Update on CISPR Standards What’s New Above 9 kHz T he global recession has not prevented EMC standardization work from marching relentlessly forward. Work within CISPR is no exception and this year delegates and experts will meet in Lyon, France in September under the auspices of the current chairman Don Heirman (US) and secretary Steve Colclough (UK). For those of you new to EMC, CISPR is an international special committee on radio interference within the International Electrotechnical Commission (IEC). As defined on the IEC website for CISPR, CISPR’s principal task is at the higher end of the frequency range, from 9 kHz upwards, preparing standards that offer protection of radio reception from interference sources such as electrical appliances of all types, the electricity supply system, industrial, scientific and electromedical RF, broadcasting receivers (sound and TV) and, increasingly, IT equipment (ITE). Following is a brief overview of the scope of CISPR’s current activities in 2009, close to 75 years after its founding in 1935. BASIC STANDARDS CISPR Sub-committee (SC) A provides basic standards to CISPR product committees as well as other IEC technical committees for use in determining conformity to limits. Activity specifically involves radiointerference measurements and statistical methods. CISPR SCA Active Projects Measuring Apparatus CISPR 16-1-1 has been rewritten concerning the use of spectrum analyzers without pre-selection for compliance measurements. A new CISPR 16-1-6 project on antenna calibration was started in the past year and will update the current CISPR 16-1-5, add time domain techniques, and will apply additionally to frequencies above 1 GHz. CISPR 16-1-4 and 16-1-5 will be amended for the introduction of the Reference Site Method which offers an improvement on the method of validation of reference test sites through the use of the AAPR Antenna Pair Reference. This AAPR includes the antenna factors as well as the coupling of each antenna to the ground plane and the coupling between the antennas. In addition, the radiation patterns of By Martin Wiles the antennas are included as compared to the NSA method where the radiation patterns are approximated Hertzian dipoles. Round-robin tests have already provided valuable input and a much improved second draft is circulating. Although already included for frequencies below 1 GHz, the evaluation of the set up table on the impact of the EUT emissions can now be measured and included in the uncertainty budget also now above 1 GHz in CISPR 16-1-4 Ed 3.0. Such tables have historically been made of wood but the above 1 GHz test will require the use of different lower reflection dielectric materials. Experience is still limited but the market is already starting to see the emergence of specialised tables to suit this requirement. The second edition of CISPR 17 on “Measurement of EMC Characteristics of RF Filters” is at second stage Committee Draft (CD). FEAT U R E Update on CISPR Standards CISPR SCA Active Projects - Test Methods CISPR SC I Information Technology, Multimedia, and Receiver Products yy CISPR 16-2-1 Conducted yy CISPR 13 Broadcast receivers and associated equipment recently published; Ed 6.0 included emission limits to 6 GHz disturbance measurements concerning effect of cable bundling yy CISPR 16-2-3 Addition of measurand for radiated emissions less than 1 GHz yy CISPR 16-2-3 Addition of receiving antenna height scan above 1 GHz yy CISPR 16-2-3 Application of Common Mode Absorbing Device (CMAD). CISPR SCA Active Projects Uncertainty yy CISPR 16-4-1 Treatment of uncertainties in compliance criteria yy CISPR 16-4-2 Amendment on measurement instrumentation uncertainty yy CISPR 22 ITE recently published Ed 6.0; included emission limit changes to 6 GHz yy CISPR 32 Multimedia is currently one of the major activities within CISPR. A first draft of this standard received over 1000 comments; a second draft is now circulating taking into account those comments as appropriate. Of interest is the continued debate on a general level concerning referee or alternative methods which were originally highlighted by the first draft inclusion of chamber, TEM cell and mode stirred methods all in the normative section. The latter two have now been placed into an informative annex as the IEC-CISPR national committees have positioned itself with referee methods at this time stating that: “If more than one adequate test method exists for a characteristic, only one shall in principle be the subject of a document. If, for any reason, more than one test method is to be standardized, either the referee (often called “reference”) method shall be identified in the document or the intended (equal) validity shall be stated.” yy Requirements and Measurement Methods for Power Line Telecommunications (PLT) PRODUCT STANDARDS CISPR SC B Industrial, Scientific and Medical (ISM) Standards yy CISPR 11 – The future Ed 5.0 is currently under revision with key issues related to harmonizing methods with CISPR 16 CISPR SC D Vehicle, Boats and Internal Combustion Engines Standards Photo used with permission of ETS-Lindgren yy CISPR 12 (off board receiver emissions) and CISPR 25 (on-board receiver emissions) – Maintenance continues CISPR SC F Household Appliances, Electric Tools and Similar Apparatus Standards yy CISPR 14 Consumer (Immunity