Section 2100 Insulated Hand Tools Warranty - Material Hubbell Power Systems, Inc. warrants all products sold by it to be merchantable (as such term is defined in the Uniform Commercial Code) and to be free from defects in material and workmanship. Buyer must notify the Company promptly of any claim under this warranty. The Buyer's exclusive remedy for breach of this warranty shall be the repair or replacement, F.O.B. factory, at the Company's option, of any product defective under the warranty which is returned to the Company within one year from the date of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR ARISING BY OPERATION OF LAW, COURSE OF DEALING, USAGE OF TRADE OR OTHERWISE IMPLIED, SHALL EXIST IN CONNECTION WITH THE COMPANY'S PRODUCTS OR ANY SALE OR USE THEREOF. The Company shall in no event be liable for any loss of profits or any consequential or special damages incurred by Buyer. The Company's warranty shall run only to the first Buyer of a product from the Company, from the Company's distributor, or from an original equipment manufacturer reselling the Company's product, and is non-assignable and non-transferable and shall be of no force and effect if asserted by any person other than such first Buyer. This warranty applies only to the use of the product as intended by Seller and does not cover any misapplication or misuse of said product. Warranty - Application Hubbell Power Systems, Inc. does not warrant the accuracy of and results from product or system performance recommendations resulting from any engineering analysis or study. This applies regardless of whether a charge is made for the recommendation, or if it is provided free of charge. Gins and Booms Live-Line Work Minimum Approach Distances Nominal Voltage in Kilovolts Phase-to-Phase Distance Phase-to-ground Phase-to-phase exposure exposure Catalog 1200 September 2012 0.05 1.1 15.1 36.1 46.1 72.6 138 161 230 345 500 765 to1.0 to15.0 to36.0 to46.0 to72.5 to121 to145 to169 to242 to 362 to 550 to 800 (ft.-in.) (m) (ft.-in.) (m) * 2-1 2-4 2-7 3-0 3-2 3-7 4-0 5-3 8-6 11-3 14-11 * 0.64 0.72 0.77 0.90 0.95 1.09 1.22 1.59 2.59 3.42 4.53 * 2-2 2-7 2-10 3-6 4-3 4-11 5-8 7-6 12-6 18-1 26-0 * 0.66 0.77 0.85 1.05 1.29 1.50 1.71 2.27 3.80 5.50 7.91 • Distances agree with OSHA guidelines in Table R-6 of the Federal Register, published 1/31/94. These distances take into consideration the highest switching surge an employee will be exposed to on any system with air as the insulating medium and the maximum voltages shown. • The clear live-line tool distance shall equal or exceed the values for the indicated voltage ranges. *Avoid contact. NOTICE: For latest revision of our Catalog and Literature, please visit our web site: www.hubbellpowersystems.com NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. ©Copyright 2011 Hubbell Incorporated • 210 North Allen Street • Centralia, MO 65240 USA www.hubbellpowersystems.com E-mail: hpsliterature@hubbell.com Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com Printed in USA September 2012 Page 1201 G i n s an d B ooms om s – 1 2 0 0 Responsibility for selection of the proper product or application rests solely with the purchaser. In the event of errors or inaccuracies determined to be caused by Hubbell Power Systems, Inc., its liability will be limited to the re-performance of any such analysis or study. CHAIN BINDER TYPE TRANSFORMER GINS Safety Considerations Available in a standard-base and extended-base design, these proven Chain Binder Type Transformers Gins are versatile tools for hoisting distribution transformers and apparatus up a structure. •A swivel-hook block should always be used in the eye of the gin and a sheave or capstan near the bottom of the structure should be used to thread handline •Gins are not intended for applications involving side pull on the hoist line or with the lift load in a taggedout position •Load line should be parallel to the gin pole •When calculating load capacities, allow 10 percent for friction in rope pulleys •For example, using two double-sheave blocks, maximum lift load would be 1,400 lbs.; or, using a single sheave, maximum lift load would be 900 lbs. Features & Applications •Standard base unit is for mounting on clear pole sections •5” extended-base model allows bridge mounting up to 4” x 5” crossarms •Wheel tightener and 36” chain are part of each unit •Standard and extended-base models feature 2000-lb. maximum ratings, including hand pull force •900-lb. lift load with single hoist line through a pulley on the gin and a sheave near the base of structure (lift load plus pull load equals capacity) •Lift load can be 1,400 lbs., using 4-4 blocks •Pole length is 26 inches CHAIN-BINDER GINS Description Weight Catalog No. Standard Base Chain Gin 15 lb./6.75 kg. C4000090 C4000315 5" Extended Base Chain Gin 30 lb./9 kg. Swivel-Top Chain Gin G i n s an d B o oms – 1 2 0 0 C4000440 Swivel Top 5” Base C4000090 Standard Base C4000315 5" Base STRAP-TYPE TRANSFORMER GINS Features & Applications •Same as Chain-Type Gins, except with a strap-type-ratchetaction mounting mechanism rather than a chain binder •With 10,000-lb. rated tensile strength, the 2”-wide polyester strap comes in 44” length to fit most structures •Wide handle opening on rapid-action ratchet permits easy operation, even with gloves •Both models feature 2000-lb. maximum ratings, including load and fall-line pull •Same application as Transformer Gin, but top eye casting can be swiveled to bypass secondary lines, when necessary •Cap is not intended to swivel while under load •Gin has identical load ratings to gins above •Features 48” Epoxiglas® mast and with two wheel tighteners and 36” chain units Catalog No. C4000440 Description Weight Swivel Top 37 lb./16.7 kg. 5" Extended Base Chain Gin Safety Considerations •A swivel-hook block should always be used in the eye of the gin and a sheave or capstan near the bottom of the structure should be used to thread handline •Gins are not intended for applications involving side pull on the hoist line or with the lift load in a tagged-out position •Load line should be parallel to the gin pole •When calculating load capacities, allow 10 percent for friction in rope pulleys •For example, using two double-sheave blocks, maximum lift load would be 1,400 lbs.; or, using a single sheave, maximum lift load would be 900 lbs. STRAP-TYPE GINS Epoxiglas® pole: 3" diameter, 26" length Weight Description Catalog No. Standard-Base Strap Gin 141/4 lb./6.4 kg. T4001937 T4001938 5" Extended-Base Strap Gin 181/4 lb./8.2 kg. T4001937 T4001938 Strap Binder Kit Catalog No. T4002007 Description D-Buckle Strap Binder only Weight 41/2 lb./2 kg. Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com Page 1202 September 2012 CROSSARM GIN Features & Applications Available in a standard base and extended base design, these proven Chain Binder Type Transformers Gins are versatile tools for hoisting distributiontransformers and apparatus up astructure. •Yoke casting fits over distribution crossarms, allowing gin to be used with rope blocks •Can also be used with rope blocks or handline to lift conductors from their insulators •Removable cadmium-plated steel pin provides adjustment for crossarm from 3-1/2” x 4-1/2” up to 4-3/4” x 5-3/4” •Convertible model fits up to 6” x 6” crossarm Safety Considerations 30° max. •At 30° maximum angle from vertical, 44” gin has rated working load including pull force of 750 lbs. •500 lb. 56" gins are not intended for side-pull applications on hoist line or load line •Lines to be within 5° of vertical Catalog No. H20 T4000870 T4001708 T4001708 Convertible Gin Description 44" Crossarm Gin 56" Crossarm Gin Convertible 44" Crossarm Gin Weight 10 lb./4.5 kg. 12 lb./5.5 kg. 10 lb./4.5 kg. MULTI-DUTY GIN C4000648 •Gin clamps at top of pole to lift heavy equipment •Gin can be mounted lower on pole without changing mounting bracket to avoid obstructions •Sturdy 4” x 4” Epoxiglas® beam gives unit a 2000 lb. load rating •With beam removed, mounting bracket can be used by itself for hanging transformers •Maximum rating of gin bracket is 2500 lbs. Catalog No. C4000648 The gin beam can be rotated in a half circle, swinging the load away from underbuild obstructions. Rocker-action of the beam, up to 60°, controls distance of the load from the pole. Mounting Bracket with Wheel Tightener 17 lb./7.7 kg. INSULATED GIN POLE/CARGO BOOM Square Clamp E4000434P Insulated Cargo Boom C4000475 or C4000483 C85W Description Weight Multi-Duty Gin,Complete 