Sediver composite line post insulators ANSI USA/Canada 2010 This catalog presents a selection of the Sediver composite Line Post insulators answering the needs of North-American customers in term of standards (ANSI), current practices and environmental conditions. ANSI standard C29.17 sets the basic and minimum requirements for this type of insulator. Sediver composite insulators meet and exceed the performance requirements of ANSI standards. Sediver composite insulators in North America Sediver introduced composite insulators in 1975, after a 10-year research and development program. The dependability of the Sediver design has been demonstrated by the excellent performance of nearly 5 million polymer insulators now installed worldwide at voltages from 15 kV to 735 kV. Experience records in the U.S. and world-wide confirm that Sediver composite insulators have proven to perform extremely well over the last 30 years. Some customers* of Sediver composite insulators in the U.S.A and Canada Alabama Electric Coop, Andalusia, AL - Alabama Power Co, Birmingham, AL - Appalachian Power Co, - Arizona Public Service Co, AZ - Austin (City of), Austin, TX - Baltimore Gas & Electric, Baltimore, MD - Big Rivers Electric, Henderson, KY - Bonneville Power Administration, Portland, OR - Carolina Power & Light, Raleigh, NC - Central Illinois Public Service, Springfield, IL - Central Power & Light, Corpus Christi, TX - Commonwealth Edison Co, IL - Connecticut Light & Power, CT - Delmarva Power & Light, Wilmington, DE - Delmarva Power Co, MD - Detroit Edison, Detroit, MI - Douglas Country PUD, Washington, WA - Empire Electric District, Joplin, MO - Florida Power & Light, Miami, FL Georgia Power, Atlanta, GA - Grant County PUD - Houston Light & Power, Houston, TX Idaho Power, Morristown, NJ - Imperial Irrigation District Iowa-Illinois Gas & Electric, IL Jersey Central, Power & Light Morriston, NJ - Kansas City Power & Light, KS - Kansas City Public Utility Board, KS - Kansas Gas & Electricity, KS - Kansas Power & Light, KS - Knoxville Utilities Board, TN - Los Angeles Dept of Water & Power, Los Angeles, CA - Midway Sunset Co-Generation, CA - Minnkota Power Coop, Mississippi Power & Light, MS - Mississippi Power Co, MS - Nebraska Public Power District, Colombus, NB - Nevada Power Co, NV New England Power Co - New York State Electric & Gas, NY - Niagara Mohawk Power Co, North Virginia Electric Coop, VA - Northern Indiana Public Service, IN - Northern States Power Co, Ohio Edison Company, OH - Otter Tail Power Company, - Pacific Gas & Electric,Pacific Power & Light, Portland, OR - Pensylvannia Power Co, Allentown, PA - Philadelphia Electric - Public Service Electric & Gas, Newark, NJ - Public Service of Colorado, Denver, CO - Public Service of Indiana, IN - Public Service of New Hampshire, NH - Public Service of New Mexico, NM - Public Service of Oklahoma, OK - Puget Sound Power & Light, San Antonio {City of}, Public Serv, Bd, Tx San Diego Gas & Electric, Sierra Pacific Power Company, - South Carolina Electric & Gas, SC - South Mississippi Power Assoc, MS Southern California Edison, CA - Southwestern Electric Power Co, - Southwestern Public Service, Tacoma {City of}, Washington, WA - Tampa Electric, Tarheel Electric Membership Association, - Tennesse Valley Authority, Chattanooga, TN - Tri-State Generation & Trans, Ass, - Union Electric Co, St Louis, MO - United Power Association, Elk River, - Utah Power & Light, Salt Lake city, UT - West Penn Power, - Western Area Power Adminis, - Winfield {City of}, Kansas, KS - Wisconsin Electric Power, WI - Wisconsin Power & Light, WI - Wisconsin Public Service, WI - USA Alberta Power, BC Hydro, Enmax, Hydro Québec, Hydro One, Manitoba Hydro, Newfoundland Hydro, NB Power, Sask Power - Canada * Some of the companies above are now part of new entities Sediver today The SEVES group is a world leader in the power insulator industry, specialized in composite, toughened glass and porcelain insulators for high voltage transmission lines and substations. Sediver is part of the Seves group and has been specialized for the last 60 years in the field of high voltage toughened glass and polymer insulation. More