NEWLY APPROVED FOR VERIZON
2™
3M™™ MS2™
Next Generation Modular Splicing
Rigs and Maintenance Kits
Simplified Systems For All Your Multi-Pair Splicing Needs
A Complete System To Meet
High-Speed Demands.
WHAT YOU NEED, WHEN YOU NEED IT.
Having exactly the right tools when you’re in the field is essential for maximum
productivity. With 100 years of experience, 3M knows precisely what you need and what
you don’t. Each of our kits is specialized to contain all essential components for your
specific application, including buried/underground, aerial, pedestal/cabinet and vault/central
office, as well as maintenance splicing applications.
3M™ MS2™ SPLICING RIG 4021-M2/36/TMK/NXG
3M™ MS2™ Modular
Splicing System
Instructions
3M™ Rig Case 4028
3M™ Traverse
Clamp with
Long Bar
3M™ TMK Rig Vise
3M™ TMK Swivel
Bar and Knob
3M™ MS2 4036
Hand Held
Crimper
3M™ TMK
Head Clamp
3M™ TMK
Tube/Tool
Clamp
3M™ TMK
Base
3M™ TMK
90˚ Mount
3M™ Short
Traverse Bar
3M™ Unilength Hooks
for modified fold-back splicing
3M™ Splicing Head
and “T” Bar 4041-P
3M™ Check Comb 4052-T
Allen Wrench
3M™ Wire Insertion and Cut-Off Tool 4051
for reworking module/maintenance testing
3M™ TMK
Tool Clamp
3M™ TMK
Tube Clamp
3M™ Separation Tool 4053-PM for
Super-Mate Modules
3M™ Pair Test Plug 4047
Rear Spring Holders allow
interruption free cut-outs
of existing splices
3M™ MS2™ SUPPORT RIG TMK
SSI#: 102974805 PID#: 102974805 ITEM ID: 87254199
Swivel Bar
and Knob
Tube/Tool Clamp
Base
Tool Clamp
Swivel Bar
Rig Vise
Mount (90˚)
Tube Clamp
TRIPOD KIT
SSI#: 11018943 PID#: 11018943 ITEM ID: 11018943
Support Rod
Tripod
3M™ MS2™ SPLICING RIG APPLICATIONS
PRODUCT NUMBER
FOR KITS
BURIED/
UNDERGROUND
AERIAL
PEDESTAL/
CABINET
VAULT/
CENTRAL OFFICE
4021-M2/36/NXG
•
•
4021-M2/36/TMK/NXG
•
•
•
•
4022-M2/TMK/NXG
•
•
•
•
4022-M2/NXG
•
4045-K/36/NXG
•
•
•
4045-K2/36/FL/NXG
•
•
•
4049/NXG
•
•
FEATURES AND BENEFITS
4053-PM Separation tool
Easily separates DPM modules
Addition of rear spring holders and unilength hooks to all kits
Allows interruption-free cut-outs of existing splices
Extra traverse clamp/head clamp in all double-head set-ups
Increased craft productivity
Extra check comb on all double-head set-ups
Eliminates wiring errors by double-checking tip and ring placement
TMK Support Rig in two kits
(replacing the 4046 split support tube)
Allows maximum flexibility in mounting applications for pedestals,
racks, manholes, etc.
3M™ MS2™ Modular Splicing
Rigs and Equipment
3M™ MS2™ SPLICING RIG
4021-M2/36/NXG
SSI#: 700261585 PID#: 700261585 ITEM ID: 11014882
KIT COMPONENTS:
The 4021-M2/36/NXG
splicing rig is a complete splicing
rig designed for one- or two-person
fold-back or inline splicing.
4028 rig case
4036-25 hand crimper
4040 splicing head assembly includes:
4041 splice head
Pedestal
Traverse clamp assembly with long bar
Head clamp
4046 CST(collapsible support tube)
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
Short traverse bar
4053-PM separation tool
Unilength hooks
Rear spring holders
Allen wrenches
Tube support extension
Instructions
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3M™ MS2™ SPLICING RIG
4021-M2/36/TMK/NXG
SSI#: 700261586 PID#: 700261586 ITEM ID: 11014883
KIT COMPONENTS:
The 4021-M2/36/TMK/NXG splicing rig
is a complete splicing rig designed for
one- or two-person fold-back or inline
splicing. The TMK kit provides maximum
mounting flexibility.