70 lb./31.5 kg. Insulated Gin Pole is equipped with three chain tighteners which can be mounted to the pole to give lifting capacities of 5,000 pounds. • Top casting is fitted with two clevises for convenience in loading. • Placing a pole clamp in the swivel lug allows use of wire tong for stabilizing the gin. Insulated Gin Pole C4000470 or C4000472 Insulated Cargo Boom is rated at 1,000-pound capacity. • Center casting can be adjusted to three possible positions for guy loading the tool. • Base mounting is hinged to permit pivoting of the tool from horizontal upward 90° to vertical and will also swivel a full 180°, depending upon the proximity to the structure. • Casting at the top is the same as on the Insulated Gin Pole. Cat. No. C4000470 C4000472 C4000475 C4000483 Description Weight 8' Gin Pole/Chain Binders 74 lb./33.3 kg. 12'Gin Pole/Chain Binders 90 lb./40.5 kg. 16' Cargo Boom/Chain Binders 100 lb./45 kg. 16' Cargo Boom/Tower Binders 96 lb/43.2 kg. Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com September 2012 Page 1203 G i n s an d B o oms – 1 2 0 0 H20 or T4000870 SWIVEL BOOM — HEAVY DUTY Features & Applications Tower Mounting Bracket C4000602 •Used on EHV to swing an insulator cradle with insulators into a structure for repair •1,000-lb. capacity with 4” x 4” Epoxiglas® horizontal boom, coupled with 3” round Epoxiglas mast •Unit rigging requires a link stick and hoisting device in diagonal position •Clamp on square boom can be adjusted to three possible positions for loading purposes •Casting on end of boom is fitted with two clevices for convenient loading •Available with swivel boom on pole-mounted configuration •Also available with four tower-mounting brackets to fit towers up to 6” to 6” angle legs C4000469 G i n s an d B o oms – 1 2 0 0 Catalog No. Description Weight C4000464 16' Boom, 8' Mast, Clamps 128 lb./57.6 kg. For Tower Mounting C4000465 18' Boom, 10' Mast, Clamps 140 lb./63 kg. For Tower Mounting C4000469 18' Boom, 10' Mast, Chain 140 lb./63 kg. Binders for Pole Mounting SWIVEL BOOM — MEDIUM DUTY Features & Applications •Used on transmission structures to lift and move an insulator cradle with insulators into a convenient work position on a structure •3”-round Epoxiglas® horizontal boom and vertical mast are designed for 500-lb. ratings when used in a steel-tower configuration •600-lb. rating for wood-pole assembly •Insulated link stick and hoist are used in diagonal position to lift cradle full of insulators clear of deadend For tower use, three boom support poles should be added in a tripod configuration as shown in the illustration at left below. Catalog No. Description Weight H1973814 14' Boom, 8' Mast, Clamps 70 lb./31.5 kg. For Tower Mounting H1973H10 10' Boom, 6' Mast, Chain 61 lb./27.5 kg. Binders for Pole Mounting H1973H10 BOOM SUPPORT POLE Features & Applications •2-1/2” diameter Epoxiglas® poles are used to brace either heavy-duty or medium-duty Swivel Booms in tripod arrangement •Poles are anchored to steel tower with tower-type saddles (M4742 and M47413) H4721112 •Same tool is also used as horizontal member for trolley pole changeouts of suspension insulators Catalog No. H4721112 Pole Diameter & Length 21/2" x 12' Overall Length 12'9" Weight 18.5 lb./8.3 kg. Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com Page 1204 September 2012 G i n s an d B o oms – 1 2 0 0 NOTES Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com September 2012 Page 1205 NOTES G i n s an d B o oms – 1 2 0 0 Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com Page 1206 September 2012 G i n s an d B o oms – 1 2 0 0 NOTES Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com September 2012 Page 1207 G i n s an d B o oms – 1 2 0 0 • 210 N. Allen St. • Centralia, MO 65240 • (573) 682-5521 NOTICE: For the latest revision of our Catalog and Literature, click here or visit our web site: www.hubbellpowersystems.com NOTE: Hubbell has a policy of continuous product improvement. We reserve the right to change design and specifications without notice. ©Copyright 2012 Hubbell Incorporated NEVER COMPROMISE™ www.hubbellpowersystems.com Phone: 573-682-5521 Email: hpsliterature@hubbell.com Web: hubbellpowersystems.com Catalog 1200 September 2012 SEPTEMBER 2012 Page 1208