Renewal Parts RP01400003E Effective February 2009 Supersedes February 2000 PB, PH, PH-L, FNB, EE, EP, ES, CDP, MP40, MP200, NFB, MP100, MP2, M50 Trim Locks and Trim Clamps Vintage Cutler-Hammer panelboards and switchboards PB PH PH-L Description EP EE MP40 MP100 Page Vintage Cutler-Hammer姞 panelboards and switchboards Procedure for identifying renewal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Procedure for identifying panelboard type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PB panelboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PH panelboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PH-L panelboards and NFB panelboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 EP panelboards ES switchboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EE panelboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Type EE filler plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 CDP, MP40, and NFB panelboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 MP40 panelboards, CDP and NFB, MP2 switchboard chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 MP40 panelboards, MP2 switchboard chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 MP100 panelboards, MP2 switchboard chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Breaker cross-reference chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Panelboard trim clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Panelboard trim locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Procedure for identifying renewal parts Distributor ordering instructions 1. Identify the type of panelboard (PB, PH, PM-L, EE, EP, MP40, MP100, MP200, CDP, CHP/CHB, NFB) from the data found on the nameplate. Critical information includes: • Type of panelboard 1. Specify the item by catalog or part number. 2. Refer to Price List PL01400003E for pricing information. Discount Symbol CE9 applies. 3. Enter the order on Vista entry point SUM or Q49. • Ampere rating of the main • Ampere rating of the neutral • Voltage • Type of service (phase/number of wires) • General order number • In the event that the nameplate is missing or unreadable, follow the procedure on page 3. or Note: For MP40 retrofit kits shown on page 30, enter the catalog number, list price, standard multiplier, and location SUM or Q49. When ordering a new circuit breaker to add to an MP40 panelboard, the following options are available: 2. Refer to the listing below and turn to the proper section in this renewal parts data to identify standard parts and components. Description 3. This book identifies those replacement parts which are most frequently ordered and which are readily available from stock. These parts can be ordered by style, part or catalog number to speed up processing and delivery. EATON CORPORATION www.eaton.com Select the correct breaker retrofit kit on page 30 which includes the breaker and connector kit in one package—one shipment and one invoice from the Sumter plant. 4. Selling Policy 25-000 applies. Page PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PH-L, NFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 EP, ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 CDP, MP40, MP2, NFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 MP100, MP2, M50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Breaker cross-reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Trim locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Trim clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 2 • Take the required breaker from your stock (or order from W34) and order the connector kit on page 30 from the Sumter plant. 5. If additional assistance is required, contact the Panelboard and Switchboard Aftermarket Product Center in Sumter, SC at 1-803-481-6843. Sumter plant services All the parts and kits shown in this renewal parts will come from the Sumter plant. To extend the life of your existing equipment, the Sumter plant will: • Provide all new components • Manufacture per original specifications • Follow all UL姞 procedures • Provide full Cutler-Hammer warranty Services offered include: • Parts and kits for MP40 and MP100 panelboards • Retrofit kits for MP2 switchboard distribution sections • Connector kits for MP2 switchboard distribution sections • Upgrades to meet changing system • Requirements such as higher fault current and increased load Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Procedure for identifying panelboard type The nameplate could be located on the front or back of the deadfront cover. In the event that the nameplate is missing, it may still be possible to identify the panel type by the enclosure width, the ampere rating of the main device, and the branch devices from Table 1 below. Table 1. Procedure for Identifying Panelboard Type— Dimensions in Inches (mm) Enclosure Width in Inches Main Lug or Device Rating Branch Breakers or Fusible Switches Panelboard Type 15.00 (381.0) Up to 225A maximum Are in two vertical cutouts measuring 7.00 inches (177.8 mm) from side to side and have either tan or gray breaker handles. PB 21.00 (533.4) Up to 400A maximum Are in two vertical rows measuring 7.00 inches (177.8 mm) from side to side and have either tan or gray breaker handles. PB Up to 600A maximum Are CH, CHB, F and C-Frames and are in a single cutout measuring 14.25 inches (362.0 mm) across. PH 6–9 Up to 225A maximum Are in two vertical cutouts measuring 14.25 inches (362.0 mm) across, are F-Frame, and have breakers with black handles. PH-L NFB 10, 11 Up to 800A maximum Are CH, CHB, F and C-Frames and are in a single cutout measuring 14.25 inches (362.0 mm) across. PH 6–9 26.00 (660.4) See Page 4, 5 Circuit Breaker Unit for EP Panelboards 4, 5 Fusible Switch Unit for EP Panelboards 30.00 (762.0), 42.00 (1066.8) or 48.00 (1219.2) Up to 1200A main breaker Circuit breakers or fusible switches do not have metal side flanges. Circuit breaker covers are attached to the trim. EP ES 12–19 or 800A main fusible switch or 1200A MLO Circuit breakers or fusible switches have sheet metal side flanges. Circuit breaker covers are attached to the breaker. EE 20–25 30.00 (762.0), 38.00 (965.2) Up to 1200A main breaker or fusible switch or 1600A MLO F-Frame through L-Frame are twin-mounted horizontal with center cover between breakers. NFB CDP MP40 26–29 Fusible switches are labeled M50 30 through 1200A. MP100 30–32 21.00-inch (533.4 mm) width. 26.50-inch (673.1 mm)–36.00-inch (914.4 mm) width. Circuit Breaker Unit for EE Panelboards Fusible Switch Unit for EE Panelboards EATON CORPORATION www.eaton.com 3 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 PB panelboards Trim Neutral Box Deadfront Cover Main Lugs UL Label Label (Panelboard Type) Trim Lock Branch Breakers CH or CHB Circuit Breaker Directories Ground Bar PB Panelboards Table 2. Type PB Panelboard Trims and Deadfront Covers—Dimensions in Inches (mm) Maximum Pole Space Main Amperes Indoor 15.00 (381.0) Wide Indoor 21.00 (533.4) Wide Box Height Trim (S or F) Catalog Number Deadfront Cover Kit Part Number Box Height Trim (S or F) Catalog Number Deadfront Cover Kit Part Number 29.00 (736.6) 34.00 (863.6) 38.00 (965.2) — PB29T(S/F) PB34T(S/F) PB38T(S/F) — 99-3613-5 99-3613-20 — 30.00 (762.0) 34.00 (863.6) 38.00 (965.2) 54.00 (1371.6) PW30T(S/F) PW34T(S/F) PW38T(S/F) PW54T(S/F) PW30KT1NB PW34KT1NB PW38KT1NB 99-3613-9 34.00 (863.6) 42.00 (1066.8) 42.00 (1066.8) 48.00 (1219.2) — PB34T(S/F) PB42T(S/F) PB42T(S/F) PB48T(S/F) — 99-3613-22 99-3613-8 99-3613-8 39-3613-16 — 34.00 (863.6) 42.00 (1066.8) 42.00 (1066.8) 50.00 (1270.0) 63.00 (1600.2) PW34T(S/F) PW42T(S/F) PW42T(S/F) PW50T(S/F) PW63T(S/F) PW34KT2NB PW42KT1NB PW42KT1NB PW50KT1NB 99-3613-29 29.00 (736.6) 29.00 (736.6) 34.00 (863.6) 38.00 (965.2) — PB29T(S/F) PB29T(S/F) PB34T(S/F) PB38T(S/F) — 99-3613-11 99-3613-17 39-3613-27 — 30.00 (762.0) 30.00 (762.0) 34.00 (863.6) 38.00 (965.2) 54.00 (1371.6) PW30T(S/F) PW30T(S/F) PW34T(S/F) PW38T(S/F) PW54T(S/F) PW30KT1NB PW30KT3NB PW34KT1NB PW38KT1NB 99-3613-4 34.00 (863.6) 34.00 (863.6) 42.00 (1066.8) 42.00 (1066.8) 48.00 (1219.2) — PB34T(S/F) PB34T(S/F) PB42T(S/F) PB42T(S/F) PB48T(S/F) — 99-3613-13 99-3613-30 99-3613-8 99-3613-3 39-3613-16 — 34.00 (863.6) 34.00 (863.6) 42.00 (1066.8) 42.00 (1066.8) 50.00 (1270.0) 63.00 (1600.2) PW34T(S/F) PW34T(S/F) PW42T(S/F) PW42T(S/F) PW50T(S/F) PW63T(S/F) PW34KT1NB PW34KT1NB PW42KT1NB PW42KT1NB PW50KT1NB 99-3613-28 Main Lugs Only—Single-Phase, 3-Wire 18 30 42 42 125 225 225 400 Main Breaker—Single-Phase, 3-Wire 18 30 30 42 42 100 150 255 225 400 Main Lugs Only—Three-Phase, 4-Wire 18 30 30 42 42 125 125 225 225 400 Main Breaker—Three-Phase, 4-Wire 18 24 30 30 42 42 100 100 150 225 225 400 Contact the Aftermarket Product Center in Sumter, SC at 1-800-556-4569. 4 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Ground bar Al/Cu Filler plate Filler Plate Ground Bar Al/Cu Table 6. Filler Plate Table 3. Ground Bar Al/Cu Description Catalog Number 225A Al/Cu CH9GP21 400A Al/Cu CH9GB04A2 Description Catalog Number Filler Plate CH9CP 400A neutral bar 125 and 225A neutral bar 400A Neutral Bar Table 7. 400A Neutral Bar 125 and 225A Neutral Bar Description Catalog Number Neutral Bar PB42SN400 Sub-Feed Lugs Table 4. 125 and 225A Neutral Bar Description Catalog Number 125A PB24SN125 225A PB42SN225 Corner Grounded Adapter Kit Sub-Feed Lugs Table 8. Sub-Feed Lugs Description Catalog Number 225A PB225SF3 400A PB400SF3 Deadfront covers Corner Grounded Adapter Kit Table 5. Corner Grounded Adapter Kit Panel Ampere Rating Type of Main Catalog Number 125 225 400 Main Lug Main Lug Main Lug PBGRDB125ML PBHGRDB225ML PBHGRDB400ML 100 225 400 Main Breaker Main Breaker Main Breaker PBGRDB100MB PBGRDB225MB PBGRDB400MB For 225A CHH main breaker for top feed only, order PBGRDB225CHH. Deadfront Covers Note: Refer to Table 2 for catalog numbers. Branch breakers To order branch circuit breakers, identify the breaker (CH or CHB), the number of poles (1, 2, 3), and the ampere rating (10 through 100A). Contact your local distributor. EATON CORPORATION www.eaton.com 5 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 PH panelboards Trim Box Neutral Ground Bar Branch Breakers Breaker Cover Plates Trim Lock Circuit Breaker Directory Branch Breakers Blank Filler Plates Label (Panelboard Type) Circuit Breaker Directory Main Breaker UL Label Deadfront Covers PH Panelboards 6 EATON CORPORATION www.eaton.com Trim Lock Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Must specify in notes whether this is for a single-phase panel or a three-phase panel. “B” space increments Type PH panelboards are divided vertically into “B” space increments each occupying four (4) normal pole spaces for single-phase panels or six (6) pole spaces in a three-phase panel. All circuit breakers mounted in one “B” space must be in the same family type (EHD, F-Frame, and CC, CCH, CHH). Each kit consists of a breaker, connectors, installation instructions and a deadfront panel cover plate to mount all breakers in a single “B” space increment. Order one retrofit kit for each “B” space increment or a filler plate to cover unused “B” spaces. Refer to page 10 for filler plates. EHD, F-Frame retrofit kit Each kit includes one breaker, copper connectors for twin mounting, covers, mounting brackets, hardware and installation instructions. PH breaker retrofit kits A retrofit kit includes one breaker and all the associated parts required for mounting on a PH panel chassis. Table 9. PH Panelboards Frame Ampere Rating Breaker Frame Number of Poles Trip Range Mounting Type CC, CCH, CHH single unit retrofit kit 240 Vac Maximum 225 EHD, F-Frame Retrofit Kit CC CC CCH CCH CHH 2, 3 2, 3 2, 3 2, 3 2, 3 100–225 100–225 100–225 100–225 60–225 Single Twin Single Twin Single Each kit includes one breaker, copper connectors, covers, mounting brackets, hardware, and installation instructions. 277 Vac Maximum 100 EHD FDB FD HFD 1 1 1 1 15–100 15–100 15–100 15–100 Twin Twin Twin Twin 2, 3 15–100 Twin 480 Vac Maximum 100 EHD 600 Vac Maximum 100 FDB FD HFD 2, 3 2, 3 2. 3 15–100 15–100 15–100 Twin Twin Twin 150 FDB FD HFD 2, 3 2, 3 2, 3 15–150 15–150 15–150 Twin Twin Twin CC, CCH, CHH Single Unit Retrofit Kit CC, CCH double unit retrofit kit Each kit includes one breaker, copper connectors for twin mounting, covers, mounting brackets, hardware, and installation instructions. For three-phase panelboards only. How to create a retrofit kit catalog number Use “KPH” prefix and add the catalog number of the specific breaker as shown in Table 10. Twin mounting indicates that only one set of connectors is required to mount two breakers (of similar frames) opposite one another. A RETROFIT KIT INCLUDES ONE BREAKER ONLY, FOR EITHER SINGLE OR TWIN MOUNTED APPLICATIONS. If a second breaker is required for a twin mounting application, it must be specified as a separate item. Example: The retrofit kit catalog number for a 3-pole, 100A, FDB breaker is: CC, CCH Double Unit Retrofit Kit Table 10. Catalog Numbering System KPH FDB 3 100 T Designates PH Retrofit Kit T = Twin S = Single Breaker Frame Ampere Rating Number of Poles 2 = 2-Pole 3 = 3-Pole EATON CORPORATION www.eaton.com 7 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EHD, F-frame connector/mounting kit Table 11. Connector/Mounting Kits—for Branch Breakers Branch Breaker Type Volts Maximum Amperes Each “B” Space Increment Breaker Loading Number of Poles Catalog Number Single-Phase Panel Three-Phase Shown CC, CCH, CHH connector/mounting kit EHD and F-Frame 600 100 Any combination of 1-pole or 2-pole breakers up to maximum of 4-poles. 4 PH4E-1 CC, CCH, CHH 240 225 Occupies all 4-pole spaces. 