Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08
Page 1 of 39
PART - 2
Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08
Page 2 of 39
i)
ii)
iii)
iv)
v)
Page 3 of 39
Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND OUTDOOR SIGNALLING GEARS INCLUDING ELECTRONIC
INTERLOCKING SYSTEM FOR PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY STATION TO INPLANT YARD OF
MAUDA SUPER THERMAL POWER PROJECT, MAUDA (Maharastra).
SCHEDULE - 1 (SUPPLY OF MATERIALS)
Sl. No.
Description Inspection By Unit Total Qty.
Rate
(IN ` )
Amount
(IN ` )
1
INDOOR SUPPLY
Supply of Electronic Interlocking (EI) System complete with warm/hot standby, confirming to RDSO Specification No. RDSO/SPN/192/2005
with latest amendments and to suit the attached Technical specifications para 3.1 and Reception yard signalling plan.
Scope of supply against this item includes all the indoor equipments necessary for successful functioning of EI system, mainly consist of but not limited to followings confirming to attached Technical specifications para 3.1 -
1. Microprocessor equipment.
2. I/O cards with card cage and motherboard.
3. Power supply cards.
RDSO to inspect following:
1. All the components of
EI equipment (as per cross approval certificate).
2. All type of relays.
All materials other than above shall be inspected by employer’s
System 1 11536159.80
11536159.80
5. Domino type Control & indication panel.
6. Industrial grade PC & VDU for operator interface.
7. maintenance VDU console with Laser printer at panel building.
8. All types of relays required for interfacing.
9. Relays and timers required for system changeover circuit (not
applicable in case of Hot Stand By system).
10. ECRs suitable for LED signal lamps.
11. DC-DC convertors (input voltage 110 V DC and output voltage
as required)
12. All types of indoor wires as required.
13. All types of indoor terminals and fuses as required except
terminals for main CTR.
Page 4 of 39
Sl. No.
Description
14. Racks for mounting EI equipments and interfacing relays.
15. Termination rack for indoor cables.
16. Fixtures, mounting arrangements, Ladders for wire run and
other accessories as required.
17. Softwares used for designing, configuration, maintenance,
data logging and fault diagnosis of EI system.
18. Protective devices like lightning protectors for DC and AC
supplies, isolator/convertor for serial communication etc.
19. Documents and manuals as per RDSO/SPN/192/2005 para
10.1 in three sets.
20. Ring Earthing and EMI shielding of EI room.
21. Any other item contractor feels neccessary.
Note:
1. Supply of Optic Fibre Cable, 60Cx1mm indoor cable, IPS, 24 V point group relays, KLCR, Main Cable Termination Rack & terminals for
Outdoor cables and relay rack for mounting point group relays are not included in this item. and all the materials neccessary for successful commissioning of system shall be supplied without any extra cost in addition to the price offered for this item.
Inspection By Unit Total Qty.
Rate
(IN ` )
Amount
(IN ` )
Page 5 of 39
Sl. No.
2
Description Inspection By
Supply of Electronic Interlocking (EI) System complete with warm/hot standby, confirming to RDSO Specification No. RDSO/SPN/192/2005
with latest amendments to suit the attached Technical Specifications para 2.1, 3.1 and In-plant Yard signalling plans with distributed
RDSO to inspect following:
1. All the components of
EI equipment (as per interlokings at Panel building and one EI HUT interconnected by optical cross approval certificate).
fibre cable on ring topology.
Scope of supply against this item includes all the indoor equipments necessary for successful functioning of EI system, mainly consist of but not limited to followings confirming to attached Technical specifications para 3.1 -
1. Microprocessor equipment.
above shall be inspected by employer’s representative.
2. I/O cards with card cage and motherboard.
3. Power supply cards.
4. All types of connectors and couplers as required.
5. Modems and optical switches as required for communication
2. All type of relays.
All materials other than
between two EI equipments over OFC.
6. Domino type Control & indication panel.
Unit
System
8. Maintenance VDU console with Laser printer at panel
building and EI Hut.
9. All types of interfacing relays.
10. Relays and timers required for system changeover circuit
(not applicable in case of Hot Stand By system). .
11. ECRs suitable for LED signal lamps.
Total Qty.
1
12. DC-DC convertors (input voltage 110 V DC and output voltage
as required)
13. All types of indoor wires as required.
14. All types of indoor terminals and fuses as required except
terminals for main CTR.
Rate
(IN ` )
Amount
(IN ` )
17043468.20
17043468.20
Page 6 of 39
Sl. No.
Description
15. Racks for mounting EI equipments and interfacing relays.
16. Termination rack for indoor cables.
17. Fixtures, mounting arrangements, Ladders for wire run and
other accessories as required.
18. Softwares used for designing, configuration, maintenance,
data logging and fault diagnosis of EI system.
19. Protective devices like lightning protectors for DC and AC
supplies, isolator/convertor for serial communication etc.
20. Documents and manuals as per RDSO/SPN/192/2005 para
10.1 in three sets.
21. Ring Earthing and EMI shielding of EI room and EI Hut.
22. Any other item contractor feels neccessary.
Note:
1. Supply of Optic Fibre Cable, 60Cx1mm indoor cable, IPS, 24 V point group relays, KLCR, Cable Termination Rack & terminals for Outdoor cables and relay rack for mounting point group relays are not included in this item.
Inspection By and all the materials neccessary for successful commissioning of system shall be supplied without any extra cost in addition to the price offered for this item.
3 Supply of essential spares to the extent of 10% subject to minimum of one, for all types of cards/modules, card cage, operating/maintanance
PC, connectors /couplers, fuses, relays, timers etc. used in the EI system. It shall include spares for all type of LEDs, Buttons & Dominos used in control&Indicaton panel. List of spares to be supplied with unit rates should be given by the tenderer along with offer.
RDSO to inspect following:
1. All the components of
EI equipment (as per cross approval certificate).
2. All type of relays.
All materials other than above shall be inspected by employer’s representative.
Unit Total Qty.
Lot 1
Rate
(IN ` )
2037860.00
Amount
(IN ` )
2037860.00
4 Supply of Laptop based work station of latest configuration for data inputs, simulation and functional testing, diagnostics, trouble shooting and configuration of EI system, complete with necessary softwares preloaded. consignee No.
3 63449.10
190347.30
Page 7 of 39
Sl. No.
Description
5 Supply of Documents and Manuals of EI System
(i) Engineer level - Technical & System Manual for Diagnostic & Trouble shooting for Repair Center.
(ii) Higher Management level - Functioning and system over view.
6 Supply of Hard & soft copy of following indoor completion drawings of
Reception yard and In-Plant Yard after RITES approval. (This item includes supply of two sets of drawings for approval by RITES and one copy of each drawing on good quality 7.5 micron polyster film after final signatures)
1) Selection table,
2) Vital & non-vital I/O Bit Chart,
3) EI configuration diagram, Equipment layout plan, Relay disposition chart. 4)
Front plate diagram of control/indication panel.
5) Application logic
6) Interface circuit with contact analysis.
Inspection By consignee consignee consignee
7 Supply and fixing of description boards made of ply 6 mm thick with laminated trouble shooting chart fixed on it and 1"x1" wooden batten fitted all round on the rear as per instruction of the Engineer. All the materials to be supplied by contractor.
8 Supply of Instruments / Tool Kits*
(i) Tool kits and Measuring Instruments for Technicians /Junior Engineers for testing & maintenance and repair at site as specified by Original
Equipment Manufacturer.
(ii) Instrument & Tool Kit required for Trouble Shooting & Repairing as specified by Original Equipment Manufacturer.
* Above items at Sl. No. 8 (i) & (ii) includes suitable cabinet for storing tools to ensure longer life.
9 Preparation and supply of station working rule (SWR) and SWR diagram as per SEC Railway practice. The item includes supply of two sets of drawing and writeup for approval. Contractor will supply completion SWR with SWR diagram and two CDs after final commissioning of the station.
consignee consignee consignee
Consignee
Unit
Set
Set
Set
Total Qty.
18
18
12
Square meter
6
Set
Set
Set
3
2
8
Rate
(IN ` )
Amount
(IN ` )
3542.25
3542.25
56941.17
63760.58
63760.58
683294.10
580.78
33224.26
33224.26
3000.00
3484.69
99672.77
66448.51
24000.00
Page 8 of 39
Sl. No.
Description
10 Relay, point contactor unit along with base plate, Non-AC Immune, plug-In type and capable of controlling Electric point machine operating on 110V DC conforming to IRS:S 46, IRS:S 34 & IRS:S 23 with latest amendment (as applicable) and firm's specification.
The unit shall consist of N/R relay (Double wound DC neutral line relay), XR relay (DC Neutral relay). W(N)R/W(R)R - mechanically interlocked relay & WCR (Heavy duty contactor relay with 16 Ampere breaking capacity). All the above relays shall be mounted on pre-wired base plate.
11 Key lock relay (KLCR) with 1 No. K 50 (N) relay to operate on 24V DC,
4F/4B contacts confirming to IRS:S-46, IRS:S 34 & IRS:S 23 (as applicable) and firm's specification. Crank handle keys to be provided with different ward combination for each crank handle group and matching sockets on the point machines.
12 Supply of Fibre Distribution Management System, 19" rack mountable for 2x24 fibre OFC with connector, patch cord & pigtails as per specn.
No. RDSO/SPN/TC/ 37/2000 (Ver. 3) with latest amendment suitable f t i ti f 2 24 fib OFC
13 Relay Rack assembly complete with fixtures for mounting point group relays in EI Hut with all accessories like scaffolding, ladder, runway for indoor cables/wires alongwith mounting arrangement as per drg. No.
RITES/SIG/GEN/006A-07.
14 Fuse block made of PBT as per Specn.No. IRS-S-75/2006(Rev.2) and
Drg.No. SA-23748 .
Inspection By
RDSO
Consignee
RDSO
Consignee
Unit
No.
No.
No.
No
Total Qty.
33
18
4
8
Rate
(IN ` )
6832.98
7156.84
55234.10
12491.97
Amount
(IN ` )
225488.34
128823.20
220936.40
99935.74
Consignee No. 651 77.70 50580.75
15 Non deteriorating type fuses as per IRS-S-78/92 with latest No. 651 76.10 49537.85
amendment. Rating 2Amps-450Nos, 4Amps-151Nos, 16Amps-50Nos. Consignee
16 Supply and Installation of Modular cable sealing system, for cable entries in to relay room based on multidiameter technology. Roxtec make Galvanized Frame G 6x3 or similar with EPDM Module, Stay
Plate, Wedge, Assy gel etc. complete with all mounting/fixing accessories and modules.
17 Supply of VHF transreceiver set simplex, 25 watt similar to Motorola model no. GM 338 with suitable antenna attached to 12 feet support pipe and 30M RF cable. This shall also include the Power supply for
25W radio (12V/15Amp) with Sealed maint. Free battery (65AH) and one BNC to VHF adapter. This item shall comply to technical specification para.-16.0.
Consignee
Consignee
Set
No.
3
2
63058.60
28487.67
189175.80
56975.34
Page 9 of 39
Sl. No.
Description
18 Supply of VHF mobile transreceiver simplex, 5 watt similar to Motorola model no. GP 328 with rechargeable battery. This will include battery charger, one rechargeable spare battery and two spot frequencies for
5W and 25W radios. (supplier shall obtain spot frequencies from WPC for NTPC). This item shall comply to technical specification para.-16.0.
19 Supply of true RMS Industrial Digital Multimeter Fluke Make Model -
289.
20 Supply of Automatic fusion splicing machine fully automatic RTC microprocessor controlled (Arc fusion type) with automatic selection of fusion current and warm image processing with video display, heat oven, fibre cleaver, stripping tool, battery backup, sufficient no. of splice protection sleeves and isopropy alcohol to be used for splicing as per TEC spec. no. G/ OSM-01/02 May'99 with latest amendments, if any.
21 Cable unarmoured PVC insulated multi core unseathed with plain in accordance with Specification No: IRS-S-76/89 with Amendement -
2 or latesti) 60 C x 1 mm dia.
22 SMPS based Integrated Power Supply as per RDSO Specification No.
RDSO/SPN/165/2004 with latest ammendment & as per technical specification para.-7.1 alongwith VRLA Battery Bank of 200AH
Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or latest &
Battery rack (IPS Configuration shall be as per Fig.-8 of TS para 7.1)
Inspection By
Consignee
Consignee
Consignee
RDSO
RDSO
23 SMPS based Integrated Power Supply as per RDSO Specification No.
RDSO/SPN/165/2004 with latest ammendment & as per technical specification para.-7.1 alongwith VRLA Battery Bank of 200AH
Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or latest &
Battery rack (IPS Configuration shall be as per Fig.-9 of TS para 7.1)
RDSO
24 Supply and Installation of single phase DG set 10 KVA, CPCB approved Kirlosker/Mahindra/Sudhir make as per technical specification para 7.4. with integrated accoustic enclouser.
RITES
Unit
No.
Total Qty.
20
Rate
(IN ` )
15845.68
Amount
(IN ` )
316913.61
No
No
Km
No.
No.
No.
3
1
1
2
1
1
48128.47
477296.58
279393.76
1181341.86
954392.13
317439.35
144385.42
477296.58
279393.76
2362683.73
954392.13
317439.35
Page 10 of 39
Sl. No.
Description
25 Supply and Installation of Automatic change-over unit for change-over between three power supply sources of 63 A/230 volts, single phase with provision of manual bypass arrangement. Drawing shall be got approved by Engineer Incharge.
26 Supply and installation of maintenance free single earthing for
IPS/MSDAC Equipment as per Fig.-6 of Technical specification para.-
3.1.12 (all the materials mentioned in the TS shall be supplied by the contractor including cadmium bronze wire rope for connection between earth electrode and equipment box).
27 Supply & installation of Universal Earth leakage detector of 8 channels
(AC/DC) as per RDSO/SPN/256/2002.
28 Daido type single line tokenless block instruments as per Specn. No.
IRS:S-98/2001 Amdt-3 or latest.
29 Block filter unit for block instrument for use in 25KV RE area as per
RDSO spec. IRS:S-68/89
30 Supply and fixing of Crank handle Box 1000 x 250 x 150mm made of
12 mm thick Teakwood with a glass front and padlocking and sealing arrangement as per standard practice. Pad locks to be supplied by contractor, all materials i.e. Teakwood, handle, hinges, Glass sheet of
3mm thick to be supplied by the contractor. Box to be polished and description to be painted as per instructions of Engineer in charge.
Inspection By consignee consignee
RDSO
RDSO
RDSO
Consignee
31 Wooden block counter of size 700 mm x 700 mm W x 900 mm H made of teakwood frame & 10 mm /20 mm thick water proof ply with formica finish on top and all four sides having two compartment inside & two doors on opposite sides.
32 Office Chair of continuous arms having cushened seats and rest T.W.
Arm rest size 36" x 21" x 22 approx steel tubular frame gauge of the pipes 25mm dia x 18 gauge with olive green colours, Green stove enamelled "Indian Make". Godrej/Jalaram Make.
33 Office Table of size of table top 1220 mm x 610mm height 750mm with laminated top with 3 drawers on the left hand side and one locker on the right hand side olive brown with Duplicate keys. Olive green colour
Godrej Make.
Consignee
Consignee
Consignee
Unit
No.
Set
Total Qty.
1
17
Each
No
No
No.
3
4
4
4
No.
Nos.
Nos.
1
16
7
Rate
(IN ` )
83541.51
Amount
(IN ` )
83541.51
27951.00
153887.32
234874.10
46975.13
5587.78
3953.37
3267.51
13069.40
475167.00
461661.96
939496.40
187900.53
22351.10
3953.37
52280.15
91485.78
Page 11 of 39
Sl. No.
Description
34 Plain storage almirah with 4 adjustable shelves size 1980mm height,
915mm width, 485mm depth, Godrej Make.
35 Airy Revolving and tilting working cushioned adjustable height chair with arm rests, polished black.The chair has plastic caned seat and back on 25 mmround tubular frame. The base is of pressedsheet metal. Godrej make.Width 700 mm,Depth 700 mm, Height 870 mm,
Adjustable seat height 410 mm to 520 mm, Colour Grey.
Inspection By
Consignee
Consignee
Unit
Nos.
Nos.
Total Qty.
4
5
Rate
(IN ` )
14045.54
5422.73
Amount
(IN ` )
56182.15
27113.64
36 4 door book case of size 1675x840x308mm Godrej make Consignee Nos.
2 13665.96
27331.92
37 Desk type electronic Magento phones as per Spec. No. IRS(S)TC-
79/2000.
Consignee Nos.
18 3186.05
57348.81
38 Fire Extinguisher CO
2
Type (capacity 5 Kg) Consignee No. 12 4880.70 58568.40
No.
82 3337.14
273645.60
39 Relay 'Q' series neutral line, AC Immune, plug-in type, Style `QNA1'.
DC Neutral line, 24V, 8F/8B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to
BRS:931A, IRS:S 60, IRS:S 34 & IRS:S 23 with latest amendment (as applicable).
40 Screw less rail mounted 2.5 sq mm 4 conductor, 2 in' 2 out disconnect terminal block front entry cage clamp of wago make or similar. This item includes Supply of marker strips.
