CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 RUDDER AND YAW TRIM SYSTEM 1. DESCRIPTION This section describes that portion of the flight control system which controls the position and movement of the rudder. Included are; rudder system rigging, rudder pedal assembly, cables, pulleys and bellcranks, rudder-aileron interconnect, and yaw trim system. Serials 1005 thru 1300, 1302 thru 1306: Rudder control motion is transferred by the rudder pedals to the forward pulley gang at the bottom of the center console. From the pulley gang, control motion is passed to a single cable system which is routed under the cabin floor to the rudder-aileron interconnect, through to the rudder/elevator pulley gang under the baggage floor, and finally to the rudder actuation pulley. The rudder actuation pulley drives a push/pull rod attached to the rudder bellcrank which is bolted directly to the rudder. The rudder and elevator control system utilize separate actuation pulleys which mount to a shared pulley-gang bracket mounted inside the empennage. Each set of pulleys has a cable retainer to prevent fouling. Adjustable control stops at the rudder actuation pulley limit control surface travel. Two springs attached to the rudder pedal assembly and firewall provide rudder system interconnection and determine system cable tension. Serials 1301, 1307 & subs: Rudder control motion is transferred by the rudder pedals to the forward pulley gang at the bottom of the center console. From the pulley gang, control motion is transferred to a single cable system which is routed under the cabin floor to the rudder-aileron interconnect (Serials 1005 thru 1885), through to the rudder/elevator pulley gang under the baggage floor, and finally to the rudder empennage bellcrank. The rudder empennage bellcrank drives a push/pull rod attached to the aft rudder bellcrank which is bolted directly to the rudder. The rudder and elevator control system utilize separate bellcranks connected by a shared shaft mounted directly to the FS 306 bulkhead. Fixed control stops at the rudder empennage bellcrank limit control surface travel. Two springs attached to the rudder assembly and firewall provide rudder system interconnection and determine system cable tension. The yaw trim system employs a ground-adjustable trim tab. Neutral rudder position is held by a groundadjustable spring cartridge which bolts to the left rudder pedal torque tube and center console assembly. The cartridge is a captured compression spring that provides a centering force regardless of the direction of control surface deflection. Yaw trim adjustment is ground adjustable only and is achieved by changing the deflection angle of the trim tab. EFFECTIVITY: All 27-20 Page 1 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 2. MAINTENANCE PRACTICES WARNING: A system rigging Inspection/Check must be performed after loosening any flight control cable to assure proper control surface operation. Refer to the appropriate control system’s rigging procedures for the Inspection/Check maintenance practices. A. Rudder System Cables - Serials 1005 thru 1306 (See Figure 27-201) (1) Removal - Rudder System Cables (a) Acquire necessary tools, equipment, and supplies. Description String (b) (c) (d) (e) (f) (g) (h) P/N or Spec. - Supplier Any Source To facilitate cable routing during installation, attach string to end of cables prior to removing from airplane. (i) 27-20 Page 2 15 Jun 2010 Cable routing. Remove RH mid console trim panel. (Refer to 25-10) Remove passenger seats. (Refer to 25-10) Remove carpet and access panels CF3C, CF4C, and CF5. (Refer to 06-00) Remove nut, washers, clamps, bushings, spacer, and bolt securing right rudder cable to interconnect arm. (Refer to 27-20) Remove empennage pulley gang. (Refer to 27-20) Remove cotter pin and washer securing pulley guard pin to rudder/elevator pulley gang bracket and remove pin. Remove cotter pins and washers securing pulley guard pins to forward pulley gang bracket and remove pins. Note: (2) Purpose Remove cotter pins, nuts, washers, and bolts securing rudder cables to rudder pedal torque tubes. Attach string to ends of forward rudder cables. (j) At access hole CF5 pull forward rudder cables through and remove cables from airplane. Installation - Rudder System Cables (a) Install empennage pulley gang. (Refer to 27-20) (b) At access hole CF5, install turnbuckles on forward and aft rudder cables. (c) At rudder pedal torque tubes, route forward rudder cable through mid and forward pulleys gangs. (d) Install bolts, washers, nuts, and cotter pins securing rudder cables to rudder pedal torque tubes. (e) At forward pulley gang, verify cable routing, insert pulley guard pins, and install washers and cotter pins. (f) At rudder/elevator pulley gang, verify cable routing, insert pulley guard pin, and install washer and cotter pin. (g) At empennage pulley gang, verify cable routing. (h) Install bolt, washers, clamps, bushings, spacer, and nut securing right rudder cable to interconnect arm. (Refer to 27-20) (i) Perform Adjustment/Test - Rudder System Rigging. (Refer to 27-20) (j) Perform Adjustment/Test - Rudder-Aileron Interconnect. (Refer to 27-20) (k) Perform Inspection/Check - Empennage Pulley Gang. (Refer to 27-20) (l) Install carpet and access panels CF3C, CF4C, and CF5. (Refer to 06-00) (m) Install RH mid console trim panel. (Refer to 25-10) EFFECTIVITY: Serials 1005 thru 1306 CIRRUS (3) AIRPLANE MAINTENANCE MANUAL MODEL SR20 (n) Install passenger seats. (Refer to 25-10) Adjustment/Test - Rudder System Rigging (See Figure 27-204) Note: (a) Allow temperature to stabilize for a period of four hours before setting cable tensions. Acquire necessary tools, equipment, and supplies. Description 3/16” Lockout Pin (b) (c) (d) (e) (f) (g) (h) (i) Supplier Purpose - Any Source Rudder rigging. Spacer Block 7 3/8” x 2” (18.73 x 5.08 cm) Any Source Spacer for holding neutral rudder position. Scale 12.0 inch (30.48 cm) Any Source Rudder rigging. - Remove left mid console circuit breaker trim. (Refer to 25-10) Remove access panel CF5. (Refer to 06-00) Remove access panels LE1, LE2, and RE2. (Refer to 06-00) Remove cotter pin, nut, washers, and bolt securing yaw trim cartridge to rudder pedal actuation arm. (See Figure 27-205) Set rudder pedal neutral position and cable tension. 1 Position spacer block between LH outboard rudder pedal tube and firewall to support spring tension. 2 Position spacer block between RH outboard rudder pedal tube and firewall to support spring tension. 3 Loosen rudder system turnbuckles so all cable tension is removed. 4 Insert lockout pin at rudder actuation pulley in empennage. 5 Position rudder pedal pivot tubes so both left and right pedals are centered directly over gap between forward and aft torque tubes within 0.10 inch (2.54 mm). (See Figure 27-204) 6 Tighten LH cable turnbuckle until spacer block falls away from pedal, indicating LH rudder pedals are in neutral position. Remove spacer block from airplane. 7 Tighten RH cable turnbuckle until spacer block falls away from pedal, indicating RH rudder pedals are in neutral position. Remove spacer block from airplane. Adjust rudder-to-vertical stabilizer alignment such that the rudder horn aligns with the vertical stabilizer with no more than 0.1 inch (0.25 cm) misalignment: 1 To move rudder trailing edge right, lengthen push/pull rod by removing bolt securing rod end to aft rudder bellcrank, loosening jam nut, and turning rod end counterclockwise. 2 Shorten push/pull rod for opposite results. Remove lockout pin from rudder actuation pulley in empennage. Position yaw trim cartridge to rudder pedal actuation arm and secure with bolt, washers, nut, and cotter pin. (See Figure 27-205) WARNING: (j) P/N or Spec. Applying right rudder should deflect rudder trailing edge to the right. If this is not true, system is improperly rigged. The system MUST BE RIGGED CORRECTLY. Check for crossed or wrapped cables. Verify application of right rudder deflects rudder trailing edge to the right. EFFECTIVITY: Serials 1005 thru 1306 27-20 Page 3 15 Jun 2010 CIRRUS (k) AIRPLANE MAINTENANCE MANUAL MODEL SR20 Determine rudder travel. Note: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.6 - 6.0 inches (14.2 - 15.2 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) 1 (4) With full left rudder applied, verify rudder deflection angle is equal to 20° ±1°. Adjust stop screws at empennage rudder actuation pulley if necessary. 2 Repeat procedure for right rudder travel. 3 Ensure that rudder actuation pulley stops limit rudder travel and not yaw trim cartridge. (l) Verify trim cartridge minimum rod end thread engagement of 0.312 inch (0.79 cm). Tighten jam nuts. (m) Perform Inspection/Check - Yaw Trim Cartridge. (Refer to 27-20) (n) Install left mid console circuit breaker trim. (Refer to 25-10) (o) Install access panel CF5. (Refer to 06-00) (p) Install access panels LE1, LE2, and RE2. (Refer to 06-00) Inspection/Check - Rudder System Rigging (a) Acquire necessary tools, equipment, and supplies. Description Scale 6.0 inches (15.24 cm) (b) (c) 27-20 Page 4 15 Jun 2010 Supplier Any Source Purpose Rudder rigging. Perform Inspection/Check - Rudder Gap and Overlap. (Refer to 55-40) Verify rudder neutral position remains at 0 ±1° with rudder pedals in neutral position. Note: (d) (e) (f) (g) P/N or Spec. Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.6 - 6.0 inches (14.2 - 15.2 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) Verify 20° ±1° rudder deflection angle. (Refer to 27-20) Perform Inspection/Check - Rudder-Aileron Interconnect. (Refer to 27-20) Verify minimum rod end thread engagement of 0.312 inch (0.79 cm). Verify proper installation of safety wires and cotter pins on all fasteners and engagement of all jam nuts throughout entire rudder control system. EFFECTIVITY: Serials 1005 thru 1306 CIRRUS AIRPLANE MAINTENANCE MANUAL 2 3 MODEL SR20 12 3 6 4 5 11 3 3 6 TORQUE TUBE (REF) 7 1 3 1 RUDDER/AILERON INTERCONNECT (REF) 10 8 5 5 6 9 7 3 7 3 5 RUDDER PEDAL ASSEMBLY (REF) Serials 1005 thru 1300, 1302 thru 1306. LEGEND 1. Rudder Cable 2. Bolt 3. Washer 4. Nut 5. Cotter Pin 6. Bracket 7. Pin 8. Turnbuckle 9. Rudder/Elevator Pulley Gang 10. Forward Pulley Gang 11. Empennage Pulley Gang 12. Fork End SR20_MM27_1295B Figure 27-201 Rudder System Cables - Serials 1005 thru 1306 EFFECTIVITY: Serials 1005 thru 1306 27-20 Page 5 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 B. Rudder System Cables - Serials 1307 & subs (See Figure 27-202) The rudder system bellcrank, cable clevises, and cable turnbuckle ends are marked with blue and yellow paint to allow visual verification of proper cable assembly and installation. (See Figure 27-203) Description Color Identification Top Rudder Empennage Bellcrank Left Rudder Pedal Torque Tube Arm Cable Clevises and Turnbuckle Ends Primary Blue Bottom Rudder Empennage Bellcrank Right Rudder Pedal Torque Tube Arm Cable Clevises and Turnbuckle Ends Primary Yellow (1) Removal - Rudder System Cables (a) Acquire necessary tools, equipment, and supplies. Description (b) (c) (d) (e) (f) (i) (j) (k) Supplier Any Source Spacer for holding neutral rudder position. String Any Source Cable routing. - Remove RH mid console trim panel. (Refer to 25-10) Remove passenger seats. (Refer to 25-10) Remove carpet and access panels CF3C, CF4C, and CF5. (Refer to 06-00) Remove access panels LE1, LE2, and RE2. (Refer to 06-00) Serials 1307 thru 1885: Remove nut, washers, clamps, bushings, spacer, and bolt securing right rudder cable to interconnect arm. (Refer to 27-20) Prior to removing turnbuckles, position spacer block between rudder pedals and firewall to support spring tension. At access panel CF5, remove turnbuckles from rudder cables. Remove cotter pins, nuts, washers, and bolts securing rudder cable rod ends to rudder empennage bellcrank. At access hole CF5, pull aft rudder cables through and remove cables from airplane. Remove cotter pin and washer securing pulley guard pin to rudder/elevator pulley gang bracket and remove pin. Remove cotter pins and washers securing pulley guard pins to forward pulley gang bracket and remove pins. Note: To facilitate cable routing during installation, attach string to end of cables prior to removing from airplane. (l) (2) 27-20 Page 6 15 Jun 2010 Purpose Spacer Block 7 3/8” x 2” (18.73 x 5.08 cm) Note: (g) (h) P/N or Spec. Remove cotter pins, nuts, washers, and bolts securing rudder cables to rudder pedal torque tubes. Attach string to ends of forward rudder cables. (m) At access hole CF5, pull forward rudder cables through and remove cables from airplane. Installation - Rudder System Cables (a) If installing new cable, paint turnbuckle ends appropriate color. (Refer to 20-90) EFFECTIVITY: Serials 1307 & subs CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 (b) (3) At rudder pedal torque tubes, route forward rudder cable through mid and forward pulley gangs. (c) Install bolts, washers, nuts and cotter pins securing rudder cables to rudder pedal torque tubes. (d) At forward pulley gang, verify cable routing, insert pulley guard pins, and install washers and cotter pins. (e) At rudder/elevator pulley gang, verify cable routing, insert pulley guard pin, and install washer and cotter pin. (f) Route aft rudder cable from access hole CF5 to rudder empennage bellcrank. Install bolts, washers, nuts, and cotter pins securing rudder cable rod end to rudder empennage bellcrank. (g) At access hole CF5, install turnbuckles on forward and aft rudder cables. (h) Serials 1307 thru 1885: Install bolt, washers, clamps, bushings, spacer, and nut securing right rudder cable to interconnect arm. (Refer to 27-20) (i) Perform Adjustment/Test - Rudder System Rigging. (Refer to 27-20) (j) Serials 1307 thru 1885: Perform Adjustment/Test - Rudder-Aileron Interconnect. (Refer to 27-20) (k) Perform Inspection/Check - Empennage Bellcranks. (Refer to 27-20) (l) Install access panels LE1, LE2, and RE2. (Refer to 06-00) (m) Install carpet and access panels CF3C, CF4C, and CF5. (Refer to 06-00) (n) Install RH mid console trim panel. (Refer to 25-10) (o) Install passenger seats. (Refer to 25-10) Adjustment/Test - Rudder System Rigging (See Figure 27-204) Note: (a) Allow temperature to stabilize for a period of four hours before setting cable tensions. Acquire necessary tools, equipment, and supplies. Description (b) (c) Supplier Purpose Spacer Block 7 3/8” x 2” (18.73 x 5.08 cm) Any Source Spacer for holding neutral rudder position. Rigging Lockout Tool 14905-001 Cirrus Design Lockout empennage bellcranks. 3/16” Lockout Pin - Any Source Lockout empennage bellcranks. Scale 12.0 inch (30.48 cm) - Any Source Rudder rigging. Remove access panel CF5. (Refer to 06-00) Remove access panels LE1, LE2, and RE2. (Refer to 06-00) Note: (d) (e) P/N or Spec. Prior to removing turnbuckles, position spacer block between rudder pedals and firewall to support spring tension. Loosen rudder system turnbuckles so all cable tension is removed. Set Rudder Deflection. EFFECTIVITY: Serials 1307 & subs 27-20 Page 7 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL Note: MODEL SR20 Serials 1307 thru 1422: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.6 - 6.0 inches (14.2 - 15.2 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) Serials 1423 & subs: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.8 - 6.2 inches (14.7 - 15.8 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) 1 With full left rudder applied, verify rudder deflection angle is equal to 20° ±1°. Note: Adjusting push/pull rod length affects the center location of the rudder deflection. The limits of deflection are not adjustable. It may be necessary to set each side off of nominal to meet tolerance on both sides. 2 (f) (g) (h) To increase deflection angle, lengthen push/pull rod by removing bolt securing rod end to aft rudder bellcrank, loosening jam nut, and turning rod end counterclockwise. 3 Shorten push/pull rod for opposite results. 4 Repeat procedure for right rudder travel. Using rigging lockout tool and pin, lockout rudder empennage bellcrank. Set Rudder Pedal Neutral Position. 1 Serials 1307 thru 1422: Position rudder pedal pivot tubes so both left and right pedals are centered directly over gap between forward and aft torque tubes within 0.10 inch (2.54 mm). (See Figure 27-204) 2 Serials 1423 & subs: Position rudder pedal pivot tubes so both left and right pedals are 0.5 ±0.1 inch (12.7 ±2.54 mm) aft of gap between forward and aft torque tubes. (See Figure 27-204) 3 At LH outboard rudder pedal, wedge spacer block between rudder pedal tube and firewall. 4 Tighten LH cable turnbuckle until spacer block falls away from pedal, indicating LH rudder pedals are in neutral position. Remove spacer block from airplane. 5 Repeat procedure on RH side. Remove rigging lockout tool and pin from rudder empennage bellcrank. WARNING: Applying right rudder should deflect rudder trailing edge to the right. If this is not true, system is improperly rigged. The system MUST BE RIGGED CORRECTLY. Check for crossed or wrapped cables and verify color identification is correct. (i) (j) (4) 27-20 Page 8 15 Jun 2010 Verify application of right rudder deflects rudder trailing edge to the right. Verify trim cartridge minimum rod end thread engagement of 0.313 inch (0.79 cm). Tighten jam nuts. (k) Perform Inspection/Check - Yaw Trim Cartridge.(Refer to 27-20) (l) Install access panels LE1, LE2, and RE2. (Refer to 06-00) (m) Install access panel CF5. (Refer to 06-00) Inspection/Check - Rudder System Rigging EFFECTIVITY: Serials 1307 & subs CIRRUS (a) AIRPLANE MAINTENANCE MANUAL Acquire necessary tools, equipment, and supplies. Description Scale 6.0 inches (15.24 cm) (b) (c) MODEL SR20 P/N or Spec. - Supplier Any Source Purpose Rudder rigging. Perform Inspection/Check - Rudder Gap and Overlap. (Refer to 55-40) Verify rudder neutral position remains at 0 ±1° with rudder pedals in neutral position. Note: Serials 1307 thru 1422: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.6 - 6.0 inches (14.2 - 15.2 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) Serials 1423 & subs: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.8 - 6.2 inches (14.7 - 15.8 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. (See Figure 27-204) (d) (e) (f) (g) Verify 20° ±1° rudder deflection angle. (Refer to 27-20) Serials 1307 thru 1885: Perform Inspection/Check - Rudder-Aileron Interconnect. (Refer to 27-20) Verify minimum rod end thread engagement of 0.313 inch (0.79 cm). Verify proper installation of safety wires and cotter pins on all fasteners and engagement of all jam nuts throughout entire rudder control system. EFFECTIVITY: Serials 1307 & subs 27-20 Page 9 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 3 5 2 RUDDER/AILERON INTERCONNECT (REF) 12 3 4 2 1 3 4 11 5 3 3 6 TORQUE TUBE (REF) 1 Serials 1005 thru 1877, 1879 thru 1885. 8 BH306 (REF) 1 5 10 9 6 7 7 3 5 RUDDER PEDAL ASSEMBLY (REF) 3 LEGEND 1. Rudder Cable 2. Bolt 3. Washer 4. Nut 5. Cotter Pin 6. Bracket 7. Pin 8. Turnbuckle 9. Rudder/Elevator Pulley Gang 10. Forward Pulley Gang 11. Rudder Empennage Bellcrank 12. Fork End SR20_MM27_1657A Figure 27-202 Rudder System Cables - Serials 1307 & subs 27-20 Page 10 15 Jun 2010 EFFECTIVITY: Serials 1307 & subs CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 BLUE 5 YELLOW 4 BLUE 3 2 1 YELLOW YELLOW BLUE LEGEND 1. LH Rudder Pedal Torque Tube 2. RH Rudder Pedal Torque Tube 3. Turnbuckle 4. Rudder Cable 5. Rudder Empennage Bellcrank SR20_MM27_1658 Figure 27-203 Color Identification - Serials 1307 & subs EFFECTIVITY: Serials 1307 & subs 27-20 Page 11 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 1 2 3 3 Serials 1423 & subs. 0.5 ± 0.1 inch (12.7 ±2.5 mm) 0.03 ±0.06 inch (0.76 ±1.52 mm) 1 2 4 3 LOCK-OUT HOLE (REF) 3 Serials 1005 thru 1422. 6 NOTE Position rudder pedal pivot tubes so both the left and right pedals are centered directly ±0.1 inch (±2.5 mm) over gap between forward and aft torque tubes. 5 Position rudder pedal pivot tubes so both the left and right pedals are 0.5 ±0.1 inch (12.7 ±2.5 mm) aft of gap between forward and aft torque tubes. With bellcrank lock-out tool in place, verify distance between center of lock-out hole and forward surface of 306 bulkhead is 0.03 ±0.06 inch (0.76 ±1.52 mm). LEGEND 1. Rudder Pedal 2. Pivot Tube 3. Torque Tube 4. Rudder Empennage Bellcrank 5. Bellcrank Lock-out Tool 6. Lock-out Pin BULKHEAD 306 (REF) Serials 1301, 1307 & subs. SR20_MM27_1659D Figure 27-204 Rudder Rigging (Sheet 1 of 2) 27-20 Page 12 15 Jun 2010 EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 20.0° ±1° 20.0° ±1° RUDDER HORN CHORD LINE (REF) NOTE With full left/right rudder applied, verify rudder deflection angle is equal to 20° ±1°. Serials 1005 thru 1422: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.6 - 6.0 inches (14.2 - 15.2 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. Serials 1423 & subs: Typically, the correct rudder deflection (20° ±1°) is obtained by measuring 5.8 - 6.2 inches (14.7 - 15.8 cm) between chord line at upper leading edge of vertical stabilizer and chord line at lower leading edge of deflected rudder horn. SR20_MM27_2689 Figure 27-204 Rudder Rigging (Sheet 2 of 2) EFFECTIVITY: All 27-20 Page 13 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 C. Rudder Pedal Assembly (See Figure 27-205) (1) (2) (3) Removal - Rudder Pedal Assembly (a) Remove pilot and co-pilot seats. (Refer to 25-10) (b) Remove left mid console circuit breaker trim panel. (Refer to 25-10) (c) Remove carpet and access panel CF5 from baggage compartment floor. (Refer to 06-00) (d) Identify and loosen rudder cable tension via turnbuckle. (e) Remove yaw trim cartridge. (Refer to 27-20) (f) Remove cotter pin, nut, washers, and bolt securing cable fork ends to torque tube actuation arm. (g) Disconnect springs from firewall and torque tube actuation arms. (h) Remove cotter pins, washers, and clevis pins from upper connection at rudder pedals of each master cylinder. (i) Remove cotter pin and washers from rudder pedal pivot tube. (j) Slide rudder pedal pivot tube from bearing. (k) Detach rudder pedal from torque tube weldment. (l) Disconnect brake lines at torque tube fittings. Cap brake lines and fittings. (m) Remove carpet and forward access panels CF1R and CF1L to gain access to torque tube mounting nuts. (Refer to 06-00) (n) Remove cotter pin, nut, washers, and bolt securing rudder pedal assembly and bracket to floor. (o) Remove torque tube assembly from airplane. Installation - Rudder Pedal Assembly (a) Align torque tube assembly and bracket over mounting holes on airplane floor and install bolts, washers, nuts, and cotter pins securing torque tube assembly to airplane floor. (b) Perform Inspection/Check - Torque Tube Gap Tolerance. (Refer to 27-20) (c) Install forward access panels CF1R and CF1L. (Refer to 06-00) (d) Install carpet. (Refer to 25-10) (e) Connect brake lines at torque tube fittings. (Refer to 32-42) (f) Align rudder pedal on torque tube weldment, insert rudder pedal pivot tube, and install washer and cotter pin. (g) Install clevis pin, washers, and cotter pin securing rudder pedal to upper connection on master cylinder. (h) Connect springs to firewall and torque tube actuation arms (i) Install bolt, washers, nut and cotter pin securing cable fork ends to torque tube actuation arms. (j) Install yaw trim cartridge. (Refer to 27-20) (k) Perform Inspection/Check - Rudder Pedal Assembly. (Refer to 27-20) (l) Install carpet and access panel CF5. (Refer to 06-00) (m) Install left mid console circuit breaker trim panel. (Refer to 25-10) (n) Install pilot and co-pilot seats. (Refer to 25-10) (o) Bleed brake system. (Refer to 32-42) Inspection/Check - Torque Tube Gap Tolerance Note: 27-20 Page 14 15 Jun 2010 Gap between flange on bushing and rudder pedal torque tube must not exceed 0.06 inch (1.5 mm). Prior to measuring gap, push torque tube assembly to opposing side. EFFECTIVITY: All CIRRUS (a) (b) AIRPLANE MAINTENANCE MANUAL MODEL SR20 Push torque tube assembly to opposite side of where measurement is being made and place feeler gauge between bushing and torque tube to verify gap is within tolerance throughout full range of pedal motion. If necessary, adjust Torque Tube Gap Tolerance: 1 Acquire necessary tools, equipment, and supplies. Description Washer Note: 2 3 4 P/N or Spec. NAS1149F0463P Supplier Any Source Purpose Obtain gap tolerance. To maintain correct rudder system cable tension remove one rudder pedal bracket at a time, always leaving one end of torque tube attached to cabin floor. Remove nuts, washers, and bolts securing bracket to floor. Remove bracket and bushing from end of torque tube. Remove nut, washer, and bolt securing bushing to bracket. Note: Up to two additional washers may be added on one end of torque tube to obtain gap tolerance. 5 6 (4) Add washer(s) between bracket and bushing as required to obtain gap tolerance. Install bolt, washer, and nut securing bushing to bracket. Verify bolt clamps bushing tight against bracket. 7 Coat bushing with oil and insert bushing assembly into torque tube. 8 Install bolts, washers, and nuts securing bracket to airplane floor. 9 Verify gap between bushing and torque tube does not exceed 0.06 inch (1.5 mm). If necessary, re-adjust Torque Tube Gap Tolerance. Inspection/Check - Rudder Pedal Assembly (a) Verify torque tube bushing attach bolt torque is 50 - 70 in-lb (5.6 - 7.9 Nm) (b) Verify positive rudder pedal clearance through full range of pedal motion from brake lines and any other console structure or systems. EFFECTIVITY: All 27-20 Page 15 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 D. Rudder Pedal Bracket (See Figure 27-205) During the removal and installation of the rudder pedal brackets, it is important to maintain the correct rudder system cable tension. Remove one bracket at a time, always leaving one end of torque tube firmly attached to cabin floor. (1) (2) 27-20 Page 16 15 Jun 2010 Removal - Rudder Pedal Bracket (a) Remove pilot and co-pilot seats. (Refer to 25-10) (b) Remove carpet and forward access panels CF1R and CF1L to gain access to rudder pedal bracket mounting nuts. (Refer to 06-00) (c) Remove nuts, washers, and bolts securing bracket to floor. (d) Remove bracket and bushing from end of torque tube. (e) Remove nut, washer, and bolt securing bushing to bracket. Installation - Rudder Pedal Bracket (a) Install nut, washer, and bolt securing bushing to bracket. Verify bolt clamps bushing tight against bracket. (b) Coat bushing with oil and insert bushing assembly into torque tube. (c) Install bolts, washers, and nuts securing bracket to airplane floor (d) Perform Inspection/Check - Torque Tube Gap Tolerance. (Refer to 27-20) (e) Install forward access panels CF1R and CF1L and carpet. (Refer to 06-00) (f) Install pilot and co-pilot seats. (Refer to 25-10) EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL 1 2 MODEL SR20 4 2 3 5 3 CONSOLE (REF) 1 9 2 2 6 1 8 12 7 11 2 13 2 3 12 2 2 1 10 2 1 9 18 19 20 21 14 2 FIREWALL (REF) 23 2 18 17 24 22 21 Serials 0002 thru 1072. 10. Spacer 11. Cartridge Spacer 12. Bolt 13. Yaw Trim Cartridge 14. Nut 15. Torque Tube Bracket 16. Torque Tube Bushing 17. Left Torque Tube 18. Right Torque Tube 16 10 2 1 12 2 NOTES LEGEND 1. Cotter Pin 2. Washer 3. Bushing 4. Rudder Pedal 5. Rudder Pedal Pin 6. Weldment Tube 7. Clevis 8. Clevis Pin 9. Castellated Nut 12 10 2 14 17 2 12 19. Spring 20. Eye Bolt 21. Brake Line 22. Jam Nut 23. Fitting 24. Master Cylinder 15 12 2 2 2 14 14 Measure gap between flange on bushing and end of Rudder Pedal Torque Tube Bracket. Maximum gap tolerance is 0.06 inch (1.5 mm). Up to two additional washers may be installed on one end of torque tube to obtain gap tolerance. Serials 1601 & subs, Serials 1005 thru 1600 after SB 2X-32-13. SR20_MM27_1167E Figure 27-205 Rudder Pedal Installation EFFECTIVITY: All 27-20 Page 17 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 E. Forward Pulley Gang (See Figure 27-106), (See Figure 27-107) The forward pulley gang is used to route the aileron, rudder, and elevator system control cables. Maintenance practices pertinent to the forward pulley gang are covered under the Aileron and Roll Trim System. (Refer to 27-10) F. Rudder/Elevator Pulley Gang (See Figure 27-206) (1) Removal - Rudder/Elevator Pulley Gang (a) Acquire necessary tools, equipment, and supplies. Description Spacer Block 7 3/8” x 2” (18.73 x 5.08 cm) (b) P/N or Spec. Supplier Any Source Prior to removing turnbuckles, position spacer block between rudder pedals and firewall to support spring tension. (c) (d) 27-20 Page 18 15 Jun 2010 Spacer for holding neutral rudder position. Remove carpet and access panel CF5 from baggage compartment floor. (Refer to 06-00) Note: (2) Purpose Identify and loosen rudder and elevator cable tension via turnbuckle. Remove cotter pin, nut, washers, spacers, and bolt securing pulleys to rudder/elevator pulley gang bracket and remove components from airplane. Installation - Rudder/Elevator Pulley Gang (a) Position and install bolt, spacers, washers, nut, and cotter pin securing pulleys to rudder/ elevator pulley gang bracket. (b) Rig rudder system and perform Adjustment/Test - Rudder System Rigging. (Refer to 2720) (Refer to 27-20) (c) Rig elevator system and perform Adjustment/Test - Elevator System Rigging. (Refer to 2730) (Refer to 27-30) (d) Install fuselage floor access panel CF5 and carpet. (Refer to 06-00) EFFECTIVITY: All CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 G. Empennage Pulley Gang - Serials 1005 thru 1306 (See Figure 27-207) (1) Removal - Empennage Pulley Gang (a) Acquire necessary tools, equipment, and supplies. Description Spacer Block 7 3/8” x 2” (18.73 x 5.08 cm) (b) P/N or Spec. Supplier Any Source Purpose Spacer for holding neutral rudder position. Remove carpet and access panel CF5 from baggage compartment floor. (Refer to 06-00) Note: Prior to removing turnbuckles, position spacer block between rudder pedals and firewall to support spring tension. (c) (d) (e) (2) At access panel CF5, remove turnbuckles from rudder and elevator cables. Remove fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) Loosen jam nuts securing rudder and elevator push/pull rods to rudder and elevator actuation pulleys. (f) Remove cotter pin, nut, washer, spacer, and bolt securing rudder push/pull rod to rudder bellcrank. (g) Remove cotter pin, nut, washers, and bolt securing elevator push/pull rod to elevator bellcrank. (h) Unscrew rudder push/pull rod from rod end attached to rudder actuation pulley and remove from airplane. (i) Unscrew elevator push/pull rod from rod end attached to elevator actuation pulley and remove from airplane. (j) Remove nut, washer, and screw securing support brace to empennage, loosen jam nut securing support brace to pulley gang, and remove support brace from