4028 rig case
4036-25 hand crimper
4040 splicing head assembly includes:
4041 splice head
Pedestal
Traverse clamp assembly with long bar
Head clamp
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
Short traverse bar
4053-PM separation tool
Unilength hooks
Rear spring holders
TMK kit includes:
TMK base
TMK A2 tool clamp
TMK A4 tube clamp
TMK A5 vise
TMK A6 swivel/knob
TMK A3 swivel bar
TMK A7 mount
TMK 90˚ mount
Allen wrench
Instructions
(TMK replaces the 4046 split support tube)
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3M™ MS2™ Modular Splicing
Rigs and Equipment
3M™ MS2™ SPLICING RIG
4022-M2/TMK/NXG
SSI#: 700261587 PID#: 700261587 ITEM ID: 11014884
KIT COMPONENTS:
The 4022-M2/TMK/NXG splicing rig
is a complete splicing rig designed for
one- or two-person fold-back or inline
splicing. The TMK kit provides maximum
mounting flexibility.
4028 rig case
4040 splicing head assembly includes:
4041 splice head
Pedestal
Traverse clamp assembly with long bar
Head clamp
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
Short traverse bar
4053-PM separation tool
Unilength hooks
Rear spring holders
TMK kit includes:
TMK base
TMK A2 tool clamp
TMK A4 tube clamp
TMK A5 vise
TMK A6 swivel/knob
TMK A3 swivel bar
TMK A7 mount
TMK 90˚ mount
Allen wrench
Instructions
(TMK replaces the 4046 Split Support Tube)
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3M™ MS2™ SPLICING RIG
4022-M2/NXG
SSI#: 700261588 PID#: 700261588 ITEM ID: 11014885
KIT COMPONENTS:
The 4022-M2/NXG splicing rig is
a complete splicing rig designed for
one- or two-person fold-back or
inline splicing.
4028 rig case
4040 splicing head assembly includes:
4041 splice head
Pedestal
Traverse clamp assembly with long bar
Head clamp
4046 CST (collapsible support tube)
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
Short traverse bar
4053-PM separation tool
Unilength hooks
Rear spring holders
Allen wrenches
Tube support extension
Instructions
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3M™ MS2™ Modular Splicing
Rigs and Equipment
3M™ MS2™ UNIVERSAL SPLICING RIG
4045-K/36/NXG
(vs. 3M™ MS2™ Universal Splicing Rig 4045-K/36)
SSI#: 700261589 PID#: 700261589 ITEM ID: 11014886
KIT COMPONENTS:
4028 rig case
4036-25 hand crimper
4041-P splicing head and pedestal
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
4045 universal splicing head support assembly
4053-PM separation tool
Unilength hook
Rear spring holder
Allen wrench
Instructions
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The 4045-K/36/NXG universal
rig is a versatile rig designed for
one-person splicing in difficult-to-reach
pedestal or rack areas.
3M™ MS2™ SPLICING RIG
4045-K2/36/FL/NXG
(vs. 3M™ MS2™ Splicing Rig 4045-K/36/FL)
SSI#: 700261584 PID#: 700261584 ITEM ID: 11014881
KIT COMPONENTS:
The 4045-K/36/FL/NXG splicing
rig is a versatile rig designed for
one-person splicing. It allows maximum
flexibility for difficult-to-reach areas
and aerial applications.
4028 rig case
4036-25 hand crimper
4041-P splicing head and pedestal
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
4045 universal splicing head support assembly
4025 support vise
4035A strand clamp
4044 cross connect splicing head frame adapter
4053-PM separation tool
Unilength hooks
Rear spring holders
Allen wrench
Instructions
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3M™ MS2™ Modular Splicing
Rigs and Equipment
3M™ MS2™ SPLICING RIG 4049/NXG
(vs. 3M™ MS2™ Splicing Rig 4049)
SSI#: 700261590 PID#: 700261590 ITEM ID: 11014887
KIT COMPONENTS:
4049 rig container/pail
4036-H tool holster
4036-25 hand crimper
4041-SH splice head holder
4041-P splicing head and pedestal
4047 pair test plug
4051 wire insertion and cut-off tool
4052T tester check comb
4049 variable traverse brace assembly
4053-PM separation tool
Unilength hook
Rear spring holder
Allen wrench
Instructions
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The 4049/NXG splicing rig is a
lightweight and portable splicing rig.
3M™ MS2™ MODULE MAINTENANCE
KIT 4026-A
PID#: 999431059 ITEM ID: 578983
KIT COMPONENTS:
4047 pair test plug
4051 wire insertion and cut-off tool
4005-DPM/BTP/JMP super-mate bottom
test plug jumper assembly
4005-DPM/36PTJ preterminated
jumper assembly
4270-A hand presser
4053-PM separation tool
4053-cover removal tool
The 4026-A module maintenance
kit contains the tools necessary
for re-entry of Super-Mini and
Super-Mate modules. The kit may be
used for splice module combinations
of two- through seven-way
stackable splices.