41 Supply of End plate for above item no. 40 wago make or similar.
(orange)
42 Supply of end stopper for above item no. 40 wago make or similar
(Grey)
43 Supply of carrier rails of dimension 35mmX7.5mm, 1mm thickness unsloted type for above item a) wago make or similar. Note: Carrier rail shall be 1mm thick without slot for above blocks. (Length of each piece shall be 42.8 cms/ as per site incharge)
RDSO
Consignee
Consignee
Consignee
Consignee
No.
No.
No.
No.
7040
1174
1174
535
57.02
6.20
20.20
86.77
401402.82
7273.86
23710.41
46419.64
Page 12 of 39
Sl. No.
Description
44 PVC insulated armoured, unscreened,underground railway signaling copper conductor cable confirming to RDSO specification No. IRS:S-
63/2007 with Amendment -2 or latest of sizes: a) 2 core x 2.5 sq.mm.
b) 6 core x 1.5 sq.mm.
c) 12 core x 1.5 sq.mm.
45 PVC insulated armoured, Unscreened, Underground Power cable,
2x16 sq. mm. Stranded copper conductor confirming to RDSO specification IRS:S-63/2007 with latest amendment and IS 1554 (part-
1).
46 24 Fibre armoured optic fibre cable monomode as per RDSO specn.
No. IRS: TC-55/2006 Rev.-1, with latest amendment.
47 PVC insulated Railway signalling indoor single core cable as per colour coding scheme of Raliways confirming to RDSO Specification
No: IRS-S-76/89 with latest amendmenti) 16 x 0.2 mm.(Grey) ii) 3 x 0.75 mm. (Red, Green & Black) iii) 1x6 sq mm. (multistrand flexible wire) iv) 1x10 sq mm. (multistrand flexible wire)
48 Underground railway jelly filled 6 Quad cable for signalling & telecom installations confirming to IRS: TC-30/2005 (Ver. 1) with latest amendment having 0.9mm dia copper conductor.
49 Straight through Thermo Shrink joining kit suitable for signalling cable
6/12 core 1.5 sq mm. copper conductor.
Inspection By
RDSO
RDSO
RDSO
RDSO
Km
Km
Km
Km
11
35
91
15
82699.25
131438.49
222092.47
223080.00
909691.70
4600347.26
20099368.44
3234660.00
RDSO km. 15 60535.80 908037.00
consignee consignee consignee consignee
RDSO
Consignee
Unit
100 mtr. Coil
Km.
No.
50 Thermo Shrink joining kit suitable for 6 QUAD jelly filled cable-straight s through specn. No.IRS-S-TC-77/2006, amnd.-1 or latest. Consignee Nos.
Total Qty.
120
35
20
10
15
15
10
Rate
(IN ` )
446.00
1370.25
2386.13
3529.92
237413.78
1550.16
1826.25
Amount
(IN ` )
53519.80
47958.79
47722.62
35299.17
3561206.72
23252.41
18262.53
Page 13 of 39
Sl. No.
Description
51 Supply of HDPE duct 40/33 mm as per TEC GR No.G/CDS 08/02
Nov.2004 with latest amendment as available. For each Km. of HDPE duct following items are to be supplied a) End plugs-2 No.b) Cable sealing plugs - 2 Nos.C) Plastic couplers slip fit/push fit type-2 No.d)
End plugs to be provided along with drum - 2 No.
52 Half split double wall corrugated (DWC) pipe of HDPE in 2/3 meter length produced out of full round DWC pipes as per IS:14930 part-II marked on it. This item includes supply of necessary fixing & coupling arrengement.
(a) Size : 120 mm outer dia. and 103 mm inner dia.
(b) Size : 200 mm outer dia. and 175 mm inner dia.
53 Non-Split double wall corrugated (DWC) pipe of HDPE Confirming to
IS:14930 part-II, with threaded coupler, of following sizes:
(a) Size 120mm outer dia and 103 mm inner dia
(b) Size 200mm outer dia and 175 mm inner dia
54 Supply and placing of second class bricks size 225mm x 112mm x
75mm (9 bricks per Mtr.) after laying of cable & refilling the trench by loose soil of 100mm to cover cable.
55 Galvanised Iron pipe 100 mm dia `B' class,(6 Mtr. Length) as per specn.No.IS-1239, part 1 / 1990. along with threaded coupler
(Perforated with 6 mm holes)
56 Supply and fixing of FRP cable route marker as per drg. No.
RITES/SIG/GEN/048-08.
57 Supply of RFID cable route marker
58 Supply of electronic cable fault locater as per TEC specs.
59 Colour light signal (2 aspect) complete set as per drg.No.SA - 23003
A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items
: a) Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6-81.
Inspection By
RITES
RITES
RITES
RITES
RITES
Consignee
RITES
Consignee
RITES
RITES
RITES
Unit
Km.
Mtrs.
Mtrs.
Mtrs.
Mtrs.
No.
1600
800
50000
No.
62
No
No.
No.
Set
Total Qty.
15
700
700
300
275
1
16
Rate
(IN ` )
31718.00
Amount
(IN ` )
475769.96
183.83
348.06
165.45
284.54
2.40
4940.70
410.37
2080.00
139725.00
27383.66
128683.22
243640.99
264719.76
227630.61
120150.00
306323.59
123111.92
572000.00
139725.00
438138.58
Page 14 of 39
Sl. No.
Description b) Signal base Cast Iron 140 mm dia. to drg. No. S-2011/M.
c) CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1.
d) Colour Light Signal Unit 2 Aspect complete with out signal transformers, lenses & lamps, suitable for 140 mm dia.post as per drg.No.SA - 23003 A/M (Adv.) alt.9 & Specn. IRS-S-26/64.
e) 04 nos. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78
60 Colour light signal (3 aspect) complete set as per drg.No.SA23002
A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items
: a) Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6-81.
b) Signal base Cast Iron 140 mm dia. to drg. No.S-2011/M.
c) CLS ladder complete with platform and base 4.5 mtrs. long to drg.No.SA-23153 (Adv.) Alt 1.
d) ) g g p p g transformers,lenses & lamps , suitable for 140 mm dia.post as per drg.No.SA - 23002 A/M (Adv.) alt.9 & Specn. IRS-S-26/64.
e) 04 nos. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78 with latest amendment.
61 Junction type route indicator 1 way complete without lenses, lamp holders and lamps. to IRS-S-66/84 with RDSO drg.No.SA-23401
(Adv.) alt 2 or latest.
62 Junction type route indicator 2 way complete without lenses, lamp holders and lamps. to IRS-S-66/84 with RDSO drg.No.SA-23402
(Adv.) alt 2 or latest.
63 Junction type route indicator 3 way complete without lenses, lamp holders and lamps. to IRS-S-66/84 with RDSO drg.No.SA-23403
(Adv.) alt 2 or latest.
64 OFF set bracket for Colour light signal 140mm outside dia. post with
'U' bolt and nuts as per drg No: SA-23080 (adv.) alt. 1.
65 Independent shunt signal complete having following items.
a) Shunt signal post 90 mm dia 1m long to IRS-S-6/81.
Inspection By
RITES
RITES
RITES
RITES
RITES
RITES
Unit Total Qty.
Rate
(IN ` )
Amount
(IN ` ) set 6
No 5
No 2
No 2
No 14 set 28
30061.53
13293.55
180369.18
66467.75
17980.05
35960.09
18367.00
36734.00
1787.75
8320.31
25028.56
232968.67
Page 15 of 39
Sl. No.
Description b) Shunt signal surface base 90 mm dia drg.No. S-2011.
c) Position light shunt signal unit without lamp holder unit, lenses & lamps to RDSO drg.No.SA-23840(adv.) ALT-2. d) 04 nos. anchor bolts for shunt signal (305mm. X 50mm. X 20mm.) to drg.No.SA-110 A/M.
66 Shunt signal dependent type drg No. SA-23840 (adv.) Alt.-1 and S-
23845 (adv.) with offset bracket 3½'' dia. to suit 140mm. Outside dia post complete without lenses, lamps & lamp holders.
67 Calling on signal unit position light type complete with mounting socket to Drg No. SA-24351 (Adv) or latest, specn. No. IRS-S:10/78, IRS-
S:26/64.
68 LED signal lighting unit for Junction Type route indicator conforming to
Indian Raiway chromaticallity standards & RDSO Specn. No.
RDSO/SPN/153/2004 REV.-3 with latest amendment. (This item includes fuses and other accessories required for fixing)
69 LED signal lighting unit for calling on signal conforming to Indian
Railway chromaticallity standards and RDSO Specn. No.