airplane. (k) Gain access to pulley gang mounting bracket through access hole in FS 306 bulkhead and remove bolts securing pulley gang to bulkhead. Remove gang assembly from airplane. (l) Remove cotter pins and washers securing pulley guard pins to empennage pulley gang bracket and remove pins. (m) Cut safety wire securing cables to actuation pulleys. (n) At access hole CF5, pull rudder and elevator cables through. Remove cables from airplane. Installation - Empennage Pulley Gang (a) Prior to empennage pulley gang installation, secure rudder and elevator cables to actuation pulleys with safety wire and insert pulley guard pins, install washers and cotter pins (b) Route rudder and elevator cables through access hole RE1 forward to access hole CF5. (c) Insert pulley gang into empennage and position gang assembly over holes in FS 306 bulkhead. Install bolts securing pulley gang to bulkhead. (d) Screw rudder push/pull rod onto rod end attached to rudder actuation pulley and tighten jam nut. (e) Screw elevator push/pull rod onto rod end attached to elevator actuation pulley and tighten jam nut. (f) Install bolt, spacer, washer, nut, and cotter pin securing rudder push/pull rod to rudder bellcrank. EFFECTIVITY: Serials 1005 thru 1306 27-20 Page 19 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL (g) (3) 27-20 Page 20 15 Jun 2010 MODEL SR20 Install bolt, washers, nut, and cotter pin securing elevator push/pull rod to elevator bellcrank. (h) Install screw, washer, and nut securing pulley gang support brace to empennage. (i) Install rudder and elevator cables. (Refer to 27-20) (Refer to 27-20) (j) Install access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) (k) Install carpet and access panel CF5. (Refer to 06-00) Inspection/Check - Empennage Pulley Gang (a) Remove fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) (b) Verify positive clearance of pulleys through full range of rudder and elevator movement. (c) Verify positive clearance between pitch trim cartridge and FS 306 bulkhead through full range of elevator and trim motor operation. (d) Verify minimum rod end thread engagement of 0.312 inch (0.79 cm). (e) Verify proper safety wire and cotter pin installation on all fasteners. (f) Install fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) EFFECTIVITY: Serials 1005 thru 1306 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 H. Empennage Bellcranks - Serials 1307 & subs (See Figure 27-208) (1) Removal - Empennage Bellcranks (a) Remove carpet and access panel CF5 from baggage compartment floor. (Refer to 06-00) Note: Prior to removing turnbuckles, position spacer block between rudder pedals and firewall to support spring tension. (b) (c) (d) (2) At access panel CF5, remove turnbuckles from rudder and elevator cables. Remove fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) Loosen jam nuts securing rudder and elevator push/pull rods to rudder and elevator empennage bellcranks. (e) Remove cotter pin, nut, washers, and bolt securing rudder push/pull rod to rudder bellcrank. (f) Remove cotter pin, nut, washers, and bolt securing elevator push/pull rod to elevator bellcrank. (g) Unscrew rudder push/pull rod from rod end attached to rudder empennage bellcrank and remove from airplane. (h) Unscrew elevator push/pull rod from rod end attached to elevator empennage bellcrank and remove from airplane. (i) Remove plug covering end of bulkhead shaft. (j) Remove bolt and washer securing bulkhead shaft to bulkhead. (k) Remove bulkhead shaft and bellcranks from airplane. (l) At access hole CF5, pull rudder and elevator cables through. Remove cables airplane. Installation - Empennage Bellcranks (a) Route rudder and elevator cables through access hole RE1 forward to access hole CF5. (b) Insert bellcranks into empennage and position bulkhead shaft through bulkhead and bellcranks. Note: Ensure bolt engages threaded insert to within 0.063 inch (1.6 mm) of flush with bulkhead surface or protrudes past bulkhead surface. (c) (d) (e) (3) Install bolt and washer securing bulkhead shaft to bulkhead. Install plug covering end of bulkhead shaft. Screw rudder push/pull rod onto rod end attached to rudder empennage bellcrank and tighten jam nut. (f) Screw elevator push/pull rod onto rod end attached to elevator empennage bellcrank and tighten jam nut. (g) Install bolt, spacer, washer, nut, and cotter pin securing rudder push/pull rod to rudder bellcrank. (h) Install bolt, washers, nut, and cotter pin securing elevator push/pull rod to elevator bellcrank. (i) Install rudder and elevator cables. (Refer to 27-20), (Refer to 27-20) (j) Install access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) (k) Install carpet and access panel CF5. (Refer to 06-00) Inspection/Check - Empennage Bellcranks (a) Remove fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) (b) Verify positive clearance of bellcranks through full range of rudder and elevator movement. (c) Verify positive clearance between pitch trim cartridge and vertical stabilizer bulkhead through full range of elevator and trim motor operation. EFFECTIVITY: Serials 1307 & subs 27-20 Page 21 15 Jun 2010 CIRRUS (d) (e) (f) 27-20 Page 22 15 Jun 2010 AIRPLANE MAINTENANCE MANUAL Verify minimum rod end thread engagement of 0.313 inch (0.79 cm). Verify proper safety wire and cotter pin installation on all fasteners. Install fuselage access panels RE1, RE2, LE1, and LE2. (Refer to 06-00) EFFECTIVITY: Serials 1307 & subs MODEL SR20 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 4 1 2 2 9 13 3 1 2 5 6 8 7 1 2 BULKHEAD F.S. 186 (REF) LEGEND 1. Cotter Pin 2. Washer 3. Castellated Nut 4. Spacer 5. Bolt 6. Pulley Bracket 7. Backing Plate 8. Pin 9. Pulley SR20_MM27_1168B Figure 27-206 Rudder/Elevator Pulley Gang EFFECTIVITY: All 27-20 Page 23 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 ELEVATOR BELL CRANK (REF) 5 2 ELEVATOR HINGE (REF) 5 2 5 2 2 2 1 7 5 2 3 2 1 3 9 8 5 2 RUDDER ASSY (REF) 7 4 3 2 1 2 7 2 1 6 2 3 10 7 2 1 6 BULKHEAD F.S. 306 (REF) 11 LEGEND 1. Cotter Pin 2. Washer 3. Castellated Nut 4. Spacer 5. Bolt 6. Nut 7. Rod End 8. Elevator Push/Pull Rod 9. Rudder Push/Pull Rod 10. Support Brace 11. Screw Serials 