Development of Small Scale Equipment for Depulpping Locust Bean

advertisement
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
173
Development of Small Scale Equipment for Depulpping Locust Bean Seeds
J. O. Olaoye
Agricultural and Biosystems Engineering Department
University of Ilorin, P. M. B. 1515, Ilorin, 240003, Nigeria.
jolanoye@unilorin.edu.ng +2348035812797
ABSTRACT
This study focused on the development of small scale equipment for depulpping of locust bean seeds.
Processing of African locust bean seed starts with the pretreatment of the harvested fruit before the seed
can be converted into its numerous derivatives. Depulpping of locust bean seed is a crucial pretreatment
operation, preceding fermentation of the seed. This operation is tedious, time consuming and energy
sapping for women and children that are involved in the processing of locust bean. Small Scale equipment
for depulpping of African locust bean seed was designed, constructed and tested. Techno-economic status
of the women in the rural areas who are directly involved in the processing of locust bean and its
derivatives was taken into consideration. The depulpping machine comprises of a vertical cylindrical tank,
cylindrical sieve and a vertical rotating shaft which carries both the paddles and brushes. The vertical shaft
was mounted at the central axis of the depulpping unit. The machine has a capacity to depulp 10 kg of
locust bean seed during a unit batch operation. Five levels of soaking time corresponding to five levels of
locust bean moisture contents and five levels of shaft speeds were tested. Test results indicated that the
depulpping efficiency varied between 64 and 98 %. The seed membrane damage and seed loss were less
than 5 and 9.2% respectively at 45 minutes soaking time and at 350 rpm depulpping shaft speed. The
maximum power requirement was 2.25 kW at a shaft speed of 550 rpm. The operating conditions of shaft
speed at 350 rpm, 45 minutes soaking time indicated higher depulpping efficiency, lower seed membrane
damage and seed loss during depulpping operation. Result of process performance showed that the final
depulpping process compared favourantly with that of traditional method.
Keywords: Depulpping, Locust Bean, Soaking Time, Fermentation
INTRODUCTION
Depulpping of locust bean is an essential and required unit operation when processing the seeds to its
various derivatives and products. African locust bean (Parkia biglobosa) is very popular in Africa. The
locust bean long pod contains small beans and sweet edible pulp, the chaff is used as animal feed and the
pulp is a source of chocolate substitute. “Iru” or dawadawa is a typical example of fermented food obtained
from the small beans. According to UNU [1] Iru is one of the traditional fermented condiments used to
flavor soups and stews in Nigeria.
The locally woven basket or perforated calabash is used to depulp locust bean locally. decorticated locust
beans are placed in the basket and submerged in a gentle flowing river, stream or pond. The mixture of seed
and pulp is stirred with the hands to push out slurry through the pore space while the basket is vigorously
agitated within a fixed location in a flowing water medium. The pulp is filtered into the water and the seeds
retained inside the basket or calabash. This operation is labour intensive and time consuming. This
operation is compared to the washing process in scooped melon seeds. Oloko and Agbetoye [2] found out
that the traditional method of washing melon consumes about 65 % of the total energy required for the
processing of melon seeds. The traditional method of depulpping locust bean seeds requires large volume
of water. The ease of depulpping operation is a function of availability of still running stream. The
harvesting time and the processing period correspond to the off season of relative abundant supply of
required water. Therefore, a depulpping machine that will reduce high dependency on large volume of
water is desirable.
Alonge and Adegbulugbe [3] and Atiku et al. [4] reported that shaft speed, feed rate, and extraction time
affect the performance of melon extraction and washing machine. They recommended the average speed of
98 rpm for operating a manual operated melon washing machine. The feed rate influences the energy
requirement to operate the machine. Teota and Ramakrishm [5] expressed the significant of the properties
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
174
of plant materials and fluid medium in a separation tank. These properties (apparent density of kernel, seed
and fluid medium of separation) are essential for the design of a suitable water separation tank either in a
batch or continuous type. Oloko and Agbetoye [2] developed a hand operated depodding machine. This
machine consists of a horizontal shaft placed inside a cylindrical drum with rotating paddles arranged at
equal intervals and welded at a specific inclination to a rotating solid shaft which runs through the middle
of the drum. The power required for the washing and separation of slurry from the seeds was supplied
through a shaft which carries the paddles. Oloko and Agbetoye [2] established that fermentation period of
10 days made the machine to perform well at feed rate of 20 kg /hr. Alabi et al. [6], Beaumomt [7] and
Omafuvbe et al. [8] investigated the fermentation of African locust bean and melon seeds to their
respective condiment iru and ogiri and they reported that the fermentation process increases the crude
protein and the extract content of the product. The locust bean seed must first be depulpped before the
product can be subjected to fermentation or further processing conditions.
Extraction of the mixture of melon seeds and slurry from melon pod precedes the melon washing operation
that separates the melon seeds from its slurry. In locust bean depulpping operation, decortications of the
locust bean pod precede depulpping process of locust bean. Locust bean seed is enclosed within the
yellowish pulp. The unique feature of locust bean explains why a typical melon washing machine cannot be
used to depulp locust bean seeds from the pulp.
This research was set out to establish possible method of separation of locust bean seed from its pulp and to
improve processing procedure, market value and quality of the derived products from the locust bean seeds.
The overall objective of the present work is to design, construct and evaluate the performance of simple
and compact equipment for depulpping of locust bean seeds.
MATERIALS AND METHODS
Equipment Description
The depulpping machine consists of a cylindrical head with a feeding hopper, a cylindrical sieve, a vertical
rotating shaft with paddles and brushes, series of paddles fixed along the length of the shaft at the two
opposite ends, a pair of two adjoining paddles carries the brush, concave outlet, cover, handle, sieve control
stud, wheels and power transmission elements. (Figs. 1 and 2).
The cylindrical container holds water for depulpping process. The container is made from 1.5 mm mild
steel sheet. It houses a vertical rotating shaft. Series of paddles are fixed at the opposite end and arranged
serially along full length of the rotating shaft. A pair of adjoining paddles is fixed with a brush. The
arrangement of the paddles, brushes on the main rotating shaft forms the depulpping stirring unit. The
cylindrical container, cylindrical sieve and the depulpping stirring unit were arranged concentrically. The
diameter of the outer cylinder is 500 mm and 400 mm for the inner cylinder while each cylinder is 600 mm
high. The clearance between the two cylinders (about 50 mm) was created as a channel through which the
pulp slurry could be discharged out through the slurry outlet. The depulped seeds are collected inside the
sieve through the clean seed discharge outlet.
Design Assumptions and Considerations
Volumetric Capacity and Cylindrical Tank and Sieve Arrangement
Volumetric capacity was determined from the dimensional layout of a cylindrical set up using the struck
level method following the procedure for the determination of bin diameter in manure spreader. Level full
capacity was taken as the struck level corresponding to the portion included within the cylinder. The
gravimetric capacity was related to the volumetric capacity of the cylinder by using equation 1 and the
storage capacity of the cylinder was calculated from equation 2.
Eqn. 1
where,
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
175
Gv = Gravimetric Capacity
Vv = Volumetric Capacity
ρb = Nominal density of the product
The locust bean density is given as 1.18 g / cm3 and if the depulpping machine is designed to handle 80 kg
of locust bean per unit operation the raw locust bean will occupy 6724.7 cm3.
Eqn. 2
Depulping Stirring Unit
Top cover of Concentric
Cylinder Assembly
An Electric Motor as the main
Energy Source
Feeding Chute
Brush Arrangement
Main Support Frame
Discharge Sprout
Water Outlet Orifice at
the base of Concentric
Cylindrical Assembly
Fig. 1. Front Elevation of a Locust Bean Depulpping Machine Showing the Brush Arrangement
Feeding Chute
Fig. 2. Plan view of a Locust Bean Depulpping Machine Showing the Concentric Inner Cylinders
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
176
where,
D
H
Lh
= Diameter of the Cylinder (cm 3)
= Overall Height of the Cylinder (60 cm)
= Struck Level of Cylinder while the machine is in operation
=H–δ
The size of the cylindrical sieve tank determines the capacity of the depulpping machine. The height of
struck level is related to the overall height of the tank as presented in Eqn. 2. The difference in height is
governed by the nature of fluid flow (turbulence or laminar) during operation and status of tank if opened
or closed as determined by 0.1% (H) ′δ [ 4 % (H) (ASAE, [9]; Lingley, [10]). For depulpping operation 2%
(H) was used and D = 60 cm, was chosen for the cylindrical sieve to accommodate 80 kg of locust bean and
required water to saturation. The dimensions of the cylindrical sieve unit are 60 cm and 40 cm as height
and diameter, respectively. The dimensions of the outer cylindrical container were 60 cm, and 50 cm as
height and diameter, respectively.