recently, composite surge arresters have been added to our product range. Today Sediver’s global presence is assured by: manufacturing facilities located in South America (Brazil), Europe (Italy) and the Far East (China). Each facility is ISO 9001-2000 certified and is governed by the same quality assurance programs and organization. This ensures that all Sediver insulators are manufactured with the same design, following the same methods and procedures in order to supply insulators to our worldwide clients with the same level of high quality. centralized technical resources located in France, including Research and Development and Customer Technical Support as well as high voltage laboratories. a large and widespread commercial network ensuring timely assistance to customers in the execution of their projects. The sales offices for North America are based in Tiffin (OH), USA and Montreal, Canada, with regional representatives covering all of the North American territory. Quality driven organization and staff Ideally, an insulator once installed, should be maintenance free and forgotten by the operator of the line for several decades. Sediver contributes to achieving this goal by placing quality at all levels of the organization and at the forefront of the actions undertaken by all personnel. The Sediver quality system covers all products and activities from the design, manufacturing, testing and supply, up to after-sales service. Quality of products Each factory quality organization is coordinated through a centralized Quality Department who acts as the client’s representative in determining and assuring full compliance of the manufactured insulators with the highest standards. Each quality department has absolute authority to ensure that the overall quality policy is enforced and respected at all levels of operations. Quality of technical support A team of skilled engineers operating in our Product Engineering Dept are dedicated to providing solutions to customers in the field of high-voltage insulation and protection. Their know how is based on 60 years of experience, testing and research carried out in state of the art laboratories using cutting edge technology in the fields of material science and mechanical and HV testing, including pollution testing and 3D electrical and mechanical simulations. Sediver unique combination between design features ... Sediver « Impenetrable » design proven dependability All Sediver composite insulators are manufactured at high pressure and high temperature thanks to direct injection molding technology. This unique “impenetrable” housing design safely protects the fiberglass rod against water or contaminant penetration without the need of any “seals”. Injection molding technology has been adopted and continuously perfected by Sediver since 1985. is defined by the method of construction of the housing. In this regard, internal tracking and moisture penetration are known to be the main actors for failures in service. To prevent such risks, Sediver's housing is directly injected at high temperature and high pressure on the fiberglass rod and the fittings, assuring a complete adherence and strong bonding of the rubber. The Sediver state-of-the-art insulator is made with the most advanced materials, resulting from extensive research testing and field experience gained over more than 50 years of expertise in overhead line insulation. The perfect bonding between rod and housing will not allow any development of internal tracking under the housing. The complete adherence of the rubber on to the end fitting enlarged collar eliminates the need for inherently weak sealing devices responsible for moisture ingress, and subsequently brittle fractures. The housing being totally “impenetrable” will also prevent possible moisture penetration along the core. Field experience has clearly demonstrated that composite insulator's performance and degradation is directly related to some key design features. One of them, (provided material selection is adequate), End fitting attached to rod by compression crimping process which is acoustically monitored to ensure consistent performance Mechanical