mp1000 cone crusher data sheet

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MP1000 CONE CRUSHER
DATA SHEET
Item
Unit
Manufacturer
Type
Model No./Size
Data
Metso
Cone Crusher
MP1000
PERFORMANCE
Close side setting
Countershaft speed
WK2 of Crusher
GENERAL TECHNICAL DATA
Feed opening
Weights (approx.)
Total:
Main frame assembly
Bowl assembly, bowl liner & hopper
Head assembly, mantle & feed plate
Eccentric assembly
Adjustment ring, clamping ring,
clamping cylinders & adjustment
mechanism
Countershaft assembly & sheave
Mantle
Bowl liner
Hydraulic power unit
Package lube system - air cooled
Dry
Full oil tank
Package lube system - water cooled
Dry
Full oil tank
Skid mounted air coolers
Heaviest for erection
Mainframe, adjustment ring, tramp
release system, eccentric assembly,
socket & countershaft assembly
Heaviest for maintenance
Bowl assembly
Mounting
mm
RPM
kg.m2
8 - 38
700 - 895
743
Application dependent
kg
kg
kg
kg
kg
150,494
46,801
33,112
17,573
8,820
kg
30,990
kg
kg
kg
kg
4,113
5,538 (application dependent)
5,837 (application dependent)
1,250
kg
kg
3,493
5,126
kg
kg
kg
4,046
5,679
2,731
kg
93,844
kg
33,112 (application dependent)
Directly on 4 sole plates; concrete or
steel foundation
MAIN FRAME
Revision 20110225
Page 2 of 7
MP1000 CONE CRUSHER
DATA SHEET
Material of construction
Diameter (at the top)
Base dimension
Height
Weight
Arm liners material of construction
Number
Weight
Thickness
Main frame liner material of construction
Weight
Side liners
Thickness
mm
mm
mm
kg
kg
mm
kg
Grade 80-50, carbon steel casting
4,059
3,899 x 3,899
2,305
42,791
Ni-Hard cast iron
3
218 each
50
T1 steel
1,950
mm
20
kg
mm
ASTM A668/A668M Class LH,
forged steel
4,418
640 X 1,910
kg
mm
Cast carbon steel, grade 100-80
21,541
4,267
kg
mm
Cast ductile iron, grade 80-55-06
3,690
6,620
mm
mm
kg
Cast carbon steel, grade 90-60
Manganese steel
Up to 150
356
32,168 (application dependent)
kg
mm
Cast carbon steel, grade 90-60
9,779
2,286
MAIN SHAFT
Material of construction
Weight
Diameter X Length
ADJUSTMENT RING
Material of construction
Weight
Diameter (max.)
CLAMP RING
Material of construction
Weight
Diameter (max.)
BOWL
Material of construction
Liner material of construction
Thickness
Vertical range of adjustment
Weight (bowl & bowl liner)
HEAD
Material of construction
Weight
Diameter
Revision 20110225
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MP1000 CONE CRUSHER
DATA SHEET
Feed plate material of construction
Weight
Mantle material of construction
Thickness
Weight
Locking bolt material of construction
Weight
Upper head bushing material of
construction
Weight
Diameter (outer)
Lower head bushing material of
construction
Weight
Diameter (outer)
ECCENTRIC
Material of construction
Diameter (inner)
Diameter (outer)
Diameter (at flange)
Length
Weight
Eccentric bushing material of construction
Diameter (inner)
Diameter (outer)
Length
Weight
Eccentric sleeve material of construction
Diameter (inner)
kg
kg
kg
Manganese steel
340
Manganese steel
Application dependent
5,538 (application dependent)
Cast steel
445
Aluminum bronze
kg
mm
159
980
Lead tin bronze casting
kg
mm
458
1,199
mm
Cast gray iron, ASTM class 45C
700
1,000
1,470
885
3,220
Lead tin bronze casting
641
700
870
456
4140 steel welded steel plate
950
Diameter (outer)
mm
1,000
Length
mm
640
Weight
kg
539
kg
Cast steel and Lead (Pb)
3,605
Counterweight material of construction
Weight
COUNTERSHAFT
Countershaft housing material of
construction
Weight
Countershaft material of construction
Length
Revision 20110225
mm
mm
mm
mm
kg
mm
mm
mm
kg
Cast steel, grade 70-36
kg
mm
1,392
AISI 1045 carbon steel
2,245
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MP1000 CONE CRUSHER
DATA SHEET
Diameter
Weight
Countershaft bushings material of
construction
Bushing diameter (inner)
Bushing diameter (outer)
mm
kg
200
550
Lead tin bronze casting
mm
mm
200
250
BEVEL GEAR / PINION GEAR
Material of construction
Design
Pitch diameter
Number of teeth
Diametrical pitch
Hardness
Heat treatment
Face width
Mean spiral angle
Pressure angle
AGMA durability rating
AGMA strength rating
AGMA quality
AGMA standard
mm
Rockwell
C
mm
Degree
Degree
HP
HP
AISI 4340 forged steel / AISI 4320
forged steel
Spiral
1,659 / 574
55 / 19
0.842
50-54 / 58-64
Induction / Carburized
250
25
20
7,760
8,480 / 5,640
8
2003-B97
HYDRAULIC SYSTEM & SETTING ADJUSTMENT SYSTEM
Crusher hydraulic system
Tank capacity
liters
568
Oil flow, 60 Hz
LPM
242
Oil flow, 50 Hz
LPM
204
Oil pressure (max.)
