8998DB1004 09/2010 Data Bulletin Upgrade of Motor Logic® Plus or Motor Logic Plus II Solid State Overload Relay to TeSys® T Motor Management System Class 8998 Retain for future use. Introduction From 2008 to 2010, the Model 6 Motor Control Center (MCC) transitioned from Motor Logic® Plus (MLP) and Motor Logic Plus II (MLP II) solid state overload relays to the TeSys® T Motor Management System (MMS) for advanced electronic solid state overloads. All three electronic overloads offer protection, control, and monitoring capabilities for 3-phase, AC induction motors and share many features, as shown in the list below. The TeSys T MMS consists of the controller (LTMR), an optional voltage and input expansion module (LTMEV), and an optional HMI (LTMCU). Whenever existing Model 6 MCCs with MLP or MLP II require an upgrade, replacement, or expansion, the TeSys T MMS should be installed. Features Common to MLP, MLP II, and TeSys T Overloads Motor Logic Plus Motor Logic Plus II • • • • • • • • • • • • • Type S Starter FVNR, FVR, 2-Speed, RVAT Size 1–3 Internal Current Transformer (CT) Window Size 4–6 External CTs Similar Dimensions Protection / Monitoring Current / Voltage a / Power a Fault Output Contact Inputs b / Outputs Modbus, DeviceNet Remote Display / Remote Reset Selectable Trip Class 5–30 UL, CSA, CE, NEMA, IEC Certifications The TeSys T MMS is flexible, modular, and designed to meet the need for integrated protection systems with open communications and global architecture. More accurate sensors and solid-state full motor protection ensure better utilization of the motor. Complete monitoring functions enable analysis of motor operating conditions and faster reaction to prevent system downtime. The system offers diagnostic and statistics functions and configurable warnings and faults to allow better prediction of component maintenance and provide data to continuously improve the entire system. More advanced features of the TeSys T MMS require a more sophisticated system configuration than the MLP or MLP II SSOLRs. However, there are several tools to make configuration more efficient, including PowerSuite™ software from Schneider Electric. _______________________________ a Not applicable for MLP II. TeSys T with LTMEV Expansion Module © 2010 Schneider Electric All Rights Reserved b Not applicable for MLP. Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction Table 1: 8998DB1004 09/2010 Physical Overview MLP MLP II Tesys T 4.72 x 3.58 x 2.40 (120 x 91 x 61) Dimensions in Inches (mm) 5.04 x 3.85 x 2.28 (128 x 97.8 x 58) 5.51 x 3.85 x 2.28 (140 x 97.8 x 58) SSOLR Face Indication / Diagnostics Integral Display, Fault Codes, Current, Voltage LEDs: Status, Trip/Warn, Out A and B, IN 1–4 LEDs: Display, Comm, Power, Alarm, Fallback, PLC Comm Integral Display Voltage, Current, Fault Codes None; requires Display or Network None; requires PowerSuite (PC), Display, or Network Small Display (9999MLPD) Small Display (9999MLPD) Large Display (9999MMS) Large Display (9999MMS) External Display (optional) Configuration / Setup With LTMEV: 4.72 x 5.39 x 2.40 (120 x 137 x 61) Display (LTMCU) Integral Mode Select Switch, Display, or Display or Network Network PowerSuite (PC), Display, or Network Requires module Integral Modbus Communication Modbus (9999MB••) DeviceNet (9999DN1) Requires Module for DeviceNet (9999DN2) Integral Modbus, DeviceNet, PROFIBUS, CANopen, Ethernet (Modbus TCP) Expansion Module Not applicable Not applicable Voltage and Inputs (LTMEV) Reset Integral, Remote, Network, Display Integral, Remote, Network, Display Integral, Remote, Network, Display Test Trip Not applicable Yes Yes Table 2: Feature Overview MLP MLP II TeSys T Trip curve Class 5, 10, 15, 20, 30 Class 5, 10, 15, 20, 30 Class 5, 10, 15, 20, 25, 30 Current Per Phase, Average, Jam, Over, Under, Unbalance, Phase Loss Per Phase, Average, Jam, Over, Under, Unbalance, Phase Loss Per Phase, Average, Jam, Longstart, Over, Under, Unbalance, Phase Loss Voltage Per Phase, Average, Over, Under, Unbalance Not applicable Per Phase, Average, Over, Under, Unbalance (requires LTMEV) Power Factor, kW, kVAR, kWh Yes Not applicable Yes (requires LTMEV) Frequency Not applicable Not applicable Yes (requires LTMEV) Inputs, Outputs 0,0 + (1 Fault Contact) 4,2 + (1 Fault Contact) 6 (10 w/LTMEV), 2 + (1 Fault Contact, 1 Warning Contact) Timers Time Between Starts, Cooling Time, Delay After UC Time Between Starts, Cooling Time, Delay After UC Time Between Starts, Cooling Time, Delay After UC 2 © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction 8998DB1004 