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LARGE PLASTIC NICHE
FOR USE WITH PENTAIR WET NICHE LIGHT FIXTURES
INSTALLATION AND USER’S GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Rev. G 6-26-12
MASTERTEMP® Pool and Spa Heater Installation and User’s Guide
i
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Attention Installer: This manual contains important information about the installation,
operation and safe use of this product. This information should be given to the owner and/or
operator of this equipment after installation.
WARNING — Before installing this product, read and follow all warning notices and instructions which are
included. Failure to follow safety warnings and instructions can result in severe injury, death, or
property damage. Call (800) 831-7133 for additional free copies of these instructions.
DANGER! Risk of Electrical Shock or Electrocution!
This product must be installed by a licensed or certified electrician or a qualified pool serviceman
in accordance with the National Electrical Code and all applicable state and local codes and
ordinances. Improper installation will create an electrical hazard which could result in death --- or
serious injury to pool users, installers or others due to electrical shock, and may also cause
damage to property. Always disconnect the power to the pool light at the circuit breaker before
servicing the light. Failure to do so could result in death or serious injury to serviceman, pool users
or others due to electrical shock. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL.
WARNING — Important Safety Information for Pentair Aquatic Systems Niche and
Light Installation
•
•
All Niche and Light installations must conform with all codes.
Under no circumstances replace lights by splicing wire under water or behind niche.
WARNING — RISK OF ELECTRIC SHOCK AND INJURY.
USE ONLY THE INSTALLATION METHOD SPECIFIED BELOW.
Important Safety Information for Fountain Fixture Installations
Location of
Luminaire Use
Pentair Fountain Fixture*
(P/N 560000 – P/N 560001)
(P/N 560002 – P/N 560003)
Required Installation Method
Swimming Pool or Spa
Wet-Niche Swimming Pool
(or Spa) Luminaire (Light)
Fixture Housing (Forming Shell) ONLY.
DO NOT USE Fountain Fixture Stand.
Fountain
Wet-Niche Submersible
Swimming Pool (or Spa)
Luminaire (Light)
Fixture Housing (Forming Shell) or
Fountain Fixture Stand.
(*) Note: Wet-niche luminaires complying with requirements for both uses may bear both the Listed Wet-Niche
Swimming Pool (or Spa) Luminaire UL Mark and the Listed Wet-Niche Submersible Luminaire UL Mark. A luminaire
not bearing the corresponding UL Listing Mark is not considered by UL to have been produced under UL’s Listing
and Follow-Up Service for the associated usage location.
CAUTION: The IntelliBrite® LED light fixture must only be used with Pentair fixture housings (niches). If the IntelliBrite LED light fixture is
installed into other niches, the installation will not carry U.L. approval and will void all warranties.
Large Plastic Niche Installation Guide
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Contents
Large plastic niche overview (USA only) ...................................................................................... 1
Read this first before Installing (USA only) .................................................................................. 1
Large plastic niche concrete/gunite pool installation (USA only) ............................................... 2
Installing the seal in the large plastic niche (USA only) .............................................................. 3
Seal removal and replacement ...................................................................................................... 6
Installation (Canada Only) ............................................................................................................. 6-8
Large Plastic Niche Kit Contents
The following items are included in the Large Plastic Niche kit. If any items are missing please contact Pentair
Technical Support.
•
•
•
•
Plastic niche (large)
(P/N 79206700)
Cap, Cord Seal
(P/N 670040)
PVC Conduit, Elbow
(P/N 520272)
Large Plastic Niche Installation Guide (this manual)
Cord Seal Grommet Assembly Accessory (sold separately)
The cord seal grommet assembly accessory includes:
•
Cord Seal Grommet Assembly (P/N 670044)
• Seal
• Stub
Pentair compatible light fixture part numbers
Use the large plastic niche with any of the following Pentair wet niche light fixture part numbers:
P/N 783xxxxx
P/N 784xxxxx
P/N 788xxx xx
P/N 789xxxxx
P/N 6000xx
Technical Support
Contact Technical Support at:
Phone: (800) 831-7133
8 A.M. to 7:30 P.M.)
Fax: (800) 284-4151
Web sites: visit www.pentairpool.com and www.staritepool.com
Large Plastic Niche Installation Guide
1
Large Plastic Niche Overview
READ THIS FIRST BEFORE INSTALLING
1. Ensure that the electrical system of your pool conforms with all current National Electrical Code
(NEC), and all local codes and ordinances. A licensed or certified electrician must install the electrical
system to meet or exceed those requirements before the Small Plastic Niche (fixture-housing) is
installed.