bar
220
Hydraulic pump
Double vane
Hydraulic power unit motor, quantity
1
NEMA design
50 HP, 1800 RPM, 60 Hz
IEC design
37 kW, 1500 RPM, 50 Hz
Setting adjustment system
Operating pressure (max.)
bar
220
Number of hydraulic adjustment
4
motors
Hydraulic motor manufacturer
PARKER
Adjusting ring gear material of
T-1 Plate
construction
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MP1000 CONE CRUSHER
DATA SHEET
Number of teeth
Thickness
Adjustment pinion gear material of
construction
Number of teeth
Thickness
Tramp release & clearing cylinders
Quantity
Bore x stroke
Hydraulic oil
Maximum operating temperature
Viscosity
Viscosity index
Start-up volume (approx.)
LUBRICATION SYSTEM
Crusher lubrication system
Oil flow, 60 Hz
Oil flow, 50 Hz
Oil tank capacity
Working pressure
Cooling water (optional)
Heat dissipation
Immersion heaters
Lubrication air-to-oil cooler (standard)
Manufacturer
Model (typical)
Motor, quantity
NEMA design
IEC design
Lubrication water-to-oil cooler (option)
Manufacturer
Model (typical)
Tube material
Net surface area, each cooler
Lubrication pump
Manufacturer
Working pressure
Motor, quantity
NEMA design
Revision 20110225
mm
120
64
AISI 1045
mm
mm
Degree C
liters
LPM
LPM
liters
bar
LPM
m2
bar
20
108
16
279 x 250
ISO VG 32 oil
60
28.8 to 35.2 cSt @ 40 degree C
140 minimum
625
757
631
1,893
14
288 @ 27 degree C
8,400 BTU/min (147,577 watts)
Qty. 2, 4 kW each
Dependent on site conditions
Young
Two OCS-3100
Dependent on site conditions
20 HP, 1200 RPM, 60 Hz
15 kW, 1000 RPM, 50 Hz
Dependent on site conditions
ITT American Standard
8066
90/10 CuNi
13
Permco
14
2 total; 1 duty & 1 standby
30 HP, 1800 RPM, 60 Hz
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MP1000 CONE CRUSHER
DATA SHEET
IEC design
Lubrication oil filter housing
Lubrication oil filters
Manufacturer
Separation size
Lubrication oil specification
Maximum operating temperature
Viscosity
Viscosity index
POSITIVE PRESSURE DUST SYSTEM
Blower manufacturer
Air flow
Motor, quantity
NEMA design
IEC design
micron
Degree C
3
m /min
22.5 kW, 1500 RPM, 50 Hz
2 total; 1 duty & 1 standby
Four elements per housing
Nelson
25
ISO VG 150 (E.P. rated)
60
135 to 165 cSt @ 40 degree C
90 minimum
American Fan Company
14.3 @ 60 Hz
1
3 HP, 3600 RPM, 60 Hz
2.2 kW, 3000 RPM, 50 Hz
INSTRUMENTATION
Refer to instrument list
TOOLS SUPPLIED
Refer to tools list
PAINT
Type
Color
Water base
Metso Minerals’ beige
SHIPPING INFORMATION
Refer to estimated shipping list
Revision 20110225
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