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3M™ MS2™ RIG ACCESSORIES
4028-A
tool box with
modified tray
Durable, easy to transport tool box with tray.
66 x 29.2 x 28.2 cm (26 x 11.5 x 11.1") Cube: 9.8 kg.
(21.7 lbs.) Ctn. size: 67.1 x 30 x 58.4 cm
(26.4 x 11.8 x 23")
4030
air/hydraulic
crimping unit
Designed for high-volume module termination
and uses air or nitrogen supply. An air cylinder
or compressor with output pressure of
6.33-7.03 kg/cm (90-100 PSI) must be used.
The unit is either hand- or foot-operated.
4031
hand/hydraulic
crimping unit
Lightweight and hand-operated. When proper
crimping pressure is reached, a bypass
valve opens.
4035-A
aerial strand
clamp
Designed to hold a 4041-P splicing head in aerial
splicing applications. Anchored to the suspension
strand, the strand clamps behind and below the
splice bundle and can be used with strands from
5 mm (3/16") diameter to 10 mm (3/8").
4036-25
hand crimper
A self-contained, pistol-gripped crimper designed
to crimp MS 2 modules in the 4041 splicing head.
4040
splicing head
assembly
This assembly contains a splicing head, a pedestal,
a traverse clamp assembly with a long bar, and a
head clamp for use with two-man fold-back splicing.
4041-SPL
splice head
The standard MS 2 splicing head without any
support components.
4041-P
splicing head
and “T” bar
Additional splicing head and “T” bar support for
use with the MS2 system.
4045-SHSA
universal splicing
head support
assembly
This assembly is designed to hold an MS 2 splicing
head so it can be used in all applications.
4046-CST split
support tube
Collapsible for easy transport and set up.
3M™ MS2™ RIG ACCESSORIES
4047
pair test plug
A module probe which permits one pair checking
without damaging wire insulation. The prongs fit
the test entry port of all MS2 modules. The cord
permits easy connection to a talk block or test set.
4051
wire insertion
and cut-off tool
Used to terminate individual conductors on
MS2 modules.
4052-T
in-head tester
check comb
The check comb minimizes the risk of wiring errors
by double-checking tip and ring placement prior
to crimping.
4053
cover removal
tool
Recommended for removing either bases or covers
from 25-pair super-mini and super-mate modules.
4053-PM
separation tool
The only recommended tool to separate
4005-DPM/TR modules from any other module.
Note: The 4053 cover removal tool cannot be
used to separate DPM modules.
4270-A
hand presser
Used to plug up to seven super-mate
modules together.
TMK
tool mount kit
Allows flexibility in mounting applications for
pedestals, racks, manholes, etc.
4025
support vise
Used to mount the 4040 splicing head assembly
in tight situations.
4048-S
Specially designed for use with super-mini and
super-mini 25-pair super-mate splicing modules, the 4048-S pocket
pocket probe
probe provides access for the identification of cable
pairs. The probe has a removable protective pin cover,
spring loaded contact pins and spring clips for holding
the pins securely in the module. Pins are replaceable.
4039
marking pens
For permanent marking for MS2 modules for easy
identification at a later date.
3M™ MS2™ 4041 SPLICING
RIG SPARE PARTS
3M™ MS2™ 4041 SPLICING HEAD
PRODUCT NO.
DESCRIPTION
PKG.
STOCK NO.
UPC
SSI
ITEM ID
1 SPARE-RIGS/HTP
HEAD TAPE PLATE
1/cs.
78801125580
05400726479
700214874
576293
2 SPARE-RIGS/PED
PEDESTAL
1/cs
78801125572
05400726478
998070460
700214876
576226
3 SPARE-RIGS/SHB
SPLICE HEAD BODY
1/cs
78800408698
05400726289
N/A
576836
4 SPARE-RIGS/SHLP
SPLICE HEAD SIDE
PLATE - LEFT HAND
1/cs
78802677134
05400726860
000015503
57334
5 SPARE-RIGS/SHRP
SPLICE HEAD SIDE
PLATE - RIGHT HAND
1/cs
78802677142
05400726861
000015511
576335
6 SPARE-RIGS/SHLS
SPLICING HEAD LEAF
SPRING UNIVERSAL
1/cs
78809563790
05113875718
999977069
N/A
7 SPARE-RIGS/SWR
SPRING WIRE
RETAINER 20-22, 26-28
GAUGE (BLUE/BROWN)
1/cs
78801125085
05400726476
998501860
700214900
577310
8 SPARE-RIGS/WGK
WIRE GUIDE KIT
1/cs
78805496953
05400717636
000268987
700214856
575494
9 SPARE-RIGS/WRA
2226
SPRING WIRE
RETAINER ASSY. 22-26
GAUGE (RED/BLACK)
1/cs
78801125598
05400726480
000268979
700214899
577309
87207418
10 SPARE-RIGS/WSK
WIRE SEPARATOR KIT
1/cs
78801125606
05400726481
000312470
700214855
575495
8 10
6
5
7
&
9
6
3
1
4
2
ORDERING INFORMATION
710/MS2 SPLICING SYSTEM: TMK
PRODUCT
DESCRIPTION
STOCK NO.