09/2010 Table 3: Technical Characteristics MLP MLP II TeSys T DC: 20.4–26.4 Vdc AC: 93.5–264 Vac, 47–63 Hz Control Voltage Range 200–600 Vac, 3Ø, 50–60 Hz Output Relay Contact Ratings NEMA Rating B300 NEMA Rating B300 NEMA Rating B300 Current Accuracy +/- 3% (50% min. to 120% max. OC) +/- 3% (50% min. to 120% max. OC) +/- 1% for 8 A and 27 A models, +/- 2% for 100 A models Voltage Accuracy +/-1% of nominal V Not applicable +/- 1% (requires LTMEV) Timing Accuracy 5% +/- 1 s 5% +/- 1 s +/- 1% Codes And Standards UL 508, NEMA ICS 2 Part 4, IEC 60947-4-1 UL 508, UL 1053, NEMA ICS 2 Part 4, IEC 60947-4-1 IEC/EN 60947-4-1, UL 508, CSA C22-2, IACSE10 Table 4: 110/120 Vac nominal, 50–60 Hz MLP, MLP II, and TeSys T Current Range and CT Ratio Tables (@ 480 V) MLP and MLP II with Starter MCC NEMA Size HP @ 480 V 1 0.5–2 SPB4 SP2B6 1 2–3 SPC4 SP2C6 MLP MLP II FLC 200–480 V 100–600 V Range (A) TeSys T OL Turns FLC TeSys T a (Passes) Range (A) Mult CTs 0.5–2.3 1 NA NA 2–9 1 NA NA 1 5–10 SP14 SP216 6–27 1 NA NA 2 15–25 SP24 SP226 10–45 1 NA NA 3 30–50 SP34 SP236 20–90 1 NA NA 4 60–100 SP44 SP246 60–135 15 300:5 4 5 125–200 SP54 SP256 120–270 30 300:5 2 6 250–400 SP64 SP266 240–540 60 600:5 2 CTs OL Turns (Passes) 1:1 1 LTMR08••• 0.4–8 LTMR27••• 1.35–27 1:1 1 5–45 1:1 1 1 LTMR100••• LTMR08••• 5–90 1:1 12–135 300:5 3 24–270 300:5 1 48–540 600:5 1 a Complete the TeSys T catalog number as follows: • • Replace the first bullet (•) in the catalog number with the first letter of the protocol: M = Modbus, C = CANopen, D = DeviceNet, P = Profibus, and E = Ethernet (Modbus TCP). Replace the second and third bullets (••) in the catalog number with the power supply version: FM for 120 Vac or BD for 24 Vdc. Example: LTMR08MFM = Modbus / 120 Vac © 2010 Schneider Electric All Rights Reserved 3 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction Front Face Indication Diagnostics MLP TeSys T (LTMR) 1 A1 +/~ A2 I.1 -/~ C I.2 9 HMI Comm Motor Logic Plus™ I.3 C I.4 I.5 C LTMR08MBD I.6 97 98 NO 95 96 NC MODBUS 3 PLC Comm Display/Program knob LTME / HMI Mode Select switch Reset/Program button 2 Coil control terminals NO C NC Alarm L3 Fallback L2 24VDC L1 Power Voltage sensing terminals 2T05334 Figure 1: 8998DB1004 09/2010 8 Test / Reset 13 Mode Select Switch When the Mode Select switch is set to the RUN position: • • the SSOLR is enabled the voltage or current is displayed. When the Mode Select switch is not set to the RUN position: • • the SSOLR is disabled the parameter setting is displayed. #RU/ADDR RD3 #RF RD2 UCTD RD1 GF TC RUN CUB LV UC HV OC VUB MULT Average current A current (L1) L1–L2 voltage • • • Average voltage B current (L2) • L2–L3 voltage • L3 –L A B 1 L2–L3 2 –L L1 RRENT CU • • • E AG LT AVG When the Mode Select switch is set to the RUN position, the Display/Program knob determines which voltage or current value is displayed: VO Display/Program Knob C AV G C current (L3) L3–L1 voltage NO NO 14 NO 23 24 33 34 Z1 Z2 7 T1 T2 D1 D0 6 S V- NC 4 5 1. Plug-in terminal: control power, logic inputs, and commons 2. Plug-in terminal: double pole/single throw (DPST) output relay 3. Network port with RJ-45 connector connecting the LTMR controller to Modbus network 4. Test/Reset button 5. Plug-in terminal: Modbus network 6. Plug-in terminal: ground fault input and temperature sensor input 7. Plug-in terminal output relay 8. HMI port with RJ-45 connector connecting the LTMR controller to an HMI, PC, or LTME expansion module 9. Status-indicating LEDs The Display/Program knob adjusts the parameter settings when the Mode Select switch is not set to the RUN position. Press and hold the Reset/Program button and turn the Display/Program knob clockwise (to increase the value) or counterclockwise (to decrease the value). MLP II TeSys T Expansion Module (LTMEV) 1 110/120 Vac 50/60 Hz 98 95 96 14 13/23 IN 1 IN 2 OUT A IN 3 OUT B Motor Logic® Plus II IN 4 I1 I2 I3 I4 G P S B A Reset/Test trip button 24 Four input LEDs LV1 LV2 2T05334 A2 STATUS TRIP/WARN LV3 LTMEV40FM Sub-D connector for DeviceNet module 5 LTMR A1 HMI Status LED Trip/Warn LED Two Output LEDs Three relay outputs 2 RESET/TEST Three network terminals Four digital inputs 4 Power I.7 I.8 I.9 I.10 I.7 C7 I.8 C8 I.9 C9 I.10 C10 Terminal A1-A2 98 95 96 14 13/23 24 4 Function 110/120 Vac, 50/60 Hz, control power input N.C. fault relay contact COM fault relay contact N.O. fault relay contact N.O. contact (output A) COM contact (outputs A and B) N.O. contact (output B) I1 I2 I3 I4 Digital input 1 (optional PTC input) Digital input 2 Digital input 3 Digital input 4 (optional reset Input) P G S B A +Vdc source for MLPD, digital inputs, and input for programming power supply MLPD and PTC ground Shield for RS-485 Modbus® network B terminal for RS-485 Modbus network, Data (–) A terminal for RS-485 Modbus network, Data (+) 3 1. 