Super flat・Reducer for precision control HarmonicDrive ® CSD Series Unit Type NEW ● Hollow construction ● Compact ● Increase of the load capacity ISO14001 (Hotaka Plant) ISO9001 The CSD series continues to challenge the limit of its unique mechanism structure, finally mastering “slimness” Recently, against the background of height restriction of the system line, the humanoid robot and aerospace fields and the liquid crystal and semi-conductor manufacturing equipment related fields have begun to require the “lightest” and “thinnest” products possible. The CSD series that have mastered lightweight compactness of the harmonic drive have fulfilled the market demand, inherited the excellent performance of conventional products and achieved bold form. 【Features】 【Evolution of the HarmonicDrive 】 R ■ Compact: CSD-2UH More compact than the CSF series unit type (2UH) that has equivalent torque capacity. ■ Hollow construction: CSD-2UH As the center of the input-output shaft of the reduction gear is a plated through hole, it can give passage to wire, pipes and laser light and simplifies the structure of machines and equipment. ■ Increase of the load capacity of the output side roller bearing:CSD-2UF We have almost doubled the load capacity of the output side roller bearing compared to the similar model of the SHD series unit type (2SH). 29.7 45 CSD series unit type (2008) We added the CSD series in 2001 seeking flatter products. The thickness is 1/3 that of the CS series and 1/2 that of the CSF series. CSD series component type (2001) 26.8 We have shortened the length in the shaft direction by about 1/2 and reduced the volume by seeking space saving and total cost reduction. A unit type designed with easy assembly was released at the same time. 90 70 79 CSF series (1991) We invented a new tooth form theory-IH tooth form seeking more intensity and rigidity. We have improved the intensity, the rigidity and the life twice as much as conventional models. CSS series (1988) CSF-17-2UH 02 CSD-20-2UH CSD-20-2UF CONTENTS Principles and structure Three basic parts of the HarmonicDrive® Structure of unit type Rotational direction and reduction ratio Rotational direction Reduction ratio Application Model and symbol Rated table CSD-2UH CSD-2UF Terms on the rated table On lifespan On intensity CSD-2UH Outline measurement drawing Measurement table CSD-2UF Outline measurement drawing Measurement table Rigidity Rigidity Hysteresis loss Example of calculating torsional quantity Starting torque and overdrive starting torque Starting torque Overdrive starting torque Angle transmission accuracy On vibration On no-load running torque CSD-2UH CSD-2UF Correction quantity by reduction Efficiency characteristics CSD-2UH CSD-2UF Efficiency correction coefficient by load torque Checking main roller bearing Checking procedure Main roller bearing specifications How to obtain the maximum load moment load How to obtain the average load How to obtain the radial load coefficient (X) and axial load coefficient (Y) How to obtain the life How to obtain the life under oscillating movement How to obtain the static safety coefficient Mechanical precision Precaution on design Installation precision Sealing mechanism Installation and transmission torque Lubrication Grease lubrication Warranty period and terms Trademark Model number selection 4 4 4 5 5 5 6 7 7 8 8 9 10 10 11 11 12 12 13 13 14 14 14 15 15 16 16 17 17 18 18 19 19 20 20 20 21 21 21 22 22 22 23 24 24 24 25 26 26 27 27 28 03 Principles and structure Circular Spline Wave Generator Flexspline Combine three basic parts. The Flexpline is bent elliptically by the wave generator, engaged with the circular spline with the major axis of the ellipse and completely disengaged with the minor axis. If you fix the circular spline and turn the wave generator (input) clockwise, the Flexpline deforms elastically and the mating position with the circular spline moves sequentially. When the wave generator spins 360 degrees, the Flexpline moves by two teeth in the reverse direction; that is, counterclockwise as it has two teeth less than the circular spline. Generally, this movement is taken as output. Three basic parts of the HarmonicDrive® ■ Wave Generator This is an elliptic part with a thin-walled ball bearing on the circumference of the elliptic cam. The shaft washer of the bearing is fixed to the cam and the outer ring deforms elastically via balls. It is generally mounted on the input axis. Circular Spline ■ Flexspline This is a metal elastic thin-walled cup-shaped part. It is jagged on the circumference of the opening. The bottom of the Flexpline is called a diaphragm which is normally mounted on the output axis. ■ Circular Spline Flexspline This is a rigid ring-shaped part. It is jagged with the same size teeth as those of the Flexpline on the inner circumference and has two teeth more than the Flexpline. It is generally fixed on the casing. Wave Generator Structure of unit type Fig. 4-1 CSD-2UH CSD-2UF Circular Spline Circular Spline Output flange Wave Generator Output flange Wave Generator Cross roller bearing Flexspline Cross roller bearing 04 Flexspline Rotational direction and reduction ratio Rotational direction *R indicates the reduction ratio value from the ratings. Input ① ② ③ Output (Note)Contact us if you use the product as Accelerator (5) and (6). (1) Reducer (2) Reducer (3) Reducer Input: Wave Generator Output: Flexspline Fixed: Circular Spline Input: Wave Generator Output: Circular Spline Fixed: Flexspline Input: Flexspline Output: Circular Spline Fixed: Wave Generator -1 R i= ④ ⑤ i= 1 R+1 i= ⑥ R R+1 ⑦ (4) Overdrive (5) Overdrive (6) Overdrive (7) Differential Input: Circular Spline Output: Flexspline Fixed: Wave Generator Input: Flexspline Output: Wave Generator Fixed: Circular Spline Input: Circular Spline Output: Wave Generator Fixed: Flexspline When all of the wave generator, the flexspline and the circular spline rotate, Combinations (1) through (6) are available. i= R+1 R i= -R i= R+1 Reduction ratio The reduction ratio of HarmonicDrive® is determined by the number of teeth of the Flexspline and the Circular Spline Number of teeth of the Flexspline: Number of teeth of the Circular Spline: Example Number of teeth of the Flexspline: Number of teeth of the Circular Spline: Zf Zc 200 202 Input: Wave Generator Output: Flexspline Fixed: Circular Spline Reduction ratio i1 = 1 Zf-Zc = R1 Zf Input: Wave Generator Output: Flexspline Fixed: Circular Spline i1 = 1 200-202 -1 = = R1 200 100 Input: Wave Generator Output: Circular Spline Fixed: Flexspline Reduction ratio i2 = 1 Zc-Zf = R2 Zc Input: Wave Generator Output: Circular Spline Fixed: Flexspline i2 = 1 202-200 1 = = R2 202 101 * R1 indicates the reduction ratio value from the ratings. 05 Application Bending and twisting drive of the robot of a vertical multijoint type Fig. 6-1 CSD-2UF CSD-2UH Example of appearance using same model as CSF 06 Model and symbol CSD - 20 - 100 - 2UH - SP FIg. 7-1 Model name Reduction ratio (Note 1) Model No. CSD: Ultra-thin cup-shaped HarmonicDrive® 14 17 20 25 32 40 50 50 50 50 50 50 50 50 100 100 100 100 100 100 100 ― ― 160 160 160 160 160 Model Special specification 2UH: unit type (model 14-50) 2UF: A type in a hollow construction with increased capacity of the main ball bearing (model 14-40) SP: special specifications such as shapes and performance None: standard product * The reduction ratio indicates the value for the following condition. Input: wave generator, fixed: circular spline, output: flexspline 型番 減速比 入力2000r/min 時の定格トルク 起動・停止時の 許容ピークトルク 平均負荷トルクの 許容最大値 瞬間許容最大トルク 許容最高入力 回転速度 r/min グリース潤滑 許容平均入力 回転速度 r/min グリース潤滑 慣性モーメント Rated table ■ CSD-2UH Model Reduction ratio 50 100 50 100 50 100 160 50 100 160 50 100 160 50 100 160 50 100 160 14 17 20 25 32 40 50 FIg. 7-2 Rated torque at input 2000r/min Peak torque at start/stop Permissible max. value Instantaneous Permissible max. input of ave. load torque permissible max. torque rotational speed (r/min) Nm kgfm Nm kgfm Nm kgfm Nm kgfm 3.7 5.4 11 16 17 28 28 27 47 47 53 96 96 96 185 206 172 329 370 0.38 0.55 1.1 1.6 1.7 2.9 2.9 2.8 4.8 4.8 5.4 10 10 10 19 21 18 34 38 12 19 23 37 39 57 64 69 110 123 151 233 261 281 398 453 200 686 823 1.2 1.9 2.3 3.8 4.0 5.8 6.5 7.0 11 13 15 24 27 29 41 46 51 70 84 4.8 7.7 18 27 24 34 34 38 75 75 75 151 151 137 260 316 247 466 590 0.49 0.79 1.9 2.8 2.4 3.5 3.5 3.9 7.6 7.6 7.6 15 15 14 27 32 25 48 60 24 35 48 71 69 