RDSO/SPN/153/2004 REV.-3 with latest amendment. (This item includes fuses and other accessories required for fixing)
70 LED signal lighting unit for Main aspect conforming to Indian Railway chromatically standards and RDSO Specn. No. RDSO/SPN/153/2004
REV.-3 with latest amendment. (This item includes supply of current regulator, Health monitoring unit, audio visual alarm, fuses and other accessories required for fixing).
(b) For Red aspect
(c) For Yellow aspect
(d) For Green aspect
71 LED signal lighting unit for shunt signal conforming to Indian Railway chromatically standards and RDSO Specn. No. RDSO/SPN/153/2004
REV.-3 with latest amendment (This includes fuses and other accessories required for fixing)
Inspection By
RITES
RITES
RDSO
RDSO
RDSO
RDSO
RDSO
Unit Total Qty.
Rate
(IN ` )
Amount
(IN ` ) set set
No
No
No
No
No
13
4
47
22
20
8
109
6792.08
4790.78
5901.36
8559.75
8591.54
9845.09
6172.64
88297.02
19163.12
277363.86
188314.43
171830.79
78760.73
672817.95
Page 16 of 39
Sl. No.
Description
72 Digital Axle Counter single section type equiped for two detection point, monitoring one track section as per RDSO Specn. No.
RDSO/SPN/177/2003 ver.-1 with latest ammendments including all the fastening and mounting arrangements.
73 Digital Axle Counter single section type equiped for one detection point, monitoring one track section as per RDSO Specn. No.
RDSO/SPN/177/2003 ver.-1 with latest ammendments including all the fastening and mounting arrangements.
74 Tool kit for Digital Axle Counter as specified by Original Equipment
Manufacturer
75 Track feed battery charger 110 V AC / 2 - 6 V DC - 5 amp charging rate suitable to charge 1, 2 or 3 cells of 80 AH, to IRS-S-89/93
Amendment-2 or latest.
76 `B' type choke as per specification No.IRS-S-65/83 Amndt -1 or latest.
Inspection By
RDSO
RDSO
Consignee
RDSO
RDSO
Unit
Set
Set
No.
No
Total Qty.
12
1
2
82
Rate
(IN ` )
565084.60
282542.30
71510.18
1774.63
Amount
(IN ` )
6781015.21
282542.30
143020.35
145519.52
No 155 2574.37
399026.78
77 T k f d i bl i ( i h h li ld d b ) 30 h to suit RDSO drawing number SA20166/M/adv Alt-1, IRS: S-23.
C i
78 Valve regulated lead acid sealed maintenance free secondary cell of
80AH. Confirming to RDSO Spec. No. IRS:S93/96(A) Amndt.-1 or
232 1922.40 445996.80
latest. RDSO No.
79 Fibre glass Track Lead Junction Boxes as per Drg. No.
RITES/SIG/GEN/42-2008 complete with one way terminal block and
450 mm long, 25mm dia plastic HDPE pipe. termination of signalling cable for the use of track circuit.
RITES No. 234 1236.48 289336.27
80 Relay, AC immune, plug-in type, style ‘QTA2’, neutral track, 9 ohms,
2F.1B contacts, front and back contact metal to carbon, complete with plug board, retaining clips and connectors confirming to BRS-939A,
BRS-966 (Appendix F2), IRS-S-34 & IRS-S-23 (as applicable).
RDSO No.
82 3451.04
282985.17
Page 17 of 39
Sl. No.
Description
81 Electrical point machine, IRS heavy duty non-trailable rotary locking type 143mm throw to operate on 110V DC complete with lock & detector slides and cable termination box as per IRS:S-24/2002 & IRS-
S-37/82 with latest amendment, Drg. No. S-10910 for motor Assembly
Drg. No. S-10800. (Tool kit to be supplied as per RDSO specs.)
82
Insulation for gauge tie plate
for BG as per IRS-S-40/84 and drg.No.T-10372, T-10368, T-10371 each set comprising of : a) Insulating plate - 2 No.
b) Bushes - 6 No.
c) Washers - 12 No.
Insulation for following & leading P-way stretcher bar
for BG as per
83 IRS-S-40/84 & drg.no.10367 10368 & 10371 each set comprising of : a) Insulating plate - 2 No.
b) Bushes - 4 No.
c) ) W h 8 N
Insulation for 'P' bracket
for point machine as per Rly. design each
84 set comprising of : a) Channel side plate LH -2 No.
b) Channel side plate RH -2 No.
c) Bushes - 4 No.
d) Washers - 4 No.
85 Steel Appratus case Full, complete with `E' type lock & keys to drg.
No.RITES/SIG/GEN/043-08. The E type lock shall have ward No. 32.
86 Steel Appratus case half, complete with `E' type lock & keys to drg.
No.RITES/SIG/GEN/044-08. The E type lock shall have ward No. 32.
87 Supply of maintainer's tool kit consisting of items as per list below :i) Insulated Screw Driver 12" (Gedore or Taparia make)-2 No.
ii) Plier electric 8" - 2 Nos iii) Plier cutting 8" - 2 Nos iv) Stripper - 1 No.
v) Nose Plier - 1 No.
vi) Spanner Set-1 No
Inspection By
RDSO
Consignee
Consignee
Consignee
RITES
RITES
Consignee
Unit
No
Total Qty.
43
Rate
(IN ` )
66664.54
Amount
(IN ` )
2866575.20
set set set
No.
No.
Set
50
50
50
83
21
3
434.14
434.14
386.08
11633.69
9451.11
12455.00
21707.10
21707.10
19304.10
965596.14
198473.38
37365.00
Page 18 of 39
Sl. No.
Description vii) Spanner double ended -1 No viii) Hammer Ball piece (medium) - 1 No ix) Soldering Iron 125 watt-1 No x) Soldering Iron 65 watt - 1 No xi) Multimeter digital - 1 No.
xii) Tool Box of 18" size similar to VIP or Alfa make
88 Supply of optical power meter with sensor of 800 to 1600 nm band and accuracy of 0.1 db in the range of 0 to 60 dbm as per TEC Specn.
No. GR/OPM-01/03 Feb-05 with latest amendments, if any, with following accessories-FC/PCconnector (1 No.) battery charger with 2 sets of ni/cd batteries, 20 db Optical Pad box in multiple of 5 db.
Inspection By
Consignee
Unit
No
Total Qty.
2
Rate
(IN ` )
50310.92
Amount
(IN ` )
100621.83
89 Pocket fault locater of OFC to indicate cable point of loss (3-4 Kms. on Consignee No.
multi mode & 5-6 Kms. on single mode) of FIS-INC, USA make or equivqlent.
Consignee No.
90 Electronic pin brazing unit suitble for installation of all types of track circuit bonds, Safetrack make model No. S-30X/C or similar. demonstration at site shall be given after supply. This unit consist of following items: i) Electronic brazing unit with battery box - 1 No. ii) Mainteance free batteries 12V, 13AH - 3 Nos. iii) Automatic brazing gun S4 with 8mm. pin and ring holder - 1 No. iv) grinder 36V DC - 1 No. v) Earthing Magnet - 1 No. vi) Standard Tools - 1 Set vii) Instruction and trouble shooting manuals viii)Tool case for carrying all above items viv) Charger 220V AC/36 V DC - 1 No. ix) Spare grinding stone & 8mm. pin and ring holder. - 1 No. each
91 Main cable termination rack complete assembly with hylam sheet , screws, nuts & bolts, scaffolding ladders for cable wires alongwith mounting arrangements etc. as per Drg No.RITES/SIG/GEN/052A-09.
RITES No
2
1
6
39206.18
412000.00
12201.84
78412.36
412000.00
73211.04
92 ARA terminal 6 way, made of PBT as per drawing No. 23756 (adv.)
Alt3 confirming to RDSO specn. No.IRS-S-75/2006 (Rev.2 or latest) with latest amendment. Consignee No. 275 219.91 60475.89
Page 19 of 39
Sl. No.
Description
MISCELLANEOUS
93 Goods Warning board: Rectangular board of size 600mmx1000mm with angle iron for fixing. Yellow retroreflective tape on black background.
94 Various types of markers as a) P markers as per drawing no. RITES/SIG/GEN45-08 circular disc made of 3mm. thick white laminated MS sheet shall be used. Letter 'P' shall be written in black.
b) C markers as per drawing no. RITES/SIG/GEN45-08 circular disc made of 3mm. thick white laminated MS sheet shall be used. Letter 'C' shall be written in black.
c) Signal number plate as per drawing no. RITES/SIG/GEN46-08 3mm. thick white laminated MS sheet shall be used. Letter shall be written in black on yellow background.