2. 3. 4. 5. Plug-in terminal: voltage inputs Port with RJ-45 connector to LTMR controller Plug-in terminal: logic inputs and common Status-indicating LEDs Port with RJ-45 connector to HMI or PC © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction 8998DB1004 09/2010 Figure 2: Dimensions in Inches (mm) MLP TeSys T (LTMR) 1.20 (30.5) 2.20 (55.9) 3 x Ø 0.71 (18) 4.70 ø 0.65 (119) (16.5) 2.4 (61) 5.05 (128) 2.14 (54.4) 4.72 3.58 (120) CONTACT RATING NEMA B300 200–480 V~ 50/60 Hz (91) 5.5 7 lb-in (0,8 N•m) 96 95 (140) 98 3.60 (91.4) 3.85 (97.8) 4.37 (111) 2.97 (75.5) 3.10 (78.7) 4 x #8 x 32 (M4 x 20) L1 L2 L3 NO 9065 SPC4 2.0-9.0 A, SER. B MODE SELECT C NC VO L A 1 B 0.70 (51.6) RRENT CU –L AVG GE TA L3 C AV G L2–L3 2 –L L1 Motor Logic Plus™ (17.8) 2.03 DISPLAY / PROGRAM #RU/ADDR RD3 #RF RD2 UCTD RD1 GF TC RUN CUB LV UC HV OC VUB MULT 2.65 (67.3) 2.28 (57.9) ® 2.07 (52.5) 3.05 (77.5) LISTED IND. CONT. EQ. 786X RESET/ PROGRAM AA 0149 SUITABLE 5 kA RMS 600 VAC MAX MADE IN USA HECHO EN EUA FABRIQUE AUX E.U. 0.25 0.20 (6.35) (5.08) 0.34 (8.64) TeSys T Expansion Module (LTMEV) MLP II 4.37 3.85 (111) 3.60 (97.8) (91.4) 2.4 2.14 (61) (54.4) 5.51 * (140) ø 0.65 4.70 (16.5) 4.72 (119) (120) 2.20 1.8 1.20 (55.9) (46) (30.5) 0.67 1.2 (17.0) (30.5) 1.80 (45.7) 2.93 (74.4) 3.10 (78.7) 2.07 * 2.65 2.03 (67.3) (51.6) 0.70 (52.5) 2 x #8 x 32 (M4 x 20) 2.28 3.05 (57.9) (77.5) (17.8) 0.25 0.20 (6.35) (5.08) © 2010 Schneider Electric All Rights Reserved 5 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction Figure 3: 8998DB1004 09/2010 Wiring Diagrams MLP LI L2 TeSys T (LTMR) 3 L1 L2 L3 L3 +/~ -/~ Disconnected and Short Circuit Protection (User-Supplied) H: Hand (Terminal strip control) O: Off A: Automatic (Network control) M M M H O A A1 I I A2 A3 I Stop Start HOA A1 A2 A3 Contactor Control Power 300 V~ max. L2 L1 M M A1 A2 I.1 C I.2 I.3 C I.4 I.5 C I.6 97 98 95 96 Alarm O.4 L1 L2 L3 L1 L2 O.1 LTM R O.3 L3 NO C NC M 13 14 23 24 33 34 Start Stop T1 T2 T3 Motor Logic Plus™ SSOLR 9065 SP•• O.2 T1 T2 T3 M M 3Ø Motor NOTE: Coil control wiring is between C (95) and NO (96). This contact closes when three-phase power is applied. TeSys T Expansion Module (LTMEV) MLP II LI L2 L3 3 Disconnected and Short Circuit Protection (User-Supplied) Contactor Control Power 300 V~ max. L2 L1 KM1 Alarm 115/120V LV1 A1 A2 98 95 96 LV2 LV3 14 24 13/23 M SSOLR T1 9065 SP2•• T2 Motor T3 Start Stop LTME M I7 C7 I8 C8 I9 C9 I10 C10 • Coil control wiring is between 95 and 96. This contact closes after control power is applied and the SSOLR completes a self test. • For single-phase applications, remove the L2 line and T2 load terminal connections. NOTE: For MCC wiring diagram examples, see Figures 4–6 starting on page 12 of the Appendix. 6 © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Introduction 8998DB1004 09/2010 Table 5: Wiring Points MLP MLP II TeSys T L1, L2, L3 Not applicable L1, L2, L3 (requires LTMEV) Not applicable (internally via L1, L2, L3) A1/A2 A1/A2 Voltage Inputs Control Power ( +, -) Fault Output—OL Fault C/NO 95/96 95/96 Fault Output—OL Alarm C/NC 95/98 97/98 NO Output A (Output 1) Not applicable 13/14 13/14 NO Output B (Output 2) Not applicable 23/24 23/24 Warning Output 3 Not applicable Not applicable 33/34 Digital In 1 In1 (requires 9999MMS) I1/P I.1/C Digital In 2 In2 (requires 9999MMS) I2/P I.2/C Digital In 3 Not applicable I3/P I.3/C Digital In 4 Not applicable I4/P (default as Reset) I.4/C Digital In 5 Not applicable INPUT1/COM (requires 9999MMS) I.5/C (default as Reset) Digital In 6 Not applicable INPUT2/COM (requires 9999MMS) I.6/C (default as Remote/Local) Digital In 7 Not applicable Not applicable I.7/C7 (requires LTMEV) Digital In 8 Not applicable Not applicable I.8/C8 (requires LTMEV) Digital In 9 Not applicable Not applicable I.9/C9 (requires LTMEV) Digital In 10 Not applicable Not applicable I.10/C10 (requires LTMEV) 4 Wire Modbus Rx (+) A (requires 9999MB11) Not applicable Convert Network to 2-wire system at Master OR use 4-wire / 2-wire converter (CNV100) 4 Wire Modbus Tx (+) Y (requires 9999MB11) Not applicable 4 Wire Modbus Rx (-) B (requires 9999MB11) Not applicable 4 Wire Modbus Tx (-) Z (requires 9999MB11) Not applicable Modbus Shield S (requires 9999MB••) S S Not applicable Not applicable V- 2 Wire Modbus Data (+) A (requires 9999MB22) A D0 2 Wire Modbus