WD3119 WD3119 High Efficiency, 40V Step-Up White LED Driver Http//:www.sh-willsemi.com Descriptions The WD3119 is a constant current, high efficiency LED driver. Internal MOSFET can drive up to 10 white LEDs in series and 3S9P LEDs with 1.2A current limit and 40V OVP. A Pulse-Width-Modulation (PWM) signal can be applied to the EN pin for LED dimming. The device SOT-23-6L / TSOT-23-6L operates with 1MHz fixed switching frequency to reduce output ripple, improve conversion efficiency, and allows using small external components. 6 VIN LX 1 The WD3119 is available in SOT-23-6L package and TSOT-23-6L Package. Standard product is Pb-free and 5 OVP GND 2 Halogen-free. FB 3 Features Input voltage range : 3~5.5V Open LED Protection : 43V (Typ.) Reference Voltage : 200mV (Typ.) Switching frequency : 1MHz (Typ.) Efficiency : Up to 92% Main switch current limit : 1.2A (Typ.) PWM Dimming frequency : (5KHz to200KHz) Pin configuration (Top view) 6 Smart Phones Tablets Portable games 5 4 6 5 3119 YYWW Applications 4 EN 1 4 3119 FCYW 2 3 1 SOT-23-6L 2 3 TSOT-23-6L 3119 = Device code 3119 = Device code YY = Year code FC = Package Code WW = Week code Y = Year code W = Week code Marking Order information Will Semiconductor Ltd. 1 Device Package Shipping WD3119E-6/TR SOT-23-6L 3000/Reel&Tape WD3119F-6/TR TSOT-23-6L 3000/Reel&Tape Aug, 2014 - Rev. 1.9 WD3119 Typical applications D1 WSB5503W L1 10uH~22uH VIN COUT 50V/1uF CIN 2.2uF 6 VIN VOUT LX 1 4 EN OVP 5 WD3119 FB 3 2 GND RSET Pin descriptions Symbol Pin No. Descriptions LX 1 Switch Output GND 2 Ground FB 3 Feedback EN 4 Enable, Active High OVP 5 OVP Pin, Connect to VOUT VIN 6 Power Supply Block diagram OVP Current Sense OVP LX PWM COMP VIN PWM Logic UVLO Chip Enable Bandgap Reference I SENSE 200mV EN PWM Dimming Logic Will Semiconductor Ltd. OCP OSC 1.2A 1MHz FB Low-Pass Filter VREF Thermal Shutdown Gate Driver EA VREF Soft Start GND 2 Aug, 2014 - Rev. 1.9 WD3119 Absolute maximum ratings Parameter Symbol Value Unit VIN pin voltage range VIN -0.3~6.5 V OVP pin voltage range VOVP -0.3~46 V EN pin voltage range - -0.3~VIN V LX pin voltage range (DC) - -0.3~46 V 0.5 W Power Dissipation – SOT-23-6L (Note 1) PD Power Dissipation – SOT-23-6L (Note 2) Junction to Ambient Thermal Resistance – SOT-23-6L (Note 1) Junction to Ambient Thermal Resistance – SOT-23-6L (Note 2) Junction temperature RθJA TJ Lead temperature(Soldering, 10s) TL Operation temperature Topr Storage temperature Tstg 0.3 W 250 o 416 o C/W C/W 150 o 260 o -40 ~ 85 o -55 ~ 150 o C C C C These are stress ratings only. Stresses exceeding the range specified under “Absolute Maximum Ratings” may cause substantial damage to the device. Functional operation of this device at other conditions beyond those listed in the specification is not implied and prolonged exposure to extreme conditions may affect device reliability. Note 1: Surface mounted on FR-4 Board using 1 square inch pad size, dual side, 1oz copper Note 2: Surface mounted on FR-4 board using minimum pad size, 1oz copper Will Semiconductor Ltd. 3 Aug, 2014 - Rev. 1.9 WD3119 Electronics Characteristics (Ta=25oC, VIN=3.7V, VEN=VIN, CIN=COUT=1uF, unless otherwise noted) Parameter Symbol Operation Voltage Range VIN Under Voltage Lockout VUVLO Over-Voltage Threshold VOVP UVLO Hysteresis VUVLO-HYS Quiescent Current IQ No Switching 0.3 1 mA Supply Current IS Switching 1.5 3 mA Shutdown Current ISD VEN < 0.4V 1 μA Operation Frequency fOSC 0.8 1 1.2 MHz Maximum Duty Cycle DMAX 90 92 PWM Dimming Clock Rate Test Condition VIN Rising PWM Dimming Duty Cycle VREF On Resistance RON Current Limit ILIM EN Threshold Voltage Typ Max Units 3 -- 5.5 V 1.8 2.2 2.5 V 40 43 46 V 0.1 Recommended Feedback Reference Min V % 5 200 KHz 3 100 % 215 mV 185 ILX=100mA 200 0.5 Ω 1.2 A VENL 0.4 VENH 1.5 V V EN Sink Current IEN 3 μA Thermal Shutdown Temperature TSD 160 °C TSD Hysteresis TSD-HYS 30 °C Shutdown Delay tSHDN 1 ms Will Semiconductor Ltd. 4 Aug, 2014 - Rev. 1.9 WD3119 o 100 100 90 90 80 80 Efficiency(%) Efficiency(%) Typical