2 PH2CC1 Three-Phase Panel EHD and F-Frame 600 150 Any combination of 1-pole, 2-pole or 3-pole breakers up to maximum of 6-poles. 6 PH6E-3 CC, CCH, CHH 240 225 Occupies all 6 pole spaces. 3 PH3CC3 CC, CCH 240 225 One 3-pole each side. 6 PH6C-3 CH, CHB connector kits are no longer available. Use F-Frame retrofit kits as listed on page 7. Maximum amperes per breaker not to exceed 150A, and maximum amperes connected to any one connector not to exceed 200A. (50A–150A.) Dual CC, CCH mounting in 21.00-inch (533.4 mm) wide box limits wire size to 4/0. Note: Each kit includes copper connectors, mounting brackets, covers, hardware and installation instructions. Three-Phase Shown CC, CCH, CHH dual unit connector/mounting kit Three-Phase Shown 8 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Table 12. PH Panelboard Trims and Deadfront Covers—Dimensions in Inches (mm) 21.00 (533.4) Wide Maximum Pole Space 26.00 (660.4) Wide Main Amperes 21.00 (533.4) and 26.00 (660.4) Wide Box Height Trim (S or F) Catalog Number Box Height Trim (S or F) Catalog Number Deadfront Cover Kits Part Number 42.00 (1066.8) 50.00 (1270.0) 54.00 (1371.6) 63.00 (1600.2) 54.00 (1371.6) 63.00 (1600.2) — — PW42T(S/F) PW50T(S/F) PW54T(S/F) PW63T(S/F) PW54T(S/F) PW63T(S/F) — — 42.00 (1066.8) 50.00 (1270.0) 54.00 (1371.6) 63.00 (1600.2) 54.00 (1371.6) 63.00 (1600.2) 59.00 (1498.6) 67.00 (1701.8) PWW42T(S/F) PWW50T(S/F) PWW54T(S/F) PWW63T(S/F) PWW54T(S/F) PWW63T(S/F) PWW59T(S/F) PWW67T(S/F) 59.00 (1498.6) 67.00 (1701.8) 67.00 (1701.8) 75.00 (1905.0) 67.00 (1701.8) 75.00 (1905.0) PW59T(S/F) PW67T(S/F) PW67T(S/F) PW75T(S/F) PW67T(S/F) PW75T(S/F) 59.00 (1498.6) 67.00 (1701.8) 67.00 (1701.8) 75.00 (1905.0) 67.00 (1701.8) 75.00 (1905.0) PWW59T(S/F) PWW67T(S/F) PWW67T(S/F) PWW75T(S/F) PWW67T(S/F) PWW75T(S/F) 34.00 (863.6) 42.00 (1066.8) 50.00 (1270.0) 54.00 (1371.6) 63.00 (1600.2) 54.00 (1371.6) 63.00 (1600.2) — — PW34T(S/F) PW42T(S/F) PW50T(S/F) PW54T(S/F) PW63T(S/F) PW54T(S/F) PW63T(S/F) — — — 42.00 (1066.8) 50.00 (1270.0) 54.00 (1371.6) 63.00 (1600.2) 54.00 (1371.6) 63.00 (1600.2) 59.00 (1498.6) 67.00 (1701.8) — PWW42T(S/F) PWW50T(S/F) PWW54T(S/F) PWW63T(S/F) PWW54T(S/F) PWW63T(S/F) PWW59T(S/F) PWW67T(S/F) 99-3613-2 99-3613-7 99-3613-6 99-3613-15 99-3613 99-3613-18 99-3613-10 50.00 (1270.0) 59.00 (1498.6) 67.00 (1701.8) 67.00 (1701.8) 75.00 (1905.0) 67.00 (1701.8) 75.00 (1905.0) PW50T(S/F) PW59T(S/F) PW67T(S/F) PW67T(S/F) PW75T(S/F) PW67T(S/F) PW75T(S/F) 50.00 (1270.0) 59.00 (1498.6) 67.00 (1701.8) 67.00 (1701.8) 75.00 (1905.0) 67.00 (1701.8) 75.00 (1905.0) PWW50T(S/F) PWW59T(S/F) PWW67T(S/F) PWW67T(S/F) PWW75T(S/F) PWW67T(S/F) PWW75T(S/F) Main Lugs Only—Single-Phase, 3-Wire 28 40 28 40 28 40 28 40 225 225 400 400 600 600 800 800 99-3613-14 99-3613-31 99-3613-24 99-3613-21 Main Breaker—Single-Phase, 3-Wire 28 40 28 40 28 40 225 225 400 400 600 600 Main Lugs Only—Three-Phase, 4-Wire 18 30 42 30 42 30 42 30 42 225 225 225 400 400 600 600 800 800 Main Breaker—Three-Phase, 4-Wire 18 30 42 30 42 30 42 225 225 225 400 400 600 600 Contact the Aftermarket Product Center in Sumter, SC at 1-800-556-4569. EATON CORPORATION www.eaton.com 9 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 600/800A neutral bar Ground bar Al/Cu 600/800A Neutral Bar Ground Bar Al/Cu Table 16. 600/800A Neutral Bar Table 13. Ground Bar Al/Cu Description Catalog Number 225A Al/Cu 400A Al/Cu 400A Copper CH9GP21 CH9GB04A2 CH9GB04C2 600A Al/Cu 600A Copper 800A Al/Cu 800A Copper PHGB06A2 PHGB06C2 EPGB12A2 EPGB12C2 Description Part Number 600A 99-2085-2 800A 99-2085-3 Deadfront covers Refer to Table 12 for part numbers. 225A neutral bar 225A Neutral Bar Table 14. 225A Neutral Bar Description Catalog Number Neutral Bar PB42SN225 400A neutral bar Deadfront Covers Blank filler plate 400A Neutral Bar Table 15. 400A Neutral Bar Blank Filler Plate Table 17. Blank Filler Plate Description Part Number Description Catalog Number Neutral Bar 99-2086-2 Single-Phase PH4CP Three-Phase PH6CP 10 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Table 20. Breaker Cover Plate Breaker cover plate For CH and CHB breakers. Description Part Number Single-Phase 47-28007 Three-Phase 47-28008 Corner grounded adapter kit Breaker Cover Plate Table 18. Breaker Cover Plate Description Catalog Number Breaker Cover Plate CH9CP Breaker cover plate For F- and C-Frame breakers. Corner Grounded Adapter Kit Table 21. Corner Grounded Adapter Kit Breaker Cover Plate Table 19. Breaker Cover Plate Description Part Number Breaker Cover Plate 47-28266 Panel Ampere Rating Type of Main Catalog Number 225 400 600 Main Lug Main Lug Main Lug PBHGRDB225ML PBHGRDB400ML PHGRDB600ML 225 400 600 Main Breaker Main Breaker Main Breaker PHGRDB225MB PHGRDB400MB PHGRDB600MB Breaker cover plate Breaker Cover Plate EATON CORPORATION www.eaton.com 11 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 PH-L panelboards and NFB panelboards 21.00 inches (533.4 mm) wide Box Trim Deadfront Cover Blank Filler Plates Trim Lock Circuit Breaker Directory Branch Breakers Branch Breakers Trim Lock Main Lugs Ul Label Ground Bar Neutral PH-L Panelboards and NFB Panelboards 21.00 Inches (533.4 mm) Wide Table 22. PH-L Panelboard Trims—Dimensions in Inches (mm) Maximum Pole Spaces Main Amperes Box Height Trim (S or F) Catalog Number Main Lugs Only—Three-Phase, 4-Wire 18 30 42 225 225 225 34.00 (863.6) 42.00 (1066.8) 50.00 (1270.0) PW34T(S/F) PW42T(S/F) PW50T(S/F) 50.00 (1270.0) 59.00 (1498.6) 67.00 (1701.8) PW50T(S/F) PW59T(S/F) PW67T(S/F) Main Breaker—Three-Phase, 4-Wire 18 30 42 12 225 225 225 EATON CORPORATION www.eaton.com PH-L and PH panelboards have the following common parts: • Ground bar • Neutral bars • Corner grounded adapter kits Refer to page 9 for the applicable style and part numbers. Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 PH-L breaker retrofit kits Deadfront cover A retrofit kit includes one breaker and all the associated parts required for mounting on a PH-L panel chassis. Note: The below PH-L retrofit kits and blank filler plate will fit a 21.00-inch (533.4 mm) wide NFB panelboard. Table 23. PH-L Breaker Retrofit Kits Frame Ampere Rating Breaker Frame Number of Poles Trip Range Mounting Type 1 1 1 1 15–100 15–100 15–100 15–100 Twin Twin Twin Twin 2, 3 15–100 Twin 277 Vac Maximum 100 EHD FDB FD HFD 480 Vac Maximum 100 EHD 600 Vac Maximum 100 FDB FD HFD 2, 3 2, 3 2, 3 15–100 15–100 15–100 Twin Twin Twin 150 FDB FD HFD 2, 3 2, 3 2, 3 15–150 15–150 15–150 Twin Twin Twin Kit contains A, B and C phase connectors, hardware and instructions to twin mount two 3-pole above listed frame breakers. Maximum amperes per breaker not to exceed 150A and maximum amperes connected to any one connector not to exceed 200A (50–150A). Deadfront Cover How to create a retrofit kit catalog number Use “KPH-L” prefix