UOP Career Development Career development program for chemical engineers MAKING OUR WORLD SAFER AND MORE SECURE, MORE COMFORTABLE AND ENERGY EFFICIENT, AND MORE INNOVATIVE AND PRODUCTIVE. Our Company UOP is an international company that has Many significant advancements, including also advises its customers on ways to been a key technology supplier to the unleaded gasoline, catalytic converters, continuously improve the operating efficiency petroleum refining and petrochemical biodegradable detergents, economical and performance of these facilities. industries since 1914. Many of the refining polymers for clothing, and renewable jet processes in common use today originated and diesel fuel can be attributed to An integral part of many of the solutions with UOP research and development. With processes developed using UOP technology. UOP provides is the supply of catalysts, adsorbents and other advanced materials. a focus on customer service, UOP offers a greater number of proprietary products To keep our approach fresh, we build These materials are produced at UOP and processes – and more engineering strong alliances and relationships with manufacturing facilities in several locations, experience and innovative solutions – than customers, institutions of higher learning, including the U.S., Italy, Japan and China, any other company of its kind. and companies outside our core industries using advanced technology. Our experience in order to apply our technology in new ranges from the manufacture of spherical This unique combination has enabled UOP ways. For example, working with an alumina catalysts for naphtha reforming to to stay on top in an increasingly competitive alliance partner in Norway, UOP developed the production of xylene isomerization marketplace. We maintain our leading-edge combinatorial chemistry methodology and catalysts, which incorporate proprietary position by investing in research and complex data collection and analysis zeolite formulations. The formula for our development, which feeds new ideas that systems for rapid experimentation. success continues to be very basic – to fulfill our customers’ needs … and the needs enable groundbreaking discoveries. Through the years, UOP employees have In addition to creating new technologies, of those we hire … to create an environment been awarded thousands of patents in the UOP develops, designs and commissions for our employees that encourages U.S. and internationally, 2,100 of which are new equipment installations in the majority individual growth and development and currently active. of petroleum refineries and petrochemical provides them with opportunities for complexes throughout the world. UOP advancement and promotion. 1 Chemical Engineering CAREER DEVELOPMENT PROGRAM UOP has continued to be innovative because of the caliber of men and women it employs. There are more than 3,000 employees worldwide, many of whom are engineers who came to UOP right after college. Building on the academic knowledge of new graduates, UOP provides hands-on training and tools for success. Rotational training As part of the two-year training program, new engineers will gain experience in a multitude of UOP technologies and different functional groups in order to prepare them for work at our worldwide customer sites and for their longer term career at UOP. Depending on their chosen track, new engineers will gain experience in Process Development, Technical A critical part of the Career Development Program for Chemical Engineers is the Services, Engineering Design and Process Controls. training, which prepares individuals for working in the field with UOP customers worldwide. This intensive two-year training program begins with a thorough orientation. Soon thereafter, new recruits will enter a Field Service or Process Controls & Instrumentation track. Process development In the Process Development rotation, new engineers operate a Pilot Plant (small version of a process unit) in a key technology area to learn the operations, including the effect of feedstock and catalyst changes on performance, unit instrumentation, equipment and controls, safety requirements, data collection, and troubleshooting. They learn the key analytical procedures that support the process technology and gain experience with online data acquisition systems. 2 Later, as part of a cross functional Process comparisons between research and Development Team, they conduct data commercially generated data, and participate reduction, analysis and interpretation, and in the commercialization of new and help with planning to deliver new UOP improved technology. processes and products. During training new engineers are paired with a mentor These engineers are involved with a number who provides guidance and feedback. of projects in different phases of completion and each assignment builds in duration To gain a more well-rounded understanding and complexity. During training, new of a given technology, the new engineer is engineers are paired with a mentor who exposed to the commercial aspects, as provides guidance and feedback. well as several related technologies. Engineering design Technical services In the Engineering Design rotation, new In the Technical Services rotation, new engineers will initially take part in a engineers focus on one key UOP technology, mentored, self-paced engineering training gaining in-depth knowledge about applied program where the engineer will design a chemistry, process and equipment design typical UOP technology unit. During this practices, and analytical methods. They self-paced program the new engineer learn about process variables, catalyst will be exposed to both industry and performance, and data collection and UOP-specific design tools and become reduction. The new engineers are instructed familiar with standard engineering design on the commercial application of UOP practices. The engineers will take part on technologies and learn how to troubleshoot customer design project teams where these units. They also learn how to make they learn about process engineering, line hydraulics, heat integration, reactor design and instrumentation. 