Motronic Fuel Injection and Ignition System (6-cylinder) Page 1 of 3 Checking fuel tank breather Checking activated charcoal filter solenoid valve 1 -N80 Special tools and workshop equipment required ◆ V.A.G 1526 A ◆ V.A.G 1527 B ◆ V.A.G 1594 A ◆ V.A.G 1598/31 ◆ VAS 5051 with VAS 5051/1 or ◆ V.A.G 1551 with V.A.G 1551/3 A Note: The activated charcoal filter system solenoid valve 1 is also referred to in this context as fuel tank breather valve of ACF valve. Testing for leaks When there is no electrical supply, solenoid valve remains closed. ‒ Disconnect hoses from ACF valve but leave the electrical connector plugged in. ‒ Connect auxiliary hose to one connection of ACF valve. ‒ Connect vehicle diagnostic, testing and information system VAS 5051 or fault reader V.A.G 1551 and select engine electronics control unit with "Address word" 01 => Page 01-3 For this purpose, the ignition must be switched on. ‒ Initiate final control diagnosis and actuate ACF solenoid valve -N80 =>Page 01-51. → Indicated on display: Final control diagnosis ⇒ Solenoid valve 1 for activated charcoal filter -N80 ◆ The valve should click... ◆ ...and should open and close (check by blowing into the auxiliary hose). If the valve does not click: ‒ Checking internal resistance of ACF valve. If valve does not open and close properly: ‒ Replace -N80 solenoid valve for activated charcoal filter. Checking internal resistance ‒ Unplug connector on ACF valve. ‒ → Connect multimeter to injector to measure resistance. ‒ Specified value: 22...30 ω vw-wi://rl/A.en-GB.4B-MG-MGAMX.wi::20836083.xml?xsl=2 17.04.2010 Motronic Fuel Injection and Ignition System (6-cylinder) Page 2 of 3 If specification is not attained: ‒ Replace -N80 solenoid valve for activated charcoal filter. If specified value is attained: ‒ Check the voltage supply =>Page 24-148. Checking power supply Test requirements: ● Fuse for ACF valve OK. => Current Flow Diagrams, Electrical Faultfinding and Fitting Locations binder ● Fuel pump relay OK; checking =>Page 24-65. Note: The ACF valve receives its power supply via the fuel pump relay. ‒ Unplug connector on ACF valve. ‒ → Connect voltage tester V.A.G 1527 B as follows: Connector Contact 1 Measure at engine earth ‒ Operate the starter briefly (the engine may start). ‒ The LED should illuminate. If the LED does not illuminate: ‒ Check the wiring from contact 1 on the connector via the fuse to the fuel pump relay for an open circuit. => Current Flow Diagrams, Electrical Faultfinding and Fitting Locations binder ‒ Rectify open circuit, if necessary. If the LED illuminates: ‒ Check actuation. Checking actuation vw-wi://rl/A.en-GB.4B-MG-MGAMX.wi::20836083.xml?xsl=2 17.04.2010 Motronic Fuel Injection and Ignition System (6-cylinder) Page 3 of 3 ‒ → Connect voltage tester V.A.G 1527 B to contacts 1 (positive) and 2 of the connector. ‒ Initiate final control diagnosis and actuate ACF solenoid valve -N80 =>Page 01-51. ‒ The LED should flash If the LED lamp does not flash or if it illuminates continuously: ‒ Connect test box V.A.G 1598/31 to wiring harness for engine control unit; do not connect the engine control unit => Page 24-17. ‒ → Check for open circuit and short to positive or earth in the following wiring connection: Connector Contact 2 Test box V.A.G 1598/31 Socket 64 ‒ Rectify any open/short circuit as necessary. If the wiring is OK: ‒ Replace engine control unit => Page 24-23. vw-wi://rl/A.en-GB.4B-MG-MGAMX.wi::20836083.xml?xsl=2 17.04.2010