Characteristics (Ta=25 C, unless otherwise noted) 70 60 70 60 8LED VIN=3.6V L=22uH VIN=4.2V L=22uH VIN=5V L=22uH 50 40 0 5 10LED VIN=3.6V L=22uH VIN=4.2V L=22uH VIN=5V L=22uH 50 40 10 15 20 25 30 35 40 45 50 0 100 90 90 80 80 Efficiency(%) Efficiency(%) 100 70 60 40 70 60 3S9P LED VIN=3.6V L=10uH VIN=4.2V L=10uH VIN=5V L=10uH 0 50 20.8 18 20.6 16 LED Current(mA) LED Current(mA) 20 20.4 20.2 20.0 19.8 19.6 ILED=20mA 6LED 8LED 10LED 3.0 3.5 4.0 4.5 5.0 4.5 5.0 5.5 14 12 10 8 6 10LED, f=100k, Rset=10 Vin=3.6V Vin=4.2V Vin=5V 4 2 0 10 5.5 20 30 40 50 60 70 80 90 Duty(%) LED Current vs. PWM Duty Supply Voltage(V) LED Current vs. Supply Voltage Will Semiconductor Ltd. 4.0 Efficency vs. Supply Voltage 21.0 19.0 2.5 3.5 Supply Voltage (V) Output Current (mA) Efficency vs. Output Current 19.2 3S9P LED, L=10uH IOUT=180mA 40 3.0 20 40 60 80 100 120 140 160 180 200 19.4 10 15 20 25 30 35 40 45 50 Output Current (mA) Efficency vs. Output Current Output Current (mA) Efficency vs. Output Current 50 5 5 Aug, 2014 - Rev. 1.9 2.0 2.0 1.8 1.8 1.6 1.6 LED Current(mA) LED Current(mA) WD3119 1.4 1.2 1.0 0.8 0.6 10LED, Rset=10, f=100k Vin=3.6V Vin=4.2V Vin=5V 0.4 0.2 0.0 1 2 3 4 5 6 7 8 9 1.4 1.2 1.0 0.8 10LED, Rset=10, Vin=3.6V f=10k f=100k f=200k 0.6 0.4 0.2 0.0 10 1 LED Current(mA) 20.6 20.4 20.2 20.0 19.8 10LED,L=10uH,Rset=10 VIN=3V VIN=3.6V VIN=4.2V VIN=5V 19.6 19.4 19.2 -25 0 25 50 75 Enable Threshold(V) 20.8 5 6 7 8 9 10 1.1 1.0 0.9 0.8 0.7 0.5 2.5 2.2 0.34 2.0 Supply Current(mA) 0.36 0.32 0.30 0.28 0.26 3.5 4.0 4.5 5.0 3.5 4.0 4.5 5.0 5.5 5.5 1.8 1.6 1.4 1.2 1.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 Supply Voltage(V) Supply Current vs. Supply Voltage Supply Voltage(V) Quiesscent Current vs. Supply Voltage Will Semiconductor Ltd. 3.0 Supply Voltage(V) Enable Threshold Voltage vs. Supply Voltage Temperature( C) LED Current vs. Temperature 3.0 Rising Falling 0.6 100 O Quiesscent Current(mA) 4 1.2 21.0 0.24 2.5 3 Duty(%) LED Current vs. PWM Duty Duty(%) LED Current vs. PWM Duty 19.0 -50 2 6 Aug, 2014 - Rev. 1.9 WD3119 1.20 1.20 10LED ILED=20mA 1.15 1.10 Frequency(KHz) Frequency(MHz) 1.10 1.05 1.00 0.95 0.90 1.05 1.00 0.95 0.90 0.85 0.85 0.80 2.5 10LED VIN=3V VIN=3.6V VIN=4.2V VIN=5V 1.15 3.0 3.5 4.0 4.5 5.0 5.5 0.80 -50 0 25 50 75 100 O Supply Voltage(V) Frequency vs. Supply Voltage Temperature( C) Frequency vs. Temperature Start-Up from EN Shutdown from EN Switching Waveform Will Semiconductor Ltd. -25 PWM Dimming 7 Aug, 2014 - Rev. 1.9 WD3119 Operation Information Normal Operation Once output voltage goes over the OVP threshold, LX pin stops switching and the N-MOSFET will be The WD3119 is a high efficiency, high output turned off. Then, the output voltage will be clamped voltage boost converter. The device is ideal for to be near OVP. Until the OVP eliminate the driving white LED. The LED connection provides N-MOSFET will be turned on. even illumination by sourcing the same output current through all LEDs. The device integrates UVLO Protection 40V/1.2A switch FET and operates in pulse width To avoid malfunction of the WD3119 at low input modulation (PWM) with 1MHz fixed switching voltages, an under voltage lockout is included that frequency. The beginning of each cycle turns on the disables the device, until the input voltage exceeds Power MOSFET. A slope compensation ramp is 2.2V (Typ.). added to the current sense amplifier and the result is fed into the positive input of the comparator Shutdown Mode (COMP). When this voltage goes above the output Drive EN to GND to place the WD3119 in shutdown voltage of the error amplifier (EA), the Power mode. In shutdown mode, the reference, control MOSFET is turned off. The FB voltage can be circuit, and the main switch turn off. Input current regulated to the reference voltage of bandgap with falls to smaller than 1μA during shutdown mode. EA block. The feedback loop regulates the FB pin to a low reference voltage (200mV typical), reducing the power dissipation in the current sense