RE054 reverse circulation
Parts & tools guide
RECOMMENDED SAFETY PROCEDURES
These are the primary generic hazards identified with the use of this product and the user should use this information
as input to their own risk assessment / procedures reflecting the specific use the product is put to.
Personal safety measures
• Safety Helmet
Take 5 minutes !
• Hearing Protection
• Plan, sequence and determine the resources
required for each step of the job
• Safety Glasses
• Protective Clothing
• Safety Boots
• Identify any hazards. A risk assessment using
the Sandvik Risk Matrix or similar should be
performed
• Determine how to control the hazards
identified and acquire the resources to do so
‘Take 5’ every day is a quick and effective way to prevent incidents that can cause injury, property damage and
can also improve the way a job is done
Stored energy (isolation)
• Before stripping the hammer allow several minutes after ceasing operation for any compressed air
trapped inside the hammer to dissipate
• Always use correctly rated chain type breakout tools. Preferably operate breakout tools remotely
• Take care when servicing the hammer or changing bits. Heavy internal parts can fall within from inside
the hammer
Manual handling
• Beware of pinch points between the bit and the hammer shroud. The bit is a moving part - keep hands
clear of this area if manual handling is necessary
• The hammer is cylindrical and very heavy. Make sure the hammer is stored safely to remove falling and
rolling hazards
• Use safe and proper lifting practices to avoid injuries
• Always use a lifting bale and the rig’s winch to remove and install a RC hammer
Emergency response
• Familiarize yourself with emergengy stop switches and emergency response equipment. Always make
sure you have a way of summoning help in an emergency
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
HAMMER TOP SUB ASSEMBLIES AND PARTS LIST
A
B
1
1
14
2
2
**
**
**
4
4
15
5
7
8
9
16
Part description
Hammer assy 4.5 inch Remet
1
33-054-R45
Top sub 4.5 inch Remet
2
20-054-R45
Adaptor tube 4.5 inch Remet
3
21-054-000
Air screen
41-D1400-0520 Circlip
Hammer assy 4.5 inch Remet Retention
A
32-054R-R45
1
33-054-R45
Top sub 4.5 inch Remet
2
20-054-R45
Adaptor tube 4.5 inch Remet
3
21-054-000
Air screen
41-D1400-0520 Circlip
B
32-054-M45
Hammer assy 4.5 inch Metzