DRIESCHER Y WITTJOHANN, S.A. HIGH VOLTAGE SWITCHES OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICK-MAKE / QUICK-BREAK DRIVE MECHANISM November 2010 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM Index 1 Warning 2 2 Introduction 2 3 Upon Verification 2 4 To Operate the Equipment 4 5 Device Settings 6 6 Preventive Maintenance 6 7 Corrective Maintenance 6 8 Fuse Replacement 6 November 2010 I Load Break Disconnector Switches Page 1 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM 1.- Warning Read these instructions and get acquainted with the recommendations given herein. DO NOT operate the switch until you have finished reading this. High voltage equipment must be operated by trained authorized personnel only. Remove the plastic straps from the quick-break mechanism BEFORE operating the switch 2.- Introduction DRIWISA™ three-pole load-break disconnecting switches are used to open medium voltage circuits up to 38 KV, connecting or disconnecting lines or cables, ring-circuits, as well as to connect or disconnect transformers under load conditions. Load-break switches type LDTP have the following parts: ARCING CHAMBER DETAIL "A" PUSH ROD OPERATING ROD INSULATOR ARCHING HOOK FRAME MAIN SHAFT LIMITING DEVICE MAIN SHAFT OPERATING TAB LEVER DETAIL "B" OPENING OR CLOSING MECHANISM SHAFT SUPPORT OPERATOR MECHANISM TRANSMISSION FUSE Figure 1 3.- Upon Verification DRIWISA® load-break switches are design to section voltage networks to 38 kV; connect and disconnect lines or cables, as well as connect and disconnect transformers. 1. DO NOT operate the switch without having applied paraffin wax as a lubricant over the contact areas. Never use organic grease or any other type of electrical or industrial lubricant. 2. Make several charge-close-open cycles by means of the disc operator mechanism before installing (see note under figure 4 of page 2). 3. When doing so, check that the shaft turn limiting device located at the end of the shaft reaches its final stop when the switch is either in open or in closed position. November 2010 I Load Break Disconnector Switches Page 2 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM 4. Be sure the arcing hooks have completely entered and engaged into the arcing chambers, pushed forward by means of a stick or your hand (for details, see point 5 in PREVENTATIVE MAINTENANCE). 5. To facilitate any necessary adjustments to the transmission (i.e. making it longer or shorter), we suggest installing the DW-900 OPERATOR MECHANISM. Operate it according to the DW-900 OPERATOR MECHANISM MANUAL. 6. Verify that the bus bars or cables connected to the switch terminals do not exert undue stress upon them, since such stress may affect the alignment of the chamber and cause incorrect operation. 7. In any operator option (right / left) the operating tab lever has to be 12º from the vertical position when the switch is in open position (Fig. 2-A). This allows 80º rotation for opening and closing (Fig. 2-B). Note: Make sure to tighten the operating tab lever screws to 35 lb-ft, and the ¼’ Allen screws to 15 Lb-ft. 8. In the 38 kV Load Break Switch, you must install the shaft support as reinforcement (fig. 3 detail "C") in order to prevent future operation problems with the quick-make drive mechanism. 12º 80º REFERENCE PLANE OPERATING LEVER INSTALL 12º FROM THE VERTICAL POSITION TOWARDS THE FRONT OF THE SUBSTATION ADJUSTMENT ON THE DISCTYPE OPERATING MECHANISM AND THE TRANSMISSION ROD SHOULD BE MADE IN ACCORDANCE WITH THE INSTRUCTIONS GIVEN IN THE DW-900 MANUAL Figure 2 ACCIONAMIENTO DE APERTURA O CIERRE (SU POSICIÓN DEPENDE DEL MANDO) NOTE: WHEN OPERATING THE SWITCH, ALWAYS DO SO WITH A STRONG AND DECIDED STROKE. NEVER HESITATE AS LEAVING THE SWITCH IN HALFWAY POSITION (BETWEEN OPEN AND CLOSE POSITION) WILL DAMAGE THE EQUIPMENT. November 2010 I Load Break Disconnector Switches Page 3 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM DETAIL “B” Detalle "B" 12º A 18° B 80º 75º 72° DETAIL "C" B “L” Bracket Figure 3 4.- To Operate the Equipment 1. When operating a switch in an energized switchgear installation, it is recommended that you always use insulated gloves, boots and mats. We recommend the use of a stage or insulation platform to prevent electrical hazards. 2. Before operating the switch, stand firmly on the floor or on an insulating mat. Insert the operating rod into the disc hole and hold it by the knob. 3. To know how to operate the equipment please check figure 4: Siempre realice las operaciones con un movimiento franco y decidido. NUNCA INTERRUMPA UN MOVIMIENTO YA INICIADO. CARGAR - Complete stroke from 1 to 2 ( this fully charges the opening spring). CERRAR - Complete stroke from position 2 to 3 (this returns main blades to original position). ABRIR November 2010 Partial (halfway) stroke 3 towards 4 (this opens the main blades). I Load Break Disconnector Switches Page 4 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM a To charge the quick-make mechanism b c To charge the quick-break mechanism Open 2 2 4 1 3 3 Open Close Close ABRIR 2 4 2 3 3 1 CERRAR A) B) CERRAR C) Figure 4 NOTA: The quick-make drive mechanism has been designed to operate O N L