2. Some of the NEC requirements are as follows:
• The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and have an appropriately
rated circuit breaker.
• The junction box or the low voltage transformer shall be located at least eight (8) inches above the
maximum water line and at least four (4) inches above the ground level or pool deck whichever
provides the greater elevation. The junction box shall be no less than 48 inches from the inside wall
of the pool, unless separated from the pool by a solid fence, wall or other permanent barrier. For
more information, see NEC 680.24 code requirement. See Figure 1 below.
• The light fixture and all metal items within five (5) feet of the pool must be properly electrically
bonded. For more information, see NEC 680.26 code requirement. See Figure 1 below.
• The niche must be properly installed so the pilot screw hole is at the 12 o’clock position and the top
edge of the Underwater Light’s lens is at least 18 inches below the surface of the water in the pool,
see Figure 1.
4
8
TO TOP OF LENS
Figure 1.
The niche is properly electrically bonded and grounded using the NO. 8 AWG ground connector located at the
rear of the niche, see Figure 1.
Use only Pentair lighting fixtures in this niche to ensure proper bonding and grounding connections.
Large Plastic Niche Installation Guide
2
Large Plastic Niche Concrete/Gunite Pool Installation- USA Only
The following steps describe how to install the large plastic niche to the pool rebars, connect the metal conduit to
the niche and connect the bonding/grounding wire to the outside of the niche.
DANGER RISK OF ELECTRICAL SHOCK OR ELECTROCUTION
WARNING — Risk of electrical shock or electrocution.
For proper bonding and grounding connections, use only Pentair Underwater
Light fixtures with this niche-fixture housing. Failure to do so could create an electrical
hazard which would result in death or serious injury to pool users, installers and others.
1. Locate position on the vertical surface where the niche and light is to be installed. The top of the light
lens must be a minimum of 18” below normal water level.
2. Connect the PVC conduit to the niche using an approved PVC cement.
Note: If required, a 45° PVC 1” to 3/4” conduit elbow adapter is provided with the kit. When
gluing the PVC elbow to the niche, ensure to insert the elbow with the niche facing up, to avoid
glue running into the inside of the niche.
3. Secure the niche-fixture housing to the rebar with tie wires. Orient the niche so that the pilot screw
receptacle is located at the top of the niche. The niche must be properly installed so the pilot screw
hole is at the 12 o’clock position and that the top edge of the underwater light’s lens is at least 18
inches below the surface of the water in the pool. See Figure 1.
4. Connect the bonding wire from rebar and bonding grid to the bonding lug at the rear of the niche.
5. Bond the niche-fixture housing to all other metallic items within 5 feet of the pool, using a No. 8 AWG
bond wire. The Bond connection is located at the rear of the niche.
Note: If using non-metallic conduit (PVC), a No.8 AWG bonding/grounding wire must be
installed through the conduit from the junction box to the bonding/grounding lug inside the
niche. The connection inside the niche must be sealed with a listed sealant such as Pentair P/N
60028300 or equivalent, (see page 5, step13).
Note: If pool surface is to be
plastered, you must allow
proper concrete cut-back for
plaster thickness. Finished
concrete surface must be cutback behind the niche flange,
see Detail A of Figure 1 on
page 1). Finished area
surrounding niche must be flat
and flush with the front face
of the niche. This ensures a
snug fit between light and
wall.
PVC 1” to 3/4”
conduit adapter
(provided in kit)
Rear bonding lug
(connect bonding
wire here)
Large Plastic Niche (side view)
6. Support conduit to hold the Large Plastic Niche at the proper distance in front of rebar so that the
front of mounting ring is flush with the desired finish surface.
Large Plastic Niche Installation Guide
3
Installing the seal in the large plastic niche
Before installing, read through the following steps. The following describes how to attach the seal to the
bonding/grounding wire and light cord and to install the water tight seal inside the niche.