and Emission ) – No major work underway; currently active yy CISPR 15 Lighting – SC F is working with SC A on use of Coupling-Decoupling Networks (CDN) 2 IN Compliance Premiere Issue Example of a fully absorber-lined room (FAR) as described in draft standard IEC 61000-4-22, which may eventually exist in parallel to CISPR 16-1-4 and IEC 61000-4-3. The new draft standard offers an independent and more efficient method of validating a FAR and EUT set up for both radiated immunity and emissions EMC testing. www.incompliancemag.com Update on CISPR Standards Equipment –The issue is to allow the same level of radio protection while placing IT signals on the mains cord that are at the higher levels allowed for mains in the frequency range 150 kHz to 30 MHz. Presently the rationale for this work is being prepared. One approach is to have notches in the PLT spectrum where at those critical frequencies; there is significant reduction in the applied signal. Such notches are suggested for the amateur radio band as an example. CISPR JTF Work CISPR has setup a number of internal Joint Task Forces (JTFs) or cross sub-committee groups to facilitate an improved application of test methods (using the output of SC A) and better use of the interference model (provided by SC H). yy A/D Development of a chamber validation method for CISPR 25. This will be separated in two parts: (1) below 30 MHz and (2) 30-1000 MHz yy A/D Inclusion of Fast Fourier Transform (FFT) based instrumentation in CISPR 16 to use new time domain based technology yy A/F CDN measurement - the task is to transfer the methods for measuring conducted emissions from luminaries from CISPR 15 into CISPR 16 F EAT U R E yy IEC 61000-4-21 Ed 1.0: The Reverberation Chambers JTF has also completed its first maintenance cycle and is revising to include amongst others: field probe calibration, immunity and emission methods, and measurement uncertainty. Currently at the Final Draft International Standard (FDIS) stage. yy IEC 61000-4-22: Fully Absorber-lined Rooms (FARs). After some delay, the second CD of this draft standard has been sent for Committee Draft for Vote (CDV). The methods described in this document offer an independent and more efficient method of validating a FAR and EUT set up for both radiated immunity and emissions which could exist in parallel to CISPR 16-1-4 and IEC 610004-3. It has therefore met with some opposition and the result of the vote is eagerly anticipated within IEC/ CISPR. On a related topic, we are seeing more chamber users considering retrofits of existing chambers to replace outdated RF absorber with the newer material available. On many of these 15+ year chambers, the shielded enclosure still performs well; however, the absorber may not have fared so well over the years and performance has been compromised. An article on one user’s experience with a major absorber retrofit appears on page 5. yy A/I Common measurement methods so that the SC I standards using SC A basic measurement techniques simply reference them in the product standard; also to suggest that techniques used in SC I and not in CISPR 16 be added to CISPR 16 so that they can be removed from SC I publications and simply refer to the CISPR 16 documents yy A/H Limits, especially those for new measurement techniques for use by the product committees IEC SC 77B / CISPR JTF Work IEC/CISPR has also set up a number of joint task forces with IEC SC 77B, which is under the Technical Committee (TC) 77 umbrella. The main task of TC 77 and its three sub-committees (including SC 77B) is to prepare basic and generic EMC publications specifying electromagnetic environments, emissions, immunity, test procedures, measurement techniques, etc. SC 77B specifically handles high-frequency continuous and transient phenomena, including electrostatic discharges, for example. It has the responsibility for the publication of the following: yy IEC 61000-4-20: The TEM Cell JTF has completed its first maintenance cycle and been revised to include field probe calibration, provision for large EUTs and harmonized test setups for immunity and emission. Currently FDIS. 3 IN Compliance Premiere Issue www.incompliancemag.com FEAT U R E Update on CISPR Standards Whilst some of the Sub-committees have been able to reduce their workload in recent times (in particular SC A) there has been an increase in the scope of the Joint Task Force activities which virtually all include SC A. This is considered a good method to further involve the basic measurement experts with those in product committees that use their outputs. This is born from CISPR’s desire to constantly improve and update all standards whilst harmonizing and optimizing the work involved. FOR MORE INFORMATION ACKNOWLEDGEMENT The author wishes to acknowledge and thank Don Heirman, Chairman of CISPR, for his invaluable review of and contributions to this article. Mr. Heirman can be contacted at d.heirman@ieee.org. Martin Wiles is a Senior RF Engineer with ETS-Lindgren, in Stevenage, England. He is a UK delegate for CISPR A and the IEC-CISPR Joint Task Force on Fully Anechoic Rooms. He can be reached by e-mail at martin.wiles@ets-lindgren.com. Photo used with permission of ETS-Lindgren Please consult the IEC website www.iec.ch or contact your national committee. For more detailed information on the background of CISPR and its current activities, visit www.emcs.org/acstrial/newsletters/winter09/ ActivitiesofCISPR.html. This article by Werner Schaefer (wsemc@cisco.com) was published in the Winter 2009, Issue 220 of the IEEE EMC Society Newsletter. A semi-anechoic 10 meter chamber for automotive EMC compliance testing in accordance with CISPR 12, which describes the radio disturbance characteristics – limits and methods of measurement – for vehicles, boats and internal combustion engine driven devices. Many CISPR 12 chambers may also be used for testing in accordance with other automotive standards, such as SAE J551 and ISO 11451-2, as well as CISPR 25. 