ratings and definitions Sediver line post insulators are available with core diameter of 1.75" to 3.5". Applications curves taking into account tri-dimensional loading are available upon request. Injected housing moulded directly to the rod and the fittings forming an impenetrable protective housing Long term performance The direct injection molding process used by Sediver offers a unique quality of interface between the rod and the housing as well as between the end fitting and the housing. Making the insulator fully “impenetrable”, this feature also offers unparallel quality of bonding along the rod preventing any risk of internal tracking along the longitudinal interface of the composite insulator. Specified Cantilever Load (SCL): cantilever load rating when tested in accordance with ANSI C29.17-2002. Specified Tensile Load (STL): tensile load rating when tested in accordance with ANSI C29.17-2002. Maximum Design Cantilever Load (MDCL): maximum cantilever load which causes no damage on the insulator. It is set at 50% of SCL. Bonded interface between rubber and metal fitting - no seals and manufacturing process Materials Housing material Sediver line post insulators are available either with EPDM or with silicone rubber housing. • EPDM compound has been specially formulated to provide optimum weathering and electrical properties for all operating conditions. Sediver has more than 30 years of excellent field experience with EPDM insulators over a wide range of pollution levels. • Silicone compound provides excellent hydrophobic and recovery characteristics which limit leakage current and arcing in polluted or seacoast environments. Both Sediver rubber formulations are the result of extensive research and testing programs. Core: pultruded rods made by impregnation of high quality fiberglass with epoxy resin. End fittings: hot dip galvanized steel, ductile or malleable cast iron for applications under severe environmental conditions. Bases: hot deep galvanized rolled steel for bendable bases and ductile or malleable cast iron or steel for rigid bases. Grading rings: • high grade aluminum alloy for the ring • hot dip galvanized steel for the bracket and supporting horn • stainless steel for bolts and nuts Galvanized end fittings designed to reduced the E-field and provide a large surface rubber bonding Grading rings Fiberglass reinforced epoxy resin rod At higher operating voltages, grading rings are necessary to reduce the voltage gradient on and within the insulator, and to reduce radio noise to acceptable levels. As on ceramic strings, the need for grading rings also depends on admissible hardware design, conductor bundle position, altitude and contamination conditions. General recommendations for Sediver line post insulators used in non-contaminated and low altitude (<3000’) areas are: Recommendations Interface integrity monitoring 3.0" & 3.5" series 35 & 40 Line end Tower end Line end Tower end Line voltage The longitudinal interface along the fiberglass rod and the rubber housing is highly critical in regard to risks of internal tracking if this interface is not perfectly bonded. Thanks to the injection molding process, the Sediver design offers the strongest possible bonding and adherence between these two components. 2.5" serie 30 (1) 230 kV X(1) 345 kV X 500 kV X X X X X No grading ring required for braced line post Additionally, Sediver designed an exclusive non destructive testing method based on ultrasonic techniques to validate, on a sampling basis, the quality of this interface. This control performed on finished products ensures the highest level of dependability of our polymer insulators. Grading ring diameter 15.4" (390 mm) Sediver composite line post insulators 1.75” (44mm) SERIES 20 End fittings Line end 0.77" MAX (19.5mm) Ø 0.97" MIN (24.6mm) Ø13/16" (20.6mm) K* V* T *to be used with trunnion clamps as per ANSI C29.7 Pole end Trunnion clamps 3/4"- 10UNC or 7/8"- 9UNC 3.3"(85mm) P Catalog N° Conductor range (inches) ACTS 45-25-57 0.25-0.57 ACTS 45-5-106 0.50-1.06 ACTS 106-150 1.00-1.50 Bases type G Horizontal Gain GB-12 Vertical Gain V8-08 for round poles 7" to 10" (178 to 254 mm) D Mounting