To install the seal in the niche:
1. Leave the seal cap in the niche as installed at the factory.
2. Route the bonding/ground wire and the light cord through the conduit and seal cap into the inside of
the niche as shown below.
3. Pull the required length of light cord through the niche.
4. Pull the bonding/ground wire through with enough slack to connect to the niche bonding lug.
Seal cap
Bonding wire
Bonding lug
Large Plastic Niche Installation Guide
4
5. Remove the plastic bag containing the cord seal assembly (seal and stub) from the inside of the niche.
Remove the seal and stub from the bag.
6. Grasp the seal and spread the smaller opening, and clip onto the bonding/ground wire. Spread the
larger opening, and clip onto the light cord as shown. Orient the seal pins facing outward.
Stub
Seal
Core seal assembly
Seal
Clip bonding wire
into seal
Clip light cord
into seal
7. Ensure that the seating surface in the threaded hub is clean and clear of any debris or glue.
8. Slide the seal down the wires and insert it into the threaded hub in the niche. Push the seal and wires
into the hub until it bottoms out.
Threaded hub
Large Plastic Niche Installation Guide
Insert seal/wires into
threaded hub
5
9. Slide the seal cap into the niche threaded hub. Carefully position and align the cap with the threaded
hub. Hand tighten the cap clockwise two or three turns.
10. Gently tug on the wire, you still should be able to pull the wires in or out of the seal to adjust the
wire length if necessary.
11. Tighten the cap clockwise to lock the seal and wires in place. Tug on the wires to ensure that they
do not move. The seal will form a water tight seal so that water cannot enter the conduit from inside
of the niche.
12. Connect the bonding/ground wire to the lug inside the niche. Tighten the screw to secure the wire to
the lug. Ensure that the wire has sufficient slack to allow removal of the cap and seal in the future.
13. Sealed the wire/lug connection with a listed sealant such as Pentair P/N 60028300 or equivalent.
Tighten cap
Bonding/grounding wire
(leave slack before
connecting to lug)
Bonding/grounding lug
14. The niche installation is complete. The niche is ready for the light installation.
Large Plastic Niche Installation Guide
6
Seal Removal and Replacement
It may be necessary to remove and replace a light assembly which requires removal of the seal and cap to allow
running a new light cord to the junction box. After the existing seal is removed, a new seal should be installed.
WARNING — Risk of electrical shock or electrocution.
For proper bonding and grounding connections, use only Pentair Underwater
Light Fixtures with this niche-fixture housing. Failure to do so could create an electrical
hazard which would result in death or serious injury to pool users, installers and others.
To remove and replace the seal (refer to illustrations on previous pages):
1. Remove the light assembly from the niche and cut the wire that is connected to the existing
light.
2. Unscrew the cap from the niche hub.
3. Tug on the light cord to loosen the seal from the niche threaded hub. Using needle-noise
pliers, gently pull on each of the seal pins to remove the seal and wires from the hub.
4. Unsnap the seal from the wires and remove the seal from the niche. Leave the bonding/
ground wire connected to the lug inside the niche.
5. Insert the light cord through the cap.
6. Run the new light cord into the niche hub and through the conduit to the junction box.
7. Allow for the required length of light cord to wrap around the light assembly.
8. Spread the larger opening of the seal, and clip it onto the light cord. Spread the smaller
opening, and clip it onto the bonding/ground wire.
9. Ensure that the seating surface in the threaded hub is clean and clear of any debris or glue.
10. Slide the seal down the wires and insert it into the niche hub. Push the seal and wires into
the hub until it bottoms out.
11. Slide the seal cap into the niche threaded hub. Carefully position and align the cap with the
threaded hub. Hand tighten the cap clockwise two or three turns.
12. Gently tug on the wire, you still should be able to pull the wires in or out of the seal to
adjust the wire length if necessary.
13. Tighten the cap clockwise to lock the seal and wires in place. Tug on the wires to ensure
that they do not move. The seal will form a water tight seal so that water cannot enter the
conduit from inside of the niche.
14. The installation is complete.
Installation Information - Canada Only.
A. Ensure that the electrical system of your pool conforms with the following requirements of the Canadian
Electrical Code (CE), and all local codes and ordinances. A licensed or certified electrician must install
the electrical system to meet or exceed those requirements before the light and (fixture-housing) is
installed.