resistor. Over-Temperature-Protection (OTP) As soon as the junction temperature (TJ) exceeds o Soft-Start 160 C (Typ.), the WD3119 goes into thermal shutdown. In this mode, the main N-MOSFET is The WD3119 Build-in Soft-Start function limits inrush turned off until temperature falls below typically current while the device turn-on. 130 C. Then the device starts switching again. o Cycle-by-Cycle Current Limit The WD3119 uses a cycle-by-cycle current limit circuitry to limit the inductor peak current in the event of an overload condition. The current flow through inductor in charging phase is detected by a current sensing circuit. As the value comes across the current limiting threshold the N- MOSFET turns off, so that the inductor will be forced to leave charging stage and enter in discharging stage. Therefore, the inductor current will not increase over the current limiting threshold. Over-Voltage-Protection (OVP) The Over Voltage Protection is detected by OVP block, prevents IC damage as the result of white LED disconnection. Will Semiconductor Ltd. 8 Aug, 2014 - Rev. 1.9 WD3119 Application Information External component selection for the application circuit depends on the load current requirements. Certain trade-offs between different performance parameters can also be made. LED Current Setting The loop of Boost structure will keep the FB pin voltage equal to the reference voltage VREF. Therefore, when RSET connects FB pin and GND, the current flows from VOUT through LED and RSET to Figure1 GND will be decided by the current on RSET, which is equal to following equation: ILED = VFB 200mV = RSET RSET Where ILED = output current of LEDs VFB = regulated voltage of FB RSET = current sense resistor The output current tolerance depends on the FB accuracy and the current sensor resistor accuracy. Therefore, although a PWM signal is applied for dimming, but only the WLED DC current is modulated. This help to eliminate the audible noise which often occurs when the LED current is pulsed in replica of the frequency and the duty cycle of PWM control. The minimum dimming frequency is limited by EN shutdown delay time. For optimum performance, recommend to select PWM dimming frequency in the range of 5kHz~200kHz. The EN shutdown delay time is set to 1ms. This Dimming Control For the brightness dimming control of the WD3119, means the IC needs to be shutdown by pulling the EN low for 1ms. the IC provides typically 200mV feedback voltage when the EN pin is pulled constantly high. However, EN pin allows a PWM signal to reduce this regulation voltage by changing the PWM duty cycle to achieve LED brightness dimming control. As shown in Figure 1, the duty cycle of the PWM signal is used to chop the internal 200mV reference voltage. An internal low pass filter is used to filter the pulse signal. And then the reference voltage can be made by connecting the output of the filter to the error amplifier for the FB pin voltage regulation. Will Semiconductor Ltd. 9 Aug, 2014 - Rev. 1.9 WD3119 Applications for Driving 3S9P LEDs Input Capacitor Selection The WD3119 can drive different WLEDs topology. Connect the input capacitance from VIN to the For example, the Figure 6 shows the 3S9P WLEDs reference ground plane. Input capacitance reduces and total current is equal to 180mA. The total the ac voltage ripple on the input rail by providing a WLEDs current can be set by the RSET which is low-impedance path for the switching current of the equal to following equation. boost converter. The capacitor in the range of 1μF ITotal = to 10μF / X7R or X5R is recommended for input VREF RSET side. Output Capacitor Selection D1 WSB5509L L1 4.7uH~10 uH VOUT VIN CIN 10uF COUT 1uF 6 requirements for the output ripple and loop stability. This ripple voltage is related to the capacitor’s LX 1 VDD The output capacitor is mainly selected to meet the capacitance and its equivalent series resistance FB . GND OVP 5 . 2 WD3119 . 