4 IN Compliance Premiere Issue www.incompliancemag.com WHAT IT TAKES Considering Refurbishing an Anechoic Chamber? Guidelines for a Successful Upgrade Eric Schumann, Advisory Engineer, IBM A re you considering refurbishing a Semi Anechoic Chamber (SAC)? If so, this short sidebar article should help you. In 2007, IBM refurbished an 18 year old SAC. The overhaul was a challenging project as it had to convert the facility designed for an abandoned mission to a far more complex one testing Enterprise Servers (very large main frame computer systems). The Normalized Site Attenuation (NSA) volume doubled. The electrical power increased from 36 KW to 400 KW. The turntable diameter expanded to 6.0 meters while its weight capacity went from 3,000 pounds to 25,000 pounds. Finally, HVAC capacity tripled. important to understand what the refurbished chamber will be used for. The project manager must understand what is going in it and how it will be used. You need to understand basic physical characteristics such as the EUT’s dimensions, weight, electrical requirements and HVAC. You should also forecast future requirements as it is very expensive to upgrade later. At this point, you have to decide if the existing SAC can be upgraded for the new mission. There is no hard and fast answer here; you have to use your technical knowledge, experience and judgment if it can be upgraded. Among other factors, Normalized Site Attenuation (NSA) volume and structural integrity are major considerations. For IBM, this project was a significant capital investment. The chamber, at some 80’ long x 45’ wide x 29’ high, still performed well; however, the absorber did not fare so well over time. In addition, considerable advances in absorber performance since the chamber was installed 18 years ago made refurbishment a practical consideration. Investing in new absorber and refurbishing our existing chamber made sense in our case. Given the multi-million dollar amount of this refurbishment, however, we had to be thorough in our process to select the optimal contractor. Hopefully, you can benefit from our experience! If your engineering judgment is “yes,” then it is time to call in potential contractors. Have your test requirements firm and crisp. Dig out the original blueprints; these are most helpful for the bidders. Better yet, have copies available. Building a new SAC or refurbishing an old one is a detailed technical construction project. First and foremost, it is very 5 IN Compliance Premiere Issue After all the contractors reviewed the existing SAC, IBM had extensive discussions with them over an extended period since this was a technically challenging project that pushed the limits of the current facility. We wanted to insure that the contractors understood what IBM wanted and, in fact, could do the transformation. IBM had two major concerns: EUT volume and turntable structural integrity. The diameter of the turntable would increase to 6.0 meters and come close to the potential edge of anechoic material. In addition, www.incompliancemag.com WHAT IT TAKES the floor to ceiling height would decrease by 12 inches. The larger turntable and smaller height affects Normalized Site Attenuation. The other major concern was the new turntable’s larger diameter and increased weight capacity. In addition, we had extensive discussions on how Enterprise Servers would be tested with their numerous signal and power cables. Also, some products are cooled with chilled water; we had to contend with fairly inflexible hoses. These detailed discussions ensured the EMC Lab personnel could test with ease. AND measured results of the proposed absorber. Also, it is important that the bidders know what antennas and instrumentation you use. In the contract, you should specify an NSA margin and decide how the final performance test should be conducted. Important to refurbishments is a shielding effectiveness test (SE) with 100 dB being standard performance. It is important to patch up leaks. Chances are that the facility has many “untreated” penetrations. In IBM’s case, we saw light through one! Usually the SE test is performed just before the anechoic material is applied. There will be some areas where you will not achieve the 100 dB performance level. You need to understand when penetrations for electrical, light, HVAC and signals are performed. A second SE test may be necessary. “It is a good idea to be mindful of the local construction codes and the building inspectors who enforce them. If you are not, these folks can stop you cold!” As you are having these discussions, it is important to understand that each contractor has proprietary techniques, information and insight. We went to extensive