and add the catalog number of the specific breaker as shown in Table 24. Contact the Aftermarket Product Center in Sumter, SC at 1-800-556-4569. Twin mounting indicates that only one set of connectors is required to mount two breakers (of similar frames) opposite one another. A RETROFIT KIT INCLUDES ONE BREAKER ONLY. FOR TWIN MOUNTED APPLICATIONS. If a second breaker is required for a twin mounting application, it must be specified as a separate item. EHD and F-Frame retrofit kit Each kit includes one breaker, copper connectors for twin mounting, hardware, mounting brackets and instructions. Blank filler plates are not included. Important: The retrofit kit catalog number for a 3-pole, 100A, FDB breaker is: Table 24. Catalog Numbering System KPH-L FDB 3 100 T Designates PH-L Retrofit Kit T = Twin Ampere Rating Breaker Frame Number of Poles 2 = 2-Pole 3 = 3-Pole EHD and F-Frame Retrofit Kit PH-L and NFB 21.00-inch (533.4 mm) wide blank filler plate PH-L and NFB 21.00-Inch (533.4 mm) Wide Blank Filler Plate Table 25. PH-L and NFB 21.00-Inch (533.4 mm) Wide Blank Filler Plate Description Part Number 21.00-Inch (533.4 mm) Wide Blank Filler Plate 47-15718-2 EATON CORPORATION www.eaton.com 13 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EP panelboards and ES switchboards Box Single Width Circuit Breaker Unit Single Width Fusible Switch Unit Dual Mounted Unit with 2 Circuit Breakers Single Width Circuit Breaker Unit EP Panelboard Nameplate Breaker Filler Plate Single Width Fusible Switch Unit Double Width Fusible Switch Unit Lug Unit Neutral Ground Bar Trim EP Panelboards 14 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Branch circuit selection of EE2 units Step 1: Select the correct branch circuit device. When selecting, you need to know the following: • Amperage • System voltage • Available short circuit rating • Number of poles • Size and number of wires per phase • X space required 1X = 1.38 inches (35.1 mm) Step 2: Refer to the EP panelboard layout on page 14 to verify the amount of X space available. Step 3: Create an EE2 Unit catalog number, or order by description, by following the instructions on page 15. Step 4: Determine if extra filler covers are required. Additional filler covers may be necessary to fill the unused space. Refer to page 20 for filler plate information. Table 26. Electrical Characteristics and X Space Requirements of Branch Circuit Breakers and Fusible Switches Circuit Breaker Ampere Rating Number of Poles Maximum Vac UL Listed Interrupting Capacities—kA Symmetrical Amperes DC Rating Volts AC Rating Volts X Space Required 240 277 480 600 125 250 EHD 15–100 15–100 1 2, 3 277 480 — 18 14 14 — — — — 10 — — 10 FDB FD FDC 15–225 15–225 15–225 15–225 15–225 15–225 2, 3 1 2, 3 1 2, 3 2, 3 600 277 600 277 600 600 18 — 65 — 100 200 –— 25 — — — — 14 — 25 65 65 100 14 — 18 — 25 35 — 10 — 10 — — 10 — 10 — 22 22 ED EDH EDC 100–225 100–225 100–225 2, 3 2, 3 2, 3 240 240 240 65 100 200 — — — — — — — — — 10 10 10 — — — JD, JDB HJD JDC 70–250 70–250 70–250 2, 3 2, 3 2, 3 600 600 600 65 100 200 — — — 35 65 100 18 25 35 — — — 10 22 22 DK KD, KDB HKD KDC 250–400 100–400 100–400 100–400 2, 3 2, 3 2, 3 2, 3 240 600 600 600 65 65 100 200 — — — — — 35 65 100 — 25 35 50 — — — — 10 10 22 22 4X LCL LD, LDB HLD LDC 100–400 125–400 300–600 300–600 2, 3 2, 3 2, 3 2, 3 600 600 600 600 200 65 100 200 — — — — 200 35 65 100 — 25 35 50 — — — — — 22 25 25 6X MDL HMDL ND HND NDC 300–600 300–800 600–1200 600–1200 600–1200 2, 3 2, 3 2, 3 2, 3 2, 3 600 600 600 600 600 65 100 65 100 200 — — — — — 50 65 35 65 100 25 35 25 35 50 — — — — — 22 25 — — — 12X HFD 3X Fusible Switches Fusible Switches are not available. Replace with circuit breaker units from above. WARNING: Circuit breaker units will not fit across from a fusible switch or lug unit. DC ratings apply to substantially non-inductive circuits. DC ratings not available with electronic trip. 12X space requires a double bus panel only. EATON CORPORATION www.eaton.com 15 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EP panelboards “X” unit layout of circuit breaker and fusible switch units Note: For current circuit breaker offering, refer to the cross-reference Table 50 on page 33. Note: Switch and breaker units may be combined without transition space in the same panel, but not horizontally opposed in double-bus interiors. 1X = 1.38 inches (35.1 mm). 42.00 (1066.8) 10.00 (254.0) 10.00 (254.0) 3X 3-Pole JS, JH, JL 3X Filler Plate ➃ 3X 10X Blank Wireway ① 3X 7X 2- or 3-Pole 6X LSB, LHB, LLB, LC 200A Branch Switch 600V, J-T Fuse ➃ 6X 100A Branch Switch ➃ 6X 6X 12X 800A MS, MH, MC, HMC Branch Breaker 6X 8X 6X 12X 1200A NS, NH, NC, HNC Main or Branch Breaker ➁ 6X 10X 10.00 (254.0) 10.00 (254.0) 10.00 (254.0) 14X 200A Branch Switch Unit 600V, R Fuse ➂ 7X 12X 800A MS, MH, MC Main Breaker ➁ 6X 20X 400A–600A Main or Branch Switch Unit ➁ Blank Filler ➃ Load 3-Pole FS, FH, CC, CCH 3-Pole CHH 7X 10X Load 3X 3-Pole FS, FH, CC, CCH 3-Pole CHH 7X 7X 400A–600A Branch Switch Lug Unit Load Blank Wireway ① 7.00 (177.8) 8X 30A–60A ➃ Branch Switch Load 3X 14X 400A–600A Main or Branch Lug Unit ➁ 7X 2X Line/Load Line/Load 2-P FS, FH, 2-P FS, FH, CC, CCH CC, CCH Blank Wireway ① 2X FS, FH, 2-P FS, FH, Blank Wireway ① 2-P CC, CCH CC, CCH 2X 2X 2-Pole CHH 2-Pole CHH Blank Wireway ① 2X 2X 7X 3-Pole FS, FH, FL, 3X CC, CCH, CHH 14X 800A–1200A Main or Branch Lug Unit ➁ 5X 800A Main or Branch Lug Unit ➃ Load 3-Pole FS, FH, FL, CC, CCH, CHH 2X 8X Load 3X 2-Pole FS, FH, FL CC, CCH, CHH Line/Load 2-Pole FS, FH, FL CC, CCH, CHH Neutral ñ No ì Xî Factor Top or Bottom 7.00 (177.8) Load 2X 7.00 (177.8) Line Neutral ñ No ì Xî Factor Top or Bottom Load 7.00 (177.8) 42.00 (1066.8) 10X 20X 800A Main or Branch Switch Unit ➁ 10.00 (254.0) 10.00 (254.0) 10.00 (254.0) 48.00 (1219.2) 48.00 (1219.2) Figure 1. Double-Bus Interior Mounted in 42.00-Inch (1066.8 mm) or 48.00-Inch (1219.2 mm) Wide Enclosure— Dimensions in Inches (mm) Blank wireway fillers are required opposite any dual breaker unit or adapter. Main device must be mounted at the neutral end of double-bus panel. Single plug-on connector provided opposite the load end of wide switch unit may require staggering to balance double-bus loading. May be used in 30.00-inch (762.0 mm) wide single bus interiors. Table 27. EP-Line Box Sizes and Maximum Component Unit Sizes—Dimensions in Inches (mm) Box Width and Bus Type Total “X” Factor Box Height Maximum Ampere of Plug-on Components 30.00 (762.0) Wide Single-Bus 24X 32X 40X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 800 42.00 (1066.8) Wide Double-Bus 48X 64X 80X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 1200 48.00 (1219.2) Wide Double-Bus 48X 64X 80X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 1200 Main Lugs Branch Lugs Branch Breaker Main witch Branch Fusible