VALVES MANUFACTURED IN TAICHUNG, TAIWAN VALVES & CONTROLS | FACILITIES PENTAIR VALVES & CONTROLS INTERNATIONAL CERTIFICATION IS ONE OF PENTAIR'S 4 KEY BUSINESS AREAS MULTIPLE APPROVALS AND CERTIFICATIONS INSPECTED AND AUDITED BY MAJOR AUTHORITIES SUCH AS: LLOYDS REGISTER, BUREAU VERITAS AND TUV ISO EN9001 COMPLIANT TAICHUNG TAIWAN ALL PENTAIR FACTORIES ARE FULLY COMPLIANT WITH ISO EN9001:2008 VALVES & CONTROLS 2 | VALVES & CONTROLS SPECIALTY SOLUTIONS PARTNER OF CHOICE TAILORED TO MEET THE SPECIFIC NEEDS OF EACH PROJECT AND CLIENT FLOW CONTROL PARTNER OF CHOICE FOR THE POWER, OIL & GAS, MINING, MARINE AND FOOD & BEVERAGE INDUSTRIES PENTAIR A WORLD CLASS MANUFACTURING CAPABILITY AS A PREMIER SUPPLIER OF FLUID SOLUTIONS, VALVES AND CONTROLS, EQUIPMENT PROTECTION AND THERMAL MANAGEMENT SYSTEMS, PENTAIR HAS A TRULY FORMIDABLE MANUFACTURING CAPABILITY. With production facilities located around the world we have become the flow control partner of choice for a host of international chemical, oil & gas, power, mining, food & beverage and marine companies. PENTAIR ARE THE PEOPLE FOR VALVES & CONTROLS More specifically, through Pentair Valves & Controls - one of Pentair’s 4 key business areas - we are one of the leading global manufacturers of valves, actuators and controls, and the name behind many of the world’s most respected valves and controls brands with experience in the design and manufacturing of most types of industrial valves. MANUFACTURING SUCCESS Pentair Valves & Controls today provides one of the most complete portfolios of standard and specialty products available, working closely with plant operators to ensure they have the solutions they need to increase plant safety, improve efficiency and protect the environment. QUALITY IN EVERYTHING WE DO We are also committed to making sure our products and famous brands keep delivering the same quality and uncompromising reliability our partners come to rely on. Which is why all of Pentair’s factories and Q.A. procedures are not only inspected and audited regularly by major quality authorities but are in full compliance with ISO EN9001:2008. In short, quality manufacturing is a way of life at Pentair Valves & Controls - and our Taichung plant is a shining example. FACILITIES | 3 THE TAICHUNG PLANT WORLD CLASS LEAN PRODUCTION PENTAIR’S WORLD CLASS PLANT IN TAICHUNG SPECIALIZES IN THE PRODUCTION OF AN EXTENSIVE RANGE OF BALL VALVES FOR THE PETROCHEMICAL, CHEMICAL, OIL & GAS AND POWER INDUSTRIES. For 3 decades, the Taichung plant has been an innovator and leader in the delivery of reliable, high quality valves. The plant combines engineering expertise with industry-leading technologies to deliver an extensive range of ball valves through our truly global distribution network. Our portfolio includes trusted brands such as KTM, Hindle, Mecafrance, Chemat and K-Ball in soft seat, metal seat, V-Port and cryogenic configurations, ranging from DN 8 to DN 500, up to ASME Class 600. QUALITY DRIVES DOWN TOTAL COST OF OWNERSHIP Pentair’s emphasis on quality and lean methods ensures a variety of benefits for our customers. These include reliability, durability, on-time delivery and a lower total cost of ownership during the service life of the products. 4 | VALVES & CONTROLS MACHINING CAPABILITIES The plant has a comprehensive machine shop. All turning, milling and drilling is carried out on site, from the raw material right up to the finished products. Our equipment includes: • 2 machining centers • 1 CNC vertical lathe • 4 CNC (2-axis) • 3 ultrasonic cleaning machines • 2 lathes • 2 milling machines • 4 tapping machines • 6 drilling/tapping machines OPERATIONAL EXCELLENCE We follow a lean manufacturing approach, ensuring both efficiency and minimum waste. Our quality management procedures ensure all working steps pass through rigorous preliminary checks and strict controls. We incorporate modern techniques and technologies, such as Sales & Operation Planning and global ERP and CRM solutions, combined with leadership, teamwork and problem solving. The plant is committed to a high OTD rate with standardized production processes and rigorous quality control. Our raw material providers also strive for rapid response times, with most providers of raw material and parts located within 150 km of the plant. EFFICIENT ASSEMBLY FACILITIES • Our assembly facilities have an annual capacity of 180,000 valves. • Class 1,000 cleanroom for hygienic components. • Low temperature test capabilities for cryogenic valves. • 1,500 m² storage spacing to ensure all required components for valve assembly are available on time. • Fully equipped Valve Automation Center. • All valves are pressure and tightness tested before leaving the factory. CERTIFICATIONS AND STANDARDS AT TAICHUNG ISO 9001 ISO 14001 OHSAS 18001 TA-LUFT to VDI 2440 PED to European Directive 97/23/EC – Module H API 607 API 6D Russia CU (Formerly Gost Russia) CRN – All provinces TSG (China) ISO 15848-1: Measurement, test & qualification procedures for fugitive emissions. SIL to IEC 61 508 Ed 2 PROVIDING TOTAL QUALITY MANAGEMENT We employ the latest techniques to test low temp. impact strength, roughness, hardness and V-Port control valve testing. We do this with state of the art equipment including x-ray, 2D and 3D measurement, portable spectrometer, helium leak detector and ultrasonic tools for the cleaning of all components. Our Quality Management System covers all areas from raw materials purchasing, blanks and semi-finished products right through the manufacturing process. We adhere to international quality standards and conform to strict controls, so wherever your location in the world, you can be 100% certain that we will comply with the quality parameters that are valid in your national market. FACILITIES | 5 A GLOBAL SERVICE NETWORK WITH LOCAL SUPPORT AND EXPERTISE AS THE WORLD’S LEADING SUPPLIER OF FLOW CONTROL SOLUTIONS, PENTAIR VALVES & CONTROLS HAS THE EXPERIENCE, KNOWLEDGE AND PROVEN CAPABILITY THAT ARE CRITICAL IN DELIVERING EXPERT SERVICE AND MAINTENANCE. As a global flow control solutions provider, we understand your business demands. We can develop service solutions to meet your needs. Our dedicated service teams deliver expert support for all types, brands and manufacturers of valves and controls. SERVICE ON-SITE Wherever you operate, we can provide on-site service specialists and portable workshops to your door. From a single valve overhaul to a total shut down, our skilled and experienced staff can be relied upon to provide effective repairs, maintenance and servicing to tight schedules. 6 | VALVES & CONTROLS IN-HOUSE REPAIR In cases where valve repairs or reconstructions can't be completed onsite, our specially equipped workshops can deliver results to the highest quality standards. SPARE PARTS We provide a full range of quality spare parts, and we can upgrade your existing inventories when newer and improved materials and designs are available. ASSET MANAGEMENT Planning and asset management are at the core of any effective maintenance and repair strategy. At Pentair we can provide you with a fully integrated asset management program (eDge), that gives you the predictive and preventive maintenance information you need to improve efficiency and reduce costs. SHUTDOWN MANAGEMENT We also provide a complete project management and maintenance service for turnarounds and revisions, including planning, implementation and evaluation - in close collaboration with your shutdown team. This team is based on-site and enables us to oversee the whole process, so we can have you back online within an agreed schedule. THE PENTAIR TAICHUNG PLANT METAL SEATED BALL VALVES CRYOGENIC BALL VALVES MANUFACTURES HIGHLY ENGINEERED BALL VALVES INCLUDING: · KTM OM2 EB SERIES FLANGED DESIGNS · KTM OM2 EB SERIES FLANGED DESIGNS SOFT SEATED BALL VALVES · KTM HINDLE ULTRASEAL US SERIES FLANGED DESIGNS · KTM HINDLE ULTRASEAL US SERIES FLANGED DESIGNS · KTM OM2 EB/EF SERIES FLANGED DESIGNS · KTM MECAFRANCE RA/CA SERIES THREAD & WELD END DESIGNS · KTM MECAFRANCE RA/CA SERIES THREAD & WELD END DESIGNS · KTM HINDLE ULTRASEAL US SERIES FLANGED DESIGNS V-PORT BALL VALVES OUR SERVICE DEPARTMENT · KTM OM2 VA/VB SERIES FLANGED DESIGNS ALSO PROVIDES: · KTM MECAFRANCE RA SERIES THREAD & WELD END DESIGNS · ON-SITE SERVICE · KTM CAPRO CH SERIES FLANGED · KTM MECAFRANCE RA/CA SERIES THREAD & WELD END DESIGNS · K-BALL F SERIES FLANGED, THREAD, WELDED END DESIGNS · SPARE PARTS FACILITIES | 7 PENTAIR VALVES & CONTROLS www.pentair.com/valves All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer. © 2016 Pentair plc. All rights reserved. VCREF-04572-EN 16/07