lengths to ensure there was no “cross contamination” between the bidders. Each one had unique insights about the project, but we did not share such information with others. Once these discussions are finished and you are confident that all potential contractors understand what is required, you can develop a uniform bid document. Such a bid document will contain both a written description and drawings. Remember, the bid becomes a legal contract upon acceptance so make sure all details are included and accurate. The following discussion is pertinent to both new construction and refurbishment. However, these items were of particular interest to the refurbishment project. NSA performance is most critical. If the refurbished chamber does not pass the Normalized Site Attenuation requirement, it can not be legally used for product certification work. It is that important. In IBM’s case, the new test volume was so large that it came close to the anechoic foam tips. IBM’s Distinguished Engineer, Dr. Bruce Archambeault, modeled the SAC¹. Most buyers cannot do this. Because of the considerable investment in the new absorber, Dr. Archambeault modeled the predicted performance of the new absorber and required that all bidders provide modeled data with documentation of actual measurements to verify the accuracy of the modeling. If you do not have someone on staff that is skilled in modeling, you should ask your bidders for a comparison report showing the predicted 6 IN Compliance Premiere Issue Be sure to understand the fire protection service your insurance carrier requires and incorporate this in the bid package. There is a good chance that the requirements are more stringent then what was originally required. Understand that fire heads impact NSA performance. It is a good idea to be mindful of the local construction codes and the building inspectors who enforce them. If you are not, these folks can stop you cold! I could go on but space limitations force me to stop. The most important advice that I can offer is that a chamber overhaul is a detailed technical construction project. You need to stay on top of budgets, schedules, the contract, the prime bid winner and all their subcontractors - not to mention your own company’s requirements. You have to play well with others. There is no magic bullet; just plain hard work to ensure success. But if you do, you will have a successful project. The original chamber lasted 18 years; we hope the refurbished one lasts as long. For further information, please contact the author at ericrs@us.ibm.com or at phone: 919-543-5397. ¹ Dr. Archambeault’s modeling report showing predicted versus actual measured performance of the new absorber material installed in IBM’s chamber can be read starting on page 7. www.incompliancemag.com SPECIAL REPORT Site Attenuation Prediction for Refurbishing an Older EMC Chamber Bruce Archambeault, Sam Connor, Eric Schumann IBM The IBM RTP/065 EMC Chamber required a refurbishment in order to accommodate larger computer systems. One of the planned enhancements was to replace the existing carbon-loaded foam RF absorbers with a combination of ferrite tile and RF absorber. This report analyzes the site attenuation characteristics of the proposed chamber with supplier provided RF absorber loss data. Information directly from vendor proposals showed simulations had indicated that the site attenuation values were right on the +/- 4 dB limit required by the EMC regulatory bodies. This work was intended to increase/ decrease confidence in the likelihood that the new chamber would meet the necessary site attenuation limits. Due to business concerns, senior IBM management decided that there was no room for error and that the 7 IN Compliance Premiere Issue newly refurbished chamber must be operational on schedule. While proposals and data from more than one supplier were included in the original analysis, only the chosen supplier1 results will be included here (since they ultimately won the contract with IBM). SIMULATION TECHNIQUE The basic simulation technique used for this analysis is ray-tracing. It is assumed that the first reflection is the major reflection and there is one reflection from each wall. The amplitude and phase of the path includes the free-space loss/phase as well as the loss/phase from the absorber material. Supplier provided absorber information is used in all cases (with reflection being dependant 1 on approach angle and frequency). Free-space loss is based on 1/r distance. SITE ATTENUATION SIMULATION The requirements for site attenuation include the following: 1. All combinations of direct ray and reflected rays must have a maximum of no more than +/- 4 dB from theoretical (direct with one reflection from the metal floor) as the receive antenna is scanned in height from 1 meter to 4 meters above the metal floor. 