Switch 600 600 — 100A 600V R Fuse 1200 Twin 400 Single 800 600 600 600 1200 Twin 600 Single 1200 800 800 800 600 Main Breaker 200A 600V J or T Fuse 200A 240V R Fuse Mains must be twin-mount types (over 8X space factor), and must be mounted on the neutral end of the panel. Smaller 4X or 6X breakers may be used as the main breaker when a 1200A lug unit is used to tie across the double-bus. The 1200A lug unit must be mounted at the neutral end with the main breaker adjacent to the lug unit. 16 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Table 29. How to Create an EE2 Circuit Breaker Plug-on Unit Catalog Number EP panelboards and ES switchboards EE2 circuit breaker plug-on units A plug-on unit is a complete assembly with a circuit breaker and mounting adapter to mount on an EP panelboard. Single indicates units that may be mounted in a single or double bus panel, and twin indicates double bus panels only. Breaker Frame Trip Range Mounting Type Space Required Inches (mm) X Space EHD EHD FDB FDB FD FD HFD HFD FDC FDC 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 Single Single Single Single Single Single Single Single Single Single 4.13 (104.9) FDB FD HFD FDC 110–225 110–225 110–225 110–225 Single Single Single Single 4.13 (104.9) ED EDH EDC JD HJD JDC 100–225 100–225 100–225 70–225 70–225 70–225 Single Single Single Single Single Single 250 JD HJD JDC 250 250 250 Single Single Single 4.13 (104.9) 3X 400 KD HKD KDC 100–400 100–400 100–400 Single Single Single 5.50 (139.7) 4X LCL 125–400 Single 8.25 (209.6) 6X 600 LD HLD LDC 300–600 300–600 300–600 Single Single Single 8.25 (209.6) 6X 800 MDL HMDL 400–800 400–800 Twin Twin 8.25 (209.6) 12X 1200 ND HND NDC 600–1200 600–1200 600–1200 Twin Twin Twin 8.25 (209.6) 12X 100 225 Model Type of Unit 2 indicates EP Panelboard or ES Switchboards Circuit Breaker Type Table 28. EE2 Circuit Breaker Plug-on Units Frame Ampere Rating EE EHD 2 2 0015 S B 2 3X M = Main B = Branch C = Combination Phasing AC = 2 ABC = 3 ABL or BCR = 4 BCL or ABR = 5 T = Twin S = Single Volts 1 = 120V 2 = 240V 3 = 277V or 300V 4= 480V 6= 600V Amperes Use all 4 characters (i.e., 15A = 0015) 3X Type EE2 single plug-on unit Each single plug-on unit comes as a complete assembly with one circuit breaker mounted to an adapter. Also included is a breaker cover plate, hardware and installation instructions. Type EE2 Single Plug-on Unit EATON CORPORATION www.eaton.com 17 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EP panelboards and ES switchboards Type ED dual plug-on units Each dual plug-on unit comes as a complete assembly with one or two circuit breakers mounted to an adapter. Also included is a breaker cover plate, hardware and installation instructions. A blank wire way filler plate is required when a unit is mounted in a double bus panel. ED dual plug-on units are ordered by description. Specify: • The number of 3-pole breakers to be mounted on each unit (maximum 2). • The breaker frame with current rating and the operating voltage. • The available frame ratings are listed in Table 30. Type ED Dual Plug-on Units Table 30. Type ED Dual Plug-on Units Frame Ampere Rating Breaker Frame Inches (mm) X Space 100 EHD EHD FDB FDB FD FD HFD HFD FDC FDC 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 Single Single Single Single Single Single Single Single Single Single 4.13 (104.9) 3X 225 FDB FD HFD FDC 100–225 100–225 100–225 100–225 Single Single Single Single 4.13 (104.9) 3X ED EDH EDC 100–225 100–225 100–225 Single Single Single 18 Trip Range EATON CORPORATION www.eaton.com Mounting Type Space Required Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Table 31. Neutral Assembly EP panelboards Incoming Number of Cables and Wire Size Neutral assembly Catalog Number Neutral Assemblies with Lugs (4) 250–500 Kcmil Aluminum/Copper (4) 250–500 Kcmil Copper Neutral EPN08A EPN08C Neutral Lugs (Lugs Only) (1) 1/0–750 Kcmil or (2) 1/0–300 Kcmil Aluminum/Copper (2) 250–500 Kcmil Aluminum/Copper (3) 3/0–750 Kcmil Aluminum/Copper (4) 3/0–750 Kcmil Aluminum/Copper EPN400L EPN600L EPN800L EPN1200L Type EE2 plug-on lug units are used as main lug only or sub-feed lugs on EP panelboards. The plug-on unit comes as a complete assembly with lugs mounted to an adapter. Also included is a cover plate, hardware and installation instructions. Table 32. Type EE2 Plug-on Lug Units Neutral Assembly EP panelboards and ES switchboards Type EE2 plug-on lug units Branch lug units require overcurrent protection per NECT Article #240-21. Maximum Amperes “X” Factor Number of Cables/Phase and Wire Size Aluminum/Copper Catalog Number 400 600 800 600 1200 8X 8X 8X 14X 14X (1) 1/0–500 Kcmil or (2) 1/0–250 Kcmil (2) #4–500 Kcmil (2) #2–500 Kcmil or (3) #4–400 Kcmil (2) #4–500 Kcmil (4) #4–500 Kcmil EELUG360400SC2 EELUG360600SC2 EELUG360800SC2 EELUG360600TC2 EELUG361200TC2 400A lug unit can also be used as a branch feeder in all panels and all box widths. 600A lug unit can be used as a branch feeder only in the 30.00-inch (762.0 mm) and 48.00-inch (1219.2 mm) wide boxes. Table 33. Grounding Kits Description Catalog Number Equipment Ground Bar Kit (2) #6–300 Kcmil, (8) #14–1/0 and (23) #14–#6 EPGB12A2 Ground Conductor Lug Only Type EE2 Plug-on Lug Units (2) #6–250 Kcmil EPGL2 Grounding kits (for aluminum/copper wire) Grounding Kits EATON CORPORATION www.eaton.com 19 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EP panelboards and ES switchboards Table 34. Type EE2 Breaker Filler Plates Full width plate for use with double bus interiors in 42.00-inch (1066.8 mm) and 48.00-inch (1219.2 mm) wide enclosures. “X” Factor Catalog Number 1X 2X 3X 4X 5X 6X 8X 10X 12X — EEFPB2T2 — EEFPB4T2 — EEFBP6T2 EEFPB8T2 EEFBP10T2 EEFPB12T2 Single width for use with single bus width interiors and across from circuit breakers in wide panels. Single width blank wireway to cover the bus across from a dual-mount adapter kit in a bus interior. Also used opposite breakers with accessories. Single width blank bus cover and trim fillers for use across from breakers for six disconnect rule (SUSE) applications. EEFPB1S1 EEFPB2S1 EEFPB3S1 EEFPB4S1 EEFPB5S1 EEFPB6S1 — — — — EEFPB2S2W EEFPB3S2W EEFPB4S2W EEFPB5S2W EEFPB6S2W — — — — EEFPB2S2N EEFPB3S2N EEFPB4S2N EEFPB5S2N EEFPB6S2N — — — Full width for use with double width interiors. With wiring trays for use with fusible switches with accessories. Single width bus covers and trim fillers for use across from fusible switches for six disconnect rule (SUSE) applications — EEFPB2T2 — EEFPB4T2 — EEFPB6T2 — EEFPB8T2 EEFPB10T2 EEFPB12T2 — EEFPS2S2W EEFPS3S2W EEFPS4S2W EEFPS5S2W EEFPS6S2W — — — — — EEFPS2S2N EEFPS3S2N EEFPS4S2N EEFPS5S2N EEFPS6S2N — — — — 2X filler is a 1X filler covering the left side and right side of a double bus interior. Table 35. Type EE2 Fusible Switch Filler Plates For use across from single width fusible switches in double bus panels. “X” Factor Catalog Number 1X 2X 3X 4X 5X 6X 7X 8X 10X 12X EEFPS1S2 EEFPS2S2 EEFPS3S2 EEFPS4S2 EEFPS5S2 EEFPS6S2 EEFPS7S2 EEFPS8S2 — — 2X filler is a 1X filler covering the left side and right side of a double bus interior. 20 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EP panelboards Table 36. Type EP Door Kits and Three-Piece Trims Main Amperes Box Height in Inches (mm) Catalog Number Door Kit Three Piece Trim Single Bus Panel—30.00-Inch (762.0 mm) Wide Box 800 800 800 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) EPT24SDC EPT32SDC EPT40SDC EPT2430S EPT3230S EPT4030S Double Bus Panel—42.00-Inch (1066.8 mm) Wide Box 1200 1200 1200 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) EPT24TDC EPT32TDC EPT40TDC EPT2442S EPT3242S EPT4042S Double Bus Panel—48.00-Inch (1219.2 mm) Wide Box 1200 1200 1200 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) EPT24TDC EPT32TDC EPT40TDC EPT2448S EPT3248S EPT4048S Door Kit Three-Piece Trim EATON CORPORATION www.eaton.com 21 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EE panelboards Box Trim EE Panelboard Nameplate Blank Filler Plate Main Breaker Single Width Circuit Breaker Unit Double Width Fusible Switch Unit Trim EE Panelboards 22 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Branch circuit selection of EE units Step 1: Select the correct branch circuit device. When selecting, you need to know the following: Step 2: Refer to the EE panelboard layout on page 22 to verify the amount of X space available. Step 3: Create an EE unit catalog number by following the instructions on page 23. Step 4: Determine if extra filler covers are required. Additional filler covers may be necessary to fill the unused space. Refer to page 27 for filler plate information. • Amperage • System voltage • Available short circuit rating • Number of poles • Size and number of wires per phase • X space required 1X = 1.38 inches (35.1 mm) Table 37. Electrical Characteristics and X Space Requirements of Branch Circuit Breakers and Fusible Switches Circuit Breaker Ampere Rating Number of Poles Maximum Vac UL Listed Interrupting Capacities — kA Symmetrical Amperes DC Rating Volts AC Rating Volts 240 277 480 600 125 250 X Space Required EHD 15–100 15–100 1 2, 3 277 480 — 18 14 14 — — — — 10 — — 10 FDB FD FDC 15–225 15–225 15–225 15–225 15–225 15–225 2, 3 1 2, 3 1 2, 3 2, 3 600 277 600 277 600 600 18 — 65 — 100 200 — 25 — — — — 14 — 25 65 65 100 14 — 18 — 25 35 — 10 — 10 — — 10 — 10 — 22 22 ED EDH EDC 100–225 100–225 100–225 2, 3 2, 3 2, 3 240 240 240 65 100 200 — — — — — — — — — 10 10 10 — — — JD, JDB HJD JDC 70–250 70–250 70–250 2, 3 2, 3 2, 3 600 600 600 65 100 200 — — — 35 65 100 18 25 35 — — — 10 22 22 DK KD, KDB HKD KDC 250–400 100–400 100–400 100–400 2, 3 2, 3 2, 3 2, 3 240 600 600 600 65 65 100 200 — — — — — 35 65 100 — 25 35 50 — — — — 10 10 22 22 4X LCL LD, LDB HLD LDC 100–400 125–400 300–600 300–600 2, 3 2, 3 2, 3 2, 3 600 600 600 600 200 65 100 200 — — — — 200 35 65 100 — 25 35 50 — — — — — 22 25 25 6X MDL HMDL ND HND NDC 300–600 300–800 600–1200 600–1200 600–1200 2, 3 2, 3 2, 3 2, 3 2, 3 600 600 600 600 600 65 100 65 100 200 — — — — — 50 65 35 65 100 25 35 25 35 50 — — — — — 22 25 — — — 12X HFD 3X Fusible switches Fusible switches are not available. Replace with circuit breaker units from above. WARNING: Circuit breaker units will not fit across from a fusible switch or lug unit. DC ratings apply to substantially non-inductive circuits. DC ratings not available with electronic trip. 12X space requires a double bus panel only. EATON CORPORATION www.eaton.com 23 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 “X” unit layout of circuit breaker and fusible switch units 1X = 1.38 inches (35.1 mm). 48.00 (1219.2) 42.00 (1066.8) 7.00 (177.8) 7.00 (177.8) 10" Gutter Neutral – No "X" Factor (May be at Bottom) 20X 10X 400A–600 A Main Switch 400A–600 A Branch Switch 10X 7X 14X 1200A Lug Unit 200A Branch Switch (600V with R Fusing) 7X 10X 20X 800A Main Switch 800A Branch Switch 10X 8X 600A Branch Lug Unit 6X 12X MS, MH Branch Breaker NS, NH Main Breaker 600A Branch Lug Unit LS, LH Breaker 6X LS, LH Breaker 200A Branch Switch 8X 6X 6X 600V – T Fuse Only 400A Branch Lug Unit 8X 100A Branch Switch 30A, 60A Branch Switch 5X 7X 240V – R & T Fuse 6X CC, CCH, CCH 3X FS, FH, JS, JH, JL 4X CC, CCH, CCH FS, FH, JS, JH, JL 3X KS, KH Breaker 6X KS, KH Breaker 12X MS, MH Main Breaker 4X 6X 10.00 (254.0) Gutter 10.00 (254.0) 10.00 (254.0) Figure 2. “X” Unit Layout of Circuit Breaker and Fusible Switch Units—Dimensions in Inches (mm) Main device must be mounted at the neutral end of double bus panel. May be used in 30.00-inch (762.0 mm) wide single bus interiors. Table 38. EE-Line Box Sizes and Maximum Component Unit Sizes—Dimensions in Inches (mm) Box Width and Bus Type Total “X” Factor Box Height Maximum Ampere of Plug-on Components 30.00 (762.0) Wide Single-Bus 24X 32X 40X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 800 42.00 (1066.8) Wide Double-Bus 48X 64X 80X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 1200 48.00 (1219.2) Wide Double-Bus 48X 64X 80X 64.00 (1625.6) 75.00 (1905.0) 86.00 (2184.4) 1200 Main Lugs Branch Lugs Branch Breaker Main Switch Branch Fusible Switch 600 600 — 100A 600V R Fuse 1200 Twin 400 Single 800 600 600 600 1200 Twin 600 Single 1200 800 800 800 600 Main Breaker 200A 600V J or T Fuse 200A 240V R Fuse Mains must be twin-mount types (over 8X space factor), and must be mounted on the neutral end of the panel. Smaller 4X or 6X breakers may be used as the main breaker when a 1200A lug unit is used to tie across the double bus. The 1200A lug unit must be mounted at the neutral end with the main breaker adjacent to the lug unit. 24 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EE circuit breaker plug-on units Type EE single plug-on unit A plug-on unit for an EE panelboard is a complete assembly with a circuit breaker and mounting adapter to mount on an EE panelboard. Each single plug-on unit comes as a complete assembly with one circuit breaker mounted to an adapter. Also included is the installation instructions. Table 39. EE Circuit Breaker Plug-on Units Frame Ampere Rating Breaker Frame Trip Range Mounting Type Space Required Inches (mm) X Space 100 EHD EHD FDB FDB FD FD HFD HFD FDC FDC 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 Single Single Single Single Single Single Single Single Single Single 4.13 (104.9) 3X 225 FDB FD HFD FDC 110–225 110–225 110–225 110–225 Single Single Single Single 4.13 (104.9) 3X ED EDH EDC JD HJD JDC 100–225 100–225 100–225 70–225 70–225 70–225 Single Single Single Single Single Single 250 JD HJD JDC 250 250 250 Single Single Single 4.13 (104.9) 3X 400 KD HKD KDC 100–400 100–400 100–400 Single Single Single 5.50 (139.7) 4X LCL 125–400 Single 8.25 (209.6) 6X 600 LD HLD LDC 300–600 300–600 300–600 Single Single Single 8.25 (209.6) 6X 800 MDL HMDL 400–800 400–800 Twin Twin 8.25 (209.6) 12X 1200 ND HND NDC 600–1200 600–1200 600–1200 Twin Twin Twin 8.25 (209.6) 12X Type EE Single Plug-on Unit Table 40. How to Create an EE Circuit Breaker Plug-on Unit Catalog Number EE HNC 3 6 1200 A Model Type of Unit A indicates EE panelboard Circuit Breaker Type Amperes Number of Poles Volts Use all 4 characters (i.e., 1200A = 1200) 2 = 240V 3 = 277V 4= 480V 6= 600V EATON CORPORATION www.eaton.com 25 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Table 41. Neutral Assembly Neutral assembly Incoming Number of Cables and Wire Size Catalog Number Neutral Assemblies with Lugs (4) 250–500 Kcmil Aluminum/Copper (4) 250–500 Kcmil Copper Neutral EEN08A EEN08C Neutral Lugs (Lugs only) (4) 3/0–750 Kcmil Aluminum/Copper EEN1200L Type EE plug-on lug units are used as main lug only or sub-feed lugs on EE panelboards. The plug-on unit comes as a complete assembly with lugs mounted to an adapter. Also included is a cover plate, hardware, and installation instructions. Table 42. Type EE Plug-on Lug Units Neutral Assembly Type EE plug-on lug units Note: Branch Lug Units require overcurrent protection per NEC Article #240-21. Maximum Amperes “X” Factor Number of Cables/Phase and Wire Size Aluminum/Copper Catalog Number 400 600 800 8X 8X 8X (1) 1/0–500 Kcmil or (2) 1/0–250 Kcmil (2) #4–500 Kcmil (2) #2–500 Kcmil or (3) #4–400 Kcmil EEL400S EEL600S EEL800S (4) #4–500 Kcmil EEL12T Double Bus Panel 400–1200 14X 400A lug unit can also be used as a branch feeder in all panels and all box widths. 600A lug unit can be used as a branch feeder only in the 30.00-inch (762.0 mm) and 48.00-inch (1219.2 mm) wide boxes. Table 43. Grounding Kits Description Catalog Number Equipment Ground Bar Kit (2) #6–300 Kcmil, (8) #14–1/0 and (23) #14–#6 EEG12B Ground Conductor Lug Only (2) #6–250 Kcmil Type EE Plug-on Lug Units Grounding kits (for aluminum/copper wire) Grounding Kits 26 EATON CORPORATION www.eaton.com EEG12L Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Type EE filler plates Table 44. Type EE Filler Plates Blank filler for use opposite a fusible switch, lug unit or blank space. “X” Factor Catalog Number 1X 2X 3X 4X 5X 6X EEP1S EEP2S EEP3S EEP4S — EEP6S Blank filler for use opposite a circuit breaker. — — EEP3B EEP4B — EEP6B Two single bus filler plates are required for a double bus width opening. EATON CORPORATION www.eaton.com 27 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 CDP, MP40, and NFB 26.50–36.00-inch (673.1–914.4 mm) wide panelboards Chassis Rail Chassis Bus Breaker Mounting Bracket Breaker Mounting Bracket Copper Connectors Upgraded Series C姞 Breaker Original F-Frame Breaker Filler Plate Filler Cover Mounting Bracket Filler Cover Nameplate MP40 Panelboard 28 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Branch circuit breaker selection Step 2: Use the chart on page 30 to determine the space required. Step 1: Select the correct breaker. Step 3: Create the retrofit kit catalog number by following the instructions on page 30. When selecting a breaker, you need to know the following: • Amperage • System voltage • Available short circuit rating • Number of poles • Size and number of wires per phase Step 4: Determine if extra filler covers are required. Additional filler covers may be necessary to fill the unused space. Table 45. Electrical Characteristics of Branch Circuit Breakers Circuit Breaker Type Continuous Ampere Rating Number of Poles Vac UL Listed Interrupting Capacities — kA Symmetrical Amperes DC Rating Volts AC Rating Volts 240 277 480 600 125 250 FDC 15–100 15–100 100–225 100–225 15–225 15–225 15–225 15–225 15–225 15–225 15–225 1 2, 3 2, 3 2, 3 2, 3 2, 3 1 2, 3 1 2, 3 2, 3 277 480 240 240 240 600 277 600 277 600 600 — 18 65 100 200 18 — 65 — 100 200 14 — — — — — 25 — 65 — — — 14 — — — 14 — 25 — 65 100 — — — — — 14 — 18 — 25 35 10 — — — — — 10 — 10 — — — 10 10 10 10 10 — 10 — 22 22 CC CCH CHH 100–225 100–225 60–225 2, 3 2, 3 2, 3 240 240 240 10 25 100 — — — — — — — — — — — — — — — JD, JDB HJD JDC 70–250 70–250 70–250 2, 3 2, 3 2, 3 600 600 600 65 100 200 — — — 35 65 100 18 25 35 — — — 10 22 22 DK KD, KDB HKD KDC 250–400 100–400 100–400 100–400 2, 3 2, 3 2, 3 2, 3 600 600 600 600 65 65 100 200 — — — — — 35 65 100 — 25 35 50 — — — — 10 10 22 22 LCL 125–400 2, 3 480 200 — 200 — — — LD HLD LDC 300–600 300–600 300–600 2, 3 2, 3 2, 3 600 600 600 65 100 200 — — — 35 65 100 25 35 50 — — — 22 25 25 MDL HMDL 300–800 300–800 2, 3 2, 3 600 600 65 100 — — 50 65 25 35 — — 22 25 ND HND NDC 600–1200 600–1200 600–1200 2, 3 2, 3 2, 3 600 600 600 65 100 200 — — — 35 65 100 25 35 50 — — — — — — EHD ED EDH EDC FDB FD HFD DC ratings apply to substantially non-inductive circuits. Not recommended for motor loads. DC ratings not available with electronic trip. EATON CORPORATION www.eaton.com 29 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 MP40 panelboards, CDP and NFB 26.50– 36.00 inches (673.1–914.4 mm) wide, MP2 switchboard chassis Mounting Type Space Required Inches (mm) X Space Example: The retrofit kit catalog number for a 3-pole, 400A, KD breaker is: 3X Table 47. Catalog Numbering System Table 46. MP40 Breaker Retrofit Kits Breaker Frame Trip Range EHD EHD FDB FDB FD FD HFD HFD FDC FDC FCL FB-P 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 15–60 70–100 15–100 15–100 Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin Twin 4.13 (104.9) FDB FD HFD FDC 110–225 110–225 110–225 110–225 Twin Twin Twin Twin 4.13 (104.9) 225 ED EDH EDC 125–225 125–225 125–225 Twin Twin Twin 4.13 (104.9) 3X 250 JD JD HJD HJD JDC JDC 70–225 250 70–225 250 70–225 250 Twin Twin Twin Twin Twin Twin 4.13 (104.9) 3X 400 KD HKD KDC 100–400 100–400 100–400 Twin Twin Twin 5.50 (139.7) 4X 600 LD HLD LDC 300–600 300–600 300–600 Twin Twin Twin 8.25 (209.6) 6X 800 MDL HMDL 400–800 400–800 Single Single 8.25 (209.6) 6X 1200 ND HND NDC 600–1200 600–1200 600–1200 Single Single Single 8.25 (209.6) 6X 100 150 30 Use “KMP40” prefix and add the catalog number of the specific breaker as shown in Table 47. Twin mounting indicates that only one set of connectors is required to mount two breakers (of similar frames) opposite one another. A RETROFIT KIT INCLUDES ONE BREAKER ONLY, FOR EITHER SINGLE OR TWIN MOUNTED APPLICATIONS. If a second breaker is required for a twin mounting application, it must be specified as a separate item. A retrofit kit includes one breaker and all the associated parts required for mounting on a MP40 or CDP panel chassis. Frame Ampere Rating How to create a retrofit kit catalog number KMP40 KD 3 400 Designates MP40 Connector Kit Ampere Rating Breaker Frame Number of Poles 2 = 2-Pole 3 = 3-Pole 3X MP40 retrofit kit EATON