Sieve Size and Physical Property of the Locust bean Seeds
Sieve holes and clearance between rotating brushes and cylindrical sieve shell were established in
relationship to the size of the seed. Seed size was determined by measuring the axial dimension of 100
randomly selected seeds using a venier caliper reading to 0.05 mm. The number of holes per m2 on the
cylindrical sieve shell was evaluated based on the unit size of the seed. Experiment had shown that the
average values of the major, intermediate and minor diameters of the seeds are 9.8, 7.9 and 4.6 mm
respectively. The result also conformed to the findings of Ogunjimi et al., [11], Oje [12] and Oni [13]. An
approximate hole of 4 mm was drilled with a punch on the cylindrical sieve shell. This size of the hole
woult has no axial loading and bending moment prevent discharge of depulpped seed through the slurry
outlet and about a hole was drilled per 1 cm2 of the cylindrical sieve size of 7.56 x 10 -1 m2.
The angle of repose of the undeppulded and clean seeds were determined following the method described
by Oje, [12] for oil seeds. The average angle of repose at these two conditions was 30o. The hopper and the
seed discharge chute was constructed at an angle of inclination of 35o to ensure free flow of the seed during
both loading and unloading conditions.
The Depulpping Stirring Unit and rotating Paddles
The depulpping stirring unit was to provide effective means of removal of locust bean pulp from the seed.
This operation is achieved through combination of cutting, abrasion, and rubbing actions. The paddle
creates the cutting effect on the pulp by impact and the clearance between the cylindrical sieve shell and the
attached brushes on the paddles creates the desired abrasion and rubbing actions for the depulpping
operation. (Fig. 2)
The solid rotating shaft has no axial loading and bending moment and Eqn. 3 was used to calculate the
shaft diameter. The solid shaft is subjected to little or no axial loading and the maximum bending moment,
Mb = 0. The maximum torsional moment was calculated using standard procedures (Hall et al., [14]).
Estimate of all the loads on the shaft as shown in Fig. 2 was calculated and Mt = 115502 N/m2.
Eqn. 3
where,
d
Ss
Kt
Mt
= Diameter of shaft (mm)
= Allowable stress for shaft (for mild steel shaft, Ss = 40 N/m2 and kt = 1.0,
(Hall et al., [14]
= Combined shock and fatigue factor applied to torsional moment
= Maximum torsional moment, 115502 N/m2
T
=
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
177
From Eqn. 3 the diameter of the shaft was 24.5 mm. Therefore, a shaft diameter of 30 mm was selected.
This was determined based on the overall length of the shaft and the maximum height of the cylindrical
sieve shell in relation to the volumetric capacity of the depulpping machine. Three pairs of depulpping
brushes were used. These brushes were attached to the main shaft through the paddles (Fig. 2). Three
adjoining paddles made of mild steel carry a depulpping brush. The dimensions of each paddle are 15 mm x
30 mm x 190 mm.
The clearance between the rotating paddles and the cylindrical sieve shell was set at 12.2 mm. This
clearance is sufficient to create the required surface for effective depulpping action. Circular holes were
created at 1.5 holes per cm2 of the size of the hole and the adjoining distance between two holes was 4.5
mm. Each hole was created on the cylindrical sieve shell. The size of the holes and its spatial distribution is
crucial in screening off the seed from been discharged with the pulp slurry during the depulpping operation.
Belt and Pulley Design
The design and selection of appropriate power requirement for the rotation of the depulpping stirring unit
was selected based on the speed of the driving motor, speed reduction ratio, centre to centre distance
between the shafts at the condition under which the depulpping action must take place. An ac motor with
1410 rev / min (24 rev / s) was used with a pulley diameter of 50 mm. The depulpping stirring unit of 282
rev / min (5 rev / s) is desired. A low speed of shaft rotation is expected during depulpping operation since
the stirring unit must be operated within a fluid medium in an enclosure. The diameter of a pulley for the
driven shaft is calculated using the equation for the peripheral speed of the belt as shown in Eqn. 4 (Kurmi
and Gupta, [15]).