UPC
SSI
PID
ITEM ID
UOM
MOQ
3M710-TMK10-A
TOOL MOUNT KIT
80611048374
05113878481
102974805
102974805
87254199
87030166
EA
1
3M710-TMK10-A1
BASE
80611048382
05113878482
103059077
103059077
87030168
EA
1
3M710-TMK10-A2
TOOL CLAMP KIT
80611048390
05113878483
103059085
103059085
87030169
EA
1
3M710-TMK10-A3
SWIVEL BAR KIT
80611048408
05113878484
103059093
103059093
87043213
EA
1
3M710-TMK10-A4
TUBE CLAMP
80611048416
05113878485
103239893
103239893
87030176
EA
1
3M710-TMK10-A5
VISE KIT
80611048424
05113878486
103059119
103059119
87030170
87261977
EA
1
3M710-TMK10-A6
SWIVEL/KNOB
80611048432
05113878487
103059127
103059127
87030171
EA
1
3M710-TMK10-A7
TUBE/CLAMP KIT
80611048440
05113878488
103239901
103239901
87030177
EA
1
3M710-TMK10-A8
9ODEG MOUNT
80611048457
05113878489
103591143
103059143
103591143
700245480
87030172
EA
1
3M710-TMK10-A9
PLASTIC CASE FOR
TOOL MOUNT KIT
80611048465
05113878490
700245479
103059150
N/A
EA
1
3M710-TPK10
TRIPOD KIT (V2)
80611048473
05113878491
11018943
11018943
11018943
87021622
EA
1
ORDERING INFORMATION
3M™ MS2™ SPLICING SYSTEM
PRODUCT
DESCRIPTION
STOCK NO.
UPC
SSI
PID
ITEM ID
UOM
MOQ
3M710-TMK10-A
3M710 TMK10
TOOL MOUNT KIT
80611048374
05113878481
102974805
102974805
87254199
87030166
EA
1
4045-K2/36/
FL/NXG
MS2 SPLICING RIG
80611311327
05111518486
700261584
700261584
11014881
EA
1
4021-M2/36/NXG
MS2 SPLICING RIG
80611311707
05111518524
700261585
700261585
11014882
EA
1
4021-M2/36/
TMK/NXG
MS2 SPLICING RIG
80611311715
05111518525
700261586
700261586
11014883
EA
1
4022-M2/
TMK/NXG
MS2 SPLICING RIG
80611311723
05111518526
700261587
700261587
11014884
EA
1
4022-M2/NXG
MS2 SPLICING RIG
80611311731
05111518527
700261588
700261588
11014885
EA
1
4045-K/36/NXG
MS2 SPLICING RIG
80611311749
05111518528
700261589
700261589
11014886
EA
1
4049-NXG
MS2 SPLICING RIG
80611311756
05111518529
700261590
700261590
11014887
EA
1
4025
SUPPORT VISE
78801120433
05400726468
N/A
998792949
358272
EA
1
4026-A
MODULE MAINT
KIT
80610757231
05400792307
N/A
999431059
578983
EA
1
4028A
TOOL BOX
W/MODIFIED TRAY
80610999254 005113870971
N/A
N/A
757581
EA
1
4030
AIR/HYDRAULIC
CRIMP
80609000015
05400730183
700213076
000297747
630869
EA
1
4031
HAND/HYDRAULIC
CRIMPER
80609100062
05400730184
700213077
000268953
631160
EA
1
4035A
STRAND CLAMP
80610085526
05400731917
700232695
000304279
998140479
571876
EA
1
4036-25
HAND CRIMPER
80610845507
05400792843
700227963
999926272
630351
87208063
EA
1
4039
MARKING PEN
(NEW)
80610616601
05400757516
000310789
N/A
315423
524482
EA
144
4040
SPL HEAD ASSY
80601112057
05400727822
000310789
N/A
631158
EA
1
4041-2
2" UNILENGTH HOOK 80610326888
05400763857
998158786
N/A
574792
EA
1
4041-4
4" UNILENGTH HOOK 80610326896
05400763858
998084800
998490361
000310789
574793
EA
1
05400730266
998084800
998158786
631159
EA
1
4041-P
SPL HEAD T-BAR
80610026462
ORDERING INFORMATION
3M™ MS2™ SPLICING SYSTEM
PRODUCT
DESCRIPTION
STOCK NO.
