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conesys.com
X-Line Connectors
With roots dating back to 1983, Conesys Inc. is
focused on the Design and Manufacturing of
Quality Interconnect Products. We are an ISO 9001
and AS9100- Certified vertically integrated manufacturer of Circular and Rectangular Connectors for the
Military, Industrial, Transportation and Commercial
Markets.
Organization. Servicing our Customers throughout
the America’s and Asia from our headquarters
in Torrance, California, serving the needs of our
European, African and Middle East Customers from
our Conesys Europe facility in Toulouse, France and
serving the local market in China from our Conesys
Asia Ltd. facility in Beijing China.
Our companies Design, Manufacture and supply
High Performance, EMI Filter & Transient Devices,
Copper & High Frequency Interconnect Systems,
Hermetically Sealed, PCB, RF and Application –
Specific Interconnects to a wide range of Military,
Aerospace, Commercial Aviation, Heavy Equipment,
Rail & Mass Transit, Geophysical and Machine
Automation sectors.
Conesys Inc. combines excellent financial strength
with the flexibility and responsiveness of an
entrepreneurial firm to supply our valued
Customers Quality Products, Cost-efficiency and
On-Time Delivery, while meeting a full range of your
requirements from Standard Applications to
Customized Solutions Engineering.
Our Mission is to be a World-Class supplier of
Electronic Connector Products through Customer
Satisfaction, Quality, Innovation and Leading-Edge
Technology.
We are committed to being a Global Interconnect
Conesys
World Headquarters
Aero-Electric Connector
A High Volume, Mil Spec
Connector Manufacturer
X-Line
Aero Industrial Products
Manufacturer of Connectors
and Cable Assemblies for the
industrial marketplace
Conesys Europe
Sales, Engineering, and
Connector Assembly of MIL Spec,
Hermetic, and custom connectors,
supporting
International Customers
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– 1 –
J-Tech & EMP
Manufacturers of Custom
Connectors, fiber optic
assemblies, and filter connectors
ATI Interco
Sales and Engineering for
Printed Circuit Board and
Custom Connectors, Backshells
and Cabling Components
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X-Line
Table of Contents
AE24 Series
AE24 Series - X-Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X-Line Features and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
X-Line Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cable Mounted Device Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conduit or Panel Device Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6
X-Line Part Number Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Straight Plug with Compression Nut (XPLD XPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Straight Plug with Mechanical Clamp Nut (XPLM XPEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Straight Plug with Basketweave Cable Grip (XPLK XPEK)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Straight Plug with Conduit Adapter (XPLT XPET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Panel Mount Plug (XPLP XPEP)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Inline Receptacle with Compression Nut (XRLD XRED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Inline Receptacle with Mechanical Clamp Nut (XRLM XREM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inline Receptacle with Basketweave Cable Grip (XRLK XREK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IInline Receptacle with Conduit Adapter Grip (XRLT XRET ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Square Flange Panel Mount Receptacle
(XSLP XSEP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Square Flange Receptacle With Mechanical Clamp Nut (XSLM XSEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Square Flange Receptacle With Basketweave Cable Grip (XSLK XSEK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Contact Ratings and Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Insert Configurations and Keying
Insert Arrangement Table
Insert Arrangement Polarizations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cable Grip Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Insert Arrangement Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Connector Components & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-35
Environmental Protection Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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X-Line
X-Line
Features and Applications
AE24 Series
Features and Applications
Conesys AE24 series X-Line connectors are heavy duty, environmentally sealed plugs and receptacles designed to meet
or exceed the performance characteristics of MIL-DTL-5015.
These connectors are recommended for a wide range of
Industrial applications, including power generation, process
controls, off-shore petroleum, geophysical equipment and
mass transportation systems.
This family of connectors is offered in square flange receptacle
(fixed connector), cable connecting receptacle (in-line) and
mating plug - available with jack nut (long) or standard (short)
coupling nut. All shell types are available with full complement
of rear accessories (backend hardware).
Five shell sizes are offered in thirty-eight standard insert
arrangements (consult with factory for latest information)
utilizing 3 to 68 contacts combining power with signal circuits.
Contacts come in sizes 18, 16, 12, 10, 8, 4 AWG.
Machined Shells with Hard Anodic Coating - The shells and
backend hardware are machined from 6061T6 aluminum bar
and hard anodic coated per MIL-A-8625, Type III.
X-Line
Double-Lead Acme Thread – Quick and reliable coupling
designed to resist cross-threading. Mating requires approximately one full turn of the coupling nut and only moderate
torque.
Insert Cavity Identification - Cavities are clearly marked on
front and rear insert faces to facilitate assembly, inspection
and maintenance.
Insert Materials – The two piece insert design includes a rigid
front insulator and a resilient rubber insulator (rear) molded
from neoprene.The rear insulators are color coded to indicate
pin contacts (red) or socket contacts (green). Socket rigid insulator discs are designed with chamfered lead-ins facilitating
easy and positive mating of male contacts.
Environmental Sealing – This series has an IP-68 rating. The
rear elastomeric portion of the insert seals around the contacts, prevents leakage through the cavities and seals, against
leakage between the insert and shell.
Large Compression Grommet – Neoprene grommet helps
support cable and seals adapter from liquid and other contaminants.
Backend Hardware - Extended length, heavy duty cable
adapter with internal seal and available basket weave strain
relief improves cable protection.
RoHS Compliant Availability – Black nickel finish provides
RoHS compliance. Consult factory for latest information.
Intermateablility - AE24 connectors are intermateable with
all major brands available in the market.
UL & CSA listed: UL2238/CSA C22.2, No. 182.3.
Contact System – Insertable/Removable crimp contact
inserts.
Reversible Inserts – Full range of inserts are interchangeable
and reversible, suitable for use in all cable-mount, panel-mount and conduit-mount applications.
Contact Material and Plating – Crimp contacts are screw
machined from copper alloy and plated with silver (standard);
gold contacts optional.
Shell Grounding Clip and Pin – Grounding provides electrical circuit from designated contact to connector shell.
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– 3 –
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X-Line
Performance Specifications
AE24 Series
Performance Specifications
Humidity/Moisture Resistance
MIL-STD-202
Method 106
Operating Temperature Range
-55°C to +200°C (-40°F to +212°F)
Shock Resistance
EIA-364-27 Test Condition E
Material and Finish Data
N – Aluminum shell, hard anodic coating, natural finish
6 – Aluminum shell, hard anodic coating, black anodized finish
BN – Aluminum shell, hard anodic coating, black nickel, conductive (RoHS)
Vibration
EIA-364-28
Exceeds Test Condition II
Corrosion Resistance
Classes N and 6 withstand minimum of 1,000 hours salt spray.
Class BN withstands minimum of 250 hours salt spray.
Liquid Ingress Protection
IEC60529
IPX8
Solids Ingress Protection
IEC60529
IP6X
SAE-AS5015 Spec. Rating
Service Voltage
Instrument
Non-Circuit Breaking
N.E.C. Rating
Circuit Breaking
Non-Circuit
Breaking
D.C. Volts
A.C. Volts (RMS)
D.C.
A.C. RMS
250
200
---
---
Over Surface
Distance Inches
Nominal
Thru-Air Spacing
Inches Nominal
1/16
---
A
700
500
250
240
1/8
1/16
D
1250
900
600
600
3/16
1/8
E
1750
1250
600
600
1/4
3/16
B
2450
1750
600
600
5/16
1/4
C
4200
3000
600
600
1
5/16
** To be used by designer only as a guide.
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X-Line
Service Voltage Rating
Voltage Rating is a function of dielectric separation between adjacent contacts and between contacts and shell. The voltage rating
letter listed below corresponds to the insert configuration listing on the following pages.
X-Line
Cable Mounted Device Components
AE24 Series
Cable Mounted Plug or Receptacle
Typical Plug Assembly
1
Strain Relief Options
2
3
4
9
10
Typical Receptacle Assembly
7
5
1
8
9
11
3
12
6
1
X-Line
1
Environmental Cover
2
Plug Skirt
3Insert
4
Coupling Nut
5
Inline Receptacle
6
Square Flange Receptacle
10
3
7
Cable Adapter
8Grommet
9Washer
10 Gland Nut
11 Mechanical Clamp Nut
12 Basketweave Cable Grip
Assembled Connector example: AE24-BPEKL-0616-378PN
Plug with Environmental Cover and Basket Weave Cable Grip and Gland Nut
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X-Line
Conduit or Panel Mounted Device Components
AE24 Series
Conduit Mounted Plug or Receptacle
Typical Plug Assembly
1
2
3
4
6
Typical Receptacle Assembly
1
5
1
Environmental Cover
2
Plug Skirt
3Insert
4
Coupling Nut
5
Inline Receptacle
6
Conduit Adapter
3
X-Line
Panel Mounted Plug or Receptacle with Square Flange
Typical Plug Assembly
1
2
3
4
5
1
2
3
4
5
6
7
Typical Receptacle Assembly
1
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7
3
Environmental Cover
Plug Skirt
Insert
Coupling Nut
Panel Mount Adapter
Insert Clamp Nut
Square Flange Receptacle
6
– 6 –
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X-Line
Part Number Development
AE24 Series
X-Line Part Number Development
Aero Prefix
AE24-
N
P
E
K
L
J-
18
20-
354-
P
N
K-
04
Finish
N = Hard anodize (natural)
B = Black Nickel
6 = Hard Anodize (black)
Device Type
P = Plug
R = Receptacle
S = Square flange receptacle (panel mount)
Cover
E = Environmental Cover
L = No Cover
Termination Style
K = Basketweave
M = Mechanical clamp nut
D = Gland nut (compression nut or top nut)
T = Conduit adapter
P = Panel mount
Cable Adapter
Blank = Standard cable adapter
L = Long
X = Extra Long
Coupling Nut
Blank = Standard coupling nut
J = Jack coupling nut (for inserts with 37 or more contacts)
Cable diameter (for cable mounted devices)
00 = Grommet not included Refer to table on page 29
X-Line
Shell Size
12,16,20,24,28,C20,C24 & C28
Insert Arrangement
Refer to pages 25-28 for insert arrangement views
Contact Type
P = Pin (male)
S = Socket (female)
Contact Termination
N = Crimp contact
R = Pressure
Contact Plating
Blank = Silver
K = Gold
Keying Position
Blank = Standard
Code for alternate key position (see page 21, polarization 01 thru 09)
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X-Line
Straight Plug
XPLD XPED
Straight Plug with Compression Nut
Environmental
Cover
Plug
Barrel
Insert
Assembly
Coupling
Nut
Cable
Adapter
Grommet
Washer
Gland
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
Standard Coupling Nut
Long Cable Adapter
Jack Coupling Nut
Standard Coupling Nut
Jack Coupling Nut
12
AE24-XPLD-♦12-*
16
AE24-XPLD-♦16-*
AE24-XPLDJ-♦16-*
AE24-XPLDL-♦16-*
AE24-XPLDL-♦12-*
AE24-XPLDLJ-♦16-*
20
AE24-XPLD-♦20-*
AE24-XPLDJ-♦20-*
AE24-XPLDL-♦20-*
AE24-XPLDLJ-♦20-*
C20
AE24-XPLD-♦C20-*
AE24-XPLDJ-♦C20-*
AE24-XPLDL-♦C20-*
AE24-XPLDLJ-♦C20-*
24
AE24-XPLD-♦24-*
AE24-XPLDJ-♦24-*
AE24-XPLDL-♦24-*
AE24-XPLDLJ-♦24-*
C24
AE24-XPLD-♦C24-*
AE24-XPLDJ-♦C24-*
AE24-XPLDL-♦C24-*
AE24-XPLDLJ-♦C24-*
28
AE24-XPLD-♦28-*
AE24-XPLDJ-♦28-*
AE24-XPLDL-♦28-*
AE24-XPLDLJ-♦28-*
C28
AE24-XPLD-♦C28-*
AE24-XPLDJ-♦C28-*
AE24-XPLDL-♦C28-*
AE24-XPLDLJ-♦C28-*
X-Line
Plug Dimensions
With Standard Cable Adapter
Shell
Size
A (in)
B (in)
C (in)
12
16
20
C20
24
C24
28
C28
5.37
5.26
6.12
6.12
6.62
7.12
7.12
7.62
1.95
2.48
3.00
3.00
3.50
3.50
4.22
4.22
5.97
5.22
6.72
7.22
7.22
7.72
7.72
8.22
(ØB)
(ØB)
(A
(A)
(C)
STRAIGHT PLUG WITH
COMPRESSION NUT MULTI-PI
With Long Cable Adapter
Shell
Size
A (in)
B (in)
C (in)
12
16
20
C20
24
C24
28
C28
7.62
7.87
8.37
8.87
8.87
9.37
9.12
9.62
1.95
2.48
3.00
3.00
3.50
3.50
4.22
4.22
8.22
8.47
8.97
9.47
9.47
9.97
9.97
10.22
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(C)
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X-Line
Straight Plug
XPLM XPEM
Straight Plug with Mechanical Clamp Nut
Environmental
Cover
Plug Barrel
Insert
Assembly
Coupling
Nut
Cable
Adapter
Grommet
Washer
Mechanical
Clamp Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Standard Cable Adapter
Shell Size
Standard Coupling Nut
X-Line
12
AE24-XPLM-♦12-*
16
20
C20
24
C24
28
C28
AE24-XPLM-♦16-*
AE24-XPLM-♦20-*
AE24-XPLM-♦C20-*
AE24-XPLM-♦24-*
AE24-XPLM-♦C24-*
AE24-XPLM-♦28-*
AE24-XPLM-♦C28-*
Long Cable Adapter
Jack Coupling Nut
Standard Coupling Nut
Jack Coupling Nut
AE24-XPLML-♦12-*
AE24-XPLMJ-♦16-*
AE24-XPLMJ-♦20-*
AE24-XPLMJ-♦C20 -*
AE24-XPLMJ-♦24-*
AE24-XPLMJ-♦C24-*
AE24-XPLMJ-♦28-*
AE24-XPLMJ-♦C28-*
AE24-XPLML-♦16-*
AE24-XPLML-♦20-*
AE24-XPLML-♦C20-*
AE24-XPLML-♦24-*
AE24-XPLML-♦C24-*
AE24-XPLML-♦28-*
AE24-XPLML-♦C28-*
AE24-XPLMLJ-♦16-*
AE24-XPLMLJ-♦20-*
AE24-XPLMLJ-♦C20-*
AE24-XPLMLJ-♦24-*
AE24-XPLMLJ-♦C24-*
AE24-XPLMLJ-♦28-*
AE24-XPLMLJ-♦C28-*
Plug Dimensions
(A)
(ØB)
With Standard Cable Adapter
Shell
Size
A (in)
B (in)
C (in)
D (in)
E (in)
12
16
6.12
6.44
1.95
2.48
6.72
7.03
2.37
3.00
1.75
2.25
20
C20
7.00
7.50
3.00
3.00
7.59
8.09
3.75
3.75
2.75
2.75
24
7.56
3.50
8.16
4.50
3.25
C24
8.06
3.50
8.66
4.50
3.25
28
C28
8.12
8.62
4.22
4.22
8.72
9.22
5.12
5.12
3.75
3.75
(( EA )
)
(ØB)
(D
X)
(C)
(ØB)
A (in)
B (in)
C (in)
D (in)
E (in)
12
8.37
1.95
8.97
2.37
1.75
16
20
C20
8.69
9.25
9.75
2.48
3.00
3.00
9.28
9.84
10.34
3.00
3.75
3.75
2.25
2.75
2.75
24
C24
28
C28
9.81
10.31
10.12
10.62
3.50
3.50
4.22
4.22
10.41
10.91
10.72
11.22
4.50
4.50
5.12
5.12
3.25
3.25
3.75
3.75
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– 9 –
MA
X)
(C)
(A)
With Long Cable Adapter
Shell
Size
(D
MA
(E
)
STRAIGHT PLUG WITH
MECHANICAL CLAMP NUT
STRAIGHT P
MECHANICAL
(D
MA
X)
(C)
STRAIGHT PLUG WITH
MECHANICAL CLAMP NUT
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X-Line
Straight Plug
XPLK XPEK
Straight Plug with Basketweave Cable Grip
Environmental
Cover
Plug
Barrel
Insert
Assembly
Coupling
Nut
Cable
Adapter
Grommet
Basketweave
Gland
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
Standard Coupling Nut
12
AE24-XPLK-♦12-*
16
20
C20
24
C24
28
C28
AE24-XPLK-♦16-*
AE24-XPLK-♦20-*
AE24-XPLK-♦C20-*
AE24-XPLK-♦24-*
AE24-XPLK-♦C24-*
AE24-XPLK-♦28-*
AE24-XPLK-♦C28-*
Long Cable Adapter
Jack Coupling Nut
Standard Coupling Nut
Jack Coupling Nut
AE24-XPLKL-♦12-*
AE24-XPLKJ-♦16-*
AE24-XPLKJ-♦20-*
AE24-XPLKJ-♦C20-*
AE24-XPLKJ-♦24-*
AE24-XPLKJ-♦C24-*
AE24-XPLKJ-♦28-*
AE24-XPLKJ-♦C28-*
AE24-XPLKL-♦16-*
AE24-XPLKL-♦20-*
AE24-XPLKL-♦C20-*
AE24-XPLKL-♦24-*
AE24-XPLKL-♦C24-*
AE24-XPLKL-♦28-*
AE24-XPLKL-♦C28-*
AE24-XPLKLJ-♦16-*
AE24-XPLKLJ-♦20-*
AE24-XPLKLJ-♦C20-*
AE24-XPLKLJ-♦24-*
AE24-XPLKLJ-♦C24-*
AE24-XPLKLJ-♦28-*
AE24-XPLKLJ-♦C28-*
X-Line
Plug Dimensions
With Standard Cable Adapter
(ØB)
Shell
Size
A (in)
B (in)
C (in)
12
16
5.37
5.62
1.95
2.48
5.97
5.22
20
6.12
3.00
6.72
C20
24
C24
28
C28
6.12
6.62
7.12
7.12
7.62
3.00
3.50
3.50
4.22
4.22
7.22
7.22
7.72
7.72 ( Ø B )
8.22
C (in)
With Long Cable Adapter
Shell
Size
A (in)
B (in)
12
16
20
C20
24
C24
28
C28
7.62
7.87
8.37
8.87
8.87
9.37
9.12
9.62
1.95
2.48
3.00
3.00
3.50
3.50
4.22
4.22
www.conesys.com
(A)
(A)
(C)
STRAIGHT PLUG WITH
BASKETWEAVE CABLE GRIP
8.22
8.47
8.97
9.47
9.47
9.97
9.72
STRAIGHT PLUG
WITH
BASKETWEAVE CABLE
10.22 GRIP
(C)
– 10 –
sales@aero-electric.com
X-Line
Straight Plug
XPLT XPET
Straight Plug with Conduit Adapter
Environmental
Cover
Plug
Barrel
Insert
Assembly
Coupling
Nut
Conduit
Adapter
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Conduit Size (NPT)
Conduit
Code
Standard Coupling Nut
12
3/4"
2
AE24-XPLT-2 12-*
16
20
C20
24
C24
28
C28
1 - 1/4"
1 - 1/2"
1 - 1/2"
2"
2"
2 - 1/2"
2 - 1/2"
4
5
5
6
6
7
7
AE24-XPLT-4 16-*
AE24-XPLT-5 20-*
AE24-XPLT-5 C20-*
AE24-XPLT-6 24-*
AE24-XPLT-6 C24-*
AE24-XPLT-7 28-*
AE24-XPLT-7 C28-*
Jack Coupling Nut
AE24-XPLTJ-4 16-*
AE24-XPLTJ-5 20-*
AE24-XPLTJ-5 C20-*
AE24-XPLTJ-6 24-*
AE24-XPLTJ-6 C24-*
AE24-XPLTJ-7 28-*
AE24-XPLTJ-7 C28-*
X-Line
Plug Dimensions
(ØB)
Shell
Size
A (in)
12
16
20
C20
24
C24
28
C28
4.25
4.37
4.50
5.00
4.62
5.12
5.09
5.09
B (in)
1.95
2.48
3.00
3.00
3.50
3.50
4.22
4.22
C (in)
4.84
4.97
5.09
5.59
5.22
5.72
5.69
6.19
D (in)
3/4
1-1/4
1-1/2
1-1/2
2
2
2-1/2
2-1/2
(ØB)
(A)
(D)
NPT
THREAD
SIZE
(A)
(C)
CONDUIT ADAPTER MULTI-PIN
(D)
NPT
THREAD
SIZE
(C)
CONDUIT ADAPTER MULTI-PIN
www.conesys.com
– 11 –
sales@aero-electric.com
X-Line
Panel Mount Plug
XPLP XPEP
Panel Mount Plug
Environmental
Cover
Plug
Barrel
Insert
Assembly
Coupling
Nut
Panel Mount
Adapter
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Coupling Nut
12
AE24-XPLP-♦12-*
16
20
C20
24
C24
28
C28
AE24-XPLP-♦16-*
AE24-XPLP-♦20-*
AE24-XPLP-♦C20-*
AE24-XPLP-♦24-*
AE24-XPLP-♦C24-*
AE24-XPLP-♦28-*
AE24-XPLP-♦C28-*
Jack Coupling Nut
AE24-XPLPJ-♦16-*
AE24-XPLPJ-♦20-*
AE24-XPLPJ-♦C20-*
AE24-XPLPJ-♦24-*
AE24-XPLPJ-♦C24-*
AE24-XPLPJ-♦28-*
AE24-XPLPJ-♦C28-*
X-Line
Plug Dimensions
(ØB)
Shell
Size
A (in)
B (in)
C (in)
G (in)
H (in)
12
16
20
C20
24
C24
28
C28
2.37
2.41
2.44
2.94
2.94
2.97
2.47
2.97
1.95
2.48
3.00
3.00
3.50
3.50
4.22
4.22
2.97
3.00
3.03
3.53
3.06
3.31
3.06
3.56
1.37
1.69
2.09
2.09
2.53
2.53
3.03
3.03
1.62
2.12
2.62
2.62
3.12
3.12
3.75
3.75
( H SQ
( A ) ( H SQ )
( G SQ )
(ØB)
(A)
( G SQ
J (in)
.19
.22
.28
.28
(ØB)
.34
.34
.34
.34
(A
C)
(ØJ)
THRU HOLE
( C ) ( H SQ )
( G SQ )
(ØJ)
THRU HOLE
PANEL MOUN
SQUARE FLANG
PANEL MOUNT PLUG
SQUARE FLANGE MULTI-PIN
(ØJ)
THRU HOLE
(C)
www.conesys.com
– 12 –
sales@aero-electric.com
PANEL MOUNT PLUG
SQUARE FLANGE MULTI-PIN
X-Line
Inline Receptacle
XRLD XRED
Inline Receptacle with Compression Nut
Environmental
Cover
Receptacle
Barrel
Insert
Assembly
Cable
Adapter
Grommet
Washer
Gland
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
12
16
20
C20
Long Cable Adapter
AE24-XRLD-♦12-*
AE24-XRLD-♦16-*
AE24-XRLD-♦20-*
AE24-XRLD-♦C20-*
AE24-XRLDL-♦12-*
AE24-XRLDL-♦16-*
AE24-XRLDL-♦20-*
AE24-XRLDL-♦C20-*
24
AE24-XRLD-♦24-*
AE24-XRLDL-♦24-*
C24
28
C28
AE24-XRLD-♦C24-*
AE24-XRLD-♦28-*
AE24-XRLD-♦C28-*
AE24-XRLDL-♦C24-*
AE24-XRLDL-♦28-*
AE24-XRLDL-♦C28-*
X-Line
Receptacle Dimensions
With Standard Cable Adapter
A (in)
12
16
20
C20
24
(C)
C24
28
STRAIGHT PLUG WITH
COMPRESSION NUT MULTI-PIN
C28
5.37
5.62
6.12
6.12
6.62
7.12
7.12
7.62
STRAIGHT PLUG WITH
COMPRESSION
NUT MULTI-PIN
C (in)
D (in)
6.00
6.25
6.75
7.25
7.25
7.75
7.75
8.25
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
Shell
Size
A (in)
C (in)
D (in)
12
16
20
C20
24
C24
28
C28
7.62
7.87
8.37
8.87
8.87
9.37
9.12
9.62
8.25
8.50
9.00
9.50
9.50
10.00
9.75
10.25
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
(A)
www.conesys.com
1.95
2.48
3.03
3.03
3.56
3.56
4.06
4.06
(E
)
(C)
(A)
(D)
INLINE RECEPTACLE WITH
COMPRESSION NUT MULTI-PIN
(E)
With Long Cable Adapter
(A)
(D)
E (in)
(E)
Shell
Size
E (in)
1.95
2.48
3.03
3.03
3.56
INLINE RECEPTACLE WITH
3.56 NUT MULTI-PIN
COMPRESSION
4.06
4.06
(C)
(D)
– 13 –
(E)
(A)
(A)
sales@aero-electric.com
X-Line
Inline Receptacle
XRLM XREM
Inline Receptacle with Mechanical Clamp Nut
Environmental
Cover
(A)
AIGHT PLUG WITH
RESSION NUT MULTI-PIN
Receptacle
Barrel
Insert
Assembly
Cable
Adapter
Grommet
(A)
(D)
STRAIGHT PLUG WITH
COMPRESSION NUT MULTI-PIN
Washer
Mechanical
Clamp Nut
(A)
(D)
(E)
(E)
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
(C)
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
(D)
(D)
STRAIGHT PLUG WITH
STRAIGHT PLUG
COMPRESSION
NUT WITH
MULTI-PIN
COMPRESSION NUT MULTI-PIN
INLINE
RECEPTACLE WITH
Standard Cable
Adapter
COMPRESSION NUT MULTI-PIN
12
16
20
C20
24
C24
28
C28
AE24-XRLM-♦12-*
AE24-XRLM-♦16-*
AE24-XRLM-♦20-*
AE24-XRLM-♦C20-*
AE24-XRLM-♦24-*
AE24-XRLM-♦C24-*
AE24-XRLM-♦28-*
AE24-XRLM-♦C28-*
(C)
(A)
(A)
INLINE RECEPTACLE
WITHCable Adapter
Long
COMPRESSION NUT MULTI-PIN
(E
( E) )
Shell Size
(C)
AE24-XRLML-♦12-*
AE24-XRLML-♦16-*
AE24-XRLML-♦20-*
AE24-XRLML-♦C20-*
(C)
(C)
AE24-XRLML-♦24-*
AE24-XRLML-♦C24-*
AE24-XRLML-♦28-*
AE24-XRLML-♦C28-*
INLINE RECEPTACLE WITH
INLINE RECEPTACLE
WITH
COMPRESSION
NUT MULTI-PIN
COMPRESSION NUT MULTI-PIN
(E
)
(C)
C (in)
D (in)
E (in)
F (in)
G (in)
6.12
6.44
7.00
(D
MA
7.50
X)
7.56
8.06
8.12
8.62
6.75
7.06
7.62
8.12
8.19
8.69
8.75
9.25
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
1.95
2.48
3.03
3.03
3.56
3.56
4.06
4.06
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
2.37
3.00
3.75
3.75
4.50
4.50
5.12
5.12
With Long
Cable Adapter
STRAIGHT
PLUG WITH
HT PLUG WITH
CAL CLAMP NUT
(D
(DM
MA
AX
X ))
Shell
Size
12
16
20
C20
24
C24
STRAIGHT PLUG WITH
28
STRAIGHT PLUG
WITH
MECHANICAL
CLAMP
NUT
MECHANICAL CLAMP
NUT
C28
(A)
A (in)
(E)
Shell
Size
12
16
20
C20
24
C24
(E
( 28
E ))
C28
(D)
(A)
(F
)
(E)
(D)
)
With Standard Cable Adapter
(G
(G
MA
X)
(C)
(C)
(D)
(D)
INLINE RECEPTACLE WITH
MECHANICAL CLAMP NUT
(A)
(A)
(F
(F)
)
INLINE RECEPTACLE WITH
MECHANICAL CLAMP NUT
(E
( E) )
( A( )
E)
X-Line
Receptacle Dimensions
MECHANICAL CLAMP NUT
A (in)
C (in)
D (in)
E (in)
F (in)
G (in)
8.37
8.69
9.25
9.75
9.81
10.31
10.12
10.62
9.00
9.31
9.87
10.37
10.44
10.69
10.75
11.25
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
1.95
2.48
3.03
3.03
3.56
3.56
4.06
4.06
1.75
2.37
2.25
3.00
2.75
3.75
2.75
3.75
3.25
4.50
INLINE RECEPTACLE WITH
INLINE
RECEPTACLE
3.25
4.50CLAMPWITH
MECHANICAL
NUT
MECHANICAL CLAMP NUT
3.75
5.12
3.75
5.12
(D)
(
(G
GM
MA
AX
X ))
(C)
(C)
(A)
(D)
(A)
(D)
NPT
THREAD
SIZE
– 14 –
(E)
www.conesys.com
(E)
(A)
(B)
NPT
THREAD
SIZE
sales@aero-electric.com
(B
NP
TH
SIZ
X-Line
Inline Receptacle
XRLK XREK
Inline Receptacle with Basketweave Cable Grip
Environmental
Cover
Receptacle
Barrel
Insert
Assembly
Cable
Adapter
Grommet
Basketweave
Cable Grip
Gland
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
12
16
20
C20
24
C24
28
C28
Long Cable Adapter
AE24-XRLK-♦12-*
AE24-XRLK-♦16-*
AE24-XRLK-♦20-*
AE24-XRLK-♦C20-*
AE24-XRLK-♦24-*
AE24-XRLK-♦C24-*
AE24-XRLK-♦28-*
AE24-XRLK-♦C28-*
AE24-XRLKL-♦12-*
AE24-XRLKL-♦16-*
AE24-XRLKL-♦20-*
AE24-XRLKL-♦C20-*
AE24-XRLKL-♦24-*
AE24-XRLKL-♦C24-*
AE24-XRLKL-♦28-*
AE24-XRLKL-♦C28-*
With Standard Cable Adapter
(D)
A (in)
C (in)
D (in)
12
16
20
C20
24
C24
28
C28
5.37
5.62
6.12
6.62
6.62
7.12
7.12
7.62
6.00
6.25
7.75
7.25
7.25
7.75
7.75
8.25
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
D (in)
With Long Cable Adapter
Shell
Size
A (in)
C (in)
12
16
20
C20
24
C24
28
C28
7.62
7.87
8.37
8.87
8.87
9.37
9.12
9.62
8.25
8.50
9.00
9.50
9.50
10.00
9.75
10.25
www.conesys.com
(A)
E (in)
1.95
2.48
3.03
3.03
3.56
3.56
(D)
4.06
4.06
(E)
Shell
Size
(A)
(C)
(E)
X-Line
Receptacle Dimensions
E (in)
1.75
1.95
2.25
2.48
2.75
3.03
2.75
3.03
3.25
3.56
3.25
3.56
3.75
4.06
INLINE RECEPTACLE
WITH
3.75 BASKETWEAVE
4.06
CABLE GRIP
– 15 –
INLINE RECEPTACLE WITH
BASKETWEAVE CABLE GRIP
(C)
sales@aero-electric.com
X-Line
Inline Receptacle
XRLT XRET
Inline Receptacle with Conduit Adapter
Environmental
Cover
Receptacle Barrel
Insert
Assembly
Conduit
Adapter
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Conduit Size (NPT)
Conduit Code
12
16
20
C20
24
C24
28
C28
3/4"
1 - 1/4"
1 - 1/2"
1 - 1/2"
2"
2"
2 - 1/2"
2 - 1/2"
2
4
5
5
6
6
7
7
Inline Receptacle with Conduit Apapter
AE24-XRLT-2 12-*
AE24-XRLT-4 16-*
AE24-XRLT-5 20-*
AE24-XRLT-5 C20-*
AE24-XRLT-6 24-*
AE24-XRLT-6 C24-*
AE24-XRLT-7 28-*
AE24-XRLT-7 C28-*
X-Line
Receptacle Dimensions
(A)
(E)
(D)
A (in)
12
16
20
4.25
4.37
4.50
C20
24
C24
28
C28
5.50
4.62
5.12
5.09
5.59
B (in)
C (in)
D (in)
E (in)
3/4
1-1/4
1-1/2
4.87
5.00
5.12
1.75
2.25
2.75
1.95
2.48
3.03
1-1/2
2
2
2-1/2
2-1/2
5.62
5.25
5.75
5.72
6.22
2.75
3.25
3.25
3.75
3.75
3.03
3.56
3.56
4.06
4.06
Pipe Size
(D)
(E)
Shell
Size
(C)
(A)
CONDUIT ADAPTER MULTI-PIN
(B)
NPT
THREAD
SIZE
(C)
CONDUIT ADAPTER MULTI-PIN
www.conesys.com
– 16 –
sales@aero-electric.com
X-Line
Panel Mount Receptacle
XRLP XREP
Panel Mount (Square Flange) Receptacle
Environmental
Cover
Square Flange
Receptacle
Insert
Assembly
Insert Clamp
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Panel Mount Receptacle
X-Line
12
16
20
C20
24
C24
28
C28
AE24-XRLP-♦12-*
AE24-XRLP-♦16-*
AE24-XRLP-♦20-*
AE24-XRLP-♦C20-*
AE24-XRLP-♦24-*
AE24-XRLP-♦C24-*
AE24-XRLP-♦28-*
AE24-XRLP-♦C28-*
Receptacle Dimensions
C (in)
E (in)
F (in)
J (in)
K (in)
L (in)
12
16
20
C20
24
C24
28
C28
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
1.37
1.69
2.09
2.09
2.53
2.53
3.03
3.03
1.50
2.00
2.50
2.50
3.00
3.00
3.50
3.50
.17
.20
.22
.22
.28
.28
.34
.34
2.94
2.94
2.94
3.44
2.94
3.44
2.94
3.44
1.00
1.00
1.00
1.50
1.00
1.50
1.00
1.50
1.34
1.84
2.34
2.34
2.84
2.84
3.34
3.34
2.33
2.33
2.33
2.83
2.33
2.83
2.33
2.83
( A SQ )
(L)
( B SQ )
(J)
( .187 )
(ØK)
B (in)
(ØC)
A (in)
RU
TH L)
E) 4P
( Ø OLE (
H
Shell
Size
MODIFIED
ACME THREAD
(F)
OUNT RECEPTACLE
FLANGE MULTI-PIN
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– 17 –
sales@aero-electric.com
X-Line
Square Flange Receptacle
XSLM XSEM
Square Flange Receptacle With Mechanical Clamp Nut
Environmental
Cover
Square Flange
Receptacle
Insert
Assembly
Cable
Adapter
Grommet
Washer
Mechanical
Clamp Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
Long Cable Adapter
12
16
20
C20
24
AE24-XSLM-♦12-*
AE24-XSLM-♦16-*
AE24-XSLM-♦20-*
AE24-XSLM-♦C20-*
AE24-XSLM-♦24-*
AE24-XSLML-♦12-*
AE24-XSLML-♦16-*
AE24-XSLML-♦20-*
AE24-XSLML-♦C20-*
AE24-XSLML-♦24-*
C24
AE24-XSLM-♦C24-*
AE24-XSLML-♦C24-*
28
C28
AE24-XSLM-♦28-*
AE24-XSLM-♦C28-*
AE24-XSLML-♦28-*
AE24-XSLML-♦C28-*
( B SQ )
( D SQ )
(A)
A (in)
B (in)
C (in)
D (in)
E (in)
F (in)
G (in)
12
16
20
6.12
6.44
7.00
1.75
2.25
2.75
6.75
7.06
7.62
1.37
1.69
2.97
.17
.20
.22
1.75
2.25
2.75
2.37
3.00
3.75
C20
24
C24
28
C28
7.50
7.56
8.06
8.12
8.62
2.75
3.25
3.25
3.75
3.75
8.12
8.19
8.69
8.75
9.25
.22
.28
.28
.34
.34
2.75
3.25
3.25
3.75
3.75
3.75
4.50
4.50
5.12
5.12
2.97HOLEL)
E ) (4 P
( Ø2.53
RU
TH
2.53
3.03
3.03
( D SQ )
H (in)
1.50
2.00
2.50
2.50
3.00
3.00
3.50
3.50
(F
( B SQ )
)
(A)
(ØH)
Shell
Size
(ØH)
With Standard Cable Adapter
(G
MA
X)
( CLE)
HO )
E ) 4 PL
( Ø RU (
TH
(C)
(A)
SQUARE FLANGE RECEPTACLE
WITH MECHANICAL CLAMP NUT
Shell
Size
A (in)
B (in)
C (in)
D (in)
E (in)
F (in)
G (in)
H (in)
12
16
20
C20
24
C24
28
C28
8.37
8.69
9.25
9.75
9.81
10.31
10.12
10.62
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
9.00
9.31
9.87
10.37
10.44
10.94
10.75
11.25
1.37
1.69
2.09
2.09
2.53
2.53
3.03
3.03
.17
.20
.22
.22
.28
.28
.34
.34
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
2.37
3.00
3.75
3.75
4.50
4.50
5.12
5.12
1.50
2.00
2.50
2.50
3.00
3.00
3.50
3.50
www.conesys.com
– 18 –
SQUARE FLANGE RECEPTACLE
WITH MECHANICAL CLAMP NUT
(ØH)
With Long Cable Adapter
(C)
sales@aero-electric.com
X-Line
Receptacle Dimensions
X-Line
Square Flange Receptacle
XSLK XSEK
Square Flange Receptacle With Basketweave Cable Grip
Environmental
Cover
Square Flange
Receptacle
Insert
Assembly
Cable
Adapter
Grommet
Basketweave
Cable Grip
Gland
Nut
To specify a complete catalog part number, select the plating finish code on p. 7 and replace for “X”; select the grommet code from the table on p. 29 and
replace for “♦”; then substitute the dash number of the contact insert (see pages 25-28) for the asterisk (*) in the catalog number listed below.
Jack coupling nuts should be used with inserts possessing more than 37 contacts.
If environmental cover is required, replace “L” with “E” in part number. Example: AE24-XPLD, changes to AE24-XPED.
Shell Size
Standard Cable Adapter
Long Cable Adapter
AE24-XSLK-♦12-*
AE24-XSLK-♦16-*
AE24-XSLK-♦20-*
AE24-XSLK-♦C20-*
AE24-XSLK-♦24-*
AE24-XSLK-♦C24-*
AE24-XSLK-♦28-*
AE24-XSLK-♦C28-*
AE24-XSLKL-♦12-*
AE24-XSLKL-♦16-*
AE24-XSLKL-♦20-*
AE24-XSLKL-♦C20-*
AE24-XSLKL-♦24-*
AE24-XSLKL-♦C24-*
AE24-XSLKL-♦28-*
AE24-XSLKL-♦C28-*
Receptacle Dimensions
( B SQ )
With Standard Cable Adapter
A (in)
B (in)
C (in)
D (in)
E (in)
F (in)
12
16
20
5.37
5.62
6.12
1.75
2.25
2.75
6.00
6.25
6.75
1.37
1.69
2.97
.17
.20
.22
1.50
2.00
2.50
C20
24
C24
28
C28
6.62
6.62
7.12
7.12
7.62
2.75
3.25
3.25
3.75
3.75
7.25
7.25
7.75
7.75
8.75
2.97
2.53
2.53
3.03
3.03
.22
.28
.28
.34
.34
2.50
3.00
3.00
3.50
3.50
With Long Cable Adapter
Shell
Size
A (in)
B (in)
C (in)
D (in)
E (in)
F (in)
12
16
20
C20
24
C24
28
C28
7.62
7.87
8.37
8.87
8.87
9.37
9.12
9.62
1.75
2.25
2.75
2.75
3.25
3.25
3.75
3.75
8.25
8.50
9.00
9.50
9.50
10.00
9.75
10.25
1.37
1.69
2.97
2.97
2.53
2.53
3.03
3.03
.17
.20
.22
.22
.28
.28
.34
.34
1.50
2.00
2.50
2.50
3.00
3.00
3.50
3.50
www.conesys.com
– 19 –
(A)
(ØF)
( D SQ )
Shell
Size
RU
TH PL)
E ) (4
( Ø LES
HO
(C)
(A)
(ØF)
X-Line
12
16
20
C20
24
C24
28
C28
SQUARE FLANGE RECEPTACLE
BASKETWEAVE CABLE GRIP
(C)
sales@aero-electric.com
X-Line
Contact Ratings and Replacement Instructions
AE24 Series
Current Rating and Contact Data
Ampacity Rating is the amount of current an individual contact may carry as
a function of contact material and design efficiency, as well as the ability of
the conductor insulation to withstand the associated temperature rise caused
by increase in current.
The ampere rating based on SAE AS39029: the total current carrying capacity
is a function of the insert temperature which is rated at 225°F (107⁰C) for
continuous operation. The total operating temperature is the summation of
heat dissipated by each contact and the ambient temperature.
The NEC non-circuit-breaking current ratings are based on the temperature
of the contacts being within the range specified by Underwriters Laboratories, Inc. when wire sizes are selected in accordance with the National Electrical Code (NEC). When multiple conductors are used, the load factor and
temperature increase based on ambient and total insert.
Ampacity Rating
Contact Size
Non-Circuit Breaking Ampere
Rating
AWG
MS
NEC
#18
#16
#12
#10
#8
13
23
33
46
9
16
30
40
50
Insertion of Contacts
The contacts are crimp terminated outside the insert - utilizing the correct wire size - and are ready for insertion into the contact cavity.
The insert should be positioned into the shell hardware prior to contact insertion. When the insert is positioned into the shell hardware,
each individual contact can then be easily inserted into each cavity using the proper insertion tool*. Contact cavities are clearly numbered on the front and rear insert face to facilitate identification during assembly.
When all contacts are assembled into the insert, each contact shoulder is securely positioned into the front rigid insulator body providing a stabilized and positive alignment of the contacts. The inserts are locked or pressurized into place when the clamp nut (receptacle)
or cable adapter (plug/in-line receptacle) is threaded and tightened against the plastic pressure seal shoulder.
Spare / Replacement Contacts
Spare / Replacement Contacts for Inserts
Crimp contacts are screw-machined from copper alloy ranging in size (AWG)
from #18 to #4. Additional sizes for custom configurations are available from
factory upon request. Standard contacts are silver plated (L), but can also be
provided with gold (K).
*Consult factory for Insertion/Removal tool information.
www.conesys.com
– 20 –
Contact Size
AWG
18 Pin
18 Socket
16 Pin
16 Socket
12 Pin
12 Socket
10 Pin
10 Socket
8 Pin
8 Socket
Standard
Length
Standard
Ground pin
5224-005-183x
5024-006-183x
5224-005-162x
5024-006-162x
5224-005-121x
5024-006-121x
5224-005-10Ax
5024-006-10Ax
5224-005-086x
5024-006-086x
5224-011-162x
5224-011-121x
sales@aero-electric.com
X-Line
Extraction of Contacts (Rework)
The crimp inserts allow each contact to be individually serviced/repaired by removal from the insert. In order to relieve the locked or
pressured contacts, the rear retaining nut (receptacle) or the cable adapter (plug/in-line receptacle) must be backed off the rear of the
shell hardware. Once removed each contact can be easily removed by use of the proper sized removal tool*. Contacts will be released at
the rear of the connector.
X-Line
Insert Configurations
AE24 Series
Introduction
The Insert Configuration table is used primarily to identify various contact insert arrangements, which are presented by shell size and number of contacts in each insert. The table also identifies contact/wire size and service voltage
rating. The insert “polarizing” table identifies the normal and alternate key positions. Alternate keying or insert
polarization is intended to resist improper intermating of plugs and receptacles of like shell sizes and insert arrangements.
Inserts may be purchased separately for assembly into the basic barrel. Pin or socket inserts are interchangeable in
male and female barrels. The crimp insert arrangements allow the contacts to be inserted or removed from the rear
through use of insertion/extraction tools without removing the insert from the connector body.
The male insert illustrations on the following pages are shown as appears when viewed from the front. Contacts are
shown by both physical position within the configuration and by contact number. The contact number corresponds
to the contact position shown on the rear face of the insert illustrated, as well as the front and rear faces of the mating insert. The symbol used to show contact location is indicative of contact size. An explanation of contact symbols
is presented on each page of the listing.
Note: Each connector is furnished with contacts unless ordered less contacts (LC).
Polarization
1.In the normal insert clocking position(N) the insert centerline coincides with the center of the master keyway(key).
2.The socket insert is rotated counter clock wise.
3. Plugs have keys, receptacles have keyways.
X-Line
Note: Be careful with alternate positions. See polarization table for position availability on layouts of interest.
www.conesys.com
– 21 –
sales@aero-electric.com
X-Line
Insert Arrangements
AE24 Series
Insert Arrangements
Crimp
Contacts
Total Contacts
AE24-12-327PN
AE24-12-327SN
AE24-12-330PN
AE24-12-330SN
AE24-12-314PN
AE24-12-314SN
AE24-12-316PN
AE24-12-316SN
AE24-12-333PN
AE24-12-333SN
AE24-12-324PN
AE24-12-324SN
AE24-12-310PN
AE24-12-310SN
AE24-12-348PN
AE24-12-348SN
AE24-12-354PN
AE24-12-354SN
AE24-12-334PN
AE24-12-334SN
AE24-12-355PN
AE24-12-355SN
AE24-16-328PN
AE24-16-328SN
AE24-16-316PN
AE24-16-316SN
AE24-16-378PN
AE24-16-378SN
AE24-16-381PN
AE24-16-381SN
AE24-16-325PN
AE24-16-325SN
AE24-16-312PN
AE24-16-312SN
AE24-16-355PN
AE24-16-355SN
AE24-16-377PN
AE24-16-377SN
AE24-16-335PN
AE24-16-335SN
X
X
X(G)
X(G)
X
X
X
X
X
X
X
X
X(G)
X(G)
X
X
X
X
X(G)
X(G)
X
X
X
X
X
X
X(G)
X(G)
X
X
X
X
X(G)
X(G)
X
X
X
X
X
X
3
3
3
3
4
4
4
4
4
4
5
5
7
7
7
7
7
7
10
10
10
10
4
4
5
5
7
7
10
10
16
16
19
19
19
19
19
19
27
27
Contact Size
18
16
12
10
8
3
3
3
3
4
4
4
4
4
4
5
5
7
7
7
7
7
7
10
10
10
10
4
4
5
5
7
7
6
6
16
16
19
19
19
19
24
24
19
19
3
3
4
4
4
1/0
4/0
Service
Voltage
Rating
D
D
D
D
D
D
D
D
D
D
D
D
A
A
A
A
A
A
A
A
A
A
D
D
D
D
D
D
D
D
D
D
A
A
A
A
A
A
A
A
(G)- insert arrangement with grounded contact
www.conesys.com
– 22 –
sales@aero-electric.com
X-Line
Conesys Insert
Arrangment PN
X-Line
Insert Arrangements
AE24 Series
Insert Arrangements
Conesys Insert
Arrangment PN
Crimp
Contacts
Total
Contacts
AE24-16-321PN
X
37
Contact Size
18
16
12
10
8
37
X-Line
AE24-16-321SN
X
37
AE24-16-333PN
X
61
61
AE24-16-333SN
AE24-20-359PN
AE24-20-359SN
AE24-20-375PN
AE24-20-375SN
AE24-20-376PN
AE24-20-376SN
AE24-20-332PN
AE24-20-332SN
AE24-20-334PN
AE24-20-334SN
AE24-20-387PN
AE24-20-387SN
AE24-20-331PN
AE24-20-331SN
AE24-20-350PN
AE24-20-350SN
AE24-20-386PN
AE24-20-386SN
AE24-20-354PN
AE24-20-354SN
AE24-20-329PN
AE24-20-329SN
AE24-20-313PN
AE24-20-313SN
AE24-24-371PN
AE24-24-371SN
AE24-24-352PN
AE24-24-352SN
AE24-24-384PN
AE24-24-384SN
AE24-28-339PN
AE24-28-339SN
X
X
X
X
X
X
X
X
X
X
X
X(G)
X(G)
X
X
X(G)
X(G)
X
X
X
X
X
X
X
X
X
X
X(G)
X(G)
X
X
X
X
61
7
7
12
12
19
19
20
20
20
20
20
20
22
22
37
37
37
37
47
47
64
64
68
68
37
37
58
58
58
58
42
42
61
4
1/0
4/0
Service
Voltage
Rating
A
37
A
INST
7
7
12
12
19
19
20
20
16
16
4
4
20
20
20
20
2
2
37
37
37
37
45
45
62
62
68
68
37
37
2
2
2
2
58
58
58
58
42
42
INST
E
E
D
D
D
D
B/A
B/A
D
D
B/A
B/A
E/D
E/D
A
A
A
A
D/A
D/A
A
A
A
A
D
D
A
A
A
A
D
D
(G)- insert arrangement with grounded contact
www.conesys.com
– 23 –
sales@aero-electric.com
X-Line
Polarizations
AE24 Series
Insert Arrangements Polarizations
Insert Assy Part
No.
N
AE24-12-310P N-xx
Yes
AE24-12-314PN-xx
Yes
AE24-12-316PN-xx
Yes
AE24-12-324PN-xx
AE24-12-327PN-xx
01
02
03
04
05
06
07
08
09
-
-
27°
207°
-
-
-
-
-
-
-
-
243°
-
-
-
-
-
36°
108°
252°
324°
-
-
-
-
-
Yes
Yes
48°
97.3°
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
AE24-12-330PN-xx
Yes
36°
72°
108°
144°
-
-
-
-
-
AE24-12-333PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-12-334PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-12-348PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-12-354PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-12-355PN-xx
Yes
75°
-
-
-
-
-
-
-
-
AE24-16-312PN-xx
Yes
-
-
-
-
-
-
-
-
-
* AE24-16-316PN-xx
Yes
80°
125°
180°
228°
-
-
-
-
-
AE24-16-321PN-xx
Yes
32.5°
65°
97.5°
130°
162.5°
195°
227.5°
260°
292.5°
AE24-16-325PN-xx
Yes
90°
180°
243°
-
-
-
-
-
-
* AE24-16-328PN-xx
Yes
80°
125°
180°
228°
-
-
-
-
-
AE24-16-333PN-xx
Yes
75°
105°
150°
232.30°
-
-
-
-
-
* AE24-16-335PN-xx
Yes
80°
125°
180°
228°
-
-
-
-
-
AE24-16-355PN-xx
Yes
-
-
-
-
-
-
-
-
-
Yes
24°
-
-
-
-
-
-
-
-
Yes
80°
125°
180°
228°
-
-
-
-
-
AE24-16-381PN-xx
Yes
30°
45°
90°
125°
-
-
-
-
-
AE24-20-313PN-xx
Yes
-
45°
157.30°
228°
292.30°
315°
-
-
-
AE24-20-329PN-xx
Yes
90°
135°
202.30°
-
-
-
-
-
-
AE24-20-331PN-xx
Yes
45°
90°
191.15°
-
-
-
-
-
-
AE24-20-332PN-xx
(-5°)
-
-
-
-
-
-
-
-
-
AE24-20-334PN-xx
Yes
60°
120°
180°
-
-
-
-
-
-
AE24-20-350PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-20-354PN-xx
Yes
30°
60°
90°
120°
150°
180°
-
-
-
AE24-20-359PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-20-375PN-xx
Yes
27°
67°
107°
133°
173°
214°
-
-
-
AE24-20-376PN-xx
(+15°)
52°
99°
150°
180°
250°
-
-
-
-
AE24-20-386PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-20-387PN-xx
Yes
56°
-
-
-
-
-
-
-
-
AE24-24-352PN-xx
Yes
-
-
-
-
-
-
-
-
-
AE24-24-371PN-xx
Yes
15°
45°
90°
-
-
-
-
-
-
AE24-24-384PN-xx
Yes
165°
-
-
-
-
-
-
-
-
AE24-28-339PN-xx
Yes
30°
60°
90°
120°
150°
180°
-
-
-
*Polarizations for these are in Counter Clock Wise (CCW) positions; See illustration.
Note: Polarizations for socket insert assembly (SN) are opposite.
www.conesys.com
– 24 –
sales@aero-electric.com
X-Line
AE24-16-377PN-xx
* AE24-16-378PN-xx
1
1
4-16-38PR
2
N
3-12-330PN
3
1
3
2
X-Line
4-C20-40PR
Insert Arrangements
(Pin Front View)
4G
N
AE24 Series
N
3
4-C20-40PR
N
4-12-333PN
2
3
2
13-12-330PN
2
3
N
N
1
4-12-333PN
4
N
2
4-12-333PN
1
3-12-330PN
3
3
3
5
23
3
N
4-12-314PN
N
2
01 key position not available
1
5 termination
in pressure
7-20-359PN
N
4
5
N
N
N
2
1
2
6
01 key position
N7not available
7-12-354PN
in pressure
termination
2
7-12-310PN
4
N3
4-12-316PN
1
5
5-12-324PN
5
3
3
1
4
N
2
6
5
5-16-316PN
1
5
7-20-359PN
6
10-12-355PN
X-Line
12-316
4#10
N
D
3
4
4
10
7
12-324
9
8
3
5#12
1
2
2
4-12-316PN
D
N
4-12-314PN
4-12-333PN
5-16-316PN
2
1
1
4-12-314PN
4-16-38PR
4
3
7-12-310PN
N
4
3
1N
Ground terminal method
same
2
4-12-316PN
as corresponding
line contacts
4-16-328PN
www.conesys.com 41
3
2
7-12-310PN
4-C20-40PR
4G
5
N4
2
3
6
3
1
6
5
37
4N
2
2
– 25 –
4G
3N
NOTE: Cannot
be used with
116-328
2
short cable adapter
4#8
D
4G
3
N
2
3
10
N
2
1
N
2
4G1
3
4-C20-40PR
3
3
2
4
2
1
4-16-38PR
4
7
4
54-16-38PR
2
1
N7
6
1
9
8
10N 9
10-12-334PN
8
N
3
12-355
4-16-38PR
10#16
NOTE: Cannot
A be used with
7
6
2
NOTE: Cannot be used with
short cable adapter
1
short cable adapter
N
1
4
2
3
3
1
2
12-354
7#12
3
A1
4
4-16-328PN
8
4
5
32
10-16-381PN
5
A
10
19
3
4
7
6
2
01 key position
N not available
in pressure termination
4G
7
5
4 12-334
1
3
10#16
N
4
2
N7
N4
4
1 4-16-328PN
N
2
4-12-316PN
6
5
3
5
N
12-348
7#16
7-12-348PN
1 A
1
6
1
9
10-12-355PN
2
7
3
6 10N
8
NOTE: Cannot be used with
7
2
6 cable
short
adapter
10-12-334PN
5
N
4-16-328PN
1
2
01 key4position
not available
7-12-354PN
in pressureNtermination
3N
1
4
3
5
1N
01 key position not2 available
in pressure termination
1
4
3 2
6
7 3
5
4
N
7
N method
Ground terminal
same
as corresponding line contacts
4-12-316PN
12-310
3
1
5
7#12
4 2
A
1
4
4#10
01 key position
not available
in pressureDtermination
Ground terminal method same
as corresponding line contacts
4-12-314PN
4
3
2
5 12-3143
4
4-12-314PN
1
4
3
3
4-12-333PN
4-12-316PN
7
2
612-333
4#16
1
3
5 4
2
D
6
7
7-16-378PN
2
N
3-12-330PN
7
2
6
5
3
N
7-12-310PN
N
12-330
7-12-348PN
3#12
1
D
3
2
4
1
7
1
4G
12-327
3#12
N
D
1
6
4-C24-26PR
4-12-314PN
3
4
N
1
3-12-327PN
2
2
4
2
6
7
6
5
3
7
7-16-378PN
N
4G
7-12-348PN
1
4G
2
4-16-328PN
3
5-16-316PN
4-C24-26PR
3
1
7-12-348PN
5 upon
(Additional insert
configurations available
request.)
N
1
1
2
N
Insert Arrangement Views
4-12-333PN
1
5-12-324PN
N
2
3
4
2
3-12-330PN
1
1
1
4
1
3-12-327PN
5
5-16-316PN
5
5-12-324PN
4G
3
N
3-12-330PN
2
N
2
sales@aero-electric.com
4G
3
3
6
8 12-20-375PN
0-16-381PN
2
2
15 11 12
16
8
3
14
7
4
13
7
27 3
11
12
29
7
13
7
38
39
9
8
16-16-325PN
28
30
14
2
3
8
31
15
12
6
11
49
10
5
N
5 N
8
2-20-375PN
1
N
10-12-334PN
2
1
94
10
2
3
10
7
8
4
6
7
5
17
16-316
6 16 5
15 5#8 1
14
D17
22-20-331PN
12
5
21 1 19
11
720
106
6
2
9
8
7
6
3
7
13
15 N14
16
15
14 25
13 24
N
23
21
3
1 26 18
5
219
16-377
19#123
4
A
10-12-355PN
7-12-310PN
61-16-333PN
37-16-321PN
7-12-354PN
N
3
7
5
10-12-334PN
12 41
11
2
13
3
19
1816-32114 4
19-20-376PN
10
9-16-355PN
9
37#16
8
7
17 N
A16
6
11
10
9
20
24
51
7
19
37
18
17
21
5
4
32
31 30 29 16
N
20
17
19 18
3
1
2
10-16-381PN
1
12
11
www.conesys.com
10
9
17
18
16
13
3
19
20-20-332PN
14
16
N15
4
12 1
11
103
17
7 23
22
21
6
1
25
42
41
43
54
40
15
16
24
8
3
6
27 4
44
55
1 15
9
5
2
26
28 5
7
53
60
39
18
17
52
38
15
N
50
36
35
14
46 29 6
57
31
48
49
32
33
34
5
9
10
1N
9
2
719-16-377PN
1 3
612 10
2
11
5 18 4
17
13 3
16-333
N19
10
20-20-332PN
61#18 14 4
16
24
46
45
1
47
7
2
6
49 31
61
63
56
55
39
15
4
8
38
14
15
14
13
52
53
54
5
37
13
N
34
13
6
4
7
2
5
25 26 1
6
7
8
1 1
13
11 18 N
2
14
3
19-20-376PN
19
10
– 26 –
2 3
4
7 17
N
20-20-387PN
20
24
9
12
2
1
6
7
8
6
N
3
11
9
5
18
27-16-335PN
10
8
10
6
3
7#8
EN
17
6 15
3 4
7 4
16
8
9
5
5
2
8
17
18
6
7
37-20-350PN
9
1
16
20 N
19
3
4
3
19
27
20
21
5
6
7
8
9
35 N34
33
2
17
22
13
12
3
18
N
10
18 19
9
12
19
16
12 19
11
105
10 9
19-16-312PN
1
10
13
1 14 2 1
516 15
15
2 3
4
20-359
3
17
4
14 20 37-20-386PN
9
35
36
12
6
5
50 32
62
64
9
8
4
11
7
17N 18
19-16-355PN
5
3
29 4
30
48
28
10-12-355PN
57
51 33
N
16
12
26
27
59
40
17
11
12
15
INST.
25
8 60
20 43 58
19 42
813
17 2
26 18
1
4
21
19
6
11 11 12 1
20
27
10
13
10
8
N
3
9
3
8
12
13
21
5
22
6
23
13 26
7
25 24
12
8
16
1511 10 91
14
N
30 7
47
58
51
37
16
59
45
56
61
28
36
14 27
5
6 2
7
22-20-331PN
7-20-359PN
19
4
2
18
5
6
17
13 3
37-16-321PN
N 19
10
14
16
4
11
19-20-376PN
N
8
20
14
7 12 13 1
7
9 2
13 8
11
19
1
12
16-335
13
11 18 N 14 2 3
24#16,
3#12
19
10 17 A 15
4
16 1
17 18
9
19 2 5
16 30
3
31
29
8
15
32 20 4
737 6
10
1
16-355
9 19#16
2
11
N
19-16-312PN
15
16
A 12 3
8
3
18 2 19 1 14 4
9
4
5
8
10
18
N
N
48
16
2
31
3
6
7
36
21 44
28 15
30
N 47
16-312
32
9
33
N
10
35
19#12
34
5
11
15
16-16-325PN
14 13 12
A10 6
4
49
37
18 41
36
6
29
46
55
56
5
2
6
28
44
58
38
22
22
6
53
7
1 2
16
14
15
23
12 22
11
10
15
1 16
7
7
5
43
57
54
7-16-378PN
45
50
23
26 13
4
N
515
14 25
4
13 24
4
8
5
27
17
16
6
4
17
9
8
7
2
6
13
5
3
27-16-335PN
14
18N 19
9
6
N
12 1
11
10
3
6
7
52
9
34
64-20-329PN
35
27 14
23 33
2
25 26
8
40
39
5
12
25
8
15
2 3
3
14
16
1
42
41
1
12
13
2
11
18
14
Ground terminal method
3 same
19
as corresponding
line
contacts
1019-16-355PN
17
15
4
16
N
9
5
8
7 6
17 18 1
19 2
16 30
3
31
29
15
20 4
32
N
37
28
21
36
5
33
14 27
22
35 34
1 23 6
13 26
25 24 2 7
12
6 11 10 9 8
7
5
19
20
16-325
8
9
16#16
D
10
2
10
819-16-377PN
3
12 N 11
2
1
13
21
11
9
19
20
12
X-Line
623
6
12 22 7 20
21
7
11
5 10 N9 8
27
N
9 24
22
2
40
41
38 18
39
2
16 12 3
16 1
14
15
24
7
13
17
14
3
5
6
18
22
4
13
1
N19 4
10 19-16-355PN
17
15
4
1
17
58-24-352PN
4
27-16-335PN
42
11
5 18
2
1
51
1
N11
15
8
N
37 17
21
23 22 7
12-20-375PN
11
16
3
624
1
50
1
52
25
19-16-312PN
12
19
4
43
26
2
9
D
36 16
49
57
53
12
18
56
N
58
54
44
2
1
13
7
2
11 18
14
3
22-20-331PN
19
10 17
15
4
16
9 16-381
5
6#12,
4#10
8
7 6
13
11
27
10
17
5
9-20-376PN
28
4
83
9N
5 4
7-20-359PN
9-16-377PN
37-20-386PN
5
29
N
12
1532 1412 1
5 3116-378
33
13
30
4467#12 234 14
3 47
35
15
48
45
55 D
7
6
10 9
16-16-325PN
6
8
11
18
10
9
10
1
4
3
4
N
N
5
9
10
17
2
N
13 12
9
1
8
12
19
19-16-312PN
16
8
3
N 18
2258-24-384PN
4
13
7-12-348PN
9-16-312PN
7
2
7
5
12
13
3
34
14
5
6
4
6
10
14
4
6
30
44
31
8
15
16 12 3
8 19-16-377PN
14
N
7
4
13
6-16-325PN
N
35
2
7
4
19
15
5
5
28
45
1
311
527
43
15
6
3
9
16
6
4
1 33 32 10
11
2
7
N
10-16-381PN
3
16
47-16-378PN2
9
4
3
26
6 42
36
N
10
2
13
25
46
18 37
1
5
8
2
29
19 38
5
1
24
47
20 39
N
1
15N 11 12
16
41
21 40
47-20-354PN
10N
6
3
19-16-377PN
14
23
22
1
Insert Arrangement
Views
11
7
17 18
9
3
12 11
16-16-325PN
5-16-316PN
N
X-Line
Insert Arrangements
(Pin
2 Front View)
9
1
8
10
9
8
3AE24 Series
2
7
12-20-375PN
12 11
N
5-12-324PN
5
6
14
11
8 1017 16
9
25
4
15
12
5 13
26
247 34
6
8
5
35
27 14
20-331
37
7
36
20#16,
2#8
28 15
6 22
N
32D, E
16
30
21
31
5
29
23 33
20
17
1 18
16 19
2
153
1 3
2
17
14 25
4
26 N18
13 24
5
19
27
23
120 6
12 1222
21
7
18 8 2
11 11
10 9
17
13 3
4
N
10
917
19
16
16 298
14
1
18
7
31
4
2
19
15
30
sales
5 3 @aero-electric.com
6
32
37
15 28 36
N 33
14 27
35
34
20
21
4
22 5
23 6
12
4
26 618
7 58-24-384PN
5
19
1
1827
1723
12 22
30
16 11
29
10
20
19
21
6
28
16 29
4
32 21
37
15 28 36
33 22 5
14 27
35
34
23 6
13
26
24
7
25
12
8
11 10 9
9
1
N
12
14
13
N
14
1312
0-20-334PN
3
N 25
26
24
17
33
17
42-28-339PN
37-20-386PN
35
7
36
16
40
15
30
24
26 3713 25
2715
28
6
31 30 29 169
13 20
17
4
12 1911 18 10
3
1
2
X-Line
30
37-20-350PN
47-20-354PN
20 39
20
4
17
45
27
24
2
20
19
35
9
8
26
127
6
5
4
29
32
46
44
24
54
26
2
24
37 17
51
23
N
N
22
17
38 18
39
40
21
20
19
20
16
39
33
55
39
52
53
554
6
7
10
16
6
5
20 19
26 118
12 24 25
2
27
46
36
23
11
28
45
729 4
60 47
22 44
1059
48
30 5
618
9
21 43
58 67
49
20-20-332PN
62
68
66
57
65
55
40
16
15
39
915
8
36 16
N
20 42
19
64
1
53
52
12
11
6
5
7
19
20
32 7
51
33 8
34
35
36 2 10
38 37
14 13 12
10
31 6
50
63
54
20-376
19#12
ND
9
11
1
3
20
14
41
50
21
52
32
35
4258
49
3740
3116
14
36
30 15
13
3
12 19
11
10
56
55
48
47
3
23
44
28
5
4
39
35
14
29
12
34
11
N
33
28
12
25
31
32 26 9
38
13
30
37
46
2710
11
9
6
5
7
8
8
6
7
7
18
9
6
7
8
10
1
15
2
11
16 12 3
14
7
5
17
9
1
16
8
18
20
15
19
10
11
13
12
4
13
5
6
4 6
14
N
8
9
10
2
4
57
2429
36
54
45
16-16-325PN
38
18
22
43
4
5
13
N
N
53
17
4
2
27
2
3
20-375
12#10
20-20-387PN
D
25 262
42
1
16
15
3
1
20
4
5
6
7
1
10 N 9
3
15
8
10
13
19
9
9
2
18
14
11
12
13
8
34
17
5
32
35
36
37
38
14
11
21
22
23
41
17
15
23
4034 51
19
36 16
50
41
1821
14
57
52
42
19
22
137
56
58
53
25
www.conesys.com
34
42-28-339PN
49
43
1
41
24
6
23
47
27
3
12
33
25
4
22 5
1055 9
45
40
49 31
51 33
63
56
17
38 18
39
48
12
N
57
18 41 56
20-384
58#12
NN
A
3
21
8 35
58-24-352PN
15
48
11
28
34
11
10
31
30
42
1
20-354
29
31 2#8
45#16,
15
32
28 36
37D
A,
N
33
14
13
50
30
1
12
28
47
61
40
N
2
19
3 10
11
29 4
27
13
19-20-376PN
62 50
64
37 17
51
52
25
1
1
30
16
53
43
26
2
4
7
57
8
9
26
20 43 58
19 42
68#16
A
18
60
14
59
21 44
17
15
16
720-313 5
6
8
8
16
6
54
12-20-375PN
49
9
1 2
31520-329
14
44
3
24
20
46
15
45
7
8
34
3
7
N
25
52
1
53
9
4
5
23
22
63
56
10
11
12
104 6
17
16
33
34
13
3
8
35
848
56
35
31
32
6
51 33
N
30 7
48
49
5
7
23
13
47
24
55
10 58 9
50
36
4
3
34
27
9
15
15
21
12
34
33
25
45
11
28
11
32
46
26
29
4
N
18
17
30
12
6
5
10
9
4
47
5
50 32
62
25 26 1
24
2
27
46
3
23
28
45
60 47
29 4
22 44
59
48
30 5
61
21 43
58 67
49
62
31 6
68
20 42
50
66
63
32 7
19
57
12 1 51 33
65
41
18
56
64
8
11
52 234
55
40
17
53
9
54 13
10
35
3
16 39
36
10
38 37
1518 19
11
14
14 13 12
4
46 29 6
57
N58
49 31
61
40 1255
9
35
54
13
36 210
39
16
11
1838 37 14 11 3
15
14 13 12
19
10 17
15
4
16
9
5
8
7 6
20-332
1
820#12
N
9
B (outer),
A(center)
2
7
16
68-20-313PN
33
22 5
35
31
59
3
29 4
30
N
45
56
61
60
51
37
16
17
37
8
7
53
52
38
48
57
2
62#16,7 2#10
14
3
13
AN
4
17
2
20
32
N
36
27
13
8
31
33 32 10
34
15
11
14 13 12
35
31
17
39
17
18 41
1
19
29
28
7
30
44
36
16
18
9
2
28
47
N
64
33
1
31
9
20-350
33 32 10
16
35
34
15 37#1211
14 13 12
N
A
20-20-334PN
14
19
3
30
32
7
8
31
68-20-313PN
N
5
14
1
30
47
35
20
18
45
15
43
6
58-24-384PN
29
46
18 37
58-24-384PN
3
37-24-371PN
19 38
37-24-371PN
16
N
48
6
46
44
10-16-381PN
8
30
46
55
36
2
2
6
29
6
12 19 23 24 1 18
2
22
25
11 21 41 42 43 26 3 7
4
27
20
44
54 9
10
8 28 5
40
55
19-16-355PN
1
N
17
2
32 21
37
N
15 28 36
33 22 5
14 27
35
34
6
1
24
2 23
13 23
26
24 3
12 41 25 25 26 7 4
22
8 27
5
21 40 11
42 9
10
28
47
16
36
49
37
13
6
22 5
17
31
16 29
25
1912
10
26
11 1326
17
18 37
20-386
37#12
A
N
17
37
5
45
1
27
17
4
44
54
56
1
2
26
25
59
18 41
28
58
14
5
9
20-20-387PN4
19 38
1
19
4
33
1
24
2
27
23 35
34
3
6
25
26 23 4
22
13
41
26
27
7 5
25
21 12
42 24
40
8
28
47
11 10 9 43
6
20 39
29
47-20-354PN
18
8 3
23
14
8
28
3229
21
5
5
53
57
19 42
3
43
50
2
18
52
39
21 44
10
5 N 34 6
11
15
4 14 10
13 12
7
9
82
3
1
16
3
15
1
2
18
20 19 1918 2 5
1217 30
3
20 6
11
31
16 29
7
N
4
10
32
21
15 28 36 9 37
8
64-20-329PN
5
12
39
22
14
7
22
5
17 35N
14
13
4
27 14
37-20-350PN
26
37
38
7
23 33
31
6
3
36
10
9 41 25 42
24
34
8
32
4 6
15
35
20-20-334PN
11
25 26
15
51
14
60
20 43 58
4
2
45
22
3
27
8
38
N
10-12-334PN
23
1
42
41
18
20-387 17
4
19 18
3 20#12
1
2
B (outer), A (center)
22
N 4 13
19
24
46
23
3
2
18
24
40
19
20-20-332PN
24
36
2
21N
20
7
3538
31
14
33 39 37 12 27
15 7 23 14
27
36
8
30
61-16-333PN
15
28 28
14
29
6 22
9
32
16
21
31 30 29
5 13
10
12 11
20
N
34
22
21
16
1 41
11
42
10
9 20 25
16
32 40
13
24 34
8 15
16
20-334
16#16, 4#8
D
18
3
12
13
N
64-20-329PN
14
16
9 23
17
21
33
17
22
35 34
23 6
13 26
7
25 24
12
8
11
10 9
1
5
2
1
3
19
14 27
20
17
30
31
29
20
18 2 34
12
19
16 30
6
11
31
29
73
1510
32 20 4
37 8
28
9
21
36 37-20-386PN
5
33
19
1
19
10-12-355PN
11
8
20-20-387PN
10 9
5
19
20
18 118
17 42-28-339PN
2
37-16-321PN
18
10
10
3
20
1
17
8
N
N
7
4
16
9
23
13 26
7
25 24
12
8
11
10 9
23
6
20 1
12 2218
17
21
7
11
2
8
30 9 19
10
16
20
3
29
N31 32
15
21
4
28 36
37
33
14
22 5
16 1
27 15
342
35
23 6
13
37-24-371PN
5
11
18
11
19
4
2 19
7N 21
12
22
23
12
7
17
13
15
5
39
40
41
14
16
6
37 17
38 18
6
7
Insert Arrangement
Views
19-16-312PN
5
19
6
50
51
42
24
1215 19
20 4 6
32 18
1128 36 37 33 21 75
27
14 10
822 6
35958-24-352PN
34
4
37-16-321PN
27
6
19-20-376PN
20
17
4
10
25
1
36 16
57
1
53
52
7
15
56
49
43
26
2
23
24
25
11
3
17 12
26 18
34
26
44
22 5
33
35
13
19
10
2 11
20
15 16 131
15
14 14
25
13 24
27-16-335PN
27
20-20-332PN
16
37
36
14
N
58
54
27
4
X-Line
7-20-359PN
N
6
3 4
7
Insert Arrangements
(Pin Front View)
8
5
2
1
16
2
17
18
N
AE24 Series
3
15
37-20-350PN
35
48
45
55
19-16-377PN
29
28
3
3
21
32
6
5
4
2
720
8
9
31
15
37-24-371PN
20
N 31
0-20-387PN
N
825
13 24
18
4
13 1022 27-16-335PN
9
8
5
N
21
19
6
11
1
18 20
7
10
19 2
17 30
8
9
3
22-20-331PN
15
– 27 –
20-20-334PN
N
14
13
12
11
16
1
2
sales
3 @aero-electric.com
17
4
20 19 18
5
6
18
17
16
1
19
18
17
30
37-20-350PN
20
31
16 29
7
3
6
4
58-24-384PN
32
21
37
15 28 36
33 22 5
14 27
35
34
23 6
13
26
7
25 24
12
8
11 10 9
5
30
29
2
25
42
1
18
1
31
15
37-24-371PN
28
27
4
1
20
52
54
50
37
55
48
47
36
16
35
15
14
24-371
37#16
D
23
22
21
61-16-333PN
19
21
18
41
32
16
16
22
14
37
26
27
28
12
35
13
12
30 7
31
48
32
33
8
N
9
10
11
8
9
24
46
23
45
22
21 44
19 42
59
3
29 4
30
48
47
49 31
61
40
16
55
39
15
38
14
52
53
54
37
13
36
35
9
10
N
11
N 58-24-384PN
5
22
41
21 40
47-20-354PN
2
3
26
20 39
4
27
42
47
5
28
43
6
29
68-20-313PN
7
19 38
46
18 37
17
30
44
45
36
16
35
15
34
14
8
31
9
33 32 10
11
13 12
25 26 1
24
2
27
46
3
23
28
45
60 47
29 4
22 44
59
48
30 5
61
21 43
58 67
49
62
31 6
68
20 42
50
66
63
32 7
19
57
51
65
33 8
18 41 56
64
52 34
55
40
17
9
54 53
35
16 39
10
38 37 36
15
11
14 13 12
10
9
11
32
31
30
29
45
34
2
57
53
50
51
52
25
42
1
24
21
1
20
8
7
6
58-24-384PN
5
4
www.conesys.com
29
32
31
30
11
45
34
44
47
26
2
49
42
24
50
51
41
23
22
28
44
57
54
6
45
49
47
48
36
14
46
55
56
35
29
30
58
38
15
15
5
53
50
16
4
43
13
32
33
34
12
7
8
31
9
10
11
36 16
57
52
25
1
51
37
3
27
52
39
17
14
56
58
53
43
13
35
48
55
54
27
3
12
33
46
28
18
2
25 26
42
41
40
19
10
9
19
20
21
22
23
24
23
N
39
40
41
37 17
38 18
N
22
58-24-352PN
36 16
49
43
15
56
27
26
14
35
48
58
54
13
47
55
44
3
12
33
46
28
4
1
25
9
7
6
24
31
33 32 10
11
13 12
6
8
23
14
5
7
N
34
7
8
8
34
35
36
12
44
15
51 33
63
6
30
45
16
50 32
62
64
56
46
17
2
28
57
18 41
17
1
27
5
28
43
29
18 37
60
20 43 58
47
20 39
4
27
42
19 38
26
3
26
X-Line
64-20-329PN
25
2
25
41
21 40
47-20-354PN
1
24
23
N
9
10
11
28 5
22
7
28
8
46 29 6
49
12
7
27
3
47
34
38
29
6
26
27 4
45
57
50
5
25
28-339
42#12
D
2
26
58
51
36
37
39
30
13
56
61
4
24
36
40
14
11
3
23
42
31
15
10
6
10
11
9
32
16
5
25
38
29
13
8
31
32
44
59
14
24
36
1
25
55
60
4
40
30
53
37
15
23
39
54
52
38
3
42
31
15
2
35
33
17
42-28-339PN
34
46
12
43
39
18
24
42
41
40
19
17
1
34
13
41
7
2
22
35
33
17
29
45
33
34
24-352
58#12
N
A
20
N
6
42-28-339PN
30
58
56
49
28
44
21
18
5
43
57
39
17
4
1
20
19
3
53
38
7
2
27
51
40
18
8
9
10
20
N
25 26
42
41
19
6
23
24
25
11
21
22 5
33
34
26
12
3
58-24-352PN
35
13
22
21
32
37
36
14
19
20
21
22
23
24
23
2
20
19
7
8
9
10
N
30
29
25
11
6
23
24
38 18
39
40
41
N
16
51
52
X-Line
Insert Arrangements (Pin Front View)
AE24 Series
34
Insert Arrangement Views
24
17
50
4
22 5
33
37 17
57
53
43
26
36 16
49
27
3
15
56
58
54
44
35
48
3
21
32
35
26
12
14
47
55
28
4
34
13
2
20
37
36
13
12
33
46
45
28
27
11
32
31
31
14
10
9
8
2
29
15
37-24-371PN
N
N
1
19
30
39
40
37 17
38 18
19
– 28 –
sales@aero-electric.com
N
20
21
22
21
41
23
24
42
43
1
25
2
26
3
4
X-Line
Cable Grip Components
AE24 Series
Shell
Size
12
16
20/C20
X-Line
24/C24
28/C28
www.conesys.com
Cable Diameter Dimensions
Min
Max
Cable Dia.