95 Design, prepearation & supply of Six (06) hard copies of each documents along with soft copy for the mention below alongwith original tracing on a standard 7.5 microne polyester film in AUTO CAD
FORMAT. (The item includes supply of two sets of drawings for approval and corrections thereon as suggested by RITES) a) Cable route plan.
b) Location box details with location wiring diagram.
c) Cable termination details d) Cable corage plan e) C.T. Rack details f) Track bonding plan g) Cable jointing details h) Signal lighting circuit
96 Supply of Stop board 40cmx800cm rectangular made of 3mm thick MS sheet with fixing angle iron. "STOP" should be written with red retroreflective tape on white background.
97 Supply of hand cuff (universal) locks with key (one key for every 4 locks).
98 Supply and Erection of traction Bonds as per track Bonding Plan:
(i) Supply and Erection of structural bond
(ii) Supply and Erection of longitudinal bond
(iii) Supply and Erection of transverse & special bond
Inspection By
Consignee
Consignee
Consignee
Consignee
Consignee
Consignee
Consignee
Consignee
Consignee
Consignee
No.
No.
Unit Total Qty.
No 2
Rate
(IN ` )
Amount
(IN ` )
3870.43
7740.86
3
4
342.83
342.83
0.00
1028.48
1371.31
No.
63 239.32
15077.21
Station 3 27808.88
83426.63
No
No
Each
Each
Each
3
63
130
160
100
4004.57
191.55
988.76
622.67
1228.83
12013.71
12067.77
128539.27
99626.56
122882.76
Page 20 of 39
Sl. No.
Description
99 Spare Lead wires and pin brazing material
(i) Supply of rail head continuity bond in track circuit area for installation by Pin Brazing. This will include following items: i) Rail head continuity bond of 20mm² galvanized steel wire rope, length 145mm. With copper lugs machine crimped at both ends. - 1
No. ii)
Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.
(ii) Supply of continuity bond for point zone track circuit area for installation by Pin Brazing. This will include following items: i) 20mm² galvanized steel wire rope PVC insulated, length 1m. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.
(iii) Supply of Track Lead Wire for installation by Pin Brazing. This will include following items: copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.
(iv) Supply of Track Lead Wire for installation by Pin Brazing. This will include following items: i) 20mm² galvanized steel wire rope PVC insulated, length 4m. With copper lugs machine crimped at both ends. - 1 No. ii) Brazing Pin (8 mm.) - 2 Nos. iii) Ceramic Rings - 2 Nos.
(v) Supply of spare consumables for Pin Brazing. This will include following items: i) Brazing Pin (8 mm.) - 2 Nos. ii) Ceramic Rings - 2 Nos.
TELECOM SUPPLY
100 10 pair, 0.63mm. Dia underground PIJF telecom cable confirming to
RDSO spec. IRS: TC-41/97 (Amnd-2) or latest.
Inspection By
Consignee
Consignee
Consignee
Consignee
Consignee
RDSO
Unit Total Qty.
set 100
Rate
(IN ` )
Amount
(IN ` )
527.56
52756.00
set set set set
Km.
20
50
50
340
3
596.53
763.51
1066.01
152.00
125213.12
11930.60
38175.50
53300.50
51680.00
375639.36
Page 21 of 39
Sl. No.
Description
101 Supply of 2MB programmable primary digital drop insert multiplexer as per RDSO spec. IRS-TC 68/2004 or latest with conference facility and other stipulations of tender documents fully wired for 30 channels complete with power supply card, remote control, supervision facility and all other accessories, installation materials, manuals etc. It should have facilities to accommodate data interface card in multi drop mode and should be able to support card needed for video conferencing and
ISDN. It shall also support NMS operations from local/remote locations.
The above MUX should be equipped with following circuits.
i) 2 wire/ 4 wire E & M VF circuits
(Minimum 24 nos.) ii) Subscriber loop circuits (Minimum 2 nos.) iii) Exchange loop circuits (Minimum 2 nos.) iv) Minimum 2 x 64Kbps co directional data circuits-3 nos or 64 kbps co directional data circuits - 6 nos.
102 Supply of 19" covered rack (2.2m height min), vero president/Rittel housing SDH equipment, primary muxes, DDF, MDF using Krone module, cooling fan and other equipments like runway ladders etc. completely wired and equipped with intergrated protection modules for all channels as per technical specifications and other stipulations of tender document. It should be possible to lock all the equipments with only order wire telephone remaining outside the rack.
Inspection By
RDSO
Consignee
103 Supply maintenance free VRLA secondery cells duly charged of 48V
200 AH and each 2.0 V when fully charged 200 AH capacity alongwith accessories i.e. intersell connectivity links/float, 4 nos. insulators for each cell 24 nos. of cell per set as per RDSO Spcn.IRS/S/88/2004 amendment - 1 revision with latest amendments with cuitble steel/ hylam tray battery rack to install/house batteries.
104 Suppy of 48V, 50 amps battery charger for telecom use as per
No.RDSO/SPCN/TL/23/99 (ver.4) or latest in N+1 configuration i.e. using 3 modules of 25 amps with automatic switching between the modules for two sets of 200 AH battery. It shall be equipped with surge and lightening protection of class `B' and `C' the configuration shall be decided as per site requirement.
RDSO
RDSO
Unit
No.
Total Qty.
2
Rate
(IN ` )
126714.48
Amount
(IN ` )
253428.96
No.
set
No.
1
1
1
28416.28
34803.92
76017.89
28416.28
34803.92
76017.89
Page 22 of 39
Sl. No.
Description Inspection By
105 Supply of 4-W way station DTMF (Ringing) with 4-W telephone as per Consignee
IRS-TC-63-93.
106 Supply of PSU (Wall mounted 12V, 7AH fully charged, maintenance free valve regulated sealed lead acid stationery battery along with B + Consignee charger as per RDSO spec. No. 72/97 (Amd-1) or latest for driving 4W
DTMF way station cto equipment complete along with copy of maintenance manual.
107 Supply of 2 x 24 fiber optic fiber splice straight joint enclosure (SJC) complete with all accessories of make TVSE R&M model No.1500- L
183- XX or Raychem make model.No.BPEO - Type 1-24F or 2179CS - Consignee
24F.
108 Supply of Plastocrate pre-fabricated OFC jointing pits size 1 x 1 x 0.6 meter as per technical specification. Consignee
109 Supply of one Quad VF 2T transformer joint assembly of VF transformers 1120:470 as per IRS TC/76/2000 with ammendment - 1 Consignee
110 Supply of EC socket box as per RDSO spc. No.IRS: TC-42-87, amendment-1 Consignee
111 Supply of 6-pin emergency plug & socket flat type as per RDSO spc.no. IRS:TC-42-87. Consignee
112 Supply of Thermo shrinkable joint kit as per RDSO spec. No.IRS/TC
77/2010 Rev-2 or latest suitable for 2T joints RTSF (75/15mm) suitable Consignee for 6 quad cable of spec. no.IRS TC 30/2005, Ver-1, Amd-4 or latest.
Unit
No.
Total Qty.
8
Rate
(IN ` )
4163.12
Amount
(IN ` )
33304.95
No.
8 9983.64
79869.09
No.
No.
No.
No.
No.
No.
8
8
10
10
10
10
2651.35
3669.76
1369.58
558.03
394.68
2349.76
21210.84
29358.08
13695.80
5580.31
3946.78
23497.56
Total of Schedule-1 94,989,925.66
Percentage above (+) or below (-) on total estimated In figures: cost as quoted.
In words:
Total quoted amount (Rs.) In figures.
In words.
Page 23 of 39
Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND OUTDOOR SIGNALLING GEARS
INCLUDING ELECTRONIC INTERLOCKING SYSTEM FOR PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY
STATION TO INPLANT YARD OF MAUDA SUPER THERMAL POWER PROJECT, MAUDA (Maharastra).
SCHEDULE - 2 (EXECUTION OF WORKS)
Sl. No.
Description Unit
Total
Qty.
Rate
( in `)
Amount
(in ` )
1 Wiring, installing of Magneto / DTMF telephone in ASM office, at locations, Relay Room, connected on both directions.
INDOOR ERECTION
Per Tele-phone 16 109.08
1745.28
2 Installation and commissioning of Diado single line tokenless block instrument and block filter unit on block counter, fixing & wiring of relays, block phones and other equipments required for Block instrument as per technical specification para.-10. This item includes installation of
Block instruments at both the stations of a block section.
Set 4 9133.50
36534.01
3 Installation wiring programming testing and commissioning of EI and other equipments supplied against item No. 1 of supply schedule (Bill-1) at "Reception Yard", as per technical specifications para 3.1.9, 3.1.10 and 3.2.