Data (-) B (requires 9999MB22) B D1 DeviceNet Power V+ (requires 9999DN) V+ (requires 9999DN2) V+ DeviceNet Signal High H (requires 9999DN) H (requires 9999DN2) CAN_H DeviceNet Shield Tie S (requires 9999DN) S (requires 9999DN2) S DeviceNet Signal Low L (requires 9999DN) L (requires 9999DN2) CAN_L DeviceNet Common V- (requires 9999DN) V- (requires 9999DN2) V- Modbus Common V+/V- (requires 9999MB••) P/G Via Modbus connection Program Power (9V battery) P/G (requires 9999MB••) P/G Not applicable; must fully power LTMR Remote Reset I.5 (default as Reset) Power to Display R,R (requires 9999MB••) I4 (default as Reset) Temperature Input Not applicable G, I1 T1, T2 Ground CT Not applicable Not applicable Z1, Z2 © 2010 Schneider Electric All Rights Reserved 7 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Parameters Parameters Table 6: 8998DB1004 09/2010 For use in upstream system via communication network, MLP and MLP II to TeSys T register remapping is required. See Appendix for more details. Parameter Settings MLP MLP II TeSys T Trip Class 5,10,15,20,30 5,10,15,20,30 5,10,15,20,25,30 Jam Protection 400% of FLC 400% of FLC 100–800% of FLC, 1–30 s 1–10 A x MULT Internal: 20– 500% of FLCmin, 0.5–25 s External: 0.01–20 A, 0.1–25 s GF Measure 0.15 x OC Min.–0.2 x OC Max. Overcurrent (OC) Current range of SSOLR Current range of SSOLR 20–800% of FLC, 1–250 s 0.5 x OC Min. to OC Max., 2–60 s 0.5 x OC Min. to OC Max., 2–60 s 30–100% FLC, 1–200 s 2–25% 2–25% 10–70% Under/Over Voltage 480 V: 170V-HV, LV-528V 600 V: 450V-HV, LV-660V Not applicable 70–99%, 101–115% of Motor nominal voltage (requires LTMEV) Voltage Unbalance 2–15% Not applicable 3–15% (requires LTMEV) Rapid Cycle Timer (RD1) time between motor restart 0–500 s 0–500 s 0–999 s Undercurrent Current Unbalance (CUB) Motor Cool-Down Timer / Restart Delay (RD2) 2–500 min., after fault condition, CUB, a single-phasing fault (SP), OL 2–500 min., after fault condition, CUB, a single-phasing fault (SP), OL 0–180 hrs. (Auto-reset Groups G2 and G3) Dry Well Recovery Timer (RD3) 2–500 min., restart Delay after Undercurrent 2–500 min., restart Delay after Undercurrent 0–180 hrs. (Auto-reset Group G3) Number of Restarts after Undercurrent (#RU) Manual, 1, 2, 3, 4, Continuous Manual, 1, 2, 3, 4, Continuous Manual, 1, 2, 3, 4, Continuous Restarts after Normal Faults (#RF), CUB, a single-phasing fault (SP), overload Manual, Continuous, 1, 2, 3, 4, 1–4 after Manual, Continuous, 1, 2, 3, 4, 1–4 after Manual, Continuous, 1, 2, 3, 4, motor cool down delay motor cool down delay Address for RS-485 Communication (ADDR) Table 7: A01–A99 (requires 9999MB••) 1–247 1–247 Real Time Parameters a Currents Current Unbalance MLP MLP II TeSys T Ia, Ib, Ic, Iavg Ia, Ib, Ic, Iavg Ia, Ib, Ic, Iavg Yes Yes Yes Vab, Vbc, Vac, Vavg Not applicable Vab, Vbc, Vac, Vavg (requires LTMEV) Voltage Unbalance Yes Not applicable Requires LTMEV Ground Fault Current Yes Yes Yes Run Hours Yes Yes Yes Power Factor Yes Not applicable Requires LTMEV Voltages Thermal Capacity Yes Yes Yes RD1, RD2, RD3 RD1, RD2, RD3 Auto-reset Groups G1–G3 Inputs State Not applicable In1, In2, In3, In4 Yes Outputs State Not applicable OutA, OutB Yes PTC Status Not applicable Yes Yes Warning Level Indicator Not applicable Cub, GF, OC, UC All Last faults Flt1, Flt2, Flt3, Flt4 Flt1, Flt2, Flt3, Flt4 n-0, n-1, n-2, n-3, n-4 KWH Requires 9999MMS Not applicable Requires LTMEV Number of Starts Requires 9999MMS Yes Yes Number of trips Requires 9999MMS Yes Yes Real power (kW) Requires 9999MMS Not applicable Requires LTMEV Reactive Power (kVA) Requires 9999MMS Not applicable Requires LTMEV Pending Fault Requires 9999MMS Yes Yes Timers Restart Delays a Requires a display or network for monitoring real-time parameters in MCC. 8 © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Parameters 8998DB1004 09/2010 Table 8: Protection Management MLP MLP II TeSys T Fault Output Yes Yes Yes Fault via HMI Yes Yes Yes Faults via Network Yes Yes Yes Warning via Network Yes Yes Yes Warning via HMI Yes Yes Yes Warning Output Not applicable Not applicable Yes Fault Time Delay Running UC time delay ONLY UC time delay ONLY Time out, where applicable Fault Time Delay Starting UC time delay ONLY UC time delay ONLY Time out, where applicable Not applicable Not applicable Yes Not applicable Where applicable (for example, highest phase imbalance) Specific Fault Count Indicators Table 9: Not applicable Automatic Restart MLP Requires 9999MMS••• MLP II Requires 9999MMS•• TeSys T a Requires LTMEV•• Comments Manual, Last State, Enhanced Auto Restart