95 95 127 184 204 268 420 445 480 700 765 1000 1440 1715 2.4 3.6 4.9 7.2 7.0 9.7 9.7 13 19 21 27 43 45 49 71 78 102 147 175 Permissible ave. input rotational speed (r/min) Inertia moment −5 2 kgm2) J(×10 kgfms ) −4 Oil lubricant Grease lubricant 8500 3500 0.021 0.021 7300 3500 0.054 0.055 6500 3500 0.090 0.092 5600 3500 0.282 0.288 4800 3500 1.09 1.11 4000 3000 2.85 2.91 3500 2500 8.61 8.78 I (×10 1 GD2 (Note) 1. Inertia moment: Ⅰ= 4 ■ CSD-2UF Model 14 17 20 25 32 40 Fig. 7-3 Reduction ratio 50 100 50 100 50 100 160 50 100 160 50 100 160 50 100 160 Rated torque at input 2000r/min Peak torque at start/stop Permissible max. value Instantaneous Permissible max. input of ave. load torque permissible max. torque rotational speed (r/min) Nm kgfm Nm kgfm Nm kgfm Nm kgfm 3.7 5.4 11 16 17 28 28 27 47 47 53 96 96 96 185 206 0.38 0.55 1.1 1.6 1.7 2.9 2.9 2.8 4.8 4.8 5.4 10 10 10 19 21 12 19 23 37 39 57 64 69 110 123 151 233 261 281 398 453 1.2 1.9 2.3 3.8 4.0 5.8 6.5 7.0 11 13 15 24 27 29 41 46 4.8 7.7 18 27 24 34 34 38 75 75 75 151 151 137 260 316 0.49 0.79 1.9 2.8 2.4 3.5 3.5 3.9 7.6 7.6 7.6 15 15 14 27 32 24 35 48 71 69 95 95 127 184 204 268 420 445 480 700 765 2.4 3.6 4.9 7.2 7.0 9.7 9.7 13 19 21 27 43 45 49 71 78 Permissible ave. input rotational speed (r/min) Inertia moment −5 2 kgm2) J (×10 kgfms ) −4 Oil lubricant Grease lubricant 8500 3500 0.021 0.021 7300 3500 0.054 0.055 6500 3500 0.090 0.092 5600 3500 0.282 0.288 4800 3500 1.09 1.11 4000 3000 2.85 2.91 I (×10 1 GD2 (Note) 1. Inertia moment: Ⅰ= 4 07 Terms on the rated table The ratings of HarmonicDrive® consist of 6 values and inertia moment. ■ Rated torque Example of load torque pattern This indicates the permissible continuous load torque when the input rotational speed is 2000 r/min. Graph 8-1 Abnormal impact torque + Start Start − ■ Permissible maximum value at average load torque + (Speed cycle) Wave Generator rotational speed When the load torque and input rotational speed change, the average value of the load torque needs to be obtained. Values from the ratings show the acceptable value at average load torque. When the average load torque (calculation formula: Page 28) exceeds the value from the ratings, generation of heat degrades the lubricant earlier and accelerates the abrasion of the teeth. Due care should be taken. Max. momentary torque Time Stop Torque on steady state Load larger than the steady torque is applied to HarmonicDrive® by the load inertia moment for start and stop. Values from the ratings show the acceptable value at peak torque. Peak torque at start/stop Steady Load torque ■ Permissible peak torque for start and stop (see Graph 8-1) Time − ■ Permissible maximum momentary torque (see Graph 8-1) Unexpected impact torque may be applied from the exterior except regular-load torque and load torque for start and stop. Values from the ratings show the acceptable value at the time. The frequency of applying this torque is limited. See “On intensity” and “On lifespan” section. ■ Permissible maximum input rotational frequency, permissible average input rotational frequency Use the input rotational frequency within the limit of acceptable values shown from the ratings (calculation formula of the average input rotational frequency: Page 28). ■ Inertia moment The inertia moment on the axles of the wave generators of each model is indicated. On lifespan ■ Lifespan of the wave generator The lifespan of HarmonicDrive® is determined by the lifespan of the wave generator, and you can calculate this by the rotational frequency and the load torque just as with a general ball bearing. Ln L10 (10% damage probability) 7,000 hours L50 (average lifespan) 35,000 hours * Lifespan is based on the rated rotational frequency and rated torque from the ratings. Calculation formula for lifespan (Lh) by actual operation condition Lh=Ln・ Tr Formula Nr ・( ) ( ) Tav Nav 3 Table Ln Tr Nr Tav Nav 8-1 Lifespan of L10 and L50 Rated torque 8-2 Breakdown region 10 9 Racheting torque 8 7 6 Lifespan of wave generator (L10) Not breakdown region 5 4 3 Permissible maximum momentary torque Emergency operation region Permissible peak torque at start/stop 2 Normal operation region 1 0 5 10 Bottom fatigue intensity of the flexspline 10 6 10 7 Rated torque 10 8 10 9 Total frequency of the wave generator Rated rotational frequency Average load torque on the output side (calculation formula: Page 28) Average input rotational frequency (calculation formula: Page 28) (Note) Use HarmonicDrive® within the range of “Normal operation area.” Using it beyond “Emergency operation area” may result in damaging HarmonicDrive® earlier than usual. * Lubricant lifespan such as for abrasion on the tooth surface is not taken into consideration in the graph described above. * Use the graph above as reference values. 08 8-2 Buckling torque 16 8-1 Lifespan Graph 17 Load torque (when the rated torque is 1) Table The relation between intensity and lifespan of HarmonicDrive® 10 10 On intensity ■ Ratcheting torque ■ Intensity of flexspline As flexspline repeats elastic deformation, the transmission torque of HarmonicDrive® is calculated based on the fatigue strength of the bottom of the flexspline. Values of the rated torque and permissible peak torque for start and stop are those within the fatigue limit of the bottom of the flexspline. Although the value of the permissible maximum momentary torque (impact torque) fully endures the fatigue limit of the bottom of the flexspline, it could generate fatigue fracture if it frequently exceeds the permissible maximum momentary torque. Therefore, the number of applications of impact torque is limited to prevent possible fatigue fracture. Restriction on the bending frequency of the flexspline by the rotation of the wave generator while the impact torque is applied: 1.0 x 104 (frequency) You can calculate the permissible frequency of impact torques from this restriction on the bending frequency. Calculation formula Formula 9-1 When excess impact torque is applied during operation, the engagement of the teeth between the circular spline and the flexspline may be put momentarily out of alignment instead of damaging the flexspline. This phenomenon is called ratcheting, and the torque is called ratcheting torque (see Table 9-3). Operating the drive without fixing ratcheting will result in earlier abrasion of the teeth and shorter lifespan of the wave generator bearing due to the effect of the grinding powder generated by ratcheting. When ratcheting is caused, the teeth may not be correctly engaged and become out of alignment as shown in Figure 9-1. As operating the drive in this Caution condition will generate vibration and damage the flexspline, adequate care should be exercised. Once ratcheting is caused, the tips of the teeth are worn and the torque value generated by ratcheting will Caution be lowered. Pay due attention to this point as well. 4 1.0×10 N= ――――――― n 2× ―― ×t 60 When the engagement of the teeth is out of alignment Fig. 9-1 Table 9-1 Permissible frequency Time that impact torque is applied Rotational speed of the wave generator Circular Spline N frequency t sec n r/min The flexspline bends two times by one cycle of the wave generator. Caution Exceeding the permissible frequency may cause fatigue damage to the flexspline. Flexspline This condition is called "dedoi-dal". ■ Buckling torque When excess torque is applied to the flexspline (output) with the wave generator fixed, the flexspline causes elastic deformation, buckles on the body before long and will be destroyed. The torque at the time is called buckling torque (see Table 9-2). Caution When the flexspline buckles, HarmonicDrive® will be put out of commission. Therefore, exercise adequate care. Buckling torque Table 9-2 Unit: Nm Model Total reduction ratio 14 190 17 330 20 560 25 1000 32 2200 40 4300 50 8000 Table 9-3 Unit: Nm Ratcheting torque Reduction ratio Model 50 100 160 14 88 84 ー 17 150 160 ー 20 220 260 220 25 450 500 450 32 980 1000 980 40 1800 2100 1800 50 3700 4100 3600 09 CSD-2UH Outline measurement drawing Fig. 10-1 B C W-X R-φS E D φ V Q φ T-U φF h7 φA h7 φH H7 φG H7 φI H7 φK h7 φJ φP L φY O Z M N * Check the details of the dimensions with the delivered specifications. Measurement table Table 10-1 Unit: mm Model Symbol φA h7 B C D E φF h7 φG H7 φH H7 φI H7 φJ φK h7 L M N O φP(PCD) φQ(PCD) R φS T U φV(PCD) W X φY Z Mass (kg) 10 14 17 20 25 32 40 55 25 23 2 0.5 42.5 11 