4 EN (ESR). The recommended minimum capacitors on 3 3S9P WLEDs RSET Output is 1uF/50V, X5R or X7R ceramic capacitor. Diode Selection The rectifier diode supplies current path to the inductor when the internal MOSFET is off. Use a Boost Inductor Selection The selection of the inductor affects steady state operation as well as transient behavior and loop stability. Inductor values can have ±20% tolerance with no current bias. When the inductor current approaches saturation level, its inductance can decrease 20% to 35% from the 0A value depending on how the inductor vendor defines saturation current. Using an inductor with a smaller inductance value forces discontinuous PWM when the inductor current ramps down to zero before the end of each switching cycle. This reduces the boost converter’s schottky with low forward voltage to reduce losses. The diode should be rated for a reverse blocking voltage greater than the output voltage used. The average current rating must be greater than the maximum load current expected, and the peak current rating must be greater than the peak inductor current. Diode the following requirements: ● Low forward voltage ● High switching speed : 50ns max. ● Reverse voltage : VOUT + VF or more ● Rated current : IPK or more maximum output current, causes large input voltage ripple and reduces efficiency. Large inductance value provides much more output current and higher conversion efficiency. The inductor should have low core loss at 1MHz and low DCR for better efficiency. For these reasons, the recommended value of inductor for 10 series WLEDs applications is from 10μH to 22μH. A 22μH inductor optimized the efficiency for most application while maintaining low inductor peak to peak ripple. A 4.7μH to 10μH boost inductor is recommended in 3S9P LED application. Will Semiconductor Ltd. 10 Aug, 2014 - Rev. 1.9 WD3119 PCB Layout Considerations A good circuit board layout aids in extracting the most performance from the WD3119. Poor circuit layout degrades electromagnetic the output interference ripple (EMI) and or the electro- magnetic compatibility (EMC) performance. The evaluation board layout is optimized for the WD3119. Use this layout for best performance. If this layout needs changing, use the following guidelines: 1. Use separate analog and power ground planes. Connect the sensitive analog circuitry (such as voltage divider components) to analog ground; connect the power components (such as input and output bypass capacitors) to power ground. Connect the two ground planes together near the load to reduce the effects of voltage dropped on circuit board traces. Locate CIN as close to the VIN pin as possible, and use separate input bypass capacitors for the analog. 2. Route the high current path from CIN, through L WD3119 PCB Suggest Layout (Demo) to the LX and GND pins as short as possible. 3. Keep high current traces as short and as wide as possible. 4. The output filter of the boost converter is also critical for layout. The Diode and Output capacitors should be placed to minimize the area of current loop through Output –GND–LX. 5. Avoid routing high impedance traces, such as Output, near the high current traces and components or near the Diode node. 6. If high impedance traces are routed near high current and/or the LX node, place a ground plane shield between the traces. Will Semiconductor Ltd. 11 Aug, 2014 - Rev. 1.9 WD3119 Package outline dimensions SOT-23-6L Symbol Dimensions in millimeter Min. Typ. Max. A 1.050 - 1.250 A1 0.000 - 0.100 A2 1.050 - 1.150 b 0.300 - 0.500 c 0.100 - 0.200 D 2.820 2.900 3.020 E 1.500 1.600 1.700 E1 2.650 2.800 2.950 e 0.950(BSC) e1 1.800 - 2.000 L 0.300 - 0.600 θ 0° - 8° Will Semiconductor Ltd. 12 Aug, 2014 - Rev. 1.9 WD3119 Package outline dimensions TSOT-23-6L Symbol Dimensions in millimeter Min. Typ. Max. A - - 0.900 A1 0.000 - 0.100 A2 0.700 - 0.800 b 0.350 - 0.500 c 0.080 - 0.200 D 2.820 2.900 3.020 E1 1.600 1.650 1.700 E 2.650 2.800 2.950 e 0.950 (BSC) e1 1.900 (BSC) L 0.300 - 0.600 θ 0° - 8° Will Semiconductor Ltd. 13 Aug, 2014 - Rev. 1.9