Electrocutions & Risk A regulators perspective (Coal Mine Focus) Mining Electrical & Mining Mechanical Engineers Society April 2013 Electrocutions & Risk Dangers of electricity Electrocutions in NSW and Australian society Risk acceptance and electrocution Preventing electrocutions in NSW Coal industry risk acceptance Electrocutions in NSW coal mines Preventing electrocutions in NSW coal mines Conclusions Electricity kills Stop electricity killing Electrocutions in NSW & Australia Number of electrocutions 35 30 25 20 15 10 5 09 07 20 08 / 05 20 06 / 03 20 04 / 01 20 02 / 99 20 00 / 97 19 98 / 95 19 96 / 93 19 94 / 91 19 92 / 89 19 90 / 87 19 88 / 85 19 86 / 83 19 84 / 19 82 / 19 80 / 81 0 Electrocutions in NSW have declined steadily since 1955 Approx 0.8/year per million population - average 2000-2011 Electrocutions in Australia Approx 0.9/year per million population – average 2000-2011 Approx 1/year per million workers – average 2008-2011 Is the risk of electrocution acceptable ? Individual risk (IRPA)? Societal risk? Acceptable = Tolerable & ALARP? Acceptable = Broadly acceptable (HSE) = negligible? Acceptable is a moving target – In a risk averse society the level of risk acceptance is reducing – Acceptable is about not doing anything to change the status quo The risk of electrocution in NSW IS NOT acceptable Is the risk of electrocution tolerable ? Tolerable¹: 1. satisfactory but not very good. 2. if something is tolerable you are able to accept or deal with it, although you do not like it. The risk to an individual (IRPA) of electrocution in NSW IS tolerable Although we tolerate, we don’t like it ¹ MacMillan Dictionary The risk of electrocution tolerable, HOWEVER Society expects that all reasonably practicable measures are taken to prevent electrocution Tolerable risk = adequate control² Tolerable risk is about control effectiveness² ² “Classic failure modes of operational risk management”, Joy, J., EESS Nov 2012 Preventing electrocution in NSW Electricity distribution is: – specifically regulated – done to set standards (safety and compatibility) – done by highly competent organisations Specific consumer electricity safety legislation that requires: – Electrical installations to a set standard (AS/NZS3000) – Electrical installations done by competent people (licensed electricians) – Electrical installations verified to a set standard – Appliances constructed and verified to a set standard General workplace OHS legislation. Tolerable risk and the NSW coal industry We want to reduce risk To reduce risk = more controls or more effective controls or both In reality we strive for tolerable and ALARP risk and hope this realises the vision of zero harm. Electrocutions in the NSW coal industry 1977 – U/G – Adjusting an energised 11kV CB 1982 – O/C - contact with 11kV whilst climbing a pole to work on a Tx in a switch yard. IRPA of electrocution in a NSW coal mine: > NSW community level < 3X10-6 Preventing electrocution in mines Mines are subject to the requirements of NSPs Implementation of known electrical engineering • Live conductors – kept out of reach • Earthing • Earth fault limited systems • Multiple levels of electrical protection • Electrically rated equipment (constructed and verified to a set standard) • Environmentally rated equipment (constructed and verified to a set standard) • Electrical installations (installed and verified to a set standard by competent people) Implementation of known good electrical practices • No live line work • Test before you touch Electrical engineering controlled by electrical engineers Electric shocks 1999 – 2012 (Total = 370) LV = 294 HV =17 Welding = 42 Static, ELV & lightning = 17 Electric shocks above ELV 40 35 30 25 TOTAL U/G COAL O/C COAL 20 15 10 5 0 99- 00- 01- 02- 03- 04- 05- 06- 07- 08- 09- 10- 1100 01 02 03 04 05 06 07 08 09 10 11 12 LV Electric Shock Surface (216) – Not FFP = 77% – Ingress = 39% U/G (74) – Not FFP = 77% – Ingress = 51% Unknown (4) LV Electric Shocks Surface – Direct contact = 32% – Indirect contact = 67% – Non-electrical work = 72% U/G – Direct contact = 28% – Indirect contact = 72% – Non-electrical work = 75% LV Electric Shocks Surface – Procedural = 24% U/G – Procedural = 19% Preventing electrocution Eliminating direct contact can reduce shocks by up to 31%: – Isolate and test for dead – basic electrical practices – Operational RA for specific circumstances – High rigour is required as there is often no engineered mitigation Preventing electrocution Maintaining IP ratings can reduce shocks by up to 42%. – This is an indirect contact electric shock – Basic electrical engineering of rating equipment – Technical RA for specific circumstances Back up engineering reduces the risk of electrocution due to failed IP. – earthing, – earth fault limitation – electrical protection Preventing electrocution ELV control circuit devices can reduce shocks by up to 19% – Mining electrical engineering practice – Technical RA for specific circumstances 240V tools, appliances and leads account for 15% of LV shocks. – Battery powered tools – Operational RA where battery power is not useable Preventing electrocution through engineering Engineering risk controls for preventing electric shock: – are based on good and reliable electrical engineering, – are well known, – often documented in standards (IEC and AS/NZS) Electrical procedural risk controls – are based on established good electrical work practices, – are well known, – often documented in standards (IEC and AS/NZS) Preventing electrocution & Risk Assessments Technical RA’s - selecting risk control options Technical RA’s - determining risk control reliability Operational RA’s - for unique installations, tasks and circumstances. Other risk assessment techniques are applicable for risk control review (eg “Bow Tie”) Conclusions The risk of an individual being electrocuted is NOT acceptable The risk of an individual being electrocuted is tolerable This is achieved by – Application of known electrical engineering – Application of established electrical work practices • No live line work • Test before you touch – Verification by competent and recognised practioners – Specific electrical legislation – Integrating RA (where necessary) in the electrical engineering and work practices – Synergy of the above Conclusions Preventing electrocutions Known hazard Known risk controls No brainer – Implement the known electrical engineering – No live line work – Test before you touch RA can support the above GOOD ELECTRICAL ENGINEERING DELIVERS THE GREATEST RISK REDUCTION