Master Catalog Gas Programming Controls and Devices Section Product Bulletin Issue Date 125 L L61, L62 0996 L61, L62 Series BASO Automatic Pilot Switches ® Application BASO pilot switches are used in a wide variety of applications, for example: with domestic central heating and commercial space heating appliances, and with industrial processing equipment such as die casting machines, degreasers, etc. L61 and L62 pilot switches are for use on all gas fired, standing pilot equipment that is operated by a low or line voltage thermostat and has the application requirement that the main burner be shut off if the pilot is extinguished. Models with 100% shutoff are available if it is desired that pilot gas, in addition to the main burner gas, be shut off. General Description The L62 pilot switch has a manual reset feature, and is available in models with or without 100% shutoff. The L62’s thermo-electric power unit assembly receives its energy from a heated thermocouple. If the pilot flame is extinguished, the main valve circuit is interrupted and gas flow to the appliance’s main burner (and pilot in 100% shutoff models) is stopped. Both the 100% and non-100% shutoff models contain an electric interruption feature that allows only pilot gas flow during the lighting or resetting cycle. The L61 pilot switch is an automatic recycling switch which opens the main gas valve’s electrical circuit if the pilot flame goes out. Lighting or relighting the pilot burner causes the switch to close the electrical circuit to the gas valve, permitting the appliance’s main burner to operate. The L61, like the L62, derives its power from a single heated thermocouple. However, on L61 models, minor fluctuations of the pilot flame which might cause the switch to drop out but does not extinguish the pilot flame will not shut down the appliance permanently because the switch will automatically close and restore service upon resumption of a normal pilot flame. L61 models are available with single-pole, double-throw switching action when an additional switching function, such as a signal light, is desired. Fig. 1 -- Exterior view of the L62AA Switch. Thermocouple Leads For L61 models, use Johnson Controls K15D on applications requiring leads up to 40 in., and the K16B for leads over 48 in. For L62 models, use the K16D for leads up to 48 in., and the K16B for leads from 60 in. thru 72 in. Specifications Fig. 2 -- Exterior view of the L62GB-3 with universal mounting bracket. © 1996 Johnson Controls, Inc. Code No. LIT-125360 1 Fig. 3 -- Cut-away view of the L62AA. Fig. 4 -- Cut-away view of the L61LL. Fig. 5 -- Exterior view of the L61LL. Wiring Wiring should conform to applicable codes. Pilot switches are wired in series with the limit control and main gas valve. Mounting L62 switches can be mounted in any position; however, the L61 must be mounted in the vertical position only, with the thermocouple connection down. Both models can be mounted in any convenient location by fastening the unit to a control panel or to the appliance using the mounting holes on the back of the case. Packaging Ordering Information When ordering, specify the complete Product Number, if available. If a variation from standard models is required, specify the Type Number of switch (example; L62AA) and: Bulk pack supplied to original equipment manufacturer; individual pack is optional at additional cost. Non-OEM buyers furnished individual pack only. 1. Features required. 2. Electrical specifications, including a circuit diagram, if possible. 3. Quantity needed. Repairs and Replacement 4. State any other environmental or unusual conditions that exist on the application. Field repairs must not be made. For a replacement switch, contact the nearest Johnson Controls wholesaler. Dimensions Performance specifications appearing herein are nominal and are subject to accepted manufacturing tolerances and application variables. Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53202 2 L61, L62 Product Bulletin Printed in U.S.A.