Eqn. 4
where,
d1
N1
D2
N2
= Pulley diameter of the electric motor (mm)
= Speed of the electric motor (rpm)
= Pulley diameter of the stirring unit (mm)
= Speed of rotating the stirring unit (rpm)
From Eqn. 4 the pulley diameter 250 mm was selected for the depulpping stirring unit. The length of the
belt was determined by using Eqn. 5. The shaft to shaft centre for both the electric motor and the stirring
unit shaft was chosen to be 42 cm. The minimum obtainable distance between the radius of the outer
cylindrical container for depulpping process and the distance of the central axis of the electric motor to its
base influenced the choice of this parameter.
Eqn. 5
Eqn. 6
A flat belt with total length of 134 cm was recommended to drive the stirring unit.
Fabrication Processes
The construction processes were carried out in the fabrication workshop, Department and Biosystems
Engineering, University of Ilorin, Ilorin, Nigeria. The basic manufacturing processes which include cutting,
primary shaping and joining processes were undertaken.
Cylindrical Tanks Arranged Concentrically
The outer cylindrical container and cylindrical sieve were arranged in a concentric form. The two cylinders
were made from 1.5 mm galvanized mild steel sheet. The outer cylinder was marked out consisting of 500
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
178
mm x 600 mm dimensions and 400 mm x 600 mm dimensions for the inner cylinder sieve. A hole of 4 mm
was marked per 1 cm2 to cover the entire cylinder sieve of 7650 cm2. The tow concentric cylinder tanks
were welded to the base plate, 500 mm.
Concentric Cylinder Base Assembly
The base of two cylindrical tanks consists of a metal plate with two holes 25 mm and 320 mm, diameters.
The centre of each holes are located at 25 mm and 250 mm from one of the edge of the base plate (Figures
1 and 2). The 25 mm hole serves as the slurry – draining outlet. Slurry – draining outlet pipe, 25 mm
diameter, 220 mm long and 3 mm thickness was welded to the 25 mm hole at the base plate. The pipe is
made up of a Galvanized lead pipe. The end of the pipe is fitted with a cork which serves as an opening for
the discharge of locust bean slurry after the cleaning operation (Fig. 2). A composite unit of conical and
cylindrical components which serve as a clean seed discharge outlet was welded to the 320 mm hole on the
concentric cylinder assembly base. The composite unit was made of 3.0 mm galvanized mild steel. The
conical section is welded directly to the base of the cylinder assembly. The dimensions of the conical
section are 1700 mm height, 320 mm and 180 mm as the upper diameters and lower diameter, respectively.
A cylindrical pipe of 180 mm diameter and 50 cm long was welded to the lower portion of the conical
section. A threaded cap was fitted into the end of the cylindrical section of the composite unit as shown in
Fig. 1. The cap is only opened at the end of each batch process operation of the depulpping action for
collection of clean seeds.
Head of the Concentric Cylinder Assembly
The head of the concentric cylindrical assembly consists of a 1580 mm x 30 mm wall and a chute of 500
mm diameter plate made from 3.5 mm galvanized mild steel. The plate head holds the inlet and feeding
chute in place as shown in Figures 1, 2, and 3. The inlet and feeding chute are made from 1.5 mm
galvanized mild steel and its overall height is 350 mm. The head is split into two sections and fastened
together by bolt and nut. This creates and access into the interior part of the concentric cylindrical assembly
and the depulpping stirring unit to ensure ease of maintenance.
Support Components
The support components consist of the main frame, wheel, electric motor base and the prime mover. The
depulpping machine is held rigidly in position on the main frame fabricated from 9.8 mm x 9.8 mm angle
iron. For the main frame, ten 1300 mm long and eighteen, 560 mm long 9.8 mm x 9.8 mm angle iron were
cut and welded together to form the support as shown in Figs. 2 and 4. Four sets of Castor wheel were
connected to the base of the main support as the wheel. An electric motor, ac (Model VIKING JONCOD,
Type YL 90L – 4) was used as the prime mover. The ac motor is mounted on the electric motor base
support and fastened firmly using four bolts and nuts, M12.
Depulping Stirring Unit
A 30 mm x 1200 mm mild steel shaft was cut and turned on a lathe machine to serve as the main shaft that
carries the paddles, brushes and pulley (Figs. 1 and 2). The brushes were arranged along the vertical main
stirring shaft. The clearance between the perforated concentric inner cylinder and the brush was set to
ensure appropriate depulpping action.
Operation of the Depulping Machine
The main function of the depulpping machine is to remove, clean and set apart the seed of the locust bean
fruit from the yellowish pulp. The machine is to ensure that the thin layer testa of the seed is retained. The
hopper serves as the feeding point for intake of decorticated locust bean fruit and water. Depulpping
operation takes place using water as a medium of separation. The depulpping action is activated as soon as
the depulpping stirring unit is set in to rotating motion via an ac motor. The electric motor drives the
depulpping stirring unit through belt and pulley arrangement.
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
179
Vigorous rotation of the depulpping stirring unit induces the removal, cleaning and detachment of locust
bean seed from the yellowish locust bean pulp. The rigorous rotation of the stirring unit is reduced as soon
as the yellow slurry is formed inside the depulpping chamber. Clean seeds with enclosed testa are
discharged through the discharged outlet of the depulpping machine while the pulp slurry is drained out
through the slurry – drain pipe.
Performance Testing
The depulpping machine was assembled after its various components were fabricated and evaluated for
operation performance and depulpping process performance. The photograph of the fabricated locust bean
depulpping machine is as shown in Fig. 3.
The depulpping machine was operated at no load at three different operating speeds of the stirring unit. The
shaft is fitted with five different sizes of pulley diameters 128, 157, 200, 282, and 470 mm to generate five
levels of the operating speed of 550, 450, 350, 250 and 150 rpm respectively. The electric motor was
connected directly to the stirring shaft through a flat belt. A 1.5 Hp electric motor, ac (Model VIKING
JONCOD, Type YL 90L – 4) was used. This was undertaken to ascertain the durability of the machine
components. A Geilgy Tachometer was used to determine the stirring shaft speed. The performance of the
machine at no load was investigated for about an hour for each of the combination of the operating
conditions.
Process performance of the machine was undertaken to test process performance of depulpping efficiency,
percentage seed loss, recovery efficiency, germination count and seed with membrane were evaluated.
These were investigated under five operating speeds (550, 450, 350, 250 and 150 rpm) and five soaking
time (15, 30, 45, 60, and 75 min) on the process performance of the five moisture content of locust bean
seed. The investigation was carried out in a split – split unit design with operating speed as the main unit,
soaking time as the sub unit factors with three replicates. The process performance was evaluated on the
basis of the following indices:
Depulpping Efficiency (De),
where,
Mcs = Mass of cleaned (A clean seed is consider to have more than ¾ of the seed
surface exposed and devoid of locust bean pulp)
Mui = Mass of material collected at seed outlet of the depulpping machine
discharge outlet
Percentage Seed Loss (Sl),
where,
Mds = Mass of seed damage
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
180
Fig. 3. Photographic View of a Locust Bean Depulpping Machine Ready for Use
Mui = Mass of material collected at seed outlet of the depulpping machine
discharge outlet
Recovery Efficiency (Re),
where,
Mswc = Mass of seed without membrane
Mui = Mass of material collected at seed outlet of the depulpping machine
discharge outlet
Membrane Detachment Efficiency (Me),
Me = 1 - Re
where,
Re = Recovery Efficiency
Germination Count was undertaken to test the viability of the depulded locust bean. About fifteen seed
samples were collected and distributed in three seed per petri dish containing soaked cotton wool in water.
The petri dish and its content is to create appropriate conditions for seed growth and the seed samples were
left for three weeks for observation of the germinated seed.
Results and Discussion
Data obtained from the tests were also subjected to analysis of variance (ANOVA) and test of significance
using New Duncan’s Multiple Range Tests. Results of the of the analyses carried out indicate that there
were significance differences in the magnitudes of depulpping efficiency, recovery efficiency, and
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
181
membrane detachment efficiency at all speeds tested
. However, the effects of seed on the
percentage seed loss indicate no significance difference during the depulpping operation at
. The
influences of soaking time indicate significance difference in the magnitude of seed membrane detachment
efficiency and seed loss efficiency at
and show no significance difference at the magnitude of
depulpping efficiency.
Depulpping Efficiency
Depulpping of soaked decorticated locust bean was achieved at various soaking time when the machine
was operated at 5 different operating speeds of the depulpping stirrer. The soaked locust bean was easily
depulpped under the influence the rotating brushes against the perforated concentric cylinder. The highest
depulpping was observed at depulpping efficiency of 96 % at soaking time of 45 minutes and depulpping
speed of 350 rpm (Fig. 4). The increase in depulpping efficiency from speed 150 rpm to 350 rpm clearly
indicated that greater energy impact was induced on the locust bean pulp. Increased speed beyond 350 rpm
reduces the depulpping efficiency this implied that excessive energy impacted on the pulp causes on due
losses and damage to the bean seed as shown in Fig. 5. This observation could be responsible for increased
detachment of seed membrane at higher depulpping speed above 350 rpm. The exerted energy above the
depulpping speed of 350 rpm destroys the membrane and seed testa.