Manual, Last State, Enhanced Auto Restart Voltage Dip mode = None, Autorestart — Voltage Sag Ride Thru 0–10 s 1–10 s Auto restart immediate timeout = 0–0.4 s Restart immediately if the outage is less than the Volt Sag Time. Power Loss Time (PLT) 0–14400 s 1–14400 s Auto restart delayed timeout = 0–300 s Manual reset required if outage exceeds the PLT. Power-up Restart Delay 0–500 s 1–500 s Voltage Dip restart timeout = 0–9999 s Delay to restart if power returns during PLT. Restart After Power Loss a TeSys T must remain energized during Voltage Dip. See the TeSys T Controller Users Manual for more information. © 2010 Schneider Electric All Rights Reserved 9 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Physical Mounting Retrofit/Upgrade 8998DB1004 09/2010 Physical Mounting Retrofit/Upgrade Table 10: MLP or MLP II to TeSys T in Model 6 LVMCC Configuration NEMA Size 2S2W 2S1W RVAT Part Winding 10 Comments 1 Retrofit OL on starter or replace entire starter. Retrofit: LTMR requires new mounting screw holes on Starter backplate. LTMEV requires starter replacement or separate mount. 2 Retrofit OL on starter or replace entire starter. Retrofit: LTMR requires new mounting screw holes on Starter backplate. LTMEV requires starter replacement or separate mount. 3 Retrofit OL on starter. See Instruction Bulletin 30072-453-95. LTMR requires new mounting screw holes on OL backplate. LTMEV requires new hardware or separate mount. 4 Retrofit OL on starter. See Instruction Bulletin 30072-453-96. LTMR requires new mounting screw holes on OL backplate. CT wiring requires adjustments. 5 Retrofit OL on starter. See Instruction Bulletin 30072-453-97. LTMR requires new mounting screw holes on OL backplate. CT wiring requires adjustments. 6 Retrofit OL on starter. See Instruction Bulletin 30072-453-98 LTMR requires new mounting screw holes on OL backplate. CT wiring requires adjustments. 1 Replace OL (separately mounted). LTMR requires new mounting screw holes. 2 Replace OL (separately mounted). LTMR requires new mounting screw holes. 3 Contact Square D Services at 1-888-SquareD. 4 Contact Square D Services at 1-888-SquareD. FVNR FVR Action 5 Contact Square D Services at 1-888-SquareD. 1 Replace OL (separately mounted). LTMR requires new mounting screw holes. 2 Replace OL (separately mounted). LTMR requires new mounting screw holes. 3 Contact Square D Services at 1-888-SquareD. 4 Contact Square D Services at 1-888-SquareD. 5 Contact Square D Services at 1-888-SquareD. 1 Replace OL (separately mounted). LTMR requires new mounting screw holes. 2 Replace OL (separately mounted). LTMR requires new mounting screw holes. 3 Contact Square D Services at 1-888-SquareD. 4 Contact Square D Services at 1-888-SquareD. 5 Contact Square D Services at 1-888-SquareD. 3 Replace OL (separately mounted). LTMR requires new mounting screw holes. 4 Replace OL (separately mounted). LTMR requires new mounting screw holes. 5 Retrofit OL on starter (FVNR). LTMR requires new mounting screw holes on OL backplate. CT wiring requires adjustments. 6 Retrofit OL on starter (FVNR). LTMR requires new mounting screw holes on OL backplate. CT wiring requires adjustments. 1 Replace starter (FVNR) and OL (separately mounted). 2 Replace starter (FVNR) and OL (separately mounted). 3 Replace starter (FVNR) and OL (separately mounted). Starter LTMR requires new mounting screw holes on OL backplate. LTMEV requires new hardware or separate mount. © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 8998DB1004 09/2010 Appendix Literature Product literature is available from http://www.schneider-electric.com. Please consult the latest Schneider Electric Digest for complete offer, catalog numbers, and product information. Table 11: Available Literature MLP MLP II TeSys T Subject Item Overload Relay Modbus DeviceNet™ Document No. — 30072-013-98 9999MB22 30072-013-102 9999DN1 30072-450-95 Network Programming Item Document No. Item Document No. — 30072-451-04• LTMR•••M•• 1639501 9999DN2 30072-450-95 LTMR•••D•• 1639504 — See the user manual for your network protocol. LTMCU 1639581 — 30072-450-96 — 30072-451-21 Small Display 9999MLPD 30072-450-76 9999MLPD 30072-450-76 Large Display 9999MMS 30072-451-24 9999MMS 30072-451-24 CIO-MLP II-PR www.symcom.com CIO-MLP II-PR www.symcom.com LTMR•••P•• 1639502 CANopen LTMR•••C•• 1639503 Ethernet (Modbus TCP) LTMR•••E•• 1639505 — 1639507 — 8536DB0902 PROFIBUS Not applicable Custom Logic Serial Communication Link with PowerSuite Software TeSys T Feature Advantage over MLP and MLP II Additional TeSys T Components • • • Three references