studs A B C ØD B A B ØD A A C Base C Slot 0.69"x 1.08" (17.5mm x 27.5mm) Slot 0.81"x 3.3" (20.6 x 84mm) A B B C D A B C Stud Ref. In mm In mm In mm SS-1 1.8 46 1.56 40 0.75 19 22 In mm In mm In mm In mm SS-2 2.0 51 1.56 40 0.88 GB-12 9.5 241 12 305 - - 0.94 23.8 SW-1 7.56 192 4.0 102 0.75 19 VB-08 5 127 3 76 13.1 333 0.69 17.5 SW-2 8.07 205 4.0 102 0.88 22 Sediver composite line post insulators 1.75”(44mm) SERIES 20 x 1.5" (38.5mm) Rev 8-10 x x 5° Ø 5.78" ( Ø147 mm) NPVN20 Typical Line Voltage NPKN20 Sediver Catalog Designation Number of Sheds Line Post Spacing “X” Inches (mm) Inches (mm) 20.6 522 20.6 522 22.0 558 22.0 560 22.0 560 23.5 596 25.1 637 25.1 637 26.5 673 26.6 676 26.6 676 28.0 711 28.1 714 28.1 714 29.5 750 31.1 791 31.1 791 32.5 826 32.7 830 32.7 830 34.1 865 37.9 962 37.9 962 37.9 962 42.7 1085 42.7 1085 42.7 1085 52.4 1331 52.4 1331 52.4 1331 57.2 1453 57.2 1453 57.2 1453 62.0 1576 62.0 1576 62.0 1576 71.7 1822 71.7 1822 71.7 1822 76.5 1944 76.5 1944 76.5 1944 14.3 363 14.3 363 14.3 363 15.8 401 15.8 401 15.8 401 18.8 478 18.8 478 18.8 478 20.4 517 20.4 517 20.4 517 21.9 555 21.9 555 21.9 555 24.9 632 24.9 632 24.9 632 26.4 671 26.4 671 26.4 671 8 SEDNPKG20 XH9 008 S0 44 kV SEDNPVN20 XH9 009 S0 SEDNPKN20 XH9 009 S0 9 SEDNPKG20 XH9 009 S0 SEDNPVN20 XH9 011 S0 SEDNPKN20 XH9 011 S0 11 SEDNPKG20 XH9 011 S0 SEDNPVN20 XH9 012 S0 69 kV SEDNPKN20 XH9 012 S0 12 SEDNPKG20 XH9 012 S0 SEDNPVN20 XH9 013 S0 SEDNPKN20 XH9 013 S0 13 SEDNPKG20 XH9 013 S0 SEDNPVN20 XH9 015 S0 SEDNPKN20 XH9 015 S0 15 SEDNPKG20 XH9 015 S0 88 kV SEDNPVN20 XH9 016 S0 SEDNPKN20 XH9 016 S0 Dry Arcing Distance* Inches (mm) SEDNPVN20 XH9 008 S0 SEDNPKN20 XH9 008 S0 Leakage Distance 16 SEDNPKG20 XH9 016 S0 NPKG20 Low Frequency Flashover * Critical Impulse Flashover * Dry kV Wet kV Pos. kV Neg. kV 165 120 255 395 165 120 255 395 165 120 255 395 180 135 275 425 180 135 275 425 180 135 275 425 210 160 315 490 210 160 315 490 210 160 315 490 225 175 335 515 225 175 335 515 225 175 335 515 240 190 355 545 240 190 355 545 240 190 355 545 265 215 395 590 265 215 395 590 265 215 395 590 280 230 435 605 280 230 435 605 280 230 435 605 Max. Design Cantilever Load Approx. Net Wt Lbs (kN) Lbs. (kg) 1450 6.5 1450 6.5 1360 6 1350 6 1350 6 1270 5.7 1190 5.3 1190 5.3 1130 5 1120 5 1120 5 1070 4.8 1060 4.7 1060 4.7 1010 4.5 960 4.3 960 4.3 920 4.1 910 4.1 910 4.1 880 3.9 11 5 11 5 19 8.6 12 5.3 12 5.3 19 8.8 13 5.8 13 5.8 21 9.4 13 6.1 13 6.1 21 9.6 14 6.4 14 6.4 22 9.9 15 6.9 15 6.9 23 10.5 16 7.2 16 7.2 24 10.7 Stud Ref. SS-1 or SW-1 3/4" SS-2 or SW-2 7/8" Tests complying with ANSI C29.17. Table shows typical models. Other dimensions or fittings combinations are available on request. STL: Clamp top 5,000 Lbs (22 kN) - Tongue 10,000 Lbs (44 kN) Sediver designation system SED Sediver design N ANSI Standard P1 K2 G3 20 End fitting and base Core size series 1-Pole end 2-Line end 3-Base type: G-Gain, N-No base XH9 Shed profile 012 Number of sheds S Housing material S - Silicone E - EPDM 0 Number of grading rings Sediver composite line post insulators 2.5” (63mm) SERIES 30 End fittings Line end 1.5" (38mm) 4" (101.6mm) Ø1" (25.4mm) 1.7" (43mm) Ø13/16" (20.6mm) SLOT 1"X 1.5" (25.4x38mm) K(*) V(*) 0.75" (19mm) Ø0.8" (20.4mm) 1.3" (33mm) 3" (76mm) 0.75" (19mm) S T C 0.67" (17mm) 3.7" (95mm) 1.7" (43mm) 3.7" (95mm) 0.67" (17mm) Pole end Ø6.1" (155mm) Ø5" BCD (127mm) Ø.94" (24mm) Ø5" BCD (127mm) Ø0.8" (20.4mm) 1.3" (33mm) Ø6.1" (155mm) 2" (51mm) Ø11/16" (17.5mm) Ø11/16" (17.5mm) B(**) P C (*)to be used with trunnion clamps as per ANSI C29.7 Bases Bendable gain BG01 or BG55 G or L Rigid gain EG127 G D1 D1 P (**)to be used with bendable bases Rigid flat EF127 F Bendable flat BF02 F C C D1 A Ø1 D2 Ø1 Ø2 Ø2 Type G L F A Base 5XD1 A B A A BG01 12 EG127 12 BG55 B A D2 B mm B 1XD2 D2 A In Hinged EC45 A D2 In C mm In Ø1 mm Ø2 D1 D2 (Slot) In mm In mm In mm In mm 305 14 356 7 178 0.94 305 10 254 7 178 0.94 23.8 0.94x1.5 23.8x38 23.8 0.94x1.38 14 356 24 610 9 229 24x35 0.94 23.8 0.94x1.5 23.8x38 BF02 10 254 12 305 8 EF127 10 254 12 305 8 203 0.94 23.8 1x3 25.4x76 203 0.83 21 0.86x1.28 21.8x32 EC45 4 101.6 5 127 0.81x1.31 20.6x33.3 Sediver composite line post insulators 