11 12 31 55 4.5 1.7 16.9 4 17 49 6 3.4 4 M3 25 10 M3×7 38 1 0.35 62 26.5 24.5 2 0.5 49.5 15 11 14 38 62 4.5 1.7 18.2 5 21 56 10 3.4 4 M3 27 8 M5×8 45 1 0.46 70 29.7 27.7 2 0.5 58 20 16 18 45 70 4 1.7 18 5.2 26 64 12 3.4 4 M3 34 8 M6×9 53 1.5 0.65 85 37.1 34.1 3 0.5 73 24 20 24 58 85 4.5 2.6 22 6.3 30 79 18 3.4 4 M3 42 8 M8×12 66 1.5 1.2 112 43 40 3 1 96 32 30 32 78 112 5.5 2.5 26.5 8.6 40 104 18 4.5 4 M4 57 10 M8×12 86 2 2.4 126 51.7 46.7 4 1 108.5 40 32 36 90 126 7 2.4 30 10.3 50 117.5 18 5.5 4 M5 72 10 M10×15 106 2.5 3.6 50 157 62.5 57.5 4 1 136 50 44 48 112 157 8 3.2 40 12.7 60 147 22 6.6 4 M6 88 10 M12×18 133 3.5 6.9 CSD-2UF Outline measurement drawing Fig. 11-1 V-W B C S-φT Y φ U X φR P-Q J L φA h7 M φD H7 N φE H7 φF φG H7 φH φI h7 φ O K * Check the details of the dimensions with the delivered specifications. Measurement table Table 11-1 Unit: mm Model Symbol φA h7 B C φD H7 φE H7 φF φG H7 φH φI h7 J K L M N φO(PCD) P Q φR(PCD) S φT φU(PCD) V W X Y Mass (kg) 14 17 20 25 32 40 70 22 0.5 48 11 9 30 49 70 4.9 2.5 12.9 2.8 4 17 4 M3 64 6 3.4 42 8 M3×5 34.5×0.80 49.0×1.50 0.50 80 22.7 0.5 56 15 9 34 59 80 5.4 2.5 13.4 2.8 5 21 4 M3 74 8 3.4 50 10 M3×6 38.0×1.50 59.4×1.20 0.66 90 26.8 2.3 64 20 18 40 69 90 4.8 2.5 16.8 2.8 5.2 26 4 M3 84 8 3.4 60 8 M4×8 S48 S70 0.94 110 31.5 2.1 80 24 22 52 84 110 5.5 3 19.5 3.4 6.3 30 4 M3 102 10 4.5 73 8 M5×8 S60 S85 1.7 142 37 2.8 106 32 29 70 110 142 6 3 22 3.5 8.6 40 4 M4 132 10 5.5 96 8 M6×10 S80 S115 3.3 170 45 6.5 132 40 37 80 132 170 7 3 27 3.6 10.3 50 4 M5 158 10 6.6 116 12 M6×10 S100 S140 5.7 11 On rigidity Rigidity and backlash of the drive system greatly affects the performance of the servo system. A detailed review of these items is required before designing the equipment and selecting a model number. The rigidity of CSD series is shown below. Rigidity Fixing the input side (wave generator) and applying torque to the output side (flexspline) generates torsion almost proportional to the torque on the output side. Torque - torsional angle diagram Graph 12-1 Torsional angle Figure 12-1 shows the torsional angle quantity on the output side when the torque applied on the output side starts from zero, increases up to +T0 and decreases down to –T0. This is called the “Torque – torsional angle diagram,” which normally draws a loop of 0-A-B-A’-B’-A. The slope described in the “Torque – torsional angle diagram” is represented as the spring constant for the rigidity of HarmonicDrive® (unit: Nm/rad). Hysteresis loss -T 0 A B 0 +T 0 Torque B' A' Partitioning of spring constant As shown in Figure 12-2, this “Torque – torsional angle diagram” is divided into 3 partitions, and the spring constants in the area are represented as K1, K2 and K3. Graph 12-2 Torsional angle K3 K1 K2 K3 The spring constant when the torque changes from [zero] to [T1] The spring constant when the torque changes from [T1] to [T2] The spring constant when the torque changes from [T2] to [T3] K2 θ2 K1 θ1 Torque 0 T1 Spring constant Item T1 T2 K1 K2 Reduction ratio 50 K3 θ1 θ2 K1 K2 Reduction ratio 100 or more K3 θ1 θ2 Table 12-1 Unit Model Nm kgfm Nm kgfm ×1 0 4 Nm/rad kgfm/arc min ×1 0 4 Nm/rad kgfm/arc min ×1 0 4 Nm/rad kgfm/arc min ×1 0 -4 rad arc min ×1 0 -4 rad arc min ×1 0 4 Nm/rad kgfm/arc min ×1 0 4 Nm/rad kgfm/arc min ×1 0 4 Nm/rad kgfm/arc min ×1 0 -4 rad arc min ×1 0 -4 rad arc min * The values in this table are average values. 12 T2 14 2.0 0.2 6.9 0.7 0.29 0.085 0.37 0.11 0.47 0.14 6.9 2.4 19 6.4 0.4 0.12 0.44 0.13 0.61 0.18 5.0 1.7 16 5.4 17 3.9 0.4 12 1.2 0.67 0.2 0.88 0.26 1.2 0.34 5.8 2.0 14 4.6 0.84 0.25 0.94 0.28 1.3 0.39 4.6 1.6 13 4.3 20 7.0 0.7 25 2.5 1.1 0.32 1.3 0.4 2.0 0.6 6.4 2.2 19 6.6 1.3 0.4 1.7 0.5 2.5 0.75 5.4 1.8 15 5.0 25 14 1.4 48 4.9 2.0 0.6 2.7 0.8 3.7 1.1 7.0 2.4 18 6.1 2.7 0.8 3.7 1.1 4.7 1.4 5.2 1.8 13 4.5 32 29 3.0 108 11 4.7 1.4 6.1 1.8 8.4 2.5 6.2 2.1 18 6.1 6.1 1.8 7.8 2.3 11 3.3 4.8 1.7 14 4.8 40 54 5.5 196 20 8.8 2.6 11 3.4 15 4.5 6.1 2.1 18 5.9 11 3.2 14 4.2 20 5.8 4.9 1.7 14 4.8 50 108 11 382 39 17 5.0 21 6.3 30 9.0 6.4 2.2 18 6.2 21 6.3 29 8.5 37 11 5.1 1.7 13 4.6 Hysteresis loss As shown in Figure 12-1 of page12, when the torque is applied up to the rated value and is brought back to [zero], the torsional angle does not become absolutely [zero] and a small amount remains. This is called hysteresis loss. Hysteresis loss quantity Reduction ratio 50 100以上 Unit Model ×10 -4 rad arc min ×10 -4 rad arc min Table 13-1 14 7.3 2.5 5.8 2.0 17 4.4 1.5 2.9 1.0 20 4.4 1.5 2.9 1.0 25 4.4 1.5 2.9 1.0 32 4.4 1.5 2.9 1.0 40 4.4 1.5 2.9 1.0 50 4.4 1.5 2.9 1.0 Example of calculating torsional quantity The torsional quantity (θ) is obtained from the example of CSD-25-100-2UH. When the load torque is extremely small (TL1=2.9 Nm) As the torque is T1 or less, torsional quantity θL1 is represented as follows. θL1 =TL1/K1 4 =2.9/2.7×10 -4 =1.07×10 rad(0.37 arc min) When the load torque is TL2=39 Nm) As the torque between T1 and T2, torsional quantity θL2 is represented as follows. θL2 =θ1+(TL2−T1)/K2 4 -4 =5.2×10 +(39−14)/3.7×10 -4 =12×10 rad(4.1 arc min) The total torsional quantity when the load is applied the other way round will be double the quantity obtained above. *The torsional quantity indicates the value of HarmonicDrive® stand-alone component. Note that the torsional quantity of the output shaft is not included. 13 On starting torque and overdrive starting torque ■ Starting torque Starting torque means the instantaneous “starting torque” with which the output side (low-speed side) starts rotation when a torque is applied on the input side (high-speed side) of HarmonicDrive® built into the case. The values in the table indicate the maximum value, and the lower-limit value indicates approximately 1/2-1/3 of the maximum value. ■ Overdrive starting torque Overdrive starting torque means the instantaneous “starting torque” with which the input side (high-speed side) starts rotation when a torque is applied on the output side (low-speed side) of HarmonicDrive® built into the case. The values in the table of each series indicate the maximum value, and the lower-limit value indicates approximately 1/2 of the maximum value. ■ Measuring condition o No-load, ambient temperature: +20 C * Use the values in the table below as reference values as they vary depending on the usage conditions. Starting torque Table 14-1 Unit: cNm CSD-2UH Model 14 17 20 25 32 40 50 50 4.4 6.7 8.9 16 32 55 102 100 2.8 3.8 5.1 9.1 20 32 60 160 ー ー 3.9 7.2 15 26 47 Reduction ratio Table 14-2 Unit: cNm CSD-2UF Model 14 17 20 25 32 40 50 5.3 7.5 9.7 17 34 58 100 3.2 4.2 5.5 9.6 21 33 160 ー − 4.1 7.4 16 27 Reduction ratio Overdrive starting torque Table 14-3 Unit: Nm CSD-2UH Model 14 17 20 25 32 40 50 50 2.9 4.3 5.2 9.5 19 33 61 100 3.5 4.6 6.0 11 23 38 71 160 ー ー 7.4 13 30 48 89 Reduction ratio Table 14-4 Unit: Nm CSD-2UF 14 Model 14 17 20 25 32 40 50 3.3 4.7 5.6 10 20 34 100 3.9 5.0 6.4 11 24 39 160 ー − 7.8 14 31 49 Reduction ratio Angle transmission accuracy Angle transmission accuracy indicates the difference between the logical rotating angle and the actual rotating angle as the angle transmission error when any rotating angle is given as an input. Example of measurement θer…………………………Angle transmission error θ1 …………………………Input rotating angle θ2 …………………………Actual output rotating angle R …………………………Reduction ratio of HarmonicDrive® ( i =1:R) Formula 15-1 Graph 15-1 θ1 θer=θ2− R θer Angle transmission error Model Angle transmission error ×10 -4 rad arc min Table 15-1 14 4.4 1.5 17 4.4 1.5 20 2.9 1.0 25 2.9 1.0 32 2.9 1.0 40 2.9 1.0 50 2.9 1.0 On vibration The angle transmission error elements of HarmonicDrive® may appear as rotating vibration of the load side inertia. Especially when the characteristic frequency of the vibration system including HarmonicDrive® overlaps that of the chassis or load inertia, it generates a resonant condition that amplifies angle transmission error elements of HarmonicDrive®. Observe the installation precision on page 24. Two angle transmission error elements of HarmonicDrive® correspond to a cycle of the input shaft from the mechanical viewpoint of HarmonicDrive®. Therefore, the frequency is double the input frequency as it is the main element of the error. If the characteristic frequency of the vibration system including HarmonicDrive® is F=15 Hz, the input rotating speed (N) is expressed as shown below. N= How to obtain the characteristic frequency of the vibration system including HarmonicDrive® f= 1 ・ 2π K J Symbol of the calculation formula f K J Table 15-2 The characteristic frequency of the vibration system including HarmonicDrive® Hz Spring constant of HarmonicDrive® Nm/rad Load inertia Formula 15-2 See page 12. kgm 2 15 ・60=450r/min 2 The resonant condition is generated in the rotating speed area (450 r/min). 15 On no-load running torque Measuring condition No-load running torque means the torque required to put HarmonicDrive® under a noload condition. Table 16-1 Reduction ratio Harmonic grease SK-1A (model 20 and Name Lubrication Grease higher) condition lubrication Application qty. Appropriate application qty. The torque value is the value after a trial run for two hours or longer at an input of 2000 r/min. CSD-2UH Input rotational speed: 500r/min Input rotational speed: 1000r/min Graph 16-1 1000 40 32 10 25 20 17 14 1 10 20 30 40 32 10 20 17 14 1 0.1 -10 40 25 0 Temperature (oC) Input rotational speed: 2000r/min 32 16 25 10 20 17 14 1 30 40 No-load running torque (Ncm) 40 10 20 Temperature (oC) 40 Graph 16-4 50 100 50 0 30 1000 Model No-load running torque (Ncm) 100 0.1 -10 20 Input rotational speed: 3500r/min Graph 16-3 1000 10 Temperature (oC) 40 32 25 10 20 17 14 1 0.1 -10 0 10 20 Temperature (oC) 30 40 Model 0 50 Model 50 No-load running torque (Ncm) 100 Model No-load running torque (Ncm) 100 0.1 -10 Graph 16-2 1000 CSD-2UF Input rotational speed: 1000r/min Graph 17-1 40 32 25 20 17 14 1 0 10 20 30 100 40 32 10 25 20 17 14 1 0.1 -10 40 0 10 Temperature (oC) Input rotational speed: 2000r/min 40 Graph 17-4 1000 100 40 25 10 20 17 Model 32 14 1 0 10 20 30 40 No-load running torque (Ncm) 100 No-load running torque (Ncm) 30 Input rotational speed: 3500r/min Graph 17-3 1000 0.1 -10 20 Temperature (oC) 40 32 25 10 20 Model 0.1 -10 No-load running torque (Ncm) 100 10 Graph 17-2 1000 Model No-load running torque (Ncm) 1000 Model Input rotational speed: 500r/min 17 14 1 0.1 -10 0 10 Temperature (oC) 20 30 40 Temperature (oC) Correction quantity by reduction The no-load running torque of HarmonicDrive® varies depending on the reduction ratio. Graphs 16-1 to 17-4 show the values for a reduction ratio of 1/100. Obtain other reduction ratios by adding the correction quantity shown in the right-hand table (Table 17-1). Correction quantity for the no-load running torque of the component type Reduction ratio Model 14 17 20 25 32 40 50 Table 17-1 Unit:cNm 2UH 2UF 50 160 50 160 +0.93 +1.5 +2.3 +3.8 +7.3 +12 +22 ー ー -0.70 -1.2 -2.2 -3.6 -6.4 +1.4 +1.8 +2.6 +4.3 +8.2 +14 ー ー ー -0.84 -1.3 -2.5 -4.2 ー 1 Efficiency characteristics Measuring condition The efficiency varies depending on the following conditions. ■ Reduction ratio ■ Input rotational speed ■ Load torque ■ Temperature ■ Lubrication condition (Type of lubricant and the quantity) Built-in Load torque Table 18-1 Measurement by building the recommended built-in precision into the product The rated torque shown in the ratings * If the load torque is smaller than the rated torque, the efficiency value lowers. Please refer to efficiency correction coefficient below. Lubricating condition Grease lubrication Name Application qty. Harmonic grease SK-1A (model 20 and higher) Harmonic grease SK-2 (model 14, 17) Appropriate application qty. CSD-2UH ■ Reduction ratio 50 Model number 14 100 Model number 17∼50 100 Graph 18-1 90 90 80 70 500r/min 1000r/min 2000r/min 3500r/min 60 50 40 σ≒3% 30 Efficiency (%) Efficiency (%) 80 500r/min 1000r/min 2000r/min 3500r/min 70 60 50 40 σ≒3% 30 20 10 -10 Graph 18-2 20 0 10 20 Temperature (oC) 30 10 -10 40 0 10 20 Temperature (oC) 30 40 ■ Reduction ratio 100 Model number 14 Model number 17∼50 Graph 18-3 100 90 90 60 50 40 σ≒3% 30 0 10 20 Temperature (oC) Model number 20∼50 30 40 Graph 18-5 100 90 80 Efficiency (%) 60 50 40 σ≒3% 20 ■ Reduction ratio 160 500r/min 1000r/min 2000r/min 3500r/min 70 60 50 40 σ≒3% 30 20 18 70 30 20 10 -10 500r/min 1000r/min 2000r/min 3500r/min 80 500r/min 1000r/min 2000r/min 3500r/min 70 Efficiency (%) Efficiency (%) 80 10 -10 Graph 18-4 100 0 10 20 Temperature (oC) 30 40 10 -10 0 10 20 Temperature (oC) 30 40 CSD-2UF ■ Reduction ratio 50 Model number 14 100 90 80 80 Efficiency (%) 90 70 Efficiency (%) Model number 17∼40 100 Graph 19-1 500r/min 1000r/min 2000r/min 3500r/min 60 50 40 500r/min 1000r/min 2000r/min 3500r/min 70 60 50 40 σ≒3% 30 Graph 19-2 σ≒3% 30 20 20 10 -10 0 10 20 Temperature (oC) 30 10 -10 40 0 10 20 Temperature (oC) 30 40 ■ Reduction ratio 100 Model number 14 90 90 80 80 70 500r/min 1000r/min 2000r/min 3500r/min 60 50 40 20 -10 0 10 20 Temperature (oC) 30 500r/min 1000r/min 2000r/min 3500r/min 70 60 50 40 σ≒3% 30 Graph 19-4 100 Efficiency (%) Efficiency (%) Model number 17∼40 Graph 19-3 100 σ≒3% 30 20 -10 40 0 10 20 Temperature (oC) 30 40 ■ Reduction ratio 160 Model number 20∼40 100 Graph 19-5 90 Efficiency (%) 80 500r/min 1000r/min 2000r/min 3500r/min 70 60 50 40 30 σ≒3% 20 10 -10 0 10 20 Temperature (oC) 30 40 Efficiency correction coefficient by load torque If the load torque is smaller than the rated torque, the efficiency value lowers. Obtain correction coefficient Ke from the efficiency correction coefficient of Graph 19-6 and 19-7 to obtain the efficiency using the ettfficiency correction coefficient formula. * Efficiency correction coefficient Ke=1 holds when the load torque is greater than the rated torque. Torque ratio α is the value of load torque/rated torque (rated table: page 7 ). CSD-2UH CSD-2UF 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 Graph 19-7 Correction coefficient Ke Correction coefficient Ke Graph 19-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Torque ratio α 1 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Torque ratio α If the load torque is smaller than the rated torque, obtain the efficiency using the following example of calculation. Symbol of formula 19-1 Formula 19-1 Efficiency η=Ke× ηR ■ Efficiency correction coefficient 1 0.9 0.8 ■ Efficiency correction coefficient formula 1 Example of calculation η Efficiency Ke ηR Table 19-1 Efficiency correction coefficient See Graph 19-6, 7 Efficiency at the rated torque See Graph 18-1 ∼19-5 Efficiency η (%) under the following condition is obtained from the example of CSD-20-50-2UH. Input frequency : 1000r/min Load torque :13.6Nm Lubrication method:Grease lubrication Lubrication temp.:20℃ Efficiency correction coefficient Ke:0.95 (torque ratio α =13.6/17=0.8, from graph 19-6) Efficiency h (%)=0.95×62 (from graph 18-1)=58.9% 19 Checking main roller bearing A precision cross roller bearing is built in the unit type and the gear head type to directly support the external load (output flange). Check the maximum load moment load, life of the bearing and static safety coefficient to fully bring out the performance of the unit type. Checking procedure (1) Checking the maximum load moment load Obtain the maximum load moment load (Mmax). Maximum load moment load (Mmax) ≦ permissible moment (Mc) (2) Checking the life Obtain the average radial load (Frav) and the average axial load (Faav). Obtain the radial load coefficient (x) and the axial load coefficient (y). Calculate the life and check it. (3) Checking the static safety coefficient Obtain the static equivalent radial load coefficient (Po). Check the static safety coefficient. (fs) Main roller bearing specifications The specifications of the cross roller are shown in Table 20-1 and 2. CSD-2UH Table 20-1 Model 14 17 20 25 32 40 50 dp m 0.035 0.0425 0.050 0.062 0.080 0.096 0.119 R m 0.0095 0.0099 0.0102 0.0130 0.0144 0.0151 0.0192 Permissible moment load Basic rated load Pitch circle dia. of a roller Offset amount Basic dynamic rated load C 2 X 10 N 47 52.9 57.8 96.0 150 213 348 kgf 480 540 590 980 1530 2170 3550 Basic static rated load Co 2 X 10 N 60.7 75.5 90 151 250 365 602 kgf 620 770 920 1540 2550 3720 6140 Nm kgfm 41 64 91 156 313 450 759 4.2 6.5 9.3 16 32 46 77 Moment rigidity X 104 Nm/red 4.38 7.75 12.8 24.2 53.9 91 171 kgfm /arc-min 1.3 2.3 3.8 7.2 16 27 51 Permissible Permissible axial radial load Fa load Fr X 102N 10.1 11.3 12.4 20.5 32.1 45.6 74.4 CSD-2UF Table 20-2 14 17 20 25 32 40 dp m 0.050 0.060 0.070 0.085 0.111 0.133 R m 0.0118 0.0123 0.0128 0.0134 0.0168 0.0215 Permissible moment load Basic rated load Pitch circle dia. of a roller Offset amount Model Basic dynamic rated load C 2 X 10 N 57.8 104 146 218 382 433 kgf 590 1060 1490 2230 3900 4410 Basic static rated load Co 2 X 10 N 90 163 220 358 654 816 kgf 920 1670 2250 3660 6680 8330 Nm kgfm 91 124 187 258 580 849 9.3 12.6 19.1 26.3 59.1 86.6 Moment rigidity 4 X 10 Nm/red 12.8 15.4 25.2 39.2 100 179 * The basic dynamic rated load means a certain static radial load so that the basic dynamic rated life of the roller bearing is a million rotations. The basic static rated load means a static load that gives a certain level of contact stress (4 kN/mm2) in the center of the contact area between the rolling element receiving the maximum load and the orbit. * The value of the moment rigidity is the average value. 