1005 thru 1300, 1302 thru 1306. Figure 27-207 Empennage Pulley Gang - Serials 1005 thru 1306 (Sheet 1 of 2) 27-20 Page 24 15 Jun 2010 EFFECTIVITY: Serials 1005 thru 1306 SR20_MM27_1169D CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 BULKHEAD F.S. 306 (REF) 14 1 2 5 6 13 5 2 14 16 12 1 2 4 11 16 3 12 1 17 15 2 18 6 12 10 LEGEND 1. Cotter Pin 2. Washer 3. Castellated Nut 4. Spacer 5. Bolt 6. Nut 10. Support Brace 11. Screw 12. Jam Nut 13. Pulley Bracket 14. Pin 15. Pulley 16. Stop Bolt 17. Pulley Stop 18. Support Rod Weldment 6 2 4 15 2 11 17 Serials 1005 thru 1300, 1302 thru 1306. SR20_MM27_1179C Figure 27-207 Empennage Pulley Gang - Serials 1005 thru 1306 (Sheet 2 of 2) EFFECTIVITY: Serials 1005 thru 1306 27-20 Page 25 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 AFT ELEVATOR BELLCRANK (REF) 1 2 3 2 11 5 1 4 2 8 10 RUDDER ASSY (REF) 2 3 1 2 4 9 5 4 5 2 1 2 2 1 7 3 BULKHEAD F.S. 306 (REF) 6 3 LEGEND 1. Bolt 2. Washer 3. Rod End 4. Castellated Nut 5. Cotter Pin 6. Rudder Bellcrank 7. Elevator Bellcrank 8. Elevator Push/Pull Rod 9. Rudder Push/Pull Rod 10. Shaft 11. Plug 5 2 4 SR20_MM27_1660 Figure 27-208 Empennage Bellcranks - Serials 1307 & subs 27-20 Page 26 15 Jun 2010 EFFECTIVITY: Serials 1307 & subs CIRRUS I. AIRPLANE MAINTENANCE MANUAL MODEL SR20 Yaw Trim Cartridge (See Figure 27-205) (1) (2) (3) Removal - Yaw Trim Cartridge (a) Remove left mid console circuit breaker trim. (Refer to 25-10) (b) Remove cotter pin, nut, washers, bushing, spacers, and bolt securing trim cartridge to console bracket. (c) Remove cotter pin, nut, washers, and bolt securing trim cartridge push/pull rod to left torque tube actuation arm and remove from airplane. Installation - Yaw Trim Cartridge (a) Install bolt, washers, nut, and cotter pin securing trim cartridge push/pull rod to left torque tube actuation arm. (b) Install bolt, washers, bushing, spacers, nut, and cotter pin securing trim cartridge to console bracket. (c) Perform Inspection/Check - Yaw Trim Cartridge. (Refer to 27-20) (d) Install left mid console circuit breaker trim. (Refer to 25-10) Inspection/Check - Yaw Trim Cartridge (a) Verify correct rudder system rigging. (Refer to 27-20) (Refer to 27-20) (b) Verify yaw trim cartridge is adjusted to hold rudder in neutral position ±1°. (c) Verify positive clearance between trim cartridge and actuation pulley under full range of trim motor positions. (d) Verify minimum rod end thread engagement of 0.312 inch (0.79 cm). (e) Verify proper installation of safety wires and cotter pins on all fasteners. J. Rudder Trim Tab Yaw trim adjustment is ground adjustable only and is achieved by changing the deflection angle of the rudder trim tab. For maintenance practices pertinent to the rudder trim tab, see Rudder. (Refer to 5540) EFFECTIVITY: All 27-20 Page 27 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 K. Rudder-Aileron Interconnect - Serials 1005 thru 1885 (See Figure 27-209) (1) (2) (3) Removal - Rudder-Aileron Interconnect (a) Remove rear passenger compartment carpet. (Refer to 25-10) (b) Remove cabin floor access panel 3C. (Refer to 06-00) (c) Remove passenger seats. (Refer to 25-10) (d) Remove nuts, washers, cable clamps, and screws securing bungee cord to RH aileron cable. (e) Remove nut, washers, spacer, cable clamps, and bolt securing RH rudder cable to rudderaileron interconnect arm. (f) Remove washers, bolts, and shim securing interconnect bracket to LH longeron and remove rudder-aileron interconnect arm from airplane. Disassembly - Rudder-Aileron Interconnect (a) Remove nut, washers, bungee clamp, and bolt securing bungee cord to rudder-aileron interconnect arm. Assembly - Rudder-Aileron Interconnect Note: (a) (b) Verify bungee cord fits to contour of channel between clamps. Position upper and lower bungee clamps over center of bungee cord. Position bungee clamps to end of rudder-aileron interconnect arm so that arm is located between upper and lower bungee clamps. Note: If required, add an additional washer to ensure correct thread engagement. (c) (4) Install bolt, washers, bungee clamps, nut, and cotter pin securing bungee cord to rudderaileron interconnect arm. Torque bolt to 45 ±2 in-lb (5.1 ±0.2 Nm). Installation - Rudder-Aileron Interconnect (a) Install shim, bolts, and washers securing interconnect bracket to LH longeron. CAUTION: (b) To prevent interference with adjacent control cables, forward edge of rudder-aileron interconnect arm must be oriented 90° +5°/-0° to the control cables. Verify forward edge of rudder-aileron interconnect arm is positioned at 90° +5°/-0° perpendicular to the control cables. Note: (c) Install bolt, cable clamps, spacer, washers, and nut securing RH rudder cable to rudderaileron interconnect arm. CAUTION: (d) (e) (f) (g) (h) (i) 27-20 Page 28 15 Jun 2010 To increase clearance between LH and RH rudder cables, install rudder cable clamps so that RH rudder cable is inboard of cable clamp attach bolt. If not oriented properly, the cable clamps may interfere with attaching hardware at the bungee clamps. Verify cable clamps are positioned so that screws are oriented vertically. Install screws, cable clamps, washers, and nuts securing bungee cord adel clamps to RH aileron cable. Torque nuts between 45 - 50 in-lb (5.1 - 5.6 Nm). Perform Adjustment/Test - Rudder-Aileron Interconnect. (Refer to 27-20) Perform Inspection/Check - Rudder-Aileron Interconnect. (Refer to 27-20) Install passenger seats. (Refer to 25-10) Install cabin floor access panel 3C. (Refer to 06-00) Install rear passenger compartment carpet. (Refer to 25-10) EFFECTIVITY: Serials 1005 thru 1885 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 RUDDER-AILERON INTERCONNECT ARM (REF) 5 8 12 4 LH LONGERON (REF) 5 4 4 7 3 14 7 4 RUDDER-AILERON INTERCONNECT ARM (REF) 11 Serials 1005 thru 1010. 