigated in their study. Therefore it is significant things to systematically investigate the microstructure feature and the mechanical properties of the limnetic shell. Although such biological ceramic composite is composed of brittle calcium carbonate over 95%, it has a fracture toughness of 3000 times higher than common calcium carbonate[13,14]. The molluscs possess such high fracture toughness due to the compound mode of inorganic minerals and organic collagen, including the shape of microstructures, size, distribution and relationship of combination[15,16]. The microstructures of shell will have significant difference because its species and living environment[13,15]. The characteristics of microstructure are different at the different positions although for a same shell. But many shells can be divided into three layers: corneum, prismatic layer and nacre from outside to inside along the direction of thichness[16,17]. The corneum which is composed of conchiolin mainly, is the outermost layer of shell. The prismatic layer which is primary composed of calcite crystal, is the middle layer of shell. The nacre which is composed of lamellar aragonite crystal mainly, is the innermost layer of shell[18]. In the past three decades, the researches on molluscs shells generally focus on such fields[19,20,21]: (1) the research on microstructure, including the crystal structure of mineral phase, components and its structures of organic matrix layers, the connective relationship between the aragonite platelets and subprime microstructure of organic interlayer boundaries; (2) the experimental researches of mechanical property include the measurements of modulus, stiffness, strenght and toughness of shell; (3) the relevant study of microstructure and mechanical properties, including all the phases coupling and response, scale, shape, structural effect and the strengthening and toughening mechanisms of single phase under the different stress state. In addition, also includes the simulations of structural mechanics response of shell; (4) the on biomineralization and the forming of shell shape, including the confirmation of active substance in the organic matrix layers, the aggregation mechanism of organic C 2011 World Academic Publishing CISME Vol.1 No.9 2011 PP.39-43 www.jcisme.org ○ - 39 - Communications in Information Science and Management Engineering macromolecules, the mechanisms of forming and growing of crystal nucleus, ranked distribution of structures and the growing mechanisms of shell; (5) bioautograghy of shell, including the separation, refinement, synthesis, and structure confirmation with each macromolecule in the organic matrix layer, the researches on cloning, copy and self-assembly with macromolecule, the design of new materals using macromlecules based on biomineralization and morphological theory[3]. The research on the microstructure and fracture mechanism of shell is helpful to improving the brittleness of existing ceramic materials and developing new bionic ceramic materials which have excellent strength and toughness, and this work will make the bionic ceramic materials bing applied widely to the engineering. The chlamys farreri shell was determined as research object in this paper, and the microstructures of fracture was observed using scanning electronic microscope, and its microstructures and mechanical properties were researched in-depth. II. MATERIALS AND METHODS OF TEST As research object in this paper, chlamys farreri shell was collected from Dalian, as shown in Fig.1. Fig.1 The Chlamys Farreri Shell and the Position of Sampling CISME Fig.3 Nanomechanical Test System (Hysitron Plus) Firstly, the internal soft tissues of shell were cleared away, and then naturally dried in the air for 3 hours after washing by distilled water completely. The shell was breaked into pieces along growth direction and perpendicular to growth direction respectively by mechanical means, then those pieces were manufactured into SEM samples for observating with the size of 3mm× 3mm× 2mm. Because of poor conductivity, the samples must be sputtered gold powder using ion sputtering instrument (JEOLJFC-1600) for 60s. Firstly, the samples were fastened to the platform by electroconductive tape, the samples room keeps high vacuum state, the maximum current is 20A. The microstructures of samples were observed by SEM (JSM-6360LV,fig.2) with amplification in the rang of 5000 times under the 20kv of accelerating voltage. The pieces were cut off with the size of 3mm×5mm from the position as shown in Fig.1 by precision cutter, then inlaid them into the resin as the test samples after polishing with inside surface and outside surface by polisher. The two polished surfaces of samples were measured by nanomechanical test system ( Hysitron Plus, fig.3 ). This equipment is a modern instrument, its maximum indentation depth less than 100nm and minimum depth is 40um, the temperature drift is 0.05nm/s and the indentation resolution is 0.2nm. Using diamond indenter with triangular pyramidal shape, the temperature is 23℃, relative humidity is 45%, and the maximum load is 2500μN. The loaddisplacement curve and photographs of nanoindentaion apperance of the samples were obtained by the system after testing, in addition, the hardness and modulus of elasticity of samples can be worked out automatically by the system according to the load-curve. III. Fig.2 SEM (JSM-6360LV) RESULTS AND DISCUSSION The fracture of chlamys farreri shell was observed by SEM (Fig.4), the results shown that the chlamys farreri shell is a kind of lamellar biological ceramic compsite, which is composed of inorganic calcite and aragonite that is mixed up with organic collagen. The calcite which has rhombohedral system structure, lies in the outside layer of shell, and metastable aragonite which has orthorhombic structure, locate in the inside layer of shell, aragonite will be transform into stable calcite when the conditions are suitable [22]. And such C 2011 World Academic Publishing CISME Vol.1 No.9 2011 PP.39-43 www.jcisme.org ○ - 40 - Communications in Information Science and Management Engineering structure can ensure stability of shell in the natural environment. The aragonite layer which is filled by collagen, grows up parallel to the the surface of shell and collagen serve as a connection role in each layers. The thickness of aragonite layer is different in the each positions of shell. The thickness of aragonite layer which close to the outside surface, is small, but the thickness which close to the inside surface, is large. The difference of microstructure at the different positions of shell can satisfy its need of structure and function. Through further observation of the mcrostructure of aragonite layer of chlamys farreri shell, it was found that such aragonite layer is composed of long thin aragonite pieces (as shown in Fig.5), and each aragonite piece is consisted of many columnar aragonite strips (Fig.6). Such interlocked lamellar structure which is filled by collagen, makes shell has excellent fracture toughness. CISME aragonite layer when the load approach 2500μN, it was demonstrated that the carrying capacity of aragonite layer is larger than that of calcite layer under the same conditions. In order to ensure the authenticity and availability of data, the nanoindentation measurment were performed with 20 points, which selected singly 10 points from each of surfaces in this test. Finally, the hardness and modulus of elasticity of two surfaces of chlamys farreri shell were obtained, as shown in Fig.8 and Fig.9. According to the results which showd in the Fig.8 and Fig.9, the hardness of aragonite layer and calcite layer of chlamys farreri shell are 4.53Gpa and 4.31Gpa respectively, and the modulus of elasticity are 53.57Gpa and 42.34Gpa respectively. All the above values are averages of 10 times measurment. According to the results of measurment, both the modulus of elasticity and hardness of aragonite layer are higher than those of calcite layer, but the difference is not significant for hardness of the two layers. The reasons which led to the value difference of the modulus of elasticity and hardness, lie in the age and positions of indentation of chlamys farreri shell. Fig.4 The Fracture of Chlamys Ferreri Shell (SEM) Fig.7 The Load-Displacement Curves of Nanoindentation of Calcite Layer and Aragonite Layer Hardness/GPa 4.70 Fig.5 The Lamellar Structure of Calcite Layer Aragonite plan Calcite plan 4.60 4.50 4.40 4.30 4.20 1 2 3 4 5 6 7 8 9 10 Fig.8 Hardness of Chlamys Farreri Shell Modulus/GPa 65.00 Fig.6 The Boxed Area of Figure 3 In general, the fracture toughness of composite due to the internal fiber reinforced structures of its matrix to a great degree. Such interlocked microstructure of chlamys farreri shell, which is composed of inorganic calcium carbonate matrix and organic collagen fiber, just corresponds with the reinforce mechanism of materials, so the chlamys farreri shell has excellent mechanical properties. From the results of nanoindentation test (Fig.7), it was found that the load curve (rising segment) of aragonite is above the calcite`s. The nanoindentation depth of calcite layer is larger than that of Aragonite plan Calcite plan 60.00 55.00 50.00 45.00 40.00 35.00 30.00 1 2 3 4 5 6 7 8 9 10 Fig.9 Modulus of Elasticity of Chlamys Farreri Shell The deformation of such materials as shells is different to that of metals, the former is due to crack propagation, but the latter is led to dislocation motion [23]. In addition, the interaction