UPC
SSI
PID
ITEM ID
UOM
MOQ
4041-RS
REAR SPRING
HOLDER
78806187957
05400768203
N/A
998490361
574794
EA
1
4041-SH
SPLICING HEAD
HOLDER
80610847628
05400792955
700041015
998084800
461948
EA
1
4041-SPL
SPLICING HEAD
80601112065
05400727823
700245114
700041015
000297705
631161
EA
1
4041-T/BR
TEST HEAD
CLEANING BRUSH
26100442818
05111514216
N/A
N/A
576823
EA
1
4045-HCA
UNIV HEAD CLAMP
78800624823
05400726332
700245444
998168298
000297705
571886
EA
1
4045-SHSA
UNIV SPLICE HEAD
80610023683
SUPPORT ASSEMBLY
05400730219
N/A
998129324
630906
87225940
EA
1
4045-ST
UNIV SUPPORT TUBE 78800624856
05400726333
700142045
999321474
999977069
579076
87212728
EA
1
4045-VA
VISE FINAL ASSY
78800624724
05400726331
700245446
700081599
998079149
579108
EA
1
4045-VHPA
UNIVERSAL VISE
HANDLE AND PAD
ASSEMBLY
78802079588
05400726727
N/A
998066575
521013
EA
1
4046-CST
COLLAPSIBLE
SUPPORT TUBE
78804495535
05400717626
000310797
N/A
573610
EA
1
4047
PAIR TEST PLUG
80610023758
05400730220
401359377
401359377
576724
EA
10
4048-CJ
TEST CORD
W/CINCH JONES
CONNECTOR
80610126122
05400733982
N/A
N/A
576820
EA
1
4048-DPM/CJ
PROBE
80610139810
05400717069
998502108
700214859
998502108
576632
EA
1
4048-S
SUPER MINI
25-PAIR PROBE
80610060933
05400730577
998502116
N/A
586593
EA
10
4048-SA/1
SUPER MINI
TEST PROBE KIT
80610117204
05400733500
N/A
N/A
631162
EA
1
4050
CUT CLSD TOOL
80609100088
05400730186
700214865
700214865
578856
EA
10
SUPER MINI MODULE
WIRE INSERT
80610072557
AND CUTOFF TOOL
05400731137
700214866
000297754
578816
EA
10
4051
4052T
CHECK COMB
80610123244
05400733796
000297796
700214864
576821
EA
10
4053
COVER REMOVAL
TOOL
80609100070
05400730185
700214863
000297770
578887
EA
1
4053-PM
SEPARATION TOOL
80610133409
05400734404
700214862
000297788
578997
EA
1
4270-A
HAND PRESSER
80610415350
05400771280
001404656
700214860
701162844
576747
EA
1
The full-service 3M repair facility can help you with any spare part needs.
Contact the 3M repair center at 800/426 8688, or online at www.3MRepair.com.
3M and MS2 are trademarks of 3M Company.
Important Notice
3M™MS2™splicing rigs, tools and modules are engineered to work together to achieve consistently superior
performance in the field. Modules from other manufacturers may not meet the tight quality tolerances of
3M modules and may damage the calibration and performance of a 3M rig or tool. Therefore, the published
3M warranty does not extend to any 3M modules spliced in rigs or tools not made by 3M. The warranty on
3M MS2 splicing rigs and Scotchlok™ splicing tools can also be violated if used on non-3M modules.
All statements, technical information, and recommendations related to 3M’s products are based on information
believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must
evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated
with such use. Any statements related to the product which are not contained in 3M’s current publications, or any
contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in
writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability.
This product will be free from defects in material and manufacture for a period of 12 months from the date of
purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option,
to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law,
3M will not be liable for any loss or damage arising from this 3M product, whether direct, indirect, special,
incidental or consequential regardless of the legal theory asserted.
Communication Markets Division
3M Telecommunications
6801 River Place Blvd.
Austin, TX 78726-9000
800/426 8688
Fax 800/626 0329
www.3MTelecommunications.com
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Litho in USA.
© 3M 2005 80-6113-1515-3