2.5”(63mm) SERIES 30 Ø6.8"( Ø173mm) 12° 1.5"(38.5mm) X Typical Line Voltage Sediver Catalog Designation Number of Sheds SEDNBSG30XH 016 S0 16 SEDNBSG30XH 019 S0 19 69-115 kV SEDNBSG30XH 023 S0 23 115 kV SEDNBSG30XH 025 S0 25 115-138 kV SEDNBSG30XH 029 S0 29 138 kV SEDNBSG30XH 034 S0 34 SEDNBSG30XH 039 S0 39 SEDNBSG30XH 043 S0 43 SEDNBSG30XH 047 S1 47 SEDNBSG30XH 051 S1 51 SEDNBSG30XH 055 S1 55 SEDNBSG30XH 058 S1 58 69 kV 161 kV with grading ring* 230 kV Line Post Spacing “X” Leakage Distance Inches (mm) Dry Arcing Distance* Inches (mm) Inches (mm) 34.3 77 25.8 871 1958 657 38.7 92 30.4 984 2331 772 44.6 111 36.5 1134 2829 926 47.6 121 39.5 1210 3078 1003 53.5 141 45.6 1360 3575 1157 61.0 165 53.1 1549 4198 1350 68.4 190 60.7 1737 4820 1542 74.3 209 66.8 1887 5318 1696 80.2 229 68.4 2038 5815 1737 86.2 249 74.4 2189 6313 1891 92.1 268 80.5 2339 6811 2045 96.5 283 85.0 2452 7184 2160 Low Frequency Flashover * Max. Design Cantilever Load Critical Impulse Flashover * Dry kV Wet kV Pos. kV Neg. kV 275 225 425 595 320 265 495 670 375 315 585 760 400 335 635 800 455 385 725 885 520 445 835 985 585 500 950 1080 635 545 1040 1155 645 555 1060 1175 695 600 1150 1245 745 640 1240 1315 785 670 1305 1370 Approx. Net Wt Lbs (kN) Lbs. (kg) 2630 56 11.7 25.6 2260 60 10.1 27.1 1900 64 8.5 29.0 1770 66 7.9 30.0 1540 71 6.8 32.0 1330 76 5.9 34.5 1170 82 5.2 37.0 1070 86 4.8 39.0 990 96 4.4 43.4 920 100 4.1 45.4 850 104 3.8 47.3 810 108 3.6 48.8 Tests complying with ANSI C29.17. Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. STL: Clamp top 5,000 Lbs (22 kN) - Other fittings 15,000 Lbs (67 kN). *When grading rings are included in the designation, the electrical values and dry arcing distances are given accordingly. Sediver designation system SED Sediver design N ANSI Standard P1 K2 G3 End fitting and base 2-Line end 30 XH 034 S 0 Core size series Shed profile Number of sheds Housing material S - Silicone Number of grading rings 1-Pole end 3-Base type: G-Gain, L-Gain Long, F-Flat, E - EPDM A-Hinged, N-No base Sediver composite line post insulators 3.0”(76 mm) SERIES 35 End fittings 1.7" (43mm) Ø0.8" (20.4mm) 1.3" (33mm) (Ø 6.7" 170mm) Ø5" BCD (127mm) Ø5/8" 11UNC Ø13/16" (20.6mm) K(*) C 1.77" (45mm) Line end 4" (101.6mm) 3"(76mm) SLOT 1"X 1.5" (25.4x38mm) 1" (25.4mm) S A Pole end 1.7" (43mm) Ø1.37" (35mm) Ø5" BCD (127mm) Ø0.8" (20.4mm) 1.3" (33mm) 5.5" (140mm) 1.77" (45mm) (Ø 6.7" 170mm) 5.5" (140mm) 2.95" (75mm) Ø5/8" 11UNC C B(**) A (**) to be used with bendable bases (*)to be used with trunnion clamps as per ANSI C29.7 Bases Bendable gain G Bendable flat F for round poles Ø 10" to 23" (254 to 584 mm) Hinged A D2 D D1 C D1 A B A B A D2 D3 10 Type Base G F A A B In mm BG40 14 356 BF40 13 EC45 4 D2 C D D1 In mm In mm In mm 330 16 406 9 229 10 254 101.6 5 127 D2 (slot) In mm In mm 1.06 26.9 1.06x2.56 26.9x65 1.06 26.9 1.06x2.56 26.9x65 0.81x1.31 20.6x33.3 D3 (slot) In mm 0.94x2.52 23.8x64 Sediver composite line post insulators 3.0”(76 mm) SERIES 35 Ø6.9"(Ø176mm) 1.5"(38.5mm) 12° X Typical Line Voltage Sediver Catalog Designation Number of Sheds 69/115 kV SEDNBSG35 XI 021 S0 21 115 kV SEDNBSG35 XI 023 S0 23 115/138 kV SEDNBSG35 XI 027 S0 27 138 kV SEDNBSG35 XI 032 S0 32 SEDNBSG35 XI 037 S0 37 SEDNBSG35 XI0 41 S0 41 SEDNBSG35 XI 044 S0 44 SEDNBSG35 XI 048 S0 48 SEDNBSG35 XI 052 S0 52 SEDNBSG35 XI 055 S0 55 SEDNBSG35 XI 058 S0 58 Line Post Spacing “X” 161 kV 230 kV Inches (mm) Leakage Distance Inches (mm) Dry Arcing Distance* Inches (mm) 45.2 99 33.3 1148 2518 846 48.2 108 36.3 1224 2756 923 54.1 127 42.4 1374 3232 1077 61.5 151 50.0 1563 3827 1270 68.9 174 57.6 1751 4422 1462 74.9 193 63.6 1902 4898 1616 79.3 207 68.2 2015 5255 1732 85.2 226 74.2 2165 5731 1886 91.2 244 80.3 2316 6207 2040 95.6 258 84.8 2429 6564 2155 100.1 272 89.4 2542 6921 2271 Low Frequency Flashover * Critical Impulse Flashover * Dry kV Wet kV Pos. kV Neg. kV 345 285 540 710 370 310 585 755 425 360 675 840 490 420 790 945 555 475 905 1040 605 520 995 1120 645 555 1060 1175 695 595 1150 1245 745 640 1235 1315 780 670 1300 1365 820 700 1370 1415 Maximum Design Cantilever Load Approx. Net Wt Lbs (kN) Lbs. (kg) 2920 56 13 25.2 2740 58 12.2 26.4 2430 63 10.8 28.7 2140 70 9.5 31.7 1910 76 8.5 34.6 1760 81 7.8 36.9 1660 85 7.4 38.6 1550 90 6.9 41.0 1450 95 6.4 43.3 1380 99 6.1 45.1 1330 103 5.9 46.8 Tests complying with ANSI C29.17. Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. STL: Clamp top 5,000 Lbs (22 kN) - Other fittings 15,000 Lbs (67 kN). *When grading rings are included in the designation, the electrical values and dry arcing distances are given accordingly. Sediver designation system SED N Sediver design ANSI Standard P1 K2 G3 35 XI 032 S 0 End fitting and base Core size series Shed profile Number of sheds Housing material S - Silicone E - EPDM Number of grading rings 1-Pole end 2-Line end 3-Base type: G-Gain, F-Flat, A-Hinged, N-No base 11 Sediver composite line post insulators 3.5”(88 mm) SERIES 40 End fittings 1.7" (43mm) Ø0.8" (20.4mm) 1.3" (33mm) (Ø 6.7" 170mm) Ø5" BCD (127mm) Ø5/8" 11UNC Ø13/16" (20.6mm) K(*) C 1.77" (45mm) Line end 4" (101.6mm) 3"(76mm) SLOT 1"X 1.5" (25.4x38mm) 1" (25.4mm) S A Pole end 1.7" (43mm) Ø1.37" (35mm) Ø5" BCD (127mm) Ø0.8" (20.4mm) 1.3" (33mm) 5.5" (140mm) 1.77" (45mm) (Ø 6.7" 170mm) 5.5" (140mm) 2.95" (75mm) Ø5/8" 11UNC C B(**) A (**) to be used with bendable bases (*)to be used with trunnion clamps as per ANSI C29.7 Bases Bendable gain G Bendable flat F for round poles Ø 10" to 30" (254 to 762 mm) Hinged A D2 D D1 C D1 A B A B A D2 D3 12 Type Base G F A A B In mm BG40 14 356 BF40 13 EC45 4 D2 C D D1 In mm In mm In mm 330 16 406 9 229 10 254 101.6 5 127 D2 (slot) In mm In mm 1.06 26.9 1.06x2.56 26.9x65 1.06 26.9 1.06x2.56 26.9x65 0.81x1.31 20.6x33.3 D3 (slot) In mm 0.94x2.52 23.8x64 Sediver composite line post insulators 3.5”(88 mm) SERIES 40 Ø7"(Ø178mm) 12° 1.5"(38.5mm) X Typical Line Voltage Sediver Catalog Designation 115 kV Number of Sheds SEDNBSG40XV023S0 115-138 kV SEDNBSG40XV027S0 138 kV 23 27 SEDNBSG40XV032S0 32 SEDNBSG40XV037S0 37 161 kV SEDNBSG40XV041S0 41 SEDNBSG40XV045S0 45 SEDNBSG40XV049S0 49 SEDNBSG40XV056S0 56 345 kV SEDNBSG40XV069S1 69 500 kV SEDNBSG40XV085S2 85 230 kV Line Post Spacing “X” Inches (mm) Leakage Distance Dry Arcing Distance* Inches (mm) Inches (mm) 48.1 96 36.4 1221 2428 925 54.0 112 42.5 1371 2852 1079 61.4 133 50.1 1560 3382 1272 68.8 154 57.6 1748 3912 1464 74.8 171 63.7 1900 4336 1618 80.7 187 69.8 2049 4760 1772 86.6 204 75.8 2200 5183 1926 with grading ring* 97 233 86.4 2463 5925 2196 116.3 288 104.6 2953 7303 2657 140.0 354 121.8 3556 8998 3094 Low Frequency Flashover * Critical Impulse Flashover * Dry kV Wet kV Pos. kV Neg. kV 370 310 585 755 425 360 680 420 790 945 555 475 905 1045 520 995 Approx. Net Wt Lbs (kN) Lbs. (kg) 4110 110 845 490 610 Max. Design Cantilever Load 1120 660 565 1085 1190 710 610 1170 1265 795 680 1325 1385 940 800 1580 1580 1075 915 1760 1760 18.3 50 3660 116 16.3 52.8 3230 124 14.4 56.4 2890 132 12.8 60 2620 139 11.6 62.9 2410 145 10.7 65.7 2220 151 9.9 68.6 1960 162 8.8 73.6 1660 188 7.4 85.4 1420 219 6.3 99.3 Tests complying with ANSI C29.17 . Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. STL: Clamp top 5,000 Lbs (22 kN) - Other fittings 15,000 Lbs (67 kN). *When grading rings are included in the designation, the electrical values and dry arcing distances are given accordingly. Sediver designation system SED N Sediver design ANSI Standard P1 K2 G3 40 XV 032 S 0 End fitting and base Core size series Shed profile Number of sheds Housing material S - Silicone E - EPDM Number of grading rings 1-Pole end 2-Line end 3-Base type: G-Gain, F-Flat, A-Hinged, N-No base Packing Sediver composite insulators are packed in wooden crates. The inner part of the crate is lined with a plastic film to avoid a direct contact of the polymeric housing with the wood. Within the crate, each layer of insulators is supported by wooden separators to avoid damage of the insulator sheds, either from the weight of the insulators stacked above or during shipping. 