Fig. 4. Depulpping Efficiency against Speed of Depulpping
Percentage Seed Loss, Recovery Efficiency and Membrane Detachment Efficiency
The trend of the seed loss percentage as shown in Fig. 5 clearly indicated that seed loss increases with the
increase in depulpping speed and increase in soaking time. At higher soaking time, the presence of the pulp
in water increases the fermentation rate and subsequently subjects the seed to least depulpping resistance.
The highest seed recovery efficiency was recorded at the soaking time of 45 minutes. The seed recovery
efficiency gradually increases from soaking time of 15 to 45 minutes for all the depulpping speeds
investigated. At soaking time above 45 minutes and between 60 to 75 minutes of soaking time the seed
recovery efficiency reduces (Fig. 6). The effects of soaking time explain the implication of moisture
content on the deppulping operations. Atiku et al. [16] investigated the effect of moisture content on the
shelling and winnowing efficiencies of Bambara Nut. Percentage damage increased to a maximum with
decrease in moisture content and the percentages partially shelled and unshelled pods increased with
increase in moisture content. Jekayinfa [17] investigated the effect of airflow rate, moisture content and
pressure drop on the airflow resistance of Locust Bean Seed. This observation confirmed the variation in
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
182
the recovery efficiency of the deppulpping seed at machine operating speed of 350 rpm at all the soaking
time investigated.The trends of variation of the seed detachment efficiency shown in Fig. 7 revealed that
increase in soaking time increases the seed membrane removal. The least seed detachment efficiency was
noticed at soaking time of 45 minutes and at depulpping speed of 350 rpm. The results indicated that seed
recovery efficiency gradually increases from 150 rpm to maximum value at 350 rpm and beyond this speed
the recovery efficiency decreases. Similarly, the seed membrane detachment decreases from 150 rpm to the
least value at 350 rpm and beyond this speed the detachment efficiency increases for all soaking time
investigated (Figures 6 to 8). The observed characteristics displayed by the seed recovery efficiency and
seed membrane detachment efficiency between 150 rpm and 350 rpm as shown in Figures 6 and 7 could be
due to the insufficient energy generated by this low speed for depulpping action. These speeds may be too
low to create required momentum that would lead to effective separation of the pulp from the seed without
removal of the seed membrane. Whereas at higher speed between 350 rpm and 550 rpm excessive energy
could be generated to cause total removal of the pulp and membrane.
Fig. 5. Percentage Seed Loss against Depulpping Speed
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
183
Fig. 6. Locust Bean Recovery Efficiency against Depulpping Speed
Fig. 7. Effects of Depulpping Speed on Membrane Detachment Efficiency
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
184
Fig. 8. Effects of Soaking Time on Recovery Efficiency
Germination Count
The result of the Germination count test was illustrated with scatter points and the pattern do not follow any
specific curve variation. The scatter points however indicated that at soaking time of 45 minutes 4 to 5
seeds germinate. The viability test of the depulpped locust bean seed also indicated that at depulpping
speed of 350 rpm 4 to 5 seeds tested were found to be viable at soaking time of 45 and 75 minutes.
Fig. 9. Effects of Deppulpping Speed on Viability of Depulpped Seed
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
185
CONCLUSIONS
A machine for depulpping of locust bean has been designed, fabricated and tested for preliminary
performance. The highest depulpping efficiency of 98% was achieved at depulpping speed of 350 rpm and
at soaking time of 45 minutes. The highest seed recovery efficiency was recorded at the soaking time of 45
minutes. All materials used for fabricating the machine were sourced locally. The machine performed
satisfactorily during the period of operation.
The speeds of the operation of the depulpping machine affect the magnitude of deppulping efficiency and
membrane detachment efficiency. The effect of the machine speed has no significant influence on the
percentage seed loss. The soaking time has direct influence on the magnitude of seed membrane
detachment efficiency.
REFERENCES
[1]
UNU. Food and Nutrition Bulletin. Vol. 18, No. 4., 1997. pp 102.
