Yamaha YFZ450 Raptor 700 Steering Stem

advertisement
r0506
Steering Stem Installation
Yamaha YFZ450 and Raptor 660
173 Oak St
Marion, AH $302
Phone: 877 6 GO FAST
www. houser-racing. com
Do you have a Houser Racing handle bar clamp? You will need to have one
to complete this installation process.
Clamp Bottom
Top Clamp bolts (4)
Rubber Cones (4)
\
Holes for
Kill switch (4)
Washers (4)
.&:"
t
*
Nuts(2)
t
+
\\
Sleeves (2)
Retaining Collar
Steering Stem nut
Clu*p Top (dogbone piece)
Bolts (2)
Fender and Handle Bar Removal
?, Rsmsxe *a*t r*gt rcrtr-
3" Reunax gas tark cortr.
-F-
sr.€
r*kl Mas bY
reupr.rtrt srde bolte $ ges trnl.
{.
Start remotrag
?. AII bolts {bo{ddbc rcmored- Figure
above slosx ar*s wke kk: cm be
fotrd
1S, Rem*t'* tw* b*c*
klx
*f
pt tank-
5.
Rsmcr,'e balt
&aan&tel fends rcse
rr*e"
8. $rsep &*at
[.ocst*d
Il
ffxt
ft*&r **m rt*r fadr
:0 tbe gcs
t**t.
. Rr*art ftvc ***i b*lt* af gte t**k
6" Rcmave dl baltc
wkel fe*drr.
*r
9. Reptrt g*: taul lid
rma,r,xl *f ga* tark.
*sd over the
ta
prry:r fcr
3l- Remor"e gsi tss! *xd *et cn &e
*f *e*fV" Unheck *xv elec*rc*I
*ox$*ctiec
Fage
]
bac&
H*ndle Bar arrd St*ck Steering Stem Rem*val
1" Xmclre &ffit LnEdk
Kccp
kr
noer pi*ce.
4. Ft tea
tk retd @r $rradirg bsltx
arl str€rng
seu*ry. tCli*I;Ilare)
7. X.csatr c*ttrr gi:r }ocad rt the
bottomof *eeirg *am. Sliert)
2. R*solr
$to{&
Mk
lscs€rrsg tugbclx (4).
rkcrlc*lg strchcd
tnery
brrcl""qr by
{Sa*x}
5. Hemve ri*rirg *cn clary bolts.
{$oc&et}
S" Rm$$r stffiisg stdceerlr
($*elc)
t&*AlV" Lcarr ** coatrols strrMunks
ys art l:?lacbg hmdh bm.
6- Rsncw bs& sides cf *ruclrry, bale
ffid ts*k. K**? th*x px::rx t*r rwx"
9- "4,bre*}cr brr enry bt
3tffiin* sterrBirl.
Ed
to
F*ge 3
lm*m
Stem Inst*llation
Hcuser Steerr
1. *mee rEeidrg eIIff d m *m 2. glffi r$frcr s*d rw# 6o'm cto.*
Ilnusr*siEgms* TbrSSre xtexiag st*u **r clqu, grffi &*
*br*rpatrLstr fu:nxd
*c*t*dm&tirge lqf-
bcaicgwr:Ib€pxbc&
e
;t. &{rle mc &e [Im*r kgo is eci*g
&e
&at of tlc*IV.
7.
Xrykrfu & cl*rTsbo'&
sidrs. e. Tigkm the
1& Pl*ct ee rerrieiag ccll*r a tc ffi
rytire. *fhr & celkr i* irxr$, pla*
&* gtesnrt olstk rytix. Lo{*Edby
*qeryr
botbsL
5. fir***ry*rfu'co*dput sf stm
rrkr &e m ux#iry c!ry lrill rc*-
t*rewr
ll.
tro "Irry bolt* ta fbe
{$or}*}
1. IMf lisrr{r refr*rg rym into.&IV.
Sli& &* did 6d of tk m irto &
sesi"* et6rb*t6m-
6.
nr*r$b6*t*I msllrerr
s*cs*r*
'&
9. *drc*Ecelpr*cctilrc fry* cre
m drry tckt. (Chi*clllrrsnry)
L{*kc sqre ekc}s *N pt*d fcwrrd
rxs" {$ocert?t*rs}
*d tigllee xtffi
Frge,*
Handle Bar Clamp Installation
3.
1. Grease steering stem handle bar clamp 2. Remove handle bar clamp from
housing. Smear grease around on the
inside.
Insert metel sleeves into the cones.
packaging. Remove black rubber cones, Place washers (indented end towards
rubber cone) on each rubber cone, top
washers and nuts from the handle bar
the
clamp. Grease
rubber cones and insert and bottom.
(narrow end inward) into each side of the
steering stem housing, top and bottom.
4.
Place Houser haadle bar clamp
(Houser logo facing the front of ATV)
onto the top of the steering stem. The
handle bar clamp bottom bolts should be
inserted into the metal sleeves. ljnscrew
top bolts frarcthe steering stem clamp.
5. Place clartp nuts back onto clamp
threads from under the steering stem.
Tighten the nuts. (Socket/Wrench)
6. Figure above shows correct assembly
side view
(Allen wrench)
7. Figure above shows correct assembly
8. Remove top of handle bar clamp
front view.
insert stock handle bars"
NOTE: l{onda handle bars have a metel
piece located in the center. This will
cause an obstruction to the Houser handle
bar clamp. This center piece musl be
removed. Houser Racing recomends
purchasing aftermarket handle bars.
and
9.
Place top of clamp back onto bottcm
clamp. Tighten four top bolts down.
(Allen wrench)
Page 5
Ib* llolrss b*dk ber clary will n* w** si& tk *oot a*tE pi*ce. T&i* pkt* anr*t br rmotl*d *aa
tk SfIf *d cra rct &e $ttd- ?hr ksy sqrrttb umt bt plac*d wrerrhprc elsr ca tk .$lf to corylet*
inxellatian
l. Xmcv* tcy mitcL &a's ac*c pkcc"
(*tEEr$
2-
tiiiry r lerge &*Ilit tk sffi
<m,rII
*iuc **
tlr
k*k
Tkhsk *ffild
*km*ter m tL* tey swit&, &jII r
itrtusi&of
tkxklf.s&.
k€ 6r rar cf &ATIi
rrd bc in rr rre*
t* rerc! u:k* ritting s*r &c seetstrsi**L
3- Irsst &c tcy lwiuh ixo
&* wkrl ficder.
t&
th bob &as
eae'y
,F
i
1;.
,j,
a,
Fig* *kt* fuqs * r'i*x &amr*rfu
rrM Mr.
!d*kt
erre *e re,ke* cre c3ffir
Tie xrrys ruey b* uxd
ay o&mrc*c*.
to bld \ilTes to frerne
ef
1" Xryl*c* top M h*& auto tk tey m{tc}
md tighte*u*i! *"rs:g- {Sffketj&'?sr&}
Pap 6
Related documents
Download