Code No.
Grommets Oil
Resistent Rubber
Cat. No
0.062
0.125
02
AE24-6312-2C
0.125
0.250
04
AE24-6312-4C
0.250
0.375
06
AE24-6312-6C
0.375
0.500
08
AE24-6312-8C
0.500
0.625
10
AE24-6312-10C
0.621
0.750
12
AE24-6312-12C
0.750
0.875
14
AE24-6312-14C
0.875
0.937
15
AE24-6312-15C
0.250
0.375
06
AE24-6316-6C
0.375
0.500
08
AE24-6316-8C
0.500
0.625
10
AE24-6316-10C
0.625
0.750
12
AE24-6316-12C
0.750
0.875
14
AE24-6316-14C
0.875
1.000
16
AE24-6316-16C
1.000
1.125
18
AE24-6316-18C
1.125
1.250
20
AE24-6316-20C
1.250
1.375
22
AE24-6316-22C
1.375
1.437
23
AE24-6316-23C
0.500
0.625
10
AE24-6320-10C
0.625
0.750
12
AE24-6320-12C
0.750
0.875
14
AE24-6320-14C
0.875
1.000
16
AE24-6320-16C
1.000
1.125
18
AE24-6320-18C
1.125
1.250
20
AE24-6320-20C
1.250
1.375
22
AE24-6320-22C
1.375
1.500
24
AE24-6320-24C
1.500
1.625
26
AE24-6320-26C
1.625
1.750
28
AE24-6320-28C
1.750
1.875
30
AE24-6320-30C
1.875
1.937
31
AE24-6320-31C
0.875
1.000
16
AE24-6324-16C
1.000
1.125
18
AE24-6324-18C
1.125
1.250
20
AE24-6324-20C
1.250
1.375
22
AE24-6324-22C
1.375
1.500
24
AE24-6324-24C
1.500
1.625
26
AE24-6324-26C
1.625
1.750
28
AE24-6324-28C
1.750
1.875
30
AE24-6324-30C
1.875
2.000
32
AE24-6324-32C
2.000
2.125
34
AE24-6324-34C
2.125
2.250
36
AE24-6324-36C
2.250
2.375
38
AE24-6324-38C
2.375
2.437
39
AE24-6324-39C
1.375
1.500
24
AE24-6328-24C
1.500
1.625
26
AE24-6328-26C
1.625
1.750
28
AE24-6328-28C
1.750
1.875
30
AE24-6328-30C
1.875
2.000
32
AE24-6328-32C
2.000
2.125
34
AE24-6328-34C
2.125
2.250
36
AE24-6328-36C
2.250
2.375
38
AE24-6328-38C
2.375
2.500
40
AE24-6328-40C
2.500
2.625
42
AE24-6328-42C
2.625
2.750
44
AE24-6328-44C
2.750
2.875
46
AE24-6328-46C
Basket Weave Grips
Gland Washer Steel
Cat. No.
AE24-8012-4E
AE24-8012-8E
AE24-8012-12E
AE24-8012-15E
AE24-8016-8E
AE24-8016-12E
AE24-8016-16E
AE24-8016-20E
AE24-8016-23E
AE24-8020-12E
AE24-8020-16E
Stainless
Steel Cat. No.
Nominal
Lenth
Inches
AE24-5012-4E
3
AE24-5012-6E
4
AE24-5012-8E
5
AE24-5012-10E
6
AE24-5012-12E
7
AE24-5012-14E
7-1/2
AE24-5012-15E
8
AE24-5016-6E
4
AE24-5016-8E
5
AE24-5016-10E
6
AE24-5016-12E
7
AE24-5016-14E
7-1/2
AE24-5016-16E
8-1/2
AE24-5016-18E
9
AE24-5016-20E
10
AE24-5016-23E
10-1/2
AE24-5020-10E
6
AE24-5020-12E
7-1/2
AE24-5020-14E
7-1/2
AE24-5020-16E
9
AE24-5020-18E
9
AE24-5020-20E
10
AE24-8020-24E
AE24-5020-24E
11
AE24-8020-28E
AE24-5020-28E
13
AE24-8020-31E
AE24-5020-31E
14-1/2
AE24-8024-16E
AE24-5024-16E
8-1/2
AE24-8024-20E
AE24-5024-20E
10
AE24-8024-24E
AE24-5024-24E
11
AE24-8024-28E
AE24-5024-28E
13
AE24-8024-32E
AE24-5024-32E
15
AE24-8024-36E
AE24-5024-36E
16
AE24-8020-20E
AE24-8024-39E
AE24-5024-39E
17-1/2
AE24-8028-24E
AE24-5028-28E
13
AE24-8028-28E
AE24-5028-28E
13
AE24-8028-32E
AE24-5028-32E
15
AE24-8028-36E
AE24-5028-36E
16
AE24-8028-40E
AE24-5028-40E
17-1/2
AE24-8028-44E
AE24-5028-46E
19
AE24-8028-46E
AE24-5028-46E
19
– 29 –
Basketweave
Grommet
Washer
sales@aero-electric.com
X-Line
Connector Components & Accessories
AE24 Series
Straight Plug Shell
B
A
C
.135
90°
Shell
Size
Part Number
A
B
C
±.010
±.010
±.010
12
1224-017-120X
2.010
1.365
1.050
16
1224-017-160X
2.010
1.865
1.050
20
1224-017-200X
2.010
2.368
1.050
C20
1224-235-200X
2.510
2.368
1.550
24
1224-017-240X
2.010
2.865
1.050
C24
1224-235-240X
2.510
2.865
1.550
28
1224-017-280X
2.010
3.365
1.050
C28
1224-235-280X
2.510
3.365
1.550
In-line Receptacle Shell
E
A
X-Line
.190
D
90°
C
B
G THREAD
LEFT HAND
F
MODIFIED
ACME THREAD
A
B
C
D
E
F
G
±.010
±.010
±.010
±.010
±.015
±.010
Thread
1124-040-120X
1.740
1.960
1.500
1.000
2.010
1.205
1.125-18 UNEF
1124-040-160X
2.240
2.480
2.000
1.000
2.010
1.710
1.625-18 UNEF
20
1124-040-200X
2.740
3.000
2.500
1.000
2.010
2.205
2.125-18 UNEF
C20
1124-237-200X
2.740
3.000
2.500
1.500
2.510
2.205
2.125-18 UNEF
24
1124-040-240X
3.240
3.500
3.000
1.000
2.010
2.710
2.625-18 UNEF
C24
1124-237-240X
3.240
3.500
3.000
1.500
2.510
2.710
2.625-18 UNEF
28
1124-040-280X
3.375
4.060
3.500
1.000
2.010
3.255
3.125-18 UNEF
C28
1124-237-280X
3.375
4.060
3.500
1.500
2.510
3.255
3.125-18 UNEF
Shell
Size
Part Number
12
16
www.conesys.com
– 30 –
sales@aero-electric.com
X-Line
Connector Components & Accessories
AE24 Series
Square Flange Receptacle Shell, Panel Mount
A SQ
B SQ
E
.190
D
90°
C
J
RADIUS 4X MODIFIED
ACME THREAD
H
THRU HOLE 4X
Shell
Size
Part Number
G THREAD
LEFT HAND
F
A
B
C
D
E
F
G
H
J
±.010
±.010
±.010
±.010
±.015
±.010
Thread
±.010
±.010
12
1324-012-120X
1.740
1.375
1.500
1.000
2.010
1.205
1.125-18 UNEF
.172
.170
16
1324-012-160X
2.240
1.688
2.000
1.000
2.010
1.710
1.625-18 UNEF
.203
.220
20
1324-012-200X
2.740
2.093
2.500
1.000
2.010
2.205
2.125-18 UNEF
.219
.270
C20
1324-236-200X
2.740
2.093
2.500
1.500
2.516
2.205
2.125-18 UNEF
.219
.270
X-Line
24
1324-012-240X
3.240
2.531
3.000
1.000
2.010
2.710
2.625-18 UNEF
.281
.300
C24
1324-236-240X
3.240
2.531
3.000
1.500
2.516
2.710
2.625-18 UNEF
.281
.300
28
1324-012-280X
3.375
3.030
3.500
1.000
2.010
3.255
3.125-18 UNEF
.341
.355
C28
1324-236-280X
3.375
3.030
3.500
1.500
2.516
3.255
3.125-18 UNEF
.341
.355
*Recommended for use with inserts with 37 or more contacts
www.conesys.com
– 31 –
sales@aero-electric.com
X-Line
Connector Accessories
AE24 Series
Coupling Nut
C
A
B
D
.067 SAFETY WIRE HOLE
3X
.470
Jacking Nut*
Standard Nut
A
B
C
D
±.015
±.015
±.010
±.015
2024-031-120X
1.748
1.955
.750
1.710
12
2024-018-120X
1.748
1.955
1.030
1.710
2024-031-160X
2.248
2.485
.750
2.210
16
2024-018-160X
2.248
2.485
1.030
2.210
20
2024-031-200X
2.748
3.000
.750
2.710
20
2024-018-200X
2.748
3.000
1.030
2.710
24
2024-031-240X
3.216
3.500
.750
3.200
24
2024-018-240X
3.216
3.500
1.030
3.200
28
2024-031-280X
3.750
4.225
.750
3.720
28
2024-018-280X
3.750
4.225
1.030
3.720
Shell
Size
Part Number
12
16
Shell
Size
Part Number
A
B
C
D
±.015
±.015
±.010
±.015
*Recommended for use with inserts with 37 or more contacts
Insert Clamp Nut
A
.715±.015
THREAD
LEFT HAND
DIAMOND KNURL
B FLAT
www.conesys.com
A
B
±.020
±.015
1.305
1.125
2524-049-160X
1.800
1.625
20
2524-049-200X
2.300
2.125
24
2524-049-240X
2.800
2.620
28
2524-049-280X
3.315
3.125
Shell
Size
Part Number
12
2524-049-120X
16
– 32 –
sales@aero-electric.com
X-Line
Used when open-back wiring is utilized behind panel boards or within large junction boxes on which the basic
barrel is mounted.