cover NEMA Size 1–6 • • • • • • • • • Monitoring: kW, kVAR, kWh, Frequency, Load Shedding • Many-to-one monitoring via Modbus HMI port Control power options: 24 Vdc or 100–240 Vac Protection: Current and Voltage Phase Loss/Reversal, Over/Under Power and PF, Longstart, Ground Fault Inputs / Outputs Integral Communications: PROFIBUS, CANopen, Ethernet (Modbus TCP) Operating Modes Ethernet (Modbus TCP): WebPages, Fast Device Replacement, Daisy Chain Fault Management: Warnings, Timers, Delays, Counters, Statistics Custom Logic PowerSuite for Configuration Management Supported Architecture: PLC, SCADA, Programming, Derived Function Blocks Table 12: Additional TeSys T Components Catalog Number © 2010 Schneider Electric All Rights Reserved Component LTMEV40•• Voltage/Input module LTMCU Display MLPL9999 Lugs (MLP, MLP II, and TeSys T) VW3A8104 PowerSuite CD VW3A8106 PowerSuite connectors LTMCC004 Side-by-side connection for the LTMR and LTME LTM9CE180T 180° Ethernet connector to LTMR (NEMA Size 4) HUA17263 RJ-45 through-the-door bulkhead port TSXCUSB485 USB / RS-485 adapter for laptop with PowerSuite to LTMR VW3A8306R30 Cable, TSXCUSB485 to LTMR 11 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 8998DB1004 09/2010 Wiring Diagram Examples Figure 4: MLP Starter in MCC (Sample) HOA, Remote Reset, 2-Wire Modbus, Small Display BBS BKR 1 To source BMS M OL L1 2 3 4 L2 5 6 L3 1 3 2 4 T1 OL OL A B S BOL V+ SSOL VR L1 R L2 G L3 P BPF FU Motor T2 T3 Blue or Green White Red Black Blue Blue DRS RESET Address: A01 H1 H2 13 14 BAB TRANS X1 Belden 8723 X2 BAA 1 1 FSF FU 2 GMM I/O communications V+ VBlue or Green A1 A2 White B2 B1 S G C NO GAE SS H O A Removable jumper BOL SSOL FTB FTB 1J 1 2J XO 2 23 NC 3 1A 24 FTB OX 13 14 FTB 2A 1 4 5 1 BAS TS TS 2 X2 FTB 12 1 BAA1 FTB Remote control X1 GGD BMS M 3A C C2 FTB To Modbus host © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 8998DB1004 09/2010 Figure 5: MLP II Starter in MCC (Sample) HOA, Remote Reset, 2-Wire Modbus BBS BKR 1 To source BMS M OL L1 2 3 4 L2 5 6 L3 T1 OL Motor T2 OL A T3 BOL B SSOL S Blue or Green Modbus White Cable Bare 2-wire, RS-485 Modbus communications Address: A01 1 3 2 4 BPF FU H1 H2 BAB TRANS X1 X2 BAA 1 1 FSF FU 2 GAE SS H O A Removable jumper FTB FTB 1 1J 2J 2 23 XOO 24 13 OOX 14 BMS M 3A C C2 1A BOL Outputs 13/23 14 43 13 14 1 2 BLU 2 BOL Inputs I1 I2 I3 I4 G P A1 A2 3 BLU 4L 95 98 BMS M BLU GAB ON BMS M © 2010 Schneider Electric All Rights Reserved TS BLU OOX 44 96 2A BAS TS 24 GAA RESET BOL SSOL 5L X1 R X2 13 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix Figure 6: 8998DB1004 09/2010 TeSys T Starter in MCC (Sample) HOA, Remote Reset, 2-Wire Modbus, Expansion Module and Display BBS BKR To source BMS M 1 2 L1 T1 L1 3 4 L2 T2 L2 5 6 L3 T3 L3 OL T1 OL Motor T2 OL T3 D1 Blue Modbus D0 White Cable Bare S 2-wire, RS-485 Modbus communications BOL SSOL Address: A01 1 1 3 2 4 H1 H2 X1 X2 BPF FU BAB TRANS BAA 1 BSF FU BOL EXT MOD 2 LV1 LV2 LV3 HMI LTME I7 C7 I8 I8 I9 C9 I10 C10 GAE SS H O A Removable jumper FTB 1 1J FTB 2J 2 23 BMS M 3A C C2 XOO 24 1A 13 13 O1 95 96 04 2A BAS TS BOL Outputs OOX 14 BOL OL 1 TS 2 14 DBA Display O 2 GAB RESET 13 14 43 OOX 44 3 I1 Run status C I2 Free I3 Free C I4 Free I5 Reset C I6 Remote A1 BMS M 6L 7L 14 Local Remote BOL Inputs BMS M Reset Black & White LTME/HMI A2 GAA ON R X1 X2 © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 8998DB1004 09/2010 Modbus Registers Table 13: Basic Overload and Current Read Only Registers MLP and MLP II / TeSys T MLP and MLP II Register TeSys T Notes Register 418 Raw average current (A) a 420 Current Unbalance/Imbalance (%) 471 422 Thermal capacity remaining 465 423 Ground fault current (A) a 424 Bit real-time errors and trip indicator TRIPRN b0–7, ERCODE b8–15 424 b0 Fault lockout 424 b1 Remote Stop 500–501 508–509 Notes Average current (x 0.01 A) Current phase imbalance (%) Thermal capacity level (% trip level) Ground current (mA) 452–453, 471 Fault Register 1, 2 704 b0, 704 b1 Setting these bits to 0 constitutes a stop command in network control mode. 424 b2 b Contactor failure 424 b3 Undercurrent 452 b7 424 b4 Overcurrent 453 b3 Overcurrent fault 424 b5 Ground fault 452 b2 Ground current fault 424 b6 CUB 452 b6 Current phase imbalance fault 424 b7 CUB > 50% 471 424 b8 b Low Voltage 453 b10 424 b9 b High Voltage 453 b11 Overvoltage fault 424 b10 b Unbalance Voltage 453 b7 Voltage phase imbalance fault 424 b11 Undercurrent 452 b7 Undercurrent fault 424 b12 Phase reversal 453 b5 Current phase reversal fault 424 b13 CUB 452 b6 Current phase imbalance fault 424 b14 CUB > 25% 471 Current phase imbalance (%) 424 b15 CUB > 50% 471 Current phase imbalance (%) 425 Fault History Undercurrent fault Current phase imbalance (%) Undervoltage fault Fault Codes 425 b0–3 Last fault 150 425 b4–7 2nd last fault 180 Fault code n-1 425 b8–11 3rd last fault 210 Fault code n-2 425 b12–15 4th last fault Fault code n-0 240 Fault code n-3 430 Raw current phase C 506–507 L3 current (x 0.01 A) 431 Raw current phase B 504–505 L2 current (x 0.01 A) 432 Raw current phase A 502–503 L1 current (x 0.01 A) 433 Remaining restart delay RD1 (s) 450 Minimum wait time (s) 434 Remaining restart delay RD2 (m) 450 Minimum wait time (s) 435 Remaining restart delay RD3 (m) 450 437 PowerLogic scale parameter Minimum wait time (s) Not applicable a (x100, x10, x1) multiplied by scale factor for unit display. b Bits 2, 8, 9, and 10 do not apply to the MLP II SSOLR. Table 14: Voltage Related Read Only Registers MLP / TeSys T MLP Register TeSys T Notes Register Notes 427 Line voltage A-C (V) 477 428 Line voltage B-C (V) 479 L2-L3 voltage (V) 429 Line voltage A-B (V) 478 L1-L2 voltage (V) 417 Average voltage L-L (V) 476 Average voltage (V) 419 Voltage unbalance 480 Voltage phase imbalance (%) 421 Power Factor Angle (degrees) 481 Power Factor (x 0.01) © 2010 Schneider Electric All Rights Reserved L3-L1 voltage (V) 15 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix Table 15: 8998DB1004 09/2010 MLP II Only Read Only Registers / TeSys T equivalent MLP II TeSys T Register 403 Register Warning status bits 460–463 UC warning 461 b7 Undercurrent warning 403 b1 Overcurrent warning 462 b3 Overcurrent warning 403 b2 Ground fault warning 461 b2 Ground current warning 403 b3 Current unbalance warning 461 b6 Current phase imbalance warning MLP II operating status Warning code (see DT_WarningCode) 452–459 Status and fault registers 414 b0 Output A 459 b12 Outputs 1 status 414 b1 Output B 459 b13 Outputs 2 status 414 b2 Motor is drawing current 455 b7 Motor running 414 b3 Modbus communication loss 456 b7 Network communication loss 414 b4 Fault condition 455 b2 System fault 414 b5 Overcurrent trip condition 453 b3 Overcurrent fault 414 b6 Ground fault condition 452 b2 Ground current fault 414 b7 Warning condition 455 b3 System warning 414 b8 Trip relay is closed 455 b4 System tripped 414 b9 Input 1 459 b0 Input 1 414 b10 Input 2 459 b1 Input 2 414 b11 Input 3 459 b2 Input 3 MMS Display Registers / TeSys T Registers MMS Display Register 1027 TeSys T Notes Power factor x 256 (0–256) Register Notes 481 Power factor (x 0.01) Active power (x 0.1 kW) 1028 Power x 256 (KW) 482 1030 KVA reactive x 256 483 1032 Energy Usage (KWH x 10) 416 MMS operating status Reactive power (x 0.1 kVAR) 143–146 Active and reactive power consumption Output 1 status 416 b0 MMS forward run relay is on / closed 459 b12 416 b1 MMS reverse run relay is on / closed 459 b13 Output 2 status 416 b2 Motor is drawing current 455 b7 Motor running 416 b4 SSOLR not in communication with the MMS 456 b7 HMI port comm loss 416 b5 Fault 455 b2 System fault 416 b6 ROM checksum failure 451, 452 b11 451 contains fault code, see DT_FaultCode 452.11 is controller internal fault bit 416 b7 Power problem or voltage error hold off 456 b5, 484 456.4 is load shedding bit 484 is auto restart status register 416 b8 MMS is in local control mode 683 Control setting register 416 b9 MMS is in full remote mode 683 Control setting register 416 b10 MMS is in semi-remote mode 683 416 b11 EEPROM checksum failure 416 b12 Input 1 is high 459 416 b13 Input 2 is high 459 416 b15 16 Notes 403 b0 414 Table 16: Notes MMS output fallback mode 451, 452 b11 645, 682 Control setting register 451 contains fault code, see DT_FaultCode 452.11 is controller internal fault bit Input 1 status Input 2 status 645 is HMI fallback setting 682 is network port fallback setting © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 8998DB1004 09/2010 DeviceNet Registers NOTE: For the page references in Tables 17–20, refer to the following documents: • • • Table 17: MLP II Programming Guide—30072-451-21 LTMR DeviceNet User’s Manual—1639504 Output Assemblies—MLP and MLP II / TeSys T MLP Bit Instance 2 101 2 0 0 2 0 1 0 1 2 0 1 2 103 104 105 134 Description Fault reset Out A Out A Fault reset Out A Out B Out A Out B Fault reset Out A Out B Fault reset N/A Table 18: MLP Programming Guide—30072-450-96 Instance MLP II Bit 2 101 103 104 105 134 134 2 0 0 2 0 1 0 1 2 0 1 2 3 4 Description Fault reset Out A Out A Fault reset Out A Out B Out A Out B Fault reset Out A Out B Fault reset MLP II OutA MLP II OutB Instance 2 3 3 4 5 5 5 TeSys T Bit 2 0 0 2 0 1 0 1 2 0 1 2 0 1 Description Fault reset Out A Out A Fault reset Out A Out B Out A Out B Fault reset Out A Out B Fault reset Out A Out B Input Assemblies—MLP and MLP II / TeSys T MLP MLP II TeSys T 100 150 100 150 110 No equivalent (use explicit messaging) The MLP II SSOLR supports two custom input assemblies, configured by selecting parameters. Assembly 110 contains several monitoring registers with dynamic configuration commonly used with an LTMR device. For input assembly 100, program attributes 7–10 of Class 0xB4 by selecting parameter instances from the Parameter Object Table. You can choose registers by setting attributes 5–8 of the DeviceNet interface object. See DeviceNet Interface Object in the LTMR DeviceNet User’s Manual for more information. ---------------------------------------------------------------------------------------------------------Into the ID61–63: select instances 110, 5, and 110. To end the list, program “0” for the parameter instance. The process is the same for input assembly 150, except attributes 25–74 of Class 0xB4 are used. When you select instance 110 for ID61, TeSys T returns to the PLC information contained into ID65–68. By default, TeSys T returns cyclically registers 455, 456, 457, and 458. You can change the information returned by selecting ID65, ID66, ID67, or ID68, and configuring all the information contained between the registers 450–539 only. © 2010 Schneider Electric All Rights Reserved 17 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix Table 19: 8998DB1004 09/2010 Input Objects—MLP and MLP II / TeSys T MLP (page 86, Table 51) MLP II (page 103, Table 60) Instance TeSys T Description Register Description 1 L1 current 503 IL1 current (0.01 A) 2 L2 current 505 IL2 current (0.01 A) 3 L3 current 507 IL3 current (0.01 A) 4 Average current 501 Average current (0.01 A) 5 L1 current (%FLA) 467 IL1 Current Ratio (%FLC) 6 L2 current (%FLA) 468 IL2 Current Ratio (%FLC) 7 L3 current (%FLA) 469 IL3 Current Ratio (%FLC) 8 Average current (%FLA) 466 IAV average current ratio (%FLC) 9 % thermal capacity used 465 %Thermal (%) 10 Ground fault current 509 Ground current (0.01 A) 11 Current imbalance (%) 471 Current phase imbalance (%) 12 OL time to reset 450 Time to reset (s) 13 a Trip status bits 451 Fault code (DT_FaultCode) 14 a Warning status bits 460 Warning code (DT_WarningCode) 15 a Trip log 0 Must use Explicit Messaging n-0 Fault Code (DT_FaultCode) 16 a Trip log 1 400% of FLC n-1 Fault Code (DT_FaultCode) 17 a Trip log 2 Must use Explicit Messaging n-2 Fault Code (DT_FaultCode) 18 a Trip log 3 Must use Explicit Messaging n-3 Fault Code (DT_FaultCode) 19 a Device status 19 b0 Tripped 19 b1 b 19 b2 b 455–459 Monitoring status 455 b5 System Tripped Warning 455 b3 System Warning Out A closed 459 b12 Output 1 (13-14) 19 b3 b Out B closed 459 b13 Output 2 (23-24) 19 b4 b In 1 closed 459 b0 Input 1 19 b5 b In 2 closed 459 b1 Input 2 19 b6 b In 3 closed 459 b2 Input 3 19 b7 b In 4 closed 459 b3 Input 4 19 b8 Motor is running 455 b7 Motor running 19 b9 Ground fault RD1 timer (0–500 s) 452 b2 20 450 Ground current fault Minimum wait time (s) 21 RD2 timer (2–500 m) 450 Minimum wait time (s) 22 RD3 timer (2–500 m) 450 Minimum wait time (s) 23 MULT (CT ratio) Must use Explicit Messaging CT ratio 24 25 c Run hours Must use Explicit Messaging 477 d L3-L1 voltage (V) 26 c Voltage 2 478 d L1-L2 voltage (V) 27 c Voltage 3 479 d L2-L3 voltage (V) 28 c Average voltage 476 d Average voltage (V) 29 c Voltage unbalance (%) 480 d Voltage phase imbalance (%) 30 c Power factor 481 d Power factor (x 0.01) Voltage 1 Operating time (s) a See Table 20 for register bits and values. b MLP II only. c MLP only. d Requires LTMEV. Table 20: Register Bits for MLP / MLP II Instances 13–18 Bits Instance 13–18 18 Values 1 Overcurrent 2 Phase loss 3 Ground fault 6 Undercurrent 7 PTC 8 CUB © 2010 Schneider Electric All Rights Reserved 8998DB1004 09/2010 © 2010 Schneider Electric All Rights Reserved Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Appendix 19 Upgrade of Motor Logic® Plus or Motor Logic Plus II to TeSys® T Data Bulletin Schneider Electric USA, Inc. 1990 Sandifer Blvd. Seneca, SC 29678 USA 1-888-SquareD (1-888-778-2733) www.schneider-electric.us 20 8998DB1004 09/2010 Modbus®, Motor Logic®, PowerSuite™, and TeSys® are trademarks or registered trademarks of Schneider Electric. Other trademarks used herein are the property of their respective owners. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. © 2010 Schneider Electric All Rights Reserved