This also includes preparation of design documents and supply of materials for installation, wiring, grouting, cutting of floors, walls etc. refilling of same, replastering, required
CC/mesonary works, termination of cables with lugs/connectors, painting/lettering on relay rack/termination rack are to be done by the contractor.
Page 24 of 39
Sl. No.
Description
4 Installation, wiring, programming, testing and commissioning of EI and other equipments supplied against item No. 2 of supply schedule (Bill-1) at "Inplant MGR
Yard" & "MGR EI Hut", as per technical specifications para
3.1.9, 3.1.10 and 3.2.
This also includes preparation of design documents and supply of materials for installation, wiring, grouting, cutting of floors, walls etc. refilling of same, replastering, required
CC/mesonary works, termination of cables with lugs/connectors, painting/lettering on relay rack/termination rack are to be done by the contractor.
5 Training of Technician/Jr. Engineers in installation, Testing, commissioning & trouble shooting of Electronic interlocking supplied against item no. - 1 & 2 of supply schedule including supply of hard copies of course modules for each trainee.
6 Training of Sr. Engineers/Managers in installation, Testing, commissioning, trouble shooting of Electronic Interlocking systemand Repairs supplied against item no. - 1 & 2 of supply schedule including supply of hard copies of course modules for each trainee.
7 Installation, wiring, testing and commissioning of Integrated
Power Supply (IPS) system as per instructions given in
Installation manual of OEM and technical specification para.-
7. This includes supply of all materials required for installation and initial charging of VRLA batteries (3 cycles).
8 Installation and commissioning of 25W radio at station buildings. This also includes erection of power supply unit and antenna with support pipe.
OUT DOOR ERECTION
9 Digging of 1 M deep and 0.3 M wide trenches in all type of soils, including soft rock as per cable route plan & back filling after laying of cables/HDPE DWC pipe. This work has to be carried out as per Technical Specification para.-17.0
and Drg.NO.RITES/SIG/GEN/ 021-98.
Unit
System
Man Month
Man Month
System
Set
Cu.Mtr
Total
Qty.
1
4
4
4
2
6300
Rate
( in `)
732050.00
Amount
(in ` )
732050.00
48959.28
64672.20
34349.36
4690.00
137.95
195837.11
258688.81
137397.43
9380.00
869085.00
Page 25 of 39
Sl. No.
Description
This also includes clearing of roots of trees and bushes and temporary obstruction on the selected route. Ramming of soil and planting cable marker at every 30 mtr. and at every locations where direction of trench changes.
Where digging of 1 M depth is not possible or loose soil/ muck is encountered, the depth can be reduced / increased as per directions of the Engineer-in-charge of the works, payment shall be decreased/increased proportionate to the depth of excavation compared to 1 mtr.In cases where the depth is required to be increased above 1 mtrs, the width of the trench may be increased by 0.1 mtr for every 0.3 mtr increase in depth above 1 mtrs.
NOTE: Supply of Cable markers, Supply and Laying of RCC
Trunking & cappings are covered separately.
10 Di i f 0 3Mt d d 0 3Mt id A h lt d platform / road. Refilling with earth leveling of trenches & restoring the original surfaces on trenches. The item includes covering of cables by served soil for depth of 5
Cms. Before covering by bricks/ trunking / capping (Laying of brick/trunking/ capping is covered in Sch. `B' separately.
This work has to be carried out as per technical specification enclosed.
11 Digging of 1M deep from rail flange/road level and. 0.3M
wide and back filling after placing of DWC/GI pipe. ((Placing of DWC/GI pipe covered separately). The ballast disturbed be screened amd dressed as required by Engineer-incharge or his representatives and road tarred immediately.
For track crossing see drg.no.CSTE/3644 pg. 5 of 11. This work has to be carried out as per technical specification para.-18.0 and as per Drg.NO. RITES/SIG/GEN/028-98,
RITES/SIG/GEN/031-98 (as applicable).
Unit
Cu.Mtr
Total
Qty.
990
(
Rate in `)
189.71
Amount
(in ` )
187811.46
Page 26 of 39
Sl. No.
Description
12 Manual horizontal auger boring/drilling of 100mm dia
Horizontal Bore across the Railway Track/Across Road at
LC gates by boring method at a depth of 1.65 mm from the ground level/ground level to be considered ignoring the bank height of the bank/load and insertion of GI pipes etc. as per the instructions engineer in charge at site as per drg. no. RAIL TEL/SR. OFC/2008/10.
13 Fixing/ laying of DWC pipes in trench for laying of cables
(including under-neath the track, Road crossing or other platform cutting etc.) as per drg. No. RITES/SIG/GEN/028-
98, RITES/SIG/GEN/031-98 (as applicable).
14 Laying of S&T cables of various cores/pairs/quads in trenches/GI pipes/ DWC pipes/trunking. This also includes laying of cables in track crossings & road crossings. This also includes transportation of cable drums from contractors store to site for laying and provision of labels on each cable of coloured plastic adhesive tapes or any other identifiable material to give the cable number at each G.P.(Cables will be meggered before and after its laying by contractor under supervision of Railway Representative and he will submit the maggering report of each testing). Length of the cable laid includes the length of the cable coiled for termination purposess. This work is to be done as per tech.
specification para.-17.0.
15 Termination of outdoor cables, main cables laid in location boxes and Cable termination rack etc. at both ends. Both ends of a cable core terminated shall be counted as one termination. The item includes dressing of cable after termination.
16 Providing thermo heat shrink joint for all types of S&T cables.
Unit
Mtr.
RM
RM
Per Term.
No.
Total
Qty.
150
3800
166000
6400
25
(
Rate in `)
532.4
16.91
6.91
7.88
686.26
Amount
(in ` )
79860.00
64251.10
1146620.63
50444.87
17156.48
Page 27 of 39
Sl. No.
Description
17 Digging of cable pit (2 x 2 x 1 m) as per instruction of Site
Engineer, supplying and filling of sand before and after coiling the cables. Covering top of the cable pit with RCC cover and brick massonary for sides and plastering there after. This item includes supply of sand, cement, stone and
RCC cover.
18 Fixing & laying of GI pipe (Supply of GI Pipe is covered separetely ) at crossing or culverts along bridges etc. and concreting the ends with brick channelling at both ends as per Drg. No. RITES/SIG/GEN/024-98 &
RITES/SIG/GEN/027-98. This includes fixing of clamps of suitable size & shape where more than one pipe length is required to be kept at stretch. The clamps will mild steel strip of 5mm thick & 25 mm wide approx. A minimum of 3 clamps per GI pipe of standard lenght of 6 mtrs. to be provided.
19 Laying of 40/33mm dia HDPE Pipe as per approved cable route plan in the excavated trench at 1m. depth.
20 Blowing of OFC through HDPE duct & protective work
(elicited in above item) already provided. Where it is not feasible to blow OFC due to curves, road/track crossings, bridges or for any other reason, OFC shall be drawn/laid manually as per standard procedure. All the equipments and machinery required shall be arranged by the contractor at his own cost. In case OFC is to be laid adopting Direct in trench method then this item shall be paid as per accepted rate of item no. (6h) of this schedule. OFC and HDPE pipe shall be supplied by the railway.
21 Excavation of pit, casting & plastering of concrete foundation for C.L. main Signal & ladder. as per drg.No.RITES/SIG/GEN/001-98 and TS para 22 & 24. This item includes, Supply of cement, sand, stone chip & mixing in the ratio 1:3:6.
22 Excavation of pit, casting of concrete foundations for full location box as per TS para.-22 &23 and
Drg.No.RITES/SIG/GEN/003-06. This includes :
Unit
No.
Mtr.
Km.
No.
No.
Total
Qty.
3
Rate
( in `)
9542.68
Amount
(in ` )
28628.04
372
15
20
83
102.76
8884.88
5748.54
5863.83
38227.75
133273.20
114970.78
486698.25
166
Page 28 of 39
Sl. No.
Description
(i) Supply of 4 nos. anchor bolts as per RDSO drawing no.
SA-112A with nuts and washers.
(ii) Supply of cement, sand, stone chip & mixing in the ratio
1:3:6.
23 Excavation of pit, casting of concrete foundations for half location box as per as per TS para.-22 &23 and
Drg.No.RITES/SIG/GEN/004-06. This includes:
(i) Supply of 4 nos. anchor bolts as per RDSO drawing no.
SA-112A with nuts and washers.
(ii) Supply of cement, sand, stone chip & mixing in the ratio
1:3:6.
24 Cement concrete work for miscellaneous items in the ratio
1:3:6 Item includes excavation raming, curing and plastering with cement & sand mixture (Aggregate not exceeding 3.8
cm). Aggregate cement sand and holding down bolts nuts to be supplied by the contractor.