2. The source antenna must be placed in five different locations on the turntable (center, along turntable edge nearest to receive antenna, along turntable edge furthest from The chosen supplier was ETS-Lindgren in Cedar Park, Texas. For additional information, please contact the supplier or the author at bruce.arch@ieee.org. www.incompliancemag.com SPECIAL REPORT receive antenna, and at remaining 90 degree offsets along turntable edge. The source antenna heights will be one meter and two meters for horizontal polarization and one meter and 1.5 meters for vertical polarization. The receive antenna must be maintained at 10 meter distance from the source antenna. SITE CONFIGURATION Figure 1 shows the general site configuration for the enclosure. The non-rectangular shape potentially changes the site attenuation prediction from the suppliers, since their tools only operate with rectangular enclosures. The basic internal dimensions of the metal walls are 44 feet wide by 80 feet long. Also shown is the turntable size change from the previous 4.5 meter to 6 meter diameter. The ceiling height is 25 feet from the metal floor. Figure 2 shows the chamber configuration with the larger turntable moved towards the left end by one foot (as proposed by the chosen supplier). Figure 1 Chamber Configuration with Larger Turntable Centered at Previous Location Figure 2 Chamber Configuration with Larger Turntable Moved from Previous Location by One Foot 8 IN Compliance Premiere Issue www.incompliancemag.com SPECIAL REPORT Figure 3 Site Attenuation Antenna Locations for Centered Receive Antenna Figure 6 Reflection Loss for One Meter Cones (TM) Figure 4 Site Attenuation Antenna Locations for Offset Receive Antenna Figure 7 Reflection Loss for 1.5 Meter Cones (TE) Figure 5 Reflection Loss for One Meter Cones (TE) Figure 8 Reflection Loss for 1.5 Meter Cones (TM) 9 IN Compliance Premiere Issue www.incompliancemag.com SPECIAL REPORT Figure 9 Predicted Site Attenuation Deviation for Offset Receive Antenna Horizontal Polarization and One Meter High Source Antenna Figure 12 Predicted Site Attenuation Deviation for Offset Receive Antenna Vertical Polarization and 1.5 Meter High Source Antenna Figure 10 Predicted Site Attenuation Deviation for Offset Receive Antenna Horizontal Polarization and Two Meter High Source Antenna Figure 13 Predicted Site Attenuation Deviation for Centered Receive Antenna Horizontal Polarization and One Meter High Source Antenna Figure 11 Predicted Site Attenuation Deviation for Offset Receive Antenna Vertical Polarization and One Meter High Source Antenna Figure 14 Predicted Site Attenuation Deviation for Centered Receive Antenna Horizontal Polarization and Two Meter High Source Antenna 10 IN Compliance Premiere Issue www.incompliancemag.com SPECIAL REPORT ANTENNA LOCATIONS FOR SITE ATTENUATION CONCLUSION Figure 3 shows the chamber configuration with the five transmit antenna locations shown on the turntable for the case where the receive antenna is located along the center line of the chamber. The proposals from the suppliers only allowed for the center line position of the receive antenna. However, IBM typically uses the receive antennas offset, so there can be two antennas being used simultaneously (for 30200 MHz and for 200-1000 MHz). This desired configuration for antenna placement is shown in Figure 4. All the simulation results showed a reasonable margin for the predicted site attenuation from both supplier proposals. While the supplier proposals were at the limit of +/- 4dB, it is believed that they were being overly conservative and adding extra margin in their predictions (since their simulation tools could not directly handle the non-rectangular shape of the room and the non center line placement of the receive antennas). SITE ATTENUATION PREDICTION WITH THE CHOSEN SUPPLIER’S PROPOSAL The proposal from the chosen supplier included ferrite tiles and cone absorber material. The three walls behind the receive antennas had 1 meter thick cones, and all other walls and the ceiling had 1.5 meter thick cones. The refection loss from the supplier is shown in Figures 5 and 6 for the one meter cones and Figures 7 and 8 for the 1.5 meter cones. The site attenuation requirement is to have the actual received signal be within +/- 4 dB of the theoretical value from a direct ray and one reflection from a perfect ‘ground’ plane. Figures 9 through 16 show the predicted site attenuation using the absorber reflection data from the chosen supplier, and assuming one reflection from each of the eight walls. Both centered and offset receive antenna positions are included. All cases meet the +/- 4 dB requirement with a comfortable margin. Figure 15 Predicted Site Attenuation Deviation for Centered Receive Antenna Vertical Polarization and One Meter High Source Antenna 11 IN Compliance Premiere Issue These predictions were based on the supplier provided data for their absorber materials. Both suppliers that bid the IBM project had experienced and well known engineers responsible for their data, and confidence was high that the data from both companies was accurate. The final conclusion from this analysis was that there was a comfortable margin with the data from either supplier. The final decision on supplier selection was not dependant on the technical performance. Once the project was completed, the actual testing showed the site attenuation test results met the required +/- 4 dB requirement with a comfortable margin. Dr. Archambeault’s modeling report showing predicted versus actual measured performance of the new absorber material installed in IBM’s chamber can be seen online at www.incompliancemag.com/absorber_data. Figure 16 Predicted Site Attenuation Deviation for Centered Receive Antenna Vertical Polarization and 1.5 Meter High Source Antenna www.incompliancemag.com