7 13 LH LONGERON (REF) 9 2 4 14 4 5 12 1 6 4 5 ELEVATOR CABLE (REF) RIGHT RUDDER CABLE (REF) 11 LEFT RUDDER CABLE (REF) 10 11 13 LEFT AILERON CABLE (REF) 4 12 10 RIGHT AILERON CABLE (REF) Serials 1005 thru 1877, 1879 thru 1885. NOTE It is allowable to add an additional washer to ensure correct thread engagement. If not oriented properly, the cable clamps may interfere with attaching hardware at the bungee clamp. Verify cable clamps are positioned so that screws are oriented vertically. Torque nut between 45 - 50 in-lb (5.1 - 5.6 Nm). Do not install washer below head of screw. Only one washer is required at nut. LEGEND 1. Bungee 2. Adel Clamp 3. Spacer 4. Washer 5. Bolt 6. Screw 7. Bushing 8. Cotter Pin 9. Shim 10. Turnbuckle 11. Cable Clamp 12. Nut 13. Cable Tie 14. Bungee Clamp SR20_MM27_1171H Figure 27-209 Rudder-Aileron Interconnect Installation - Serials 1005 thru 1885 EFFECTIVITY: Serials 1005 thru 1885 27-20 Page 29 15 Jun 2010 CIRRUS (5) AIRPLANE MAINTENANCE MANUAL MODEL SR20 Adjustment/Test - Rudder-Aileron Interconnect (See Figure 27-2010) Note: Improper rudder-aileron interconnect adjustment may effect autopilot roll trim and roll performance. Verify that ailerons and rudder are properly rigged in accordance with 27-10 and 27-20 to ensure proper flight control surface operation prior to modification of rudder-aileron interconnect system. (Refer to 27-10) (Refer to 27-20) The interconnect must be adjusted so that full rudder application will meet the requirements of 14 CFR 23.177 or optionally: full LH rudder deflection causes 5° minimum, 8° maximum RH aileron trailing edge down; full RH rudder deflection causes 5° minimum, 8° maximum LH aileron trailing edge down. To adjust the interconnect, perform the following procedure: (a) Acquire necessary tools, equipment, and supplies. Description WS 144 Rigging Template (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) 27-20 Page 30 15 Jun 2010 P/N or Spec. 13057-109 Supplier Cirrus Design Duluth, MN 55811 218-727-2737 Purpose Aileron rigging. Remove rear passenger compartment carpet. (Refer to 25-10) Remove cabin floor access panel 3C. (Refer to 06-00) Verify rudder and aileron are in the neutral position. Verify rudder-aileron interconnect arm is perpendicular to the control cables. Verify the forward aileron bungee clamp is positioned aft, against the swage end of the cable terminal. Verify the aft aileron bungee clamp is positioned forward, against the swage end of the cable terminal. Position WS 144 rigging template on wing. Verify full LH rudder deflection causes 5° - 8° RH aileron trailing edge down. Verify full RH rudder deflection causes 5° - 8° LH aileron trailing edge down. If downward motion is less than 5°, too much slack exists. Reduce slack by pulling bungee cord from forward and aft aileron cable clamps away from interconnect arm. If downward motion is greater than 8°, too much tension exists. Reduce tension by pulling bungee cord from forward and aft aileron cable clamps toward interconnect arm. If excess bungee cord exists at ends: 1 Fold bungee cord end towards the cable clamps and install cable tie securing bungee cord end to itself. 2 Position excess bungee cord below cable clamps to eliminate any interference with bottom of interconnect arm. 3 Ensure cable tie is tightly secured and snug against the clamps. 4 Repeat with opposite end of bungee cord. With rudder and aileron neutral, verify that at full aileron trim travel, the bungee cord does not interfere with trim travels or cause rudder movement. 1 To ensure bungee cord is not interfering with full RH trim travels, trim roll trim to full right. Verify rudder does not move. EFFECTIVITY: Serials 1005 thru 1885 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 2 (6) To ensure bungee cord is not interfering with full LH trim travels, trim roll trim to full left. Verify rudder does not move. (o) Verify that steady rudder application will move the ailerons the required travel. (p) Cycle RH aileron cable forward and aft several times. Verify cable clamps remain positioned so that screws are oriented vertically. If clamp orientation is altered due to cable rotation, loosen screw, correct clamp orientation, and re-torque nut. (q) Install cabin floor access panel 3C. (Refer to 06-00) (r) Install rear passenger compartment carpet. (Refer to 25-10) Inspection/Check - Rudder-Aileron Interconnect (a) Verify interconnect adjustment will meet the requirements of 14 CFR 23.177 or optionally: 1 full LH rudder deflection causes 5° minimum, 8° maximum RH aileron trailing edge down. 2 full RH rudder deflection causes 5° minimum, 8° maximum LH aileron trailing edge down. (b) Verify bungee cord ends are folded back upon themselves and secured with cable ties. (c) Verify cable ties are tightly secured and do not slide on bungee cords. (d) Verify positive bungee cord clearance under slack and full cross control movement. (e) With full LH rudder and full RH aileron applied, verify that in crossed controls condition that attaching hardware at bungee clamp does not interfere with attaching hardware at aileron cable clamps. (f) With full RH rudder and full LH aileron applied, verify that in crossed controls condition that attaching hardware at bungee clamp does not interfere with attaching hardware at aileron cable clamps. EFFECTIVITY: Serials 1005 thru 1885 27-20 Page 31 15 Jun 2010 CIRRUS AIRPLANE MAINTENANCE MANUAL MODEL SR20 1 RUDDER-AILERON INTERCONNECT ARM (REF) 1 90° +5° -0° RH RUDDER CABLE (REF) LH RUDDER CABLE (REF) Serials 1005 thru 1877, 1879 thru 1885. SWAGE (REF) CABLE TERMINAL (REF) NOTE Verify adel clamps are parallel to cable clamps. Install cable clamp against the swage end of the cable terminal. Ensure cable clamps are not installed over tapered end of swage. Fold bungee cord end towards the clamp and install cable tie securing bungee cord end to itself. Position excess bungee cord below cable clamps to eliminate any interference with bottom of interconnect arm. Ensure cable tie is tightly secured and snug against the clamps. To prevent interference with adjacent control cables, forward edge of rudder-aileron interconnect arm must be oriented 90° +5°/-0° to the control cables. RH rudder cable only: To facilitate increased clearance between LH and RH rudder cables, install rudder cable clamps so that RH rudder cable is inboard of cable clamp attach bolt. Figure 27-2010 Rudder-Aileron Interconnect Adjustment/Test - Serials 1005 thru 1885 27-20 Page 32 15 Jun 2010 EFFECTIVITY: Serials 1005 thru 1885 LEGEND 1. Cable Tie SR20_MM27_2644B