X-Line
Cable Adapter Components
AE24 Series
Conduit Adapter - Tapped
A
D
THREAD
LEFT HAND
THREAD
RIGHT HAND
B
C 2X
A
B
C
D
±.010
±.010
±.010
±.010
2524-412-120X
1.375
1.470
1.320
2.625
3/4-14
2524-412-160X
1.875
2.050
1.820
2.750
1 1/4-11.5
20
2524-412-200X
2.375
2.595
2.350
2.875
1 1/2-11.5
24
2524-412-240X
2.875
3.165
2.880
3.000
2-11.5
28
2524-412-280X
3.375
3.770
3.375
3.488
2 1/2-8
Shell
Size
Part Number
12
16
Conduit Tap
Size
Cable Adapter
A
D
X-Line
THREAD
LEFT HAND
C
B
THREAD
RIGHT HAND
Shell
Size
Standard
Part Number
Long
Part Number
Extra Long
Part Number
12
16
20
24
28
2524-035-121X
2524-035-161X
2524-035-201X
2524-035-241X
2524-035-281X
2524-035-122X
2524-035-162X
2524-035-202X
2524-035-242X
2524-035-282X
2524-035-123X
2524-035-163X
2524-035-203X
2524-035-243X
2524-035-283X
www.conesys.com
A
±.010
1.375
1.875
2.375
3.000
3.385
– 33 –
B
±.010
1.510
2.052
2.587
3.220
3.845
C
±.010
1.320
1.820
2.350
2.880
3.375
D Standard
±.010
3.000
3.000
3.750
4.250
4.750
D Long
±.015
5.250
5.250
6.000
6.500
6.750
D Extra Long
±.015
6.500
6.500
7.250
7.750
8.000
sales@aero-electric.com
X-Line
Cable Adapter Components
AE24 Series
Mechanical Clamp Nut
C
A
D
B
Shell
Size
Part Number
A
B
C
D
±.015
±.015
±.015
±.015
12
9624-325-120X
1.750
1.930
1.875
.781
16
9624-325-160X
2.250
2.304
1.937
.843
.906
20
9624-325-200X
2.750
3.032
2.000
24
9624-325-240X
3.250
3.520
2.062
.968
28
9624-325-280X
3.750
4.135
2.125
1.031
Panel Mount Receptacle Adapter*
A SQ
F
X-Line
B SQ
E
THREAD
LEFT HAND
D
C
G
THRU HOLE 4X
A
B
C
D
E
F
G
±.010
±.010
±.010
±.010
±.010
±.010
±.010
1324-509-120X
1.745
1.375
1.125
1.375
.093
.562
.187
1324-509-160X
2.125
1.688
1.625
1.875
.125
.562
.219
20
1324-509-200X
2.625
2.093
2.125
2.375
.156
.562
.281
24
1324-509-240X
3.125
2.531
2.625
2.875
.187
.562
.344
28
1324-509-280X
3.750
3.031
3.125
3.375
.281
.453
.344
Shell
Size
Part Number
12
16
* For basic barrels. Used when an external mounting is required. Gasket furnished used for front panel mounting only.
www.conesys.com
– 34 –
sales@aero-electric.com
X-Line
Cable Adapter Components
AE24 Series
Gland (clamp) Nut, Cable Adapter
A
1.156
B
C
.650
ØA
B
C
±.030
±.015
±.015
1.620
1.560
1.880
2624-025-160X
2.030
1.985
2.250
20
2624-025-200X
2.530
2.460
2.750
24
2624-025-240X
3.030
2.985
3.250
28
2624-025-280X
3.750
3.685
4.250
Shell
Size
Part Number
12
2624-025-120X
16
DIAMOND KNURL
X-Line
www.conesys.com
– 35 –
sales@aero-electric.com
X-Line
Connector Accessories - Protection Covers
AE24 Series
Environmental Protection Cover with chain - Plugs
E Ring Diameter
F
Shell
Size
Cover with Ring and
Chain P/N
Cover with Eyelet
and Chain P/N
A
B
C
D
E
F
12
16
20
C20
24
C24
28
C28
9624-406-120X
9624-406-160X
9624-406-200X
9624-406-20CX
9624-406-240X
9624-406-24CX
9624-406-280X
9624-406-28CX
9624-314-120X
9624-314-160X
9624-314-200X
9624-314-20CX
9624-314-240X
9624-314-24CX
9624-314-280X
9624-314-28CX
1.500
2.000
2.500
2.500
3.000
3.000
3.500
3.500
1.688
2.234
2.766
2.766
3.281
3.281
3.800
3.800
1.500
2.000
2.500
2.500
3.000
3.000
3.500
3.500
1.500
1.500
1.500
2.000
1.500
2.000
1.500
2.000
1.250
1.750
2.250
2.250
2.750
2.750
3.250
3.250
.172
.203
.219
.219
.281
.281
.344
.344
Environmental Protection Cover with chain - Receptacles
F
Shell
Size
Cover with Ring and
Chain P/N
Cover with Eyelet
and Chain P/N
A
B
C
D
E
F
12
16
20
24
9624-315-120X
9624-315-160X
9624-315-200X
9624-315-240X
9624-443-120X
9624-443-160X
9624-443-200X
9624-443-240X
1.750
2.250
2.750
3.250
1.896
2.474
3.051
3.629
1.718
2.218
2.718
3.218
1.062
1.062
1.062
1.062
1.250
1.750
2.250
2.750
.172
.203
.219
.281
28
9624-315-280X
9624-443-280X
3.750
4.206
3.718
1.062
3.250
.344
Ring & Chain: for use with plugs and in-line receptacles
Eyelet & Chain: for use with flange mount plugs and flange mount receptacles
www.conesys.com
– 36 –
sales@aero-electric.com
X-Line
E Ring Diameter
xacting quality
At Conesys, quality is a state of mind that permeates our
entire organization, from the newest employee to the CEO.
Our philosophy is based on prevention rather than detection. We endeavor to make decisions as early as possible,
based on sound statistical principles and design, building
quality into our processes from the start.
ISO 9001, AS9100, Six Sigma Tools – including statistical
process controls (SPC), root cause and control charting – as
well as training, audits and team activity are among the tools
we use to validate the quality of our products and ensure our
high levels of customer satisfaction. Everyone in the company is responsible for identifying and reporting quality issues
and encouraged to initiate quality improvement ideas.
standards
Design verification
Design verification, the first level of testing, is a critical component of the product
development process. The Conesys Design for Quality goes through detailed checks
and modeling prior to product tooling or production. After the product is tooled, we
perform extensive first article inspections on the parts before they are assembled and go
into the Product Verification Testing phase. Conesys products are designed and manufactured to pass the rigorous requirements for military QPL designation, UL, CSA and
the specifications of our major customers.
Product verification
Product verification testing, performed in Conesys’ well equipped environmental laboratory, ensures that the product is impervious to harsh environments, such as salt fog
and humidity, thermal cycling and accelerated temperature life.
Supplier re-qualification
Our supplier performance index consists of quality product and on-time delivery,
the same standards that our customers expect of us. Conesys continually re-qualifies
suppliers, both internal and external, to ensure that they are delivering product with the
integrity our customers require.
Testing
Testing and measurement are tools for product and performance validation, and are
continuous processes at Conesys. In process testing, we perform 100% testing for
dielectric withstanding voltage (DWV) and insulation resistance (IR) on the insert
assemblies. Periodically, Conesys retests our products to re-certify them to the appropriate specification.
Performance measurement
Conesys uses measurements derived from SPC and other Six Sigma tools to
monitor the quality of the product, to correct deficiencies in process or improve the
existing process and reduce the cost of quality.
Conesys Specialty Products
Filter and Transient Suppression
Connectors
Filter and transient suppression (lightning strike protected)
devices are integrated into the connector to eliminate bulky
exterior filtering systems and reduce weight, space and
end-user testing while providing system protection from
EMI and EMP. Please request Conesys/EMP Connectors
publication Filter and Transient Suppression Connectors.
5015 Front Release, Reverse Bayonet,
Custom Designs and Fiber Optic
Products
For information on MIL-DTL-5015 Front Release connectors
for shipboard application, Reverse Bayonet connectors for
rail/mass transit application, Fiber Optic assemblies and
customized, high reliability, severe environment products
for Military, Aerospace, Transportation, Telecom and Industrial applications, please request various brochures from
Conesys/J-Tech.
Standard Product Families
MIL-DTL-38999 Series I
MIL-DTL-26482 Series 2
MIL-DTL-38999 Series II
Military & Douglas (DC**) Contacts
MIL-DTL-38999 Series III
Douglas BAN 7025 Connectors (DC**)
MIL-DTL-5015 Rear Release
Specialty Connector Lines
MIL-DTL-5015 Front Release
MIL-DTL-83723 Series III
MS27466Aero
MS27467Aero
MS27468Aero
MS27496Aero
MS27505Aero
MS27656Aero
MS27472Aero
MS27473Aero
MS27474Aero
MS27484Aero
MS27497Aero
MS27499Aero
MS27500Aero
MS27508Aero
MS27513Aero
D38999/20Aero
D38999/24Aero
D38999/26Aero
MS3450Aero, J-Tech
MS3451Aero, J-Tech
MS3452Aero, J-Tech
MS3454Aero, J-Tech
MS3456Aero, J-Tech
MS3459Aero, J-Tech
MS3400J-Tech
MS3401J-Tech
MS3402J-Tech
MS3404J-Tech
MS3406J-Tech
MS3408J-Tech
MS3409J-Tech
JT3496J-Tech
MIL-DTL-28748 Rectangular
M28748/9J-Tech
M28748/10J-Tech
MIL-DTL-26500 (Threaded/Bayonet)
MS3470Aero
MS3471Aero
MS3472Aero
MS3474Aero
MS3475Aero
MS3476Aero
M39029/29J-Tech
M39029/30J-Tech
M39029/36, 37J-Tech
M39029/44J-Tech
M39029/45J-Tech
DC38J-Tech
DC39J-Tech
DC64J-Tech
DC65J-Tech
DC30 thru DC37
DC50 thru DC57
DC60 thru DC63
Aero
Aero, J-Tech
Aero, J-Tech
Reverse BayonetJ-Tech
ESC004 (Rolls Royce)
J-Tech
A-TypeAIP
V-TypeAIP
X-TypeAIP
Rapid ChangeAIP
M83723/66, 67J-Tech
M83723/68, 69
Aero, J-Tech
M83723/70Aero
M83723/71, 72
Aero, J-Tech
M83723/73, 74
Aero, J-Tech
M83723/75, 76
Aero, J-Tech
M83723/77, 78
Aero, J-Tech
M83723/82, 83
Aero, J-Tech
M83723/84, 85
Aero, J-Tech
M83723/86, 87
Aero, J-Tech
M83723/91, 92
Aero, J-Tech
M83723/95, 96
Aero, J-Tech
M83723/97, 98
Aero, J-Tech
MS24264Aero
MS24265Aero
MS24266Aero
Cable/Harness Assembly
EMI and EMP Protected Products
Sales in Europe, Africa and Middle East
Filtered EMP
Transient Suppressed
EMP
FiberJ-Tech
CopperAIP
All products made by
Aero, J-Tech & EMP
Conesys Europe
J-Tech
548 Amapola Ave.
Torrance, California 90501
Tel: 310.533.6700
Fax: 310.533.6799
j-tech@conesys.com
Conesys Europe
20, avenue Jean-Monnet
31770 Colomiers. France
Tel: 33.5.61.15.34.20
Fax: 33.5.61.15.48.11
sales@conesyseurope.com
EMP Connector
548 Amapola Ave.
Torrance, California 90501
Tel: 310.222.5780
Fax: 310.222.5781
emp@conesys.com
ATI-Interco
6, Rue Jean Mermoz
ZA de Saint Guenault
91080 Courcouronnes. France
Tel: +33 1 69 36 64 20
Fax: +33 1 69 36 64 05
contact@ati-interco.fr
Aero Industrial Products
2280 208th St.
Torrance, Californa 90501
Tel: 310.618.3737
Fax: 310.618.3738
aip@conesys.com
» Aerospace
» Geophysical
» Industrial
» Transportation
conesys.com
Military
Aero-Electric Connector
2280 208th St.
Torrance, California 90501
Tel: 310.618.3737
Fax: 310.618.3738
aero-electric@conesys.com