20 X 102N 6.74 7.58 8.28 13.8 2.15 3.05 4.99 kgfm /arc-min 3.8 4.6 7.5 11.6 29.6 53.2 Permissible Permissible axial radial load Fa load Fr 2 X 10 N 12.4 22.2 31.2 46.6 81.7 92.6 2 X 10 N 8.28 14.9 20.9 31.2 54.7 62.0 How to obtain the maximum load moment load Maximum load moment load (Mmax) is obtained as follows. Make sure that Mmax ≦Mc. (1) Checking the maximum load moment load Symbol of formula 14-1 Formula 21-1 Mmax=Frmax・(Lr+R)+Famax・La Frmax Famax L r、La R Table 21-1 Max. radial load N(kgf) See Fig. 21-1. N(kgf) See Fig. 21-1. Lr、La See Fig. 21-1. See Fig. 21-1, Table 20-1, 2 m Max. axial load Offset amount Fig. 21-1 CSD-2UH CSD-2UF Fixed Load Fixed Load Radial load Radial load Fr La La dp dp Fr Lr Fa R Lr Fa Axial load R Axial load How to obtain the average load (Average radial load, average axial load, average output rotational frequency) If the radial load and the axial load fluctuate, they should be converted into the average load to check the life of the bearing. Load pattern Graph 21-1 How to obtain the average radial load (Frav) 10/3 Frav= n1t1 ( Fr1 ) Formula 21-2 +n2t2 ( Fr2 ) …+nntn ( Frn )10/3 n1t1+n2t2…+nntn 10/3 10/3 Radial load Fr 1 Fr 2 Time Note that the maximum radial load within the t1 section is Fr1 and the maximum radial load within the t3 section is Fr3. Fr 3 Fa 1 n1t1 ( Fa1 )10/3+n2t2 ( Fa2 )10/3…+nntn ( Fan )10/3 n1t1+n2t2…+nntn Time t1 Note that the maximum axial load within the t1 section is Fa1 and the maximum axial load within the t3 section is Fa3. How to obtain the average output rotational frequency (Faav) Fa 2 Axial load 10/3 Faav= Formula 21-3 Formula 21-4 Nav= n 1 t 1 +n 2 t 2 …+n n t n t 1 +t 2 …+t n Output rotational frequency How to obtain the average axial load (Faav) t2 Fa 3 t3 n2 n1 n3 Time How to obtain the radial load coefficient (X) and thrust load coefficient (Y) How to obtain the load coefficient Formula Faav ≦1.5 Frav+2(Frav(Lr+R)+Faav・La)/dp Faav Frav+2(Frav(Lr+R)+Faav・La)/dp >1.5 Formula 21-5 X Y 1 0.45 0.67 0.67 Symbol of formula 21-5 Frav Faav Lr, La R dp Table 21-2 Average radial load N(kgf)See "How to obtain the average load." Average axial load N(kgf)See "How to obtain the average load." See Fig. 21-1. m Offset amount See Fig. 21-1,Table 20-1, 2 m Pitch circle diameter of a roller m See Fig. 21-1,Table 20-1, 2 21 How to obtain the life Obtain the life of the cross roller bearing by Formula 22-1. You can obtain the dynamic equivalent radial load (Pc) by Formula 22-2. Formula 22-1 106 LB-10= 60×Nav × ( C fw・Pc ( ) C Table 22-1 Symbols of Formula 22-1 Frav hour r/min ) +Faav・La) +Y・Faav Pc=X・ Frav+ 2(Frav(Lr+R) dp Symbols of Formula 22-1 LB-10 Life Nav Average output rotational speed Formula 22-2 10/3 See "How to obtain the average load" . Table 22-3 N (kgf) See "How to obtain the average load. Average radial load Faav Average axial load N (kgf) See "How to obtain the average load. dp Pitch circle diameter of a roller Pc N (kgf) See Table 20-1, 2 Dynamic equivalent radial load coefficient N (kgf) See Formula 22-2. X Radial load coefficient fw Load coefficient Y Axial load coefficient Basic dynamic load rating See Table 22-2 Table 22-2 Load status fw During smooth operation without shock or vibration See Fig. 21-1, Table 20-1, 2 See Formula 21-5. See Formula 21-5. Lr, La R m Offset amount m See Fig. 21-1 m See Fig. 21-1, Table 20-1, 2 1∼1.2 1.2∼1.5 1.5∼3 During normal operation During operation with shock and vibration How to obtain the life under oscillating movement Oscillating movement Obtain the life of the cross roller bearing under oscillating movement by Formula 22-3. 106 Loc= 60×n1 × 90 θ ( × C fw・Pc Formula 22-3 ) 10/3 Symbols of Formula 22-4 Loc Rated life under oscillating movement n1 No. of reciprocating oscillation per min. Fig. 22-1 Table 22-4 hour cpm C Basic dynamic load rating N(kgf) Rated life under oscillating movement Pc Dynamic equivalent radial load N(kgf) See Formula 032-2. fw Load coefficient q Oscillating angle /2 θ See Table 032-3. Deg. See Fig. 033-1. Oscillating angle (Note) When the oscillating angle is small (less than 5o), it is difficult to generate an oil film on the contact surface of the orbit ring, and the rolling element and fretting may be generated. Contact us if this happens. How to obtain the static safety coefficient In general, the basic static load rating (Co) is considered to be the permissible limit of the static equivalent load. However, obtain the limit based on the operating and required conditions. Obtain the static safety coefficient of the cross roller bearing by Formula 22-4. General values under the operating condition are shown in Table 22-6. You can obtain the static equivalent radial load (Po) by Formula 22-5. Formula 22-4 Formula 22-5 Po=Frmax+ 2Mmax +0.44Famax dp fs= Co Po Symbols of Formula 22-4 Co Po Basic static load rating Static equivalent radial load coefficient Table 22-5 N (kgf) N (kgf) See "Specification of the main roller bearing" of each series. See Formula 034-2. static safety coefficient Operating condition of the roller bearing When high rotation precision is required When shock and vibration are expected Under normal operating condition 22 Table 22-6 fs ≧3 ≧2 ≧1.5 Symbols of Formula 22-5 Frmax Famax Mmax dp Max. radial load Max. axial load Max. load moment load Pitch circle diameter of a roller Table 22-7 N(kgf) N(kgf) Nm(kgfm) m See "How to obtain the maximum load moment load". See Fig. 21-1, Table 20-1, 2. Mechanical precision The mechanical precision of the unit type is shown below. Input: Wave Generator Output: Circular Spline Fixed: Flexspline ■ CSD-2UH Fig. 23-1 d b a c e Table 23-1 Unit: mm CSD-2UH Model Symbol a b c d e 14 0.010 0.010 0.007 0.010 0.025 17 0.010 0.012 0.007 0.010 0.025 20 0.010 0.012 0.007 0.010 0.025 25 0.015 0.013 0.007 0.010 0.035 32 0.015 0.013 0.007 0.010 0.037 40 0.015 0.015 0.007 0.015 0.037 ■ CSD-2UF 50 0.018 0.015 0.007 0.015 0.040 Fig. 23-2 d b a c e Table 23-2 Unit: mm CSD-2UF Model Item a b c d e 14 0.010 0.010 0.010 0.010 0.031 17 0.010 0.010 0.010 0.010 0.031 20 0.010 0.010 0.010 0.010 0.031 25 0.015 0.010 0.010 0.010 0.041 32 0.015 0.013 0.013 0.013 0.047 40 0.015 0.013 0.013 0.013 0.047 23 Precaution on design Built-in precision Built-in abnormality and forced-fitting that may deform the mounting surface may reduce the performance in a built-in design. Careful attention should be paid to the following points to maintain the recommended built-in case precision shown in Figure 24-1 and Table 24-1 and 24-2, and work out a design to avoid oil leakage to fully elicit the excellent performance. ● Contortion and deformation on the mounting surface ● Foreign matter caught ● Burr, embossment and abnormal position on the periphery of the tap area of the mounting hole ● Insufficient chamfering on the mounting spigot joint ● Abnormal roundness on the mounting spigot joint Recommended precision for the built-in case Fig. 24-1 CSD-2UH CSD-2UF a A Case mating face a A A Recommended allowance of the case Case mating face Recommended allowance of the case A b A b Wave generator mounting face φc A φc Recommended allowance of the shaft h6 CSD-2UH: Recommended precision for the built-in case Model 14 17 20 Symbol a 0.011 0.015 0.017 b 0.008 0.010 0.012 φc 0.016 0.018 0.019 CSD-2UF: Recommended precision for the built-in case Model 14 17 20 Symbol a 0.011 0.015 0.017 b 0.008 0.010 0.012 φc 0.016 0.018 0.019 A Wave generator mounting face A Recommended allowance of the shaft h6 Table 24-1 Unit: mm 25 0.024 0.012 0.022 32 0.026 0.012 0.022 40 0.026 0.012 0.024 50 0.028 0.015 0.030 Table 24-2 Unit: mm 25 0.024 0.012 0.022 32 0.026 0.012 0.022 40 0.026 0.012 0.024 Sealing mechanism The following sealing mechanism is required to prevent grease leakage and maintain the high durability of HarmonicDrive®. Rotating and sliding area Flange mating face and mating Screw hole area Oil seal (with a spring). Take care regarding flaws on the shaft. O-ring and seal agent. Take care regarding the distortion on the plane and how the O-ring is engaged. Use a screw lock agent (Locktite 242 is recommended) or seal tape. (Note) Observe the description above for the particular use of Harmonic grease 4B No.2. Oil seal is used to prevent grease leakage for the output flange area. However, measures should be implemented to prevent grease leakage on the device to embed a drive depending on the application. 24 Installation and transmission torque Fig. 25-1 CSD-2UH CSD-2UF Case side Output flange side Case side Case side Output flange side ■ CSD-2UH CSD-2UH: Installation of output flange side with transmission torque Item Model 14 17 20 Table 25-1 25 32 40 50 Number of bolts 10 8 8 8 10 10 10 Bolt size M3 M5 M6 M8 M8 M10 M12 88 Installation of bolts: P.C.D. Bolt tightening torque Bolt transmission torque mm 25 27 34 42 57 72 Nm 2.4 10.8 18.4 44 44 74 74 Kgfm 0.24 1.10 1.87 4.5 4.5 7.6 7.6 Nm 50 122 217 486 824 1665 2933 Kgfm 5.1 12.4 22.1 49.6 84.1 170 299 20 25 32 40 50 CSD-2UH: Installation of case side with transmission torque Item Model Number of bolts Bolt size Installation of bolts: P.C.D. Bolt tightening torque Bolt transmission torque 14 17 Table 25-2 6 10 12 18 18 18 22 M3 M3 M3 M3 M4 M5 M6 mm 49 56 64 79 104 117.5 147 Nm 2.4 2.4 2.4 2.4 5.4 10.8 18.4 Kgfm 0.24 0.24 0.24 0.24 0.55 1.10 1.87 Nm 43 82 112 207 461 833 1804 Kgfm 4.4 8.4 11.4 21.1 47.0 85.0 184 25 32 40 ■ CSD-2UF CSD-2UF: Installation of output flange side with transmission torque Item Model Number of bolts Bolt size Installation of bolts: P.C.D. Bolt tightening torque Bolt transmission torque 14 17 20 Table 25-3 8 10 8 8 8 12 M3 M3 M4 M5 M6 M6 mm 42 50 60 73 96 116 Nm 2.4 2.4 5.4 10.8 18.4 18.4 Kgfm 0.24 0.24 0.55 1.10 1.87 1.87 Nm 70 104 167 329 765 1109 Kgfm 7.1 10.6 17.0 33.6 78.1 113 20 25 32 40 CSD-2UF: Installation of case side with transmission torque Item Model Number of bolts Bolt size Installation of bolts: P.C.D. Bolt tightening torque Bolt transmission torque 14 17 Table 25-4 6 8 8 10 10 10 M3 M3 M3 M4 M5 M6 mm 64 74 84 102 132 158 Nm 2.4 2.4 2.4 5.4 10.8 18.4 Kgfm 0.24 0.24 0.24 0.55 1.10 1.87 Nm 80 123 140 359 743 1259 Kgfm 8.2 12.6 14.3 36.6 75.8 128 (Table 25-1∼25-4/Notes) 1. It is assumed that the material of the female screws can endure the bolt tightening torque. 2. Recommended bolt Bolt name: JIS B 1176 hexagonal bolt Intensity type: JIS B 1051 12.9 or more 3. Torque efficiency: K=0.2 4. Tightening efficiency: A=1.4 5. Tightening friction coefficient μ=0.15 25 Lubrication Grease lubrication is the standard for lubrication of a unit type. * Contact us if you desire zero consistency (NLGI 0) due to maintenance. Name of lubricant Table 26-1 SK-2 Harmonic grease Grease Temperature range of the operating environment SK-1A Harmonic grease Harmonic grease Grease 4B No.2 Table 26-2 SK-1A 0℃∼+40℃ SK-2 0℃∼+40℃ 4B No.2 -10℃∼+70℃ o * Keep the hot section up to 40 C above the ambient temperature. Grease lubricant ■ Types of lubricant Grease characteristics Harmonic grease SK-1A This has been developed as grease exclusively for HarmonicDrive® and is excellent in durability and efficiency compared to commercial general-purpose grease. Harmonic grease SK-2 This has been developed exclusively for the compact HarmonicDrive® and is excellent in smoothness during wave generator rotation by liquefying extremepressure additive. Harmonic grease 4B No.2 This has been developed exclusively for the CSF and CSG series, has the fluid characteristic suited to longer operating life and is used for a wide temperature range. (Note) 1. A seal mechanism is required for grease lubrication. Take the following actions for the rotor and the surface-contacting joints. In particular, a strong seal mechanism is required in using Harmonic grease 4B No.2. Rotor: Use an oil seal with a spring. Parts-contacting joints: Use an O-ring or sealing agent paying attention to the warp and flaw on the plain surface. SK-1A SK-2 4B No.2 Durability ○ ○ ◎ Fretting resistance ○ ○ ◎ Low-temperature performance △ △ ◎ Grease leakage ◎ ◎ △ Excellent ◎ Appropriate ○ Doubtful △ ■ Recommended size for the inner wall of the case Use the recommended size for the inner wall of the case of HarmonicDrive so that grease does not fly away and remains inside HarmonicDrive during operation. Contact us if you cannot secure the recommended size. Recommended size for the inner wall of the case 2. Harmonic grease becomes soft at the portion (near the wave generator) that is subject to shear even in an early stage of operation. Although the consistency varies depending on the operating conditions, it is about JIS consistency No.0 up to 00. CSD-2UH CSD-2UF a Mixing consistency range 0 00 355∼385 400∼430 Grease specification SK-2 Refined oil 4B No.2 Composite hydrocarbon oil Puffing agent Lithium soap base Lithium soap base Urea φb SK-1A Refined oil φb Table 26-4 Grease Base oil Additive Extreme-pressure additive, others Extreme-pressure additive, others Extreme-pressure additive, others NLGI consistency No. No. 2 No. 2 No. 1.5 Consistency (25oC) 265∼295 265∼295 290∼320 Drop point Appearance 197oC Yellow 198oC Green 247oC Light yellow Storage life 5 years in sealed condition 5 years in sealed condition 5 years in sealed condition ■ Compatible grease by model Compatible grease varies depending on the model number. See the following compatibility table (Table 26-5). We recommend SK1A and SK-2 for general use. Compatible grease for a reduction ratio of 30 Table 26-5 Model 14 17 20 25 32 40 50 SK-1A SK-2 4B No.2 ー ー ○ ○ ○ ○ ○ ○ ○ △ △ △ △ △ □ □ □ □ □ □ □ ○ mark: Standard grease △ mark: Semi-standard grease □ mark: Recommended grease for long life and high load Table 26-7 Unit: mm Recommended size for the inner wall of the case Symbol Model a φb+0.50 14 1(3) 16 17 20 25 32 40 50 1(3) 1.5 (4.5) 1.5 (4.5) 2(6) 2.5 (7.5)3.5 (10.5) 26 30 37 37 Note: Values in ( ) are for the wave generator facing upward. 26 Fig. 26-1 a Table 26-3 JIS consistency No. Table 26-6 Grease 45 45 Abrasion of the sliding parts of HarmonicDrive® is influenced by grease performance. Grease performance changes by temperature and deteriorates rapidly as the temperature rises. Therefore, the grease needs to be replaced earlier than usual. The graph on the right indicates the time to replace the grease from the relation between the grease temperature and the total number of rotations when the average load torque is equal to or less than the rated torque. Obtain the time to replace the grease from the following calculation formula when the average load torque exceeds the rated torque. Calculation formula when the average load torque exceeds the rated torque ( L GT=L GTn× Tr Tav Formula 27-1 ) 3 Table 27-1 L GT Replacement timing if it is equal to rated torque or more Number of rotation L GTn Replacement timing if it is equal to rated torque or less Number of rotation See Graph 27-1. Tr Rated torque Nm, kgfm See the "Rating table" on page 7. Tav Average load torque on the output side Calculation formula: See Page 28. When to replace grease: LGTn (when the average load torque is equal to or less than the rated torque) Graph 27-1 10 10 Life of grease The total number of rotations of the wave generator corresponding to the time to replace grease (times) ■ When to replace grease 4B No.2 10 9 SK-1A SK-2 10 8 Life of wave generator 10 7 20 40 60 80 100 120 Grease temperature (oC) * Life of wave generator indicates the 10% of damage possibility. Warranty period and terms Products that are described in this catalog are warranted as follows: ■ Warranty period Under the condition that the products are handled, used and maintained properly followed each item of the technical materials, the manuals, and this catalog, all the products are warranted against defects in workmanship and materials for the shorter period of either one year after delivery or 2,000 hours of operation time. ■ Warranty terms All the products are warranted against defects in workmanship and materials for the warranted period. This limited warranty does not apply to any product that has been subject to: (1) (2) (3) (4) User's misapplication, improper installation, inadequate maintenance, or misuse. Disassembling, modification or repair by others than Harmonic Drive Systems, Inc. Imperfection caused by the other than the products. Disaster or others that does not belong to the responsibility of Harmonic Drive Systems, Inc. Our liability shall be limited exclusively to repairing or replacing the product only found by Harmonic Drive Systems, Inc. to be defective. Harmonic Drive Systems, Inc. shall not be liable for consequential damages of other equipment caused by the defective products, and shall not be liable for the incidental and consequential expenses and the labor costs for detaching and installing to the driven equipment Trademark The academic and general nomenclature for “Harmonic Drive®” is “wave motion gearing” and “Harmonic Drive®” is a registered trademark only usable on products manufactured and sold by Harmonic Drive Systems. 27 Model number selection In general, the servo system is rarely in a continuous constant load state. The input rotational speed, load torque change and comparatively large torque are applied at start and stop. Unexpected impact torque may be applied. These fluctuating load torques should be converted to the average load torque in selecting a model number. As an accurate cross roller bearing is built in the direct external load support (output flange) of the CSD series type, the maximum moment load, lifespan of the cross roller bearing and the static safety coefficient should also be checked (see “Checking the main roller bearing” on Page 20). ■ Flowchart of model number selection Select a model number according to the following flowchart. If you find a value exceeding that from the ratings, you should review it with the upper-level model number or consider reduction of conditions including the load torque. Calculate the average load torque applied on the output side of Harmonic Drive from the load torque pattern: Tav (Nm). Tav = ■ Checking the load torque pattern 3 3 3 3 n 1 ・t1 ・|T1 | +n2 ・t2 ・|T2 | +・・・nn ・tn ・|Tn | n 1 ・t1 +n2 ・t2 +・・・nn ・tn Select a model number temporarily with the following conditions. Tav ≦ Permissible maximum value of the average load torque (See the ratings Page 7). First, you need to look at the picture of the load torque pattern. Check the specifications shown in the figure below. グラフ28-1 T1 + Tn Load torque T4 Time − T3 Output rotational speed t1 n1 t2 n2 t3 t4 n3 tn nn NG n4 * N1, N2 and N3 indicate the average values. <Impact torque> When impact torque is applied Calculate the maximum input rotational speed from the max. output rotational speed (no max) and the reduction ratio (R): ni max (r/min) ni max = no max・R Ni av ≦ Check whether the temporarily selected model number satisfies the following condition from the Ni max ≦ ratings. T1, t1 n1 T2, t2, n2 T3, t3, n3 T4, t4 n4 no max ni max Permissible average input rotational speed (r/min) Permissible max. input rotational speed (r/min) Check whether T1 and T3 are equal to or less than the permissible peak torque (Nm) value at start and stop from the ratings. OK Review of the operation conditions and model number <Maximum rotational speed> Max. output rotational speed Max. input rotational speed (Restricted by motors) ni av = no av・R OK NG <Normal operation pattern> Starting time Steady operation time Stopping (slowing) time Break time Calculate the average input rotational speed from the average output rotational speed (no av) and the reduction ratio (R): ni av (r/min) Time Obtain the value of each load torque pattern. Load torque Tn (Nm) Time tn (sec) Output rotational speed nn (r/min) NG Check whether Ts is equal to or less than the permissible maximum momentary torque (Nm) value from the ratings. OK NG Calculate the permissible number of times from output rotational speed ns and time ts when the impact torque is applied, and check whether it satisfies the usage conditions. 4 10 4 N (times)・・N S ≦ 1.0×10 (times) S =————— n S ・R 2・—— ——・t 60 OK Calculate the lifetime. ( ) ( 3 ) Tr nr L = 7000・ ——— ・ ——— (hours) Tav niav Ts, ts ns NG <Required lifespan> Check whether the calculated lifetime is equal to or more than the lifespan of the wave generator (see Page 8). L10 = L (hours) OK The model number is determined. 28 ni max —————— ≧ R no max Obtain the reduction ratio (R). A limit is placed on “ni max” by motors. T2 n1 ・t1 +n2 ・t2 +・・・nn ・tn no av = ———— ————————— ——— t1 + t 2 +・・・ tn Calculate the average output rotational speed: no av (r/min) ■ Example of model number selection Value of each load torque pattern. Load torque Tn (Nm) Time tn (sec) Output rotational speed nn (r/min) <Maximum rotational speed> Max. output rotational speed Max. input rotational speed (Restricted by motors) <Impact torque> When impact torque is applied <Normal operation pattern> Starting time T1 = 400Nm, t1 = 0.3sec, n1 = 7r/min Steady operation time T2 = 320Nm, t2 = 3sec, n2 = 14r/min Stopping (slowing) time T3 = 200Nm, t3 = 0.4sec, n3 = 7r/min Break time T4 = 0Nm, t4 = 0.2sec, n4 = 0r/min no max = 14 r/min ni max = 1800 r/min Ts = 500Nm, ts = 0.15sec, ns = 14r/min <Required lifespan> L10 = 7000 (hours) Calculate the average load torque applied on the output side of Harmonic Drive from the load torque pattern: Tav (Nm). 3 Tav = 7r/min・0.3sec・|400Nm|3+14r/min・3sec・|320Nm|3+7r/min・0.4sec・|200Nm|3 7r/min・0.3sec+14r/min・3sec+7r/min・0.4sec Select a model number temporarily with the following conditions. Tav = 319 Nm ≦ 451 Nm (Permissible maximum value of the average load torque for model number CSD-50-100 2UH: See the ratings on Page 7.) Thus, CSD-50-100-2UH is temporarily selected. Calculate the average output rotational speed: no av (r/min) Obtain the reduction ratio (R). Calculate the average input rotational speed from the average output rotational speed (no av) and the reduction ratio (R): ni av (r/min) Calculate the maximum input rotational speed from the maximum output rotational speed (no max) and the reduction ratio (R): ni max (r/min) Check whether the temporarily selected model number satisfies the following condition from the ratings. 7r/min・0.3sec+14r/min・3sec+7r/min・0.4sec no av = ————————————————————————————= 12r/min 0.3sec + 3sec + 0.4sec + 0.2sec 1800r/min ———————= 128.6 ≧ 120 14r/min ni av = 12r/min・120 = 1440r/min ni max = 14r/min・120 = 1680r/min Ni av = 1440 r/min ≦ 3600 r/min (Permissible average input rotational speed of model No. 40) Ni max = 1680 r/min ≦ 3600 r/min (Permissible max. input rotational speed of model No. 40) NG Check whether T1 and T3 are equal to or less than the permissible peak torque (Nm) value at start and stop from the ratings. T1 = 400 Nm ≦ 617 Nm (Permissible peak torque at start and stop of model number 40) T3 = 200 Nm ≦ 617 Nm (Permissible peak torque at start and stop of model number 40) NG OK Check whether Ts is equal to or less than the permissible maximum momentary torque (Nm) value from the ratings. NG Ts = 500 Nm ≦ 1180 Nm (Permissible maximum momentary torque of model number 40) OK Calculate the permissible number of times from output rotational speed ns and time ts when the impact torque is applied, and check whether it satisfies the usage conditions. 4 10 4 N S =———————— = 1190 ≦ 1.0×10 (times) 14r/min・120 2・————————・0.15sec 60 NG OK ( ) ( 3 Review of the operation conditions and model number OK ) 294Nm 2000r/min L = 7000・ —————— ・ ————————— (hours) 319Nm 1440r/min Calculate the lifespan. Check whether the calculated lifespan is equal to or more than the lifespan of the wave generator (see Page 8). L=7610 hours ≧ 7000 (lifespan of the wave generator: L10) NG OK Model number CSD-50-100-2UH is determined from the result described above. 