[2]
S. A. Oloko, and A. S. Agbetoye. “Development and Performance Evaluation of a Melon
Depodding Machine.” Agricultural Engineering International: The CIGR Journal of Scientific
Research and Development. Manuscript PM 06 018 Vol. VIII. August, 2006. 10pp
[3]
F. A. Alonge, and T. Adegbulugbe. “Performance Evaluation of a Locally Developed Grain
Thresher.” Agricultural Mechanization in Asia, Africa and Latin America. Vol. 31, No. 2. 2001.
pp. 52 – 54.
[4]
A. A. Atiku, N. A. Aviara and M. A. Haque. “Performance Evaluation of a Bambara Ground Nut
Sheller.” Agricultural Engineering International: The CIGR Journal of Scientific Research and
Development. Manuscript PM 04 002 Vol. VI. July 2004. 18pp
[5]
M. S. Teota, and T. Ramakrishm. “Densities of Meleon Seed, Kernels and Fluid.” Journal of Food
Engineering. Vol. 3. No. 1. 1989. pp 231 – 236.
[6]
D. A. Alabi, O. R. Akinsulire and M. A.Sanyanolu. Qualitative Determination of Chemical and
Nutritional Composition of Parkia Biglobosa (jacq.). Afr. J. Biotechnol., Vol. 4. No. 8. pp 812815. 2005.
[7]
M. Beaumomt. Flavoring Composition Prepared by Fermentation with Bacillus spp. Int. J. Food
Microbiol., Vol. 75. pp 189-196. 2002.
[8]
B. O. Omafuvbe, O. S. Falade, B. A. Osuntogun and S. R. A. Adewusa. “Chemical and
Biochemical Changes in African Locust Bean (Parkia bilobosa) and Melon (Citrullus vulgaris)
Seeds During Fermentation to Condiments.” Pakistan Journal of Nutrition. Vol. 3 No. 3. 2004. pp
140 – 145.
[9]
ASAE Standard S356, “Slury Capacity Dimensions.” American Society of Agricultural Engineers.
St. Joseph, Michigan. 1998.
[10]
J. A. Lindley. “Mixing Processes for Agricultural and Food Materials: Part 2. High Viscous
Liquids and Cohesive Material.” Journal of Agricultural Engineering Research. Vol. 48. No. 4.
1991. pp 229 – 247.
[11]
L. A. O. Ogunjimi, N. A. Aviara , and O. A. Aregbesolaa. Some Engineering Properties of Locust
Bean Seed. Journal of Food Engineering. www.elsevier.com/locate/jfoodeng. doi:10.1016/S02608774(02)00021-3. http://www.sciencedirect.com/science/journal/02608774. 55(2), 95-99. 2002.
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
International Journal of Engineering & Technology IJET-IJENS Vol: 11 No: 06
186
[12]
K. Oje. “Locust Bean Pods and Seeds: Some Physical Properties of Relevance to Dehulling and
Seed Processing.” Vol. 30. No. 4. 1993. pp 253 – 255.
[13]
K. C. Oni. Shelling Machine Related Properties for African Locust Bean Fruit. Transactions of the
ASAE. American Society of Agricultural Engineers 0001-2351 / 90 / 3302-0572$03.50. Vol. 33.
No. 2. pp 572 – 576. 1990.
[14]
A. S. Hall, A. R. Holowenko, A. R., and H. G. Laughlin. “Theory and Problems of Machine
Design”. SI (Metric) Edition. Schaum’s Outline Series. McGraw – Hill Book Company, New
York, America. pp 113 – 130. 1980.
[15]
Khurmi, K. S. and J. K. Gupta. “A Text Book of Machine Design.” Eurasia Publishing House
(Pvt) Ltd., RAM Nagar, New Delhi. pp 611 – 620. 2004.
[16]
A. Atiku, N. Aviara, and M. Haque. Performance Evaluation of a Bambara Ground Nut Sheller.
Agricultural Engineering International: the CIGR Journal of Scientific Research and
Development. Manuscript PM 04 002. Vol. 6. July, 2004.
[17]
S. Jekayinfa. “Effect of Airflow Rate, Moisture Content and Pressure Drop on the Airflow
Resistance of Locust Bean Seed”. Agricultural Engineering International: the CIGR Ejournal.
Manuscript FP 06 010. Vol. 8. May, 2006.
Acknowledgement:
The Author acknowledges the contribution from Ibitoye, S. A. and Adedeji, F. A. during the construction
and testing processes
1110306-8484 IJET-IJENS @ December 2011 IJENS
IJENS
Download