Cu.Mtr
Unit
No
Note : Due to local condition in very special circumstances if the size of the foundation for all the above items, required to be increased/decreased, the extra payment deduction for variation of the
CC work shall be calculated on volumetric basis as per rate of item no. 25.
25 Providing brick massonary in ratio 1:6 cement annd mortar including plastering with 1:4 cement and sand mixture both sides. 20mm thick each with contractor's own IInd nd class bricks including excavation curing, grouting,bolting etc.
Whereever required bricks sand and cement to be supplied by the contractor.
27 Erection of full location box on foundation including fixing of
`E' type lock & locking arrangement, wiring, testing & commissioning as per approved disposition plan & wiring diagram. This also includes: i) Supply & fixing of hylum sheet, resin bonded 6 mm thick grade P3 for fixing terminal, fuse blocks etc.
ii) Bunching of cables with PVC tape including supply of ferrules, tape, cable fixing clamps etc.
Cu.Mtr
No
Total
Qty.
21
30
30
83
(
Rate in `)
2955.75
2490.71
1471.47
4004.57
Amount
(in ` )
62070.83
74721.19
44144.22
332379.29
Page 29 of 39
Sl. No.
Description iii) Filling up pit inside the location box by sand and plastering on the top of the sand.
iv) Fixing of angle iron frame for "Q" type relays in location box.
This includes supply of angle iron for fixing relays wherever required.
v) Fixing of terminals, fuse blocks, N.D. fuses, etc. as per approved wiring diagrams and dwg.
No.
RITES/SIG/GEN/054-09.
28 Erection of half location box on foundation including fixing of
`E' type lock & locking arrangement. relay wiring, testing & commissioning as per approved disposition plan & wiring diagram. This also includes : i) Supply & fixing of hylum sheet, resin bonded 6 mm thick grade P3 for fixing terminal, fuse blocks etc.
ii) Bunching of cables with PVC tape including supply of ferrules, tape, cable fixing clamps etc.
iii) Filling up pit inside the location box by sand and plastering on the top of the sand.
iv) Fixing of angle iron frame for "Q" type relays in location box.
This includes supply of angle iron for fixing relays wherever required.
v) Fixing of terminals, fuse blocks, N.D. fuses, etc. as per approved wiring diagrams and dwg.
No.
RITES/SIG/GEN/054-09.
29 Erection of 2 aspect colour light signals.This includes : a) Erection of surface base, signal post, signal unit, signal number plate, ladder with guard & platform. This item also includes erection of junction type route indicator, shunt signal on offset bracket,calling on signal, P/C/G marker & blanking-off signals where required. b) Fixing of hoods & LED lamp units with current regulator on
2 aspect signal unit & and subsidiary signals (where provided). Termination of the tail cable in the signal unit.
c) Wiring & testing of main signal and subsidiary signals
(where provided).
30 Erection of 3 aspect colour light signals.This includes :
Unit
No.
No.
No.
Total
Qty.
Rate
( in `)
Amount
(in ` )
21
15
5
3017.73
2958.92
4830.78
63372.32
44383.82
24153.92
Page 30 of 39
Sl. No.
Description a) Erection of surface base, signal post, signal unit, signal number plate, ladder with guard & platform. This item also includes erection of junction type route indicator, shunt signal on offset bracket,calling on signal, P/C/G marker & blanking-off signals where required. b) Fixing of hoods & LED lamp units with current regulator on
2 aspect signal unit & and subsidiary signals (where provided). Termination of the tail cable in the signal unit.
c) Wiring & testing of main signal and subsidiary signals
(where provided).
31 Excavation of pit, casting & plastering of concrete foundation for shunt signal.
As per Drg. No.
RITES/SIG/GEN/002-98 and TS para 22 & 26. This includes :
Supply of cement, sand, stone chip & mixing in the ratio
32 Erection & wiring of independent shunt signal. This includes : a) Erection of surface base, shunt signal post, shunt signal unit and number plate.
b) Fixing of hoods and LED lamps.
c) Termination of the tail cable in the signal unit, wiring & testing of shunt signal.
33 Supply & Fixing of Expanded metal screen of signals as per
Std. practice for protecting against voltage in AC Traction area as per instructions at site by site Engineer in charge.
Unit
No
No.
No.
Total
Qty.
Rate
( in `)
Amount
(in ` )
25
25
6
2983.94
500.71
3651.45
74598.62
12517.72
21908.70
Page 31 of 39
Sl. No.
Description
34 Fixing & wiring of track circuit equipment such as battery chargers, track feed resistance, `B' type choke, track relays in location box as per drg. no. RITES/SIG/GEN/006-98 and
Technical specifications para 28 and approved wiring diagram . This includes :-
(i) Supply, fabrication & fixing of duly varnish teakwood planks 25 mm thick for placing track charger, choke, batteries.
(ii) Supply of fixing material. (iii) installation of batteries in separate box as per drg. no.
RITES/SIG/GEN/007-98
Unit per track circuit
35 Installation, wiring, testing & commissioning of DC track circuits as per approved standard practice and technial specification para-28. This includes :
(a) Supply of all types of lead wires, jumpers and rail head continuity bonds as specified in TS para 28.2
head continuity bonds by pin brazing technique using contractors own consumables & pin brazing machine as specified in TS para 28.2
(c) Fixing of track lead junction boxes as per drg. No.
RITES/SIG/GEN/039-2007.
(d) Charging of track Batteries, Energising the track circuit and testing with 0.5 ohms train shunt resistance.
(i) On straight portion of track
(ii) On point and crossing portion of track
No
No
36 Supply and fixing of Thermo plastic poly urethane moulded
Insulated rail joint complete as per RDSO specn.
RDSO/SPN/168/2005 Drg.No SA-22101 (alt-6) for 52 kg rails and SA-22171/SA-22181 (alt-2) for 60 Kg rails.This item includes:
(i) cutting and/or pulling back of rails as required at site for inserting insulation.
(ii) Machining of fish plates.
(iii) supply of long fish plate bolts (if required).
Installation has to be done as per TS para 28.3.
Per Joint
Total
Qty.
74
36
38
80
(
Rate in `)
3171.24
12787.00
18198.00
2067.00
Amount
(in ` )
234671.60
460332.00
691524.00
165360.00
Page 32 of 39
Sl. No.
37
Description
Fixing of KLCR relays at ASM Room/in field in half location boxes.
Item includes supply, fixing and wiring of push buttons and
LEDs for KLCR circuit. The KLCR relays, push buttons,
LEDs to be fixed on the wooden box in side the ASM room.
38 Fixing of Electrical Point Machine on the extended sleepers at points as per std. practice, Technical specification para.-
27 and RDSO Drawings. This item also includes:
1. Supply & fixing of switch extension bracket('P' bracket) and ground-connections. 2.
Supply and fixing nylon insulation for switch extension bracket, gauge tie plate, driving lug and P-way stretcher bars. 3. Adjusting opening of the switches to 115mm.
4. Testing of point machine as specified in technical specifications.
5. Wiring inside the point machine, termination of tail cable in point machine and junction boxes.
6. Erection of junction box on M.S. angle of 50 x 50 x 5mm
& 1 m length and fixing of M6 terminals on 10mm hylem sheet for cable termination.
7. supply and fixing of HDPE pipes for taking cable into point machine and junction box (Gland pipe) for points.
8. all black smithy & fitting works required at site for complete installation.
NOTE:
1. Material for installation like 10mm hylam sheet, HDPE pipes, MS pins, split pins, wiring materials, various fixing nuts & bolts including castle nuts, spring washers will be supplied by the contractor.
2. The ground connections shall be suitable to the Point
Machines as specified by Engineer-in-charge and shall be suitable to the point lay out i.e. 60 kg/52 kg as per yard lay out.
39 Erection of cable termination rack complete alongwith wall support, ladder etc. as per TS para 29. This includes :
Unit
No.
No.
No
Total
Qty.
16
Rate
( in `)
1613.7
Amount
(in ` )
25819.20
39
6
19156.50
1481.91
747103.50
8891.48
Page 33 of 39
Sl. No.
Description
(i) Supply of nuts & bolts, MS clamps & cement for massonary works.
(ii) Supply & fixing of hylum sheet.
40 Installation, wiring, testing & commissioning of Single section digital axle counter. This includes following at both ends of track section/block section: i) Fixing of track transducers on the rails.
ii) Laying of track transducers cable from rail to way side electronic unit.
iii) Installation of way side electronic unit.
iv) Termination of cables and wiring in way side electronic unit.
v) Installation & Wiring of reset box/varification box
41 Relay Wiring at relay hut from base plate to other base plate, to tag block as per approved diagram & soldering after testing. This includes fixing of relay plug boards, terminal, blocks, terminals fuse board, fuses bus bar etc.