13 Sediver composite braced line post insulators and horizontal Vees Braced line post H Pivoting horizontal Vee H L L V V 50°- 60° 50°- 60° X X Pivoting horizontal Vee with boomerang H Braced line posts are designed for applications similar to a line post but with an added suspension insulator or "brace" to increase the vertical load capacity of the assembly. L V 50°- 60° X 14 The pivoting horizontal Vee is similar to a braced line post except that instead of a fixed base, it is equipped with a hinged (pivoting) base thus preventing bending of the post insulator, thereby increasing its axial compression load capacity. This provides the horizontal vee assembly with a large vertical load capacity. The hinged connections allow it to efficiently redistribute unbalanced longitudinal loads in the conductor (such as due to non-uniform ice accumulation) and minimize torsional loads on the support structure. The mechanical performance of the pivoting horizontal Vee can be further enhanced by the application of a boomerang type fitting at the line end. The boomerang will assure a concentric axial load in the line post insulator under any loading condition (angle structures, strong lateral wind, etc...). Sediver composite braced line post insulators and horizontal Vees Braced line post Sediver Catalog Designation Line Post Designation Brace Designation BLPG 115 3014 0001 S0 NBSG30XH25S0 NEE120XF039S0 BLPG 115 3014 0002 S0 NBSG30XH29S0 NEE120XF045S0 138 kV BLPG 138 3014 0001 S0 NBSG30XH34S0 NEE120XF055S0 BLPG 161 3014 0001 S1 NBSG30XH39S0 NEE120XF065S1 Typical Line Voltage 115 kV with grading ring* 161 kV BLPG 161 3014 0002 S1 NBSG30XH43S0 NEE120XF071S1 BLPG 230 3014 0001 S1 NBSG30XH51S0 NEE120XF085S1 BLPG 230 3014 0002 S1 NBSG30XH55S0 NEE120XF091S1 Line Post Designation Brace Designation 230 kV X L V H In mm In mm In mm In mm 47.6 1209 53,5 1361 61.0 1549 68.4 53.9 1370 60.4 1535 71.2 1809 82.1 55.7 1416 60.1 1528 68.9 1750 79.2 2 51 2 51 2 51 2 1737 2085 2010 51 74.3 1887 86.2 2189 92.1 2339 2 51 2 51 2 51 88.6 2250 103.7 2634 110.2 2799 83.6 2123 95.5 2426 99.9 2538 Low Frequency Flashover* Dry kV Wet kV Critical Impulse Flashover * Pos. kV Neg. kV 400 335 635 800 455 385 725 880 520 445 835 980 505 430 810 960 555 475 900 1040 655 560 1075 1185 690 590 1140 1240 Maximum Approx. Vertical Net Wt Load (1) Lbs (kN) Lbs. (kg) 11250 50 11250 50 9000 40 6750 80 36 86 39 92 42 106 30 48 5625 25 4050 18 3375 15 111 50 122 55 127 58 Pivoting horizontal Vee Typical Line Voltage Sediver Catalog Designation PHVF 161 3014 0001 S1 NCSA30XH39S0 NEE120XF057S1 PHVF 161 3014 0002 S1 NCSA30XH43S0 NEE120XF063S1 PHVF 230 3014 0001 S1 NCSA30XH47S0 NEE120XF069S1 PHVF 230 3014 0002 S1 NCSA30XH51S0 NEE120XF075S1 PHVF 230 3014 0003 S1 NCSA30XH55S0 NEE120XF079S1 PHVF 230 3014 0004 S1 NCSA30XH58S0 NEE120XF083S1 161 kV with grading ring* 230 kV X L V H In mm In mm In mm In mm 70.3 73.4 1786 1865 76.4 79.9 1940 2030 82.4 86.4 2094 2195 88.5 92.9 2248 2360 94.6 97.2 2402 2470 99.1 101.6 2517 2580 68.7 1744 72.2 1835 80.2 2038 83.9 2130 86.2 2190 88.2 2240 22 559 22 559 28 711 28 711 30 762 30 762 X L V H In mm In mm In mm In mm Low Frequency Flashover * Dry kV Wet kV Critical Maximum Approx. Impulse Vertical Net Wt Flashover * Load (1) Pos. kV Neg. kV 510 435 820 970 555 475 900 1040 610 525 1000 1125 660 570 1085 1195 705 605 1170 1260 745 640 1235 1315 Lbs (kN) Lbs. (kg) 11250 50 11250 50 11250 50 11250 50 11250 50 11250 50 80 36 85 39 90 41 95 43 100 45 104 47 Pivoting horizontal Vee with boomerang Typical Line Voltage Sediver Catalog Designation Line Post Designation Brace Designation with grading ring* 345 kV PHVB 345 3014 0001 S2 NCCA30XH69S0 NEE120XF097S1 500 kV PHVB 500 4014 0002 S4 NCCA40XV85S1 NEE180XF119S5 115.9 116.7 108.8 32 2945 2965 2765 813 134 50 141.8 141.7 3600 3598 3402 1270 Low Frequency Flashover * Dry kV Wet kV Critical Maximum Approx. Impulse Vertical Net Wt (1) Flashover * Load Pos. kV Neg. kV 835 715 1400 1440 1020 870 1730 1690 Lbs (kN) Lbs. (kg) 10125 45 11250 50 161 73 251 114 Test complying with ANSI C29.17 . Table shows typical models. Other dimension of fittings combinations are available upon request. (*) When grading rings are included in the designation, the electrical values are given accordingly. 