Product Data Sheet Coloured and Mirrored Glass Façade System is a large format glass tile façade installed onto a specifically designed Benchmark Karrier Panel. COLOURED AND MIRRORED GLASS Image above courtesy of Saflex FAÇADE DATA Materials Product Tolerances Coloured glass consists of a 4mm internal toughened Laminate slippage tolerance is in accordance with BS EN glass, 2mm UV resistant interlayer including coloured ISO 12543-5: 1998 (Glass in building. Laminated glass screen print and 6mm outer toughened glass. and laminated safety glass. Dimensions and edge Mirrored glass consists of a 4mm internal toughened finishing). glass, 2mm UV resistant interlayer including black screen Glass cutting tolerance is +/- 1mm. print and 6mm outer silvered glass. Interlays are made with heat and light stable pigments instead of dyes to resist fading. Environmental Benchmark glass can be fully recycled and when glass is The coloured glass is available in virtually any colour BS, RAL or matched to other colours on request subject to minimum production quantities. recycled it can provide positive effects to the production process. Please contact Benchmark Technical Services for more information. Dimensions Standard module 1206mm length by 606mm height (inclusive of 8mm joint) and maximum actual panel size 1198mm length x 598mm height. Other bespoke sizes are available. Please contact Benchmark Quotations for additional information. Face panel thickness: 12mm maximum. Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 1 (Edition 5- Jan 2012) Product Data Sheet KARRIER PANEL DATA Insulation Core Polyisocyanurate (PIR): with zero Ozone Depletion Potential (zero ODP). Product Tolerances Length –2mm +2mm Factory Applied Side Joint Seal Width –2mm +2mm All side joints have a factory-applied seal fitted into the Thickness –2mm +2mm groove to automatically seal the joint between panels. End Squareness –3mm +3mm Flatness (per metre) –2mm +2mm Fire The steel outer and inner facings have Class 1 surface Available Lengths spread of flame to BS476 - 7: 1987, and are Class 0, as Standard length is 1.8 to 12 metres. Panel lengths up to defined by Building Regulations. 17 metres are available. Panels less than 1.8 metres long can be supplied and are subject to an extra charge. These Biological panels cannot be end lapped. Benchmark insulated panels are normally immune to attack from mould, fungi, mildew and vermin. No urea Materials formaldehyde is used in the construction, and the panels Steel Substrate S220GD+ZA hot-dip zinc/aluminium Galfan coated are not considered deleterious. metal to BS EN10214: 1992. Standard external sheet thickness 0.63mm, standard internal sheet thickness 0.4mm. Coatings - External Sheet XLForte. Colour is Merlin Grey. Reverse side of sheet coated with a light grey polyester coating. Coatings - Internal Liner Standard polyester coating developed for use for the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface. Foodsafe hygienic coating developed for use where the liner is exposed to foodstuffs and is regularly cleaned. Colour white. XLForte coating for internal high humidity environments. Colour white. Reverse side of sheet coated with a light grey polyester coating. Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 2 (Edition 5- Jan 2012) Product Data Sheet SYSTEM WEIGHT PERFORMANCE The Coloured Glass and Mirrored Glass Façade Systems Thermal Insulation have an overall typical weight depending upon Karrier Thermal Transmittance (U value) is calculated in Panel thickness: compliance with Building Regulations Approved Documents L2A & L2B (England & Wales), Technical Karrier Panel Thickness (mm) 60 70 80 100 120 140 150 Weight (Kg/m²)* 39.5 39.9 40.3 41.1 41.9 42.6 43.1 Handbooks Non-Domestic Sections 6 (Scotland), Part F2 (Northern Ireland) and Part L (Republic of Ireland - based on the Overall Heat Loss Method). *Based on complete facade system - panel, rail and façade weight. For Project Specific weights, please contact Benchmark Karrier Panel Thickness (mm) U-value (W/m²K) Technical Services Department. 60 70 80 100 120 140 150 0.35 0.30 0.27 0.21 0.18 0.15 0.135 SYSTEM ATTACHMENT Acoustics Method of Attachment Benchmark Coloured and Mirrored Glass façade systems The extruded aluminium straps, conforming to BS EN have a single figure weighted sound reduction RW = 12020-1: 2008 in 6063/T6 grade alloy are structurally 24dB. bonded to the glass façade tile. Straps are secured to the aluminium secondary rail system using self-drilling / self- Sound Reduction Index (SRI) tapping stainless steel fasteners. The secondary rail system is securely fastened to the Benchmark Karrier 63 125 250 500 1k 2k 4k 8k Panel with expanding self-fixing aluminium and stainless Frequency (Hz) steel fasteners. SRI (dB) 20 15 17 23 18 25 40 46 Secondary Rail Data The extruded aluminium secondary rail system conforms to BS EN 12020-1: 2008 (Aluminium and aluminium alloys. Extruded precision profiles in alloys EN AW-6060 and EN AW-6063.Technical conditions for inspection and delivery) - powder coated black. Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 3 (Edition 5- Jan 2012) Product Data Sheet STRUCTURAL LOAD/SPAN TABLE FOR KARRIER PANEL (To be checked against unfactored design wind-loads) Notes: 1. Values have been calculated using the limit state method in the “European Recommendations for the Design of Sandwich Panels” (ECCS document No.115 2001), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under “Structural Performance” in Building Design Section. 5. For intermediate values linear interpolation may be used. 6. The actual wind suction load resisted by the panel is dependent upon the number of fasteners used and material of the rail. The fastener calculation should be carried out in accordance with the appropriate standard. For further advice please contact Benchmark Envirocare Technical Services. 7. The allowable tolerance between bearing planes of adjacent supports is L/600, where L is the distance between supports. 3. The table is for dark coloured panels. 8. Load span tables for spans outside of those shown are available from the Benchmark Technical Services department. 4. The following deflection limits have been used: Pressure Loading L/100 Suction Loading L/100 Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 4 (Edition 5- Jan 2012) Product Data Sheet PACKING Sea Freight Glass Façade Modules Fully timber crated packs are available on projects Benchmark Glass modules are packed on either a metal requiring delivery by sea freight shipping, at additional or wooden ‘A’ frame and strapped down securely. The cost. Alternatively, steel containers can be used. Special maximum pack weight is stamped on each individual loading charges apply. frame. Glass modules will be packed on the frames so as to not exceed the maximum weight permissible. STORAGE AND HANDLING Depending upon size of glass modules, glass will be Karrier Panel delivered to site on either a metal or wooden ‘A’ frame. The Benchmark Karrier Panels are stacked horizontally. The frame can be moved using either a fork lift truck or Removable hot melt adhesive is laid between each panel. crane. When moving frames ensure glass is securely The top, bottom, sides and ends are protected with strapped in place. When offloading or loading frames polystyrene and timber packing and the entire pack is ensure floor area is flat. wrapped in polythene. Keep glass modules stored on ‘A’ frame until ready for To ensure panels remain in prime condition while installation. Use gloves when handling glass modules. stored onsite, the panels need to be stored in a safe, It is not possible to cut the glass on site. clean and trade –free area. Personnel should not walk over packs. Store the panels on a slight slope ensuring any penetrating rainwater drains off and ensure regular inspection the panel packs. Should panel’s need to be stored for a period of time in excess of 3 months, SITE INSTALLATION PROCEDURE Site assembly instructions are available from the Kingspan Benchmark Field Service Department. please contact Benchmark Technical Services. The number of panels in each pack depends on panel length and weight. Typical pack height is 1100mm (based QUALITY & DURABILITY on 100mm thick panel). Benchmark insulated panels are manufactured from the Maximum pack weight 1500kg. highest quality materials, using state of the art production For information regarding the number of panels per pack, equipment to rigorous quality control standards, please contact Benchmark Technical Services. complying with ISO 9001:2000 standard, ensuring longterm reliability and service life. GUARANTEES & WARRANTIES Benchmark will provide external coating and product warranties and guarantees on an individual project basis. Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 5 (Edition 5- Jan 2012) Product Data Sheet DELIVERY AND OFF- LOADING Transportation of Benchmark Karrier Panel packs to site is by road transport (unless indicated otherwise). It is the customer’s responsibility to check the site for restrictions (i.e. entrance to site, power lines etc.) and agree a storage area to be used, also to identify the correct type/methods of off-loading/hoisting facilities to be used i.e. crane, crane forks, lifting beam/ slings and airbags, forklift or specialist lifting equipment. Always check the ‘current’ certification of the crane, crane forks, lifting beam, slings, forklift, or specialist lifting equipment prior to carrying out offloading/hoisting operation (i.e. with correct ‘current’ SWL Certification). Greenfield Business Park No 2 Greenfield, Holywell Flintshire, North Wales CH8 7GJ, UK Tel: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 info@kingspanbenchmark.com www.kingspanbenchmark.com Page 6 (Edition 5- Jan 2012)