42 Painting of two coats of enamel paint over one coat of
Red oxide primer on the following items after scrapping and cleaning of the surface whereever necessary. Primer & paints both Asian make are to be supplied by contractor.
Location boxes to be painted inside & ouside also. work has to be done as TS para-33.
i) Full Location box ii) Half Location box
43 Painting of two coats of enamel paint black Asian and
Aiuminium white as approved by Site engineer over one coat of primer on Main signal post with signal unit, surface base complete with route indicator, subsidiary signals, ladder fittings as per Indian Rlys. standard practice. work has to be done as TS para-33.
44 Painting of two coats of enamel paint black Asian and
Aiuminium white as approved by Site engineer over one coat of primer on Shunt signal unit , base and post. work has to be done as TS para-33.
Unit
Set
No.
No
No
No
No
Total
Qty.
Rate
( in `)
Amount
(in ` )
13
50
83
21
20
25
29039.87
305.11
1144.16
953.47
1191.84
1125.09
377518.34
15255.50
94965.51
20022.85
23836.73
28127.34
Page 34 of 39
Sl. No.
Description
45 Painting of two coats of enamel paint black Asian and red oxide as approved by Site engineer over one coat of primer on point machine and ground connection respectively. work has to be done as TS para-33.
46 Supply and Installation of Earth electrode assembly and concrete encloser with cover as per drg. No.
RITES/SIG/GEN/013-98 and RITES/SIG/GEN/014-98 respectively. This also includes providing connection to location box, signal unit, block instruments, cables etc. through GI wire 8 SWG suitably sparted on MS flats size 30 x 3 mm as per drg.No. RITES/SIG/GEN/015-98,
RITES/SIG/GEN/016-98 & RITES/SIG/GEN/017-98. This includes: a) Diging of pit in earth 3 m deep.
b) Casting of cement concrete enclosure as per c) ) drg.No.RITES/SIG/GEN/014-98.
S il t t t t d d ti i l i l & pouring of salt & charcoal.
d) Connecting the equipment through earth lead wire & soldering.
e) Supply of cement, wiring material & soldering material.
47 Erection of sighting board/warning board/Stop Board/BSL board etc as per Drg No RITES/SIG/GEN/005-2007
48 Testing and commissioning of EI system at a station as a whole including outdoor gears. All artisan staff and labours required for testing and commissioning of EI with MACLS work shall be provided by contractorfor for indoor and outdoor work. Testing equipment such as simulation panel, signal and point operation simulation arrangement, multimeter etc. shall be provided by contractor at his own cost. testing shall be carried out by contractor in presence of engineer-in-charge up to his satisfaction and neccesary alterations shall be done. Contractor shall depute sufficient staff to carryout outdoor work during commissioning for completion of work within stipulated time.
Unit
No
No
No
LS
Total
Qty.
39
Rate
( in `)
915.33
Amount
(in ` )
35697.88
104
5
1
2097.63
1119.85
22104.88
218153.71
5599.25
22104.88
Page 35 of 39
Sl. No.
Description
TELECOM ERECTION
49 Supply and installation of surge & lightening protection arrangement in the optical fibre huts up to the level of the circuits derived from MUX at the stations (Surge &
Lightening protection complete for 30 circuits arrived from P mux) and earthing arrangement as per
Drg.No.TW.Earthing/2 and TW/Earthing/3 including supply of all the materials required for the work.
50 Supply and installation of Class-B type lightening arrester for 100 KA 10/350 microsecond for single phase supply along with Class-C type surge arrester for 40 KA 8/20 microsecond for single phase supply of DEHN or OBO -
BETTERMANN make as per RDSO Specs. SPN/165/2004
Ver.2 or latest amendment.
51 Supply & fixing of PVC Pipe 25mm dia 2 mm thick with metallic sadal (Cream colour) of reputed make.
52 Installation, testing and commissioning of battery charger & maintenance free VRLA cells at each station. Note: The rate quoted shall be including the cost of DC bus bar of 48 VDC/
Power wire suitable stand etc., connection of power supply to the equipments. All the wiring shall be done with the suitable gauge of power wires through suitable casing/caping as per the instructions of railway engineers.
All the materials required for this item shall be supplied by the contractor.
53 Installation & commissioning of way station control equipment, 4W/2W type as per arranging decided by engineer in charge. This includes installation of all way station control equipments.
Unit
No.
No.
Mtr.
No.
No.
Total
Qty.
1
Rate
( in `)
9923.04
Amount
(in ` )
9923.04
1
200
1
8
15763.80
7.08
1523.74
2140.22
15763.80
1415.64
1523.74
17121.76
Page 36 of 39
Sl. No.
Description
54 Cutting of solid rock making channels 150mm wide at the bottom x 200 mm deep by chase cutting & refilling the same after laying of HDPE pipe & then required telecom cables in the channels (Laying of HDPE & telecom cables will be paid under different items of the schedule) with concrete mixture of proporation 1:3:6 with 30 mm Goded stone aggregate and grouting the ends at either side of the rocky portion using concrete mixture with contractors own cement, sandballast, water, othe materials.
55 Splicing of laid under above items OFC cable and making the splice joint in dust free environment with contractor's own equipments and labour. Straight joint enclosure (SJC) is covered under schedule `A' remaining all required materials, tools, plants shall be arranged by the contractor, splicing shall be started from one end and each splicing shall be monitored after splicing and after closing the contractors engineer with his own OTDR and optic Talk set with railway engineer, trace for the fibres shall be taken and signed jointly, if any fibre splice shows high loss/lossy event, the same shall be redone before completion of splicing work. The splice loss shall be as per the policy/technical circulars issued by the railways from time to time.
Unit
Km.
No.
Total
Qty.
0.3
Rate
( in `)
3136469.42
Amount
(in ` )
940940.83
8 6304.49
50435.89
Page 37 of 39
Sl. No.
56
Description
Installation of 2T Derivition joint for jointing of 6 Quad jelly filled cable using Thermo-shrinkable jointing kit and construction of brick chamber for protection of joints with all contractors materials as per drawing No.WCR/Tele/2008/2
Amendment 1. This includes the taping of nominated quad at a specified location and directives of the Railway
Engineer using 27 transformer joint assembly joint assembly already covered under schedule `A' of supply.
The other end of the transformer should be connected to 10 pair PDF jelly filled U/G telephone cable, which is already laid in the trench for this jointing purpose. This jelly filled cable to be taken out of the joint using branch off clip.
While jointing, the necessary precautions to be taken against the moisture etc. The cable ends to be taken out and cleaned before jointing.
All the materials required for the work are to be arranged by the contractor himself at his own cost except Thermoshrinkable jointing kit and 2-T transformer joint assembly, which already covered in supply portion of the schedules.
After jointing the cable through test should the performed such as installation test, etc. If any defect or any damage observed during jointing the contractor should redo the joint.
57 Provision of "Earthing System for Telecom Installations as per specification No.RDSO/SPN/TC/75/2008 with latest amendments.
Unit
No.
No.
Total
Qty.
8
Rate
( in `)
952.71
Amount
(in ` )
7621.67
1 36289.64
36289.64
Page 38 of 39
Sl. No.
Description
58 Fabrication of EC socket box, assembly and erection of fabricated assembly at the location indicated in the route chart and as per direction of Engineer-in-charge. This includes cutting of rails to required size, supply and welding of GI Pipe and base plate, fixing of EC Socket box, transportion of material to site, digging of pit and erection of whole assembly at site. The work also includes the termination 6 Quad/PDF derivation cable on the strips of 6 pin EC socket inside emergency socket box. The fabrication of EC Socket box shall be done as per
Drg.No.SK/CSTE/C/97/16 & SK/CSTE/C/97/20. Rail post will be supplied free of cost at the SE (Tele) C/Kota depot in full lengths. Note: In addition to above, the centre pins of EC sockets shall be terminated with a dedicated pair of 6 Quad cable (Derivated through the tall PDF cable) in the entire block section so as to provide magneto/auto telephone communication from each EC socket.
59 Painting of emergency socket assembly and rail post by applying one coat of red oxide as base colour and then painting the assembly as per zebra painting in white and block colours. The width of each of the black and white colours shall be 100mm. All paints used shall be with ISI mark.
Unit
No.
No.
Percentage above (+) or below (-) on total estimated cost as quoted.
In figures:
In words:
Total quoted amount (Rs.) In figures.
In words.
Total
Qty.
10
Rate
( in `)
1999.01
Amount
(in ` )
19990.13
10 453.48
Total of Schedule-2
4534.84
10251464.24
Page 39 of 39