0.94" (1) Maximum vertical load: with no longitudal or transversal stresses. (24mm) Application curves taking into account tridimensional loading are available upon request. All assemblies above are equipped with two straight shackles, one at the tower end and one connecting the brace to the line post. Adjustable extension links or turnbuckles can be offered upon request in order to match different vertical distances on the tower as well as customized design. Ø0.79" Ø(20mm) 4.45" (113mm) 15 Contribution to international committees Since the very beginning of international technical cooperation, Sediver has always been an active member in fields of research and standardization in international committees and working groups dealing with all aspects of high voltage insulation; for example Sediver experts are Project Leaders in IEC working groups 36WG11, 36BMT10... List of some IEEE and international publications on composite: Institute of Electrical and Electronics Engineers • T&D Committee Sediver’s experts are active in “IEEE Guide for Braced Insulator Assemblies for Overhead Transmission Lines 60 kV and greater” IEEE TF15.09.09.07 (E. DEL BELLO…) IEEE Transactions on Power Delivery, Vol.23 N°2, April 2008 p.785-791 «Determination of the brittle fracture process of field failed HV insulators» C. de TOURREIL ; G. THEVENET ; E. BROCARD ; N. SIAMPIRINGUE ; N. PICHON – XIVth ISH , 2005 Paper D-28 «Use of corona rings to control the electrical field along transmission line composite insulators» CIGRE WG B2-03 (E. BROCARD …) CIGRE TECHNICAL BROCHURE, 2005 N° 284 • WG Insulator contamination «Guide for the evaluation of composite line post insulators subjected to combined mechanical load / Guide pour l’évaluation des consoles isolantes composites soumises à une combinaison de charges mécaniques « CIGRE WG 22-03 (E. BROCARD…) ELECTRA, 2002, N° 203 • WG Insulator strength «Composite Insulator Handling guide» CIGRE WG 22-03 (E. BROCARD …) CIGRE TECHNICAL BROCHURE, April 2001, N° 184 • WG Application of non ceramic insulators «Brittle fracture» of composite insulators : the new explanation and a field case study» C. DE TOURREIL, L. PARGAMIN, G.THEVENET, S. PRAT, N. SIAMPIRINGUE , ISH, 2001, Paper 5-25 • ESMOL «New compact composite insulation for environmental economic and safety considerations» D. DUMORA, 2001 WORLD INSULATOR CONGRESS AND EXHIBITION, Shanghai Nov. 18-21, 2001 «Non destructive techniques for the evaluation of the integrity of composite insulators» J.M. GEORGE, INTERNATIONAL SYMPOSIUM ON MODERN INSULATOR TECHNOLOGIES, Coral Gables Florida, Nov. 16-19, 1997 «Studies of the long term performance of composite insulators and of the representativity of ageing tests» G. RIQUEL, JM FOURMIGUE, D. DE DECKER, R. JOULIE, R. PARRAUD, CIGRE 1996, Paper 33304 ISO 9001 certifications «Review of in service diagnostic testing of composite insulators / Revue des techniques de diagnostic en service pour isolateurs composites» CIGRE WG 22-03, ELECTRA, 1996, N° 169 «Rating of composite suspension insulators related to the long term mechanical strength of rods» L. PARIS, L. PARGAMIN, D. DUMORA, R. PARRAUD, IEEE Transactions on Power Delivery, Vol.9 n°4 October 1994 p.2055-2063 «Mechanical behavior of flexurally stressed composite insulators» D. DUMORA, D. FELDMANN, M. GAUDRY, IEEE POWER DELIVERY, 1990 Vol. 5 n°2 p.1066-1073 «Natural and artificial weathering of EPDM compounds used in outdoor high voltage insulation» C. AUBIN, C. HOUDRET, R. MAILFERT, L. PARGAMIN, IEEE ELECTRICAL INSULATION, 1981, N° 4 «Composite insulators for lines 220 kV and above» L. PARGAMIN, J. HUC, IEE CONFERENCE PUBLICATION, 1979, N° 176 «Effects of the superposition of electric, mechanical and environmental stresses on the fatigue behavior of composite insulating materials» R. MAILFERT, J. THORIS, D. RIVIERE, L. PARGAMIN, CIGRE, 1978, Paper 15-10 Catalogs Seves Canada Inc. Seves USA Inc. 172 Merizzi, Ville St-Laurent, Quebec, Canada H4T 1S4 Tel. +1.514.739.3385 - Fax +1.514.739.3669 info@seves.ca - www.seves.com 981 Tyber Road Tiffin, Ohio 44883, USA Tel. +1.419.447.3460 - Fax +1.419.447.3481 info@sevesusa.com - www.seves.com Photos Sediver © Doc.C.L/Z.L./P.S. - C44 -2008-rev2010 «Behaviour of fiber reinforced plastics in HV insulators and fiber matrix bonding in composites: testing and measurements by a pointe-plan needle test» L. PARGAMIN, R. MAILFERT, IEEE, 1976, Paper A 77 025-0