CORPORATION www.eaton.com Each kit includes one breaker, copper connectors, mounting brackets, covers, hardware, and instructions. MP40 Retrofit Kit Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 MP40 panelboards, MP2 switchboard chassis A connector kit consists of copper connectors, mounting bracket covers, hardware and instructions for mounting breaker(s) on a MP40 or MP200 SWBD chassis. If breaker is also required, see retrofit kits shown on page 30. Connector kit Each kit includes copper connectors, mounting brackets, covers, hardware and instructions. Table 48. MP40 Breaker Connector Kits Maximum Amperes 100 225 Breaker Frames Number of Poles Mounting Type Space Required Inches (mm) X Space EHD, FDB, FD, HFD, FDC 2 Twin 2.75 (69.9) 2X MP40KF100-2 3 Twin 4.13 (104.9) 3X MP40KF100-3 FDB, FD, HFD, FDC, ED, EHD, EDC 2 Twin 2.75 (69.9) 2X MP40KF225-2 3 Twin 4.13 (104.9) 3X MP40KF225-3 CC, CCH 2 Twin 2.75 (69.9) 2X MP40KC225-2 3 Twin 4.13 (104.9) 3X MP40KC225-3 2 Twin 2.75 (69.9) 2X MP40KCHH225-2 3 Twin 4.13 (104.9) 3X MP40KCHH225-3 CHH Connector Kit Catalog Numbers 250 JD, JDB, HJD, JDC 3 Twin 4.13 (104.9) 3X MP40KJ225-3 400 DK, KD, KDB, HKD, KDC 3 Twin 5.50 (139.7) 4X MP40KK400-3 600 LD, HLD, LDC 3 Twin 8.25 (209.6) 6X MP40KL600-3 400 LCL 3 Single 8.25 (209.6) 6X MP40KLL400-3 800 MDL, HMDL 3 Single 8.25 (209.6) 6X MP40KM800-3 ND, HND, NDC 3 Single 8.25 (209.6) 6X 1200 Connector Kit Hardware kit Each kit includes mounting bracket(s), filler plates and mounting hardware ONLY. Use the appropriate connector kit catalog number and add an “H” to designate hardware only. Example: MP40KF100-3H Hardware Kit MP40 filler covers Filler covers are available in any increment of 1X 1.38 inches (35.1 mm). Catalog number is: MP40FC-_ X. Fill in the blank with the size. Included are cover, mounting brackets, and hardware. MP40KN1200-3 Connector kits are not rated for 100 percent breakers. MP40 Filler Covers EATON CORPORATION www.eaton.com 31 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 MP100 panelboards, MP2 switchboard chassis Nameplate Extension Wings Extension Wings Copper Connectors Chassis Rail Chassis Bus Filter Cover MP100 Panelboard 32 EATON CORPORATION www.eaton.com Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Branch M50 switch selection MP100 filler covers Step 1: Once you know the amperage and system voltage, choose the retrofit kit catalog number from Table 49. Filler covers are available in any increment of 1X 1.38 inches (35.1 mm). Catalog number is: MP100FC-_ X. Fill in the blank with the size. Included are cover, mounting brackets and hardware. Step 2: Check for space requirements from Table 49. Step 3: Determine if extra filler covers are required. Additional filler covers may be necessary to fill the unused space. M50 Retrofit Kit Each kit includes one switch, copper connectors, covers, hardware and instructions. MP100 Filler Covers “Picture frame” To permit installation of circuit breakers in a FDP panel, a “picture frame” is required. Add 2X to the breaker size for transition. Contact the Sumter plant for technical assistance and pricing at 1-803-481-6843. M50 Retrofit Kit A retrofit kit includes one switch and all hardware to mount the switch as branch devices only. For main switches, contact the Aftermarket Product Center in Sumter, SC at 1-803-481-6843. Switches through 600A are designed for use with rejection type fuses. For other fuse applications, contact the Sumter Aftermarket plant. Switches rated 800 and 1200A are designed for use with Class L fuses. Fuses are not included. Table 49. M50 Retrofit Kits Switch Ampere Rating Mounting Type Space Required Catalog Number Inches (mm) 250 Volts 600 Volts 30/30 60/60 100/100 100/100 Twin Twin Twin Twin 5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 6.88 (174.8) 4X 4X 4X 5X M50ATW3211R M50ATW3222R M50ATW3233R — M50ATW3611R M50ATW3622R — M50ATW3633R 200 400 Single Single 8.25 (209.6) 12.38 (314.5) 6X 9X M50ASB324R M50ASW325R M50ASB364R M50ASW365R 600 800 1200 Single Single Single 15.13 (384.3) 24.75 (628.7) 26.13 (663.7) 11X 18X 19X M50ASW326R Use 600V Kit Use 600V Kit M50ASW366R M50ASW367_ M50ASW368_ X Space “Picture Frame” 800 and 1200A switches must be vertically mounted and located at the top or bottom of the panelboard. Enter a “T” in the catalog number for top mounted or a “B” for bottom mounted. EATON CORPORATION www.eaton.com 33 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 Breaker cross-reference chart Panelboard trim locks Table 50. Breaker Cross-Reference Chart As panelboard trims have been redesigned over the years, so have trim locks. Contact the Aftermarket Product Center in Sumter, SC for availability on the styles listed below in Table 52 at 1-800-556-4569. Obsolete Cutler-Hammer Circuit Breaker Frame Series C Replacement Circuit Breaker Frame EC EHC FS FC FH EHD FD FD FD HFD FL JS JH JL KS (A) 1 FDC JD, JDB HJD JDC KD, KDB KH (A) 1 KS (D) KH (D) LS (A) LS (E) KD KD, KDB KD LD LD LH (A) LH (E) LL (E) LSB (E) LH (E) LD LD LDC LD HLD MS NS MH NH MDL ND HMDL ND Table 52. Panelboard Trim Locks Description Catalog Number For use on left-handed door (hinged on left side) WEN 1 key. For use on right-handed door (hinged on right side) WEN 1 key. K80522 K80133 T-Handle lock. At one time used on all trims over 48.00 inches (1219.2 mm) in height. Also used on outdoor (N3R) trims. WEM 1 key. K80429 Used on lighting and small power panels as standard. WEM 2 key. Used on lighting and small panels as standard. 1A32258H03 52-2751 K80522 K80429 K80133 The Series C K-Frame family of breakers requires a TAD3 adaptor kit when mounting a KD frame breaker onto existing KS (A) connectors. This adaptor kit may be purchased separately for use with existing LB or KS (A) connectors. National Electrical Code and NEC are registered trademarks of the National Fire Protection Association, Quincy, Mass. UL is a federally registered trademark of Underwriters Laboratories Inc. Panelboard trim clamps Panelboard trims clamps. Contact the Aftermarket Product Center in Sumter, SC for availability on styles listed below at 1-800-556-4569. Table 51. Panelboard Trim Clamps Description Catalog Number Used on MP40, PWW and all Door-on-Door trims. Used on PB and PW trims. 99-970 99-1016 52-2751 99-970 99-1016 34 EATON CORPORATION www.eaton.com 1A32258H03 Vintage Cutler-Hammer panelboards and switchboards Renewal Parts RP01400003E Effective February 2009 EATON CORPORATION www.eaton.com 35 Renewal Parts RP01400003E Effective February 2009 Vintage Cutler-Hammer panelboards and switchboards Eaton Corporation Electrical Group 1000 Cherrington Parkway Moon Township, PA 15108 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No. RP01400003E /Z8180 February 2009 PowerChain Management is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.