3 In addition to the design work, the engineers hydraulic summaries, and controls will learn about the UOP Schedule A specification software. package, one of the primary methods of transferring UOP knowledge to our Another part of this program involves customers. The UOP Schedule A contains working with UOP’s proprietary control the basic mechanical and instrumentation systems. These systems provide specialized specifications, process flow diagrams, and control for unique process requirements. process and instrumentation diagrams The PC&I engineers are involved in customer required for the detailed design and checkouts, troubleshooting, unit startup construction of a new process unit. and process optimization. Process controls In addition to these training opportunities Those who follow the Process Controls engineers in the Career Development and Instrumentation (PC&I) track not only Program will also have opportunities to take part in much of the Technical Service work in one of UOP’s manufacturing training programs, but also learn in detail facilities, work as a trainee at a customer about all the instruments and systems site and make site visits to operating which are used to control modern refineries facilities prior to their transfer to the field. and petrochemical plants. The PC&I engineers apply this knowledge to specify Working in the field the full range of instrumentation and Following training, new engineers transfer controls for a variety of UOP process units. to Field Operating Services. For the first 3-6 This involves extensive work with heat and months, they take part in field-based weight balances, piping and instrument training assignments at one of UOP's diagrams, equipment specifications, global customer locations. During this time, they receive the training that prepares engineers may remain at a customer site The Career Development Program provides them for their role as a technical advisor, for a few days to many months before new engineers with many responsibilities becoming familiar with the commercial moving to the next assignment. at an early stage of their career, helping side of operations, including specific them to acquire knowledge and experience processes, equipment, general refinery For each start-up, the new engineers work in research and development, engineering, operations and customer interactions. After with a number of UOP-licensed processes commercial unit start-ups, UOP products that, they join a team that is responsible and a variety of individuals. The experience and services and customer relations. for the start-up and commissioning of they gain from each assignment, and the This equips them with the tools and the newly licensed process units. subsequent interaction with other UOP experience they need to build a successful employees, provides a solid background career at UOP. As an advisor, the engineer is assigned to for assessing and solving problems an adsorbent/catalyst reload or process encountered in each situation in various UOP employs more than 3,000 men and start-up crew where he or she is responsi- locations around the world. women at 11 manufacturing plants and ble for the proper operations of UOP more than 20 sales offices worldwide. licensed units. In this capacity, our After the road engineers have two primary responsibilities. After the FOS assignment, engineers are UOP is headquartered in Des Plaines, First, they must complete the technology given new opportunities where their experi- Illinois, a northwest suburb of Chicago, transfer process, ensuring that the plant is ence and talents may be further utilized. close to all the cultural and entertainment ready to operate and that the customer This can include positions in Engineering, activities that a major U.S. city can provide. understands how to operate it. Second, Services, Equipment, Development, UOP employees live in downtown Chicago they must demonstrate that the plant can Manufacturing and Sales. UOP tries to as well as many suburbs, all of which are perform as guaranteed by supervising the place each engineer in the specific type of an easy commute. start-up and test run. During this period, work he or she desires. they assist customers by resolving any engineering or operating problems. Our 5 Find out more If you are interested in learning more, please contact your UOP representative or visit us online at www.uop.com. UOP LLC, A Honeywell Company 25 East Algonquin Road Des Plaines, IL 60017-5017, U.S.A. Tel: +1-847-391-2000 www.uop.com UOP5645 August, 2011 Printed in U.S.A. © 2011 UOP LLC. All rights reserved.