Y in vertical position. If the switch is operated in any other position (different from vertical) it won’t work. If you try to operate the switch several times in this manner, you will cause a lot of damage. DRIWISA™ will not accept any claims if the shaft support is not installed in the 38 kV switches. Do not hesitate to contact us as soon as possible with any doubt and/or question regarding these operating instructions. This also applies if you need more detailed information. Our contact details are at the end of the limited warranty page. In case that the “L” bracket is NOT mounted (in 38 kV), the problems that arise will NOT be responsible for DRIESCHER Y WITTJOHANN, S.A. November 2010 I Load Break Disconnector Switches Page 5 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM 5.- Device Settings 1. Minor adjustments to its operation in conjunction with the operating mechanism (disc type or other) should always be made to the transmission rod. 2. Refer to the instruction manual of the operating mechanism, if necessary (DW-900 manual). (As long as the operating disc mechanism is acquired from DRIWISA™). 3. For more details, consult the cabinet or switchgear manufacturer. 6.- Preventive Maintenance (At least once a year or every 30 operations): 1. Be sure the switch is NOT ENERGIZED. 2. Follow the basic safety rules and use the required safety devices (insulated mat, gloves, boots, grounding devices). 3. Open the switch. Clean the dirty contact surfaces and apply only DRIWISA ™ paraffin wax as a lubricant over the contact areas. NEVER use organic grease or any other type of electrical or industrial lubricant on the contact areas. 4. DO use industrial lubricant to oil the moving parts of the operating mechanism (bearings, turning points, joints, etc.). 5. Open the switch. Make sure that the arcing hooks are aligned with the holes at the front of the arcing chambers, so that they can freely enter these chambers. You do this by pushing the hooks towards the chambers with a stick (you can move with your hands if and only if the substation is NOT energized), you can verify that they are lined up to enter the chambers, if it seems like the hooks will not enter, you need to realign them with the holes. 6. Make several charge-close-open cycles with the disc operator mechanism. When doing so, check that the shaft turn limiting device (Fig.1 detail “A”) located at the end of the shaft reaches its final stop when the switch is either in open or closed positions. 7.- Corrective Maintenance: In case of trouble, malfunctioning and / or need of spare parts, do not try to repair it by yourself, contact your nearest DRIWISA Distributor / Representative or the switchgear manufacturer. 8.- Fuse Replacement: A) To replace the transformer fuse first verify the calculation of the nominal current according to the connected load, by doing the following : a) Determine the system voltage in kV. b) Determine the transformer power in kVA. c) Find the rated current of the fuse (In) on the table below, in the intersection of the voltage column and the transformer power row. November 2010 I Load Break Disconnector Switches Page 6 of 7 OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM OPERATING VOLTAJE IN kV Power SERIE 07 kVA 15 30 45 75 112.5 150 225 300 400 500 750 1000 1250 1500 2000 2500 3000 3750 5000 2.4 10 16 25 40 63 75 125 160 200 250 400 500 630 4.16 4 10 16 25 32 40 63 100 125 160 200 315 400 500 630 4.8 4 10 10 25 32 40 63 75 100 125 200 250 315 400 500 630 SERIE 15 7.2 4 6 10 16 25 25 40 50 75 100 125 160 200 250 400 400 500 630 13.2 2 4 4 6 10 16 25 32 40 50 75 100 125 160 200 250 315 400 13.8 2 4 4 6 10 16 25 25 40 40 63 100 125 125 160 200 315 315 15 1 2 4 6 10 16 25 25 32 40 63 100 100 125 160 200 250 315 400 SERIE 20 17.5 1 2 4 6 10 10 16 25 32 32 50 75 100 100 160 200 200 250 400 23 1 2 4 4 6 10 16 16 25 25 40 50 63 75 100 125 160 200 315 25.8 1 2 2 4 6 6 10 16 25 25 40 50 63 75 100 125 160 200 250 SERIE 30 34.5 1 1 2 4 4 6 10 10 16 16 25 40 50 50 75 100 100 125 200 36 1 1 2 4 4 6 10 10 16 16 25 32 40 50 75 100 100 125 200 7500 COMMENTS FUSE WITHOUT STRIKER PIN 1 AND 2 Amp STANDARD FUSE WITH STRIKER PIN (FROM 2 A.) ONE FUSE PER-PHASE TWO FUSE PER-PHASE CIRCUITE-BREAKER 10000 REQUIRED RATED FUSE CURRENT (In) IN AMPERES d) For cases not considered in the table, calculate the fuse rated current using the equation below: I n 1.155X kVA kV e) Choose the next highest current rating from the table below: 1 2 4 6 10 16 25 32 40 50 63 75 Serie 30, 30.....38 kV 100 125 160 200 250 315 400 500 Serie 20, 20.....25.8 k V Serie 15, 12.....17.5 k V Serie 07, 2.4...7.2 kV f) For the replacement of fuses for other applications, ask to DRIWISA. DRIESCHER Y WITTJOHANN, S.A. San Luis Tlatilco No. 29 Parque Industrial Naucalpan, C.P. 53470, Edo. de México México www.driwisa.com nacionales@driwisa.com soportec@driwisa.com November 2010 I Load Break Disconnector Switches Page 7 of 7 TELS: 53-00-8219 53-00-0210 53-01-3620 with 5 lines OPERATING INSTRUCTIONS LOAD-BREAK SWITCHES WITH OR WITHOUT FUSE HOLDER TYPE LDTP WITH QUICKMAKE / QUICK-BREAK DRIVE MECHANISM November 2010 I Load Break Disconnector Switches Page 8 of 7