between the inorganic phases and organic phase, C 2011 World Academic Publishing CISME Vol.1 No.9 2011 PP.39-43 www.jcisme.org ○ - 41 - Communications in Information Science and Management Engineering CISME such as fiber reinforce and interlocking, will significant affect to the deformation of shells [20]. Through the observation of nanoindentation appearence of chlamys farreri shell (Fig.10 a, b), it was found that both the edges of nanoindentation of calcite layer and aragonite layer appeared obvious cracks which even possess the trend of extending. It can be seen from the three-dimensional photograpgs (Fig.10 c, d) of nanoindentation of two surfaces that there are stacking phenomenon of material around the edges of indentation of calcite layer and aragonite layer, it was demonstrated that the two materials generated plastic deformation to a certain degree although they are biological ceramic composite, and the two materials have significant anisotropy [23]. (b)Nanoindentation of Aragonite Layer The direction of crack propagation of calcite layer appeared multidirectional feature, and the edges of nanoindentation is irregular. The reason of features mentioned above is that calcite is composed of irregular calcium carbonate crystals, the crystal boundaries are connected by relative weak macromolecules, when external fore was loaded on them, the cracks will appear firstly around the boundaries of load point, and then the racks will extend rapidly along irregular boundaries of calcite crystal [24]. So the calcite is a brittle material, and its cracks appear multidirectional feature. (c)3-D Nanoindentation of Calcite Layer The cracks of aragonite layer have comparative regular shape with straight and clear edges. It is different from the cracks feature of calcite layer, the cracks of aragonite layer appear firstly in the organics boundaries which lie in the strips or lamellar structures near the load point, and cracks extend along the interlaminar boundaries, then will stopped at the boundary of next layer. Therefore, both amount and length of cracks will be reduced. In addition, the generation of cracks absorb a part of external energy, therefore the damage and deformation of shell can be limited within a least range, and the cracks will be gathered to the boudary of lamellar structure, so the fracture toughness of materials is improved. Such deformation characteristic of chlamys farreri shell is close related to the internal crystal type and structure [25]. Meanwhile, it is important for anisotropy of internal and external materials to reinforce the mechanical properties of materials and protect the inside soft tissue. (D)3-D Nanoindentation of Aragoniter Layer Fig.10 Nanoindentation of Chlamys Farreri Shell IV. CONCLUSIONUSING The chlamys farreri shell is composed of calcite, aragonite and collagen. The calcite has irregular columnar crystal structure, and the aragoniter has regular strip or lamellar crystal structure. The test results of nanoindentation demonstrated that the hardness and modulus of elasticity of aragonite layer are larger than those of calcite layer, and the carrying capacity of aragonite layer is also larger than that of calcite layer under the same conditions. It was shown that the aragonite layer has excellent fracture toughness. (a)Nanoindentation of Calcite Layer The difference of crystal structure of aragonite layer and calcite layer lead to the different generation mechanism and extending mechanism of crack under the external load. The crack propagation of calcite layer not only has multidirectional and irregular characteristics, but also has a large quantity. And the crack propagation of aragonite layer has straight clear features and the amount is less. C 2011 World Academic Publishing CISME Vol.1 No.9 2011 PP.39-43 www.jcisme.org ○ - 42 - Communications in Information Science and Management Engineering ACKNOWLEDGMENT This project was supported by Jilin Provincial Science and Technology Department of China (Grant No. 20100711, 20091013), by “985 Project” of Jilin University, by National Key Technology R&D Program (Grant No. 2011BAD20B09), by Innovation Project of Scientific Frontier and Interdisciplinary of Jilin University (Grant No. 200903264), by National Natural Science Foundation of China (Grant No. 51075177) and by The Science and Technology Research Project of Jiamisi University (Grant No. L2009-112). REFERENCES [1] Zhang xueao, Wang jianfang, Wu wenjian, Liu changli. Advances in Biomineralization of Nacreous Layer and Its Inspiration for Biomimetic Materials[J]. Journal of Inorganic Materials. 2006, 21(2):258-266.J. Clerk Maxwell, A Treatise on Electricity and Magnetism, 3rd ed., vol. 2. Oxford: Clarendon, 1892, pp.68–73. 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