B. Some of the CE requirements are listed below.
1. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI), and have an appropriately
rated circuit breaker.
2. The GFCI or a transformer must be located at least 3 m or more from the edge of the pool, see *NOTE
and Figure 3.
3. The junction/deck box must be sealed to the conduit to prevent water from getting into the box, see Figure 4.
4. The light fixture and all metal items within 3 m of the pool must be properly electrically bonded.
Large Plastic Niche Installation Guide
7
Installation Information - Canada Only (Continued)
NOTE
Different rules apply to Fountain Light installations, consult the Canadian Electrical Code.
5. The niche must be properly installed so the pilot screw hole is at the 12 o’clock position and that the
center line of the Underwater Light’s lens is at a maximum depth of 600 mm below the surface of the
water in the pool, see Figure 3.
NOTE
The required orientation of all Pentair lights is with the pilot screw at the 12 o’clock position. This is guaranteed by proper niche
installation.
6. Be sure the niche is properly electrically bonded via the No. 6 AWG ground connector located at the
rear of the niche.
C. Use only Pentair lighting fixtures in this niche to ensure proper bonding and grounding connections.
DANGER
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION
For proper bonding and grounding connections, use only Pentair Underwater Light Fixtures with this niche-fixture
housing. Failure to do so could create an electrical hazard which would result in death or serious injury to pool users,
installers and others.
*NOTE
Very specific exceptions allowed as defined in the Canadian Electrical Code.
Junction/Deck Box must have a water tight bushing.
To GFCI, Circuit
Breaker and
Power Source.
Water surface level
600 mm max. to the
centerline of the Lens.
Rigid
Conduit
#6 AWG Ground
GFCI and/or Transformer must be Connector bonding
located 3m or more from pool wall. is located at rear
of Niche.
(See *NOTE above.)
Pilot Screw @12 o'clock position
204 mm
Concrete must be cut
back around Niche to
allow for a compacted
plaster seal.
292 mm
Junction/Deck boxes shall be installed:
(a) above the normal water level of the pool;
(b) so that the top of the box is located at or above the finished level of the pool deck;
(c) in such a manner or location that the box will not be an obstacle; and
(d) in such a manner that any water on the deck will drain away from the box.
Coil 1.22 m of light
cable around fixture.
406 mm
Figure 3.
Large Plastic Niche Installation Guide
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Junction/Deck Box Location Information - Canada Only.
A. Junction/Deck boxes shall be installed:
(a) above the normal water level of the pool;
(b) so that the top of the box is located at or above the finished level of the pool deck;
(c) in such a manner or location that the box will not be an obstacle; and
(d) in such a manner that any water on the deck will drain away from the box (See Figure 4).
Top of Junction/Deck Box flush with Deck
Deck water drains
away from Junction/Deck Box
Approved Junction/Deck Box
Water level
below Junction/Deck Box
Forming Shell of
Wet-Niche Fixture
Junction/Deck Box elevated above Deck and guarded
Approved
Junction/
Deck Box
elevated
and guarded
Diving Board or
other equipment
to protect Junction/Deck Box
Water level
below Junction/Deck Box
Forming Shell of
Wet-Niche Fixture
Figure 4.
Large Plastic Niche Installation Guide
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40
SAVE THESE INSTRUCTIONS
1620 HAWKINS AVE., SANFORD, NC 27330 • (919) 566-8000
10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 • (805) 553-5000
www. pentairpool.com
All Pentair trademarks and logos are owned by Pentair or by one of its global affiliates. Pentair Aquatic Systems™ and IntelliBrite®
are trademarks and/or registered trademarks of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United
States and/ or other countries. Unless expressly noted, names and brands of third parties that may be used in this document are not
used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa, Inc.
Those names and brands may be the trademarks or registered trademarks of those third parties. Because we are continuously
improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal
opportunity employer.
© 2015 Pentair Water Pool and Spa, Inc. All rights reserved. This document is subject to change without notice.
99791700
P/N 99791700 REV G 5/2015
MASTERTEMP® Pool and Spa Heater Installation and User’s Guide
Rev. G 6-26-12