29 HarmonicDrive® Reducer for precision control For Safe Use of Harmonic drive® component and unit Warning : Means that improper use or handling could result in a risk of death or serious injury. Caution : Means that improper use or handling could result in personal injury or damage to property. Limited Applications This product cannot be used for the following applications: * Space equipment * Aircraft equipment * Vacuum equipment * Automotive equipment * Equipment for transport of humans * Nuclear power equipment * Equipment and apparatus used in domestic homes * Game equipment * Equipment that directly works on human bodies * Equipment for use in a special environment Please consult Harmonic Drive Systems beforehand when intending to use one of its product for the aforementioned applications. Install a safety device that avoids an accident even if output of this product becomes uncontrollable due to breakdown when using it in equipment that affects human lives and that may trigger serious damage. Design Precaution: Be certain to read the catalog when designing the equipment. Install the equipment in a specified manner. Use only in a specified environment. ● Please ensure the following environmental conditions are complied with: • Ambient temperature 0 to 40°C • No splashing of water or oil • Do not expose to corrosive or explosive gas • No dust such as metal powder Caution Caution Install the equipment in a specified precision. Caution ● Design and assemble parts to keep the recommended installation precision on the catalog. ● Failure to keep the precision can cause troubles such as generation of vibration, reduction of life, deterioration of precision and breakdown. ● Carry out assembly precisely in the specified order according to the catalog. ● Observe our recommended tightening methods (such as bolts used). ● Operating the equipment without precise assembly can cause troubles such as generation of vibration, reduction of life, deterioration of precision and breakdown. Use the specified lubricant. Caution ● Using other lubricant than our recommended products can reduce the life. Replace the lubricant in a specified condition. ● Grease is sealed in a unit product. Do not mix other kinds of grease. Operational Precaution: Be certain to read the catalog before operating the equipment. Apply torque within the allowable range. Be careful in handling products and parts. Caution ● Do not give strong shock to parts and units with a hammer. Do not scratch or bruise them. Possible damage is assumed. ● If you use the equipment in a damaged condition, the specified performance may not be retained. It can also cause troubles such as breakdown. Caution Do not change a set of parts. Do not break down unit products. ● The product is manufactured with sets of parts. the specified performance may not be retained if you have used mixed sets of parts. Caution ● Do not apply torque exceeding the instantaneous allowable max. torque. Applying excess torque can cause troubles such as loose tightening bolts, generation of backlash and breakdown. ● Striking an arm directly attached to the output shaft can damage the arm and make the output shaft uncontrollable. ● Do not break down and reassemble unit products. Original Caution performance may not be reproduced. Handling lubricant Treatment of waste oil and containers Precautions on handling lubricant ● Lubricant got in the eye can cause an inflammation. Wear ● ● ● Warning ● protective glasses to prevent it from getting in your eye when you handle it. Lubricant coming in contact with the skin can cause an inflammation. Wear protective gloves to prevent it from contacting your skin when you handle it. Do not eat it (to avoid diarrhea and vomiting). When you open the container, you might have your hand cut by it. Wear protective gloves. Keep lubricant off children. First-aid ● If lubricant gets in your eye, you should wash your eye with clean water for 15 minutes and submit to medical treatment. ● If lubricant comes in contact with your skin, you should thoroughly wash it with water and soap. ● If you swallowed it, you should immediately submit to medical treatment without throwing it up by constraint. 30 Caution ● Treatment methods are obliged by law. Treat wastes appropriately according to the law. If you are unsure how to treat them, you should consult with the dealer before treating them. ● Do not apply pressure on an empty container. The container may blow up. ● Do not weld, heat, drill or cut the container. The remainder may ignite with an explosion. Storage ● Tightly plug the container after use to prevent intrusion of Caution dusts and water. Avoid direct sunlight to store lubricant in a dark place. When Discarding Actuator and Servo Driver Please discard as industrial waste. Caution ● Please discard as industrial waste when discarding. As a Specialist in Precision Control Field Through close cooperation in areas of development design, production and marketing, Harmonic Drive Systems creates unique products tailored to customer needs. Chubu Sales Office Tokyo Sales Office Kansai Sales Office Kita-Kanto Sales Office Sales and Marketing Chugoku/Kyushu Sales Office HDAG, Germany (Overseas Special Distribution) Proposes optimum products meeting the operating environment by precisely determining the needs of individual customers Koshu/Shin-etsu Sales Office Overseas Division HD L.L.C., USA (Overseas affiliate) Planetary gear speed reducer development design: Harmonic A. D. (Invested 100% by Harmonic Drive Systems) Mechanical electronics development design Development Design Development design departments closely collaborate and highly integrate on organization-developed technologies, actively creating new technologies and products. HarmonicDrive® Systems Development Design Future Business Division Hotaka Plant Production Clear awareness of and techniques for quality control establish a viable production system, promising a supply of high-quality and high-precision products. AccuDrives® AccuDrive® is a planetary gear speed reducer featuring high precision and stiffness, created by utilizing expertise in precision machining technology of harmonic drives® in the field of low speed reduction ratio. A high rotational accuracy is achieved by a unique backlash removal mechanism. Rotary motion High-torque actuators at low-speed are optimally combined with each servo motor with HarmonicDrive® and excellent control characteristics. Hotaka Plant of Harmonic Drive Systems overlooking North Alps of Japan Linear motion The linear actuators compactly combining a precision screw and HarmonicDrive®. Versatile series are available for ultra precision positioning and high driving force positioning. Galvano scanner In 1995 and 1998, Harmonic Drive Systems respectively obtained approvals for ISO 9001 (International Quality Management Standard) and for ISO 14001 (International Environmental Management Systems) from TÜV Product Service, a German accreditation organization. The approvals signify global recognition of the quality assurance and environment management systems of Harmonic Drive Systems. Galvano scanners are developed based on the small motors and optical sensor technology, which are researched by Harmonic Drives. Smooth operation is realized by high response and precision of optical scanning. Information desk for urgent repair and inquiry [Information desk for urgent repair request and technical consultation] TEL: CS division 0263 (83) 6812 Business hours: Monday ~ Friday 9:00~12:00 13:00~ 17:00 (Except Saturdays, Sundays, national holidays and our specified days off) Certifications for ISO 14001 (Hotaka Plant) and ISO 9001 and obtained from TÜV Product Service GmbH http://www.hds.co.jp/ Head Office: Believe Omori 7F, 6-25-3 Minami-Ohi, Shinagawa-ku,Tokyo, Japan 140-0013 TEL 03(5471)7800 FAX 03(5471)7811 Tokyo Office: Believe Omori 7F, 6-25-3 Minami-Ohi, Shinagawa-ku,Tokyo, Japan 140-0013 TEL 03(5471)7830 FAX 03(5471)7836 Kita-Kanto Office: Y.S.T. Building 3F, 4-263 Sakuragi-cho, Ohmiya-ku, Saitama-shi, Saitama, Japan 330-0854 TEL 048(647)8891 FAX: 048(647)8893 Koshin Office: 1856-1 Maki, Hotaka, Azumino-shi, Nagano, Japan 399-8305 TEL 0263(83)6910 FAX: 0263(83)6911 Chu-bu Office: Nagoya Inter Building 6F, 2-173-4 Hongo, Meito-ku, Nagoya-shi, Aichi, Japan 465-0024 TEL 052(773)7451 FAX 052(773)7462 Kansai Office: Shin-Osaka Ueno To-yo Building 3F, 7-4-17 Nishi-nakajima, Yodogawa-ku, Osaka-shi, Osaka, Japan 532-0011 TEL 06(6885)5720 FAX 06(6885)5725 Chugoku-Kyushu Office: EME Hakata station-front Building 7F, 1-15-20 Hakata station-front, Hakata-ku, Fukuoka-shi, Fukuoka, Japan 812-0011 TEL 092(451)7208 FAX 092(481)2493 Overseas Division: Believe Omori 7F, 6-25-3 Minami-Ohi, Shinagawa-ku,Tokyo, Japan 140-0013 TEL +81-(0)3-5471-7800 FAX: +81-(0)3-5471-7811 Hotaka Plant: 1856-1 Maki, Hotaka, Azumino-shi, Nagano, Japan 399-8305 TEL 0263(83)6800 FAX 0263(83)6901 Harmonic Drive AG: Hoenbergstrasse 14 D-65555 Limburg a.d. Lahn Germany TEL +49-6431-5008-0 FAX +49-6431-5008-18 Harmonic Drive L.L.C: 247 Lynnfield Street, Peabody, MA, 01960, U.S.A. TEL +1-978-532-1800 FAX +1-978-532-9406 Specifications and dimensions described in this catalog may be changed without prior notice. “HarmonicDrive®” is a registered trademark of Harmonic Drive Systems. This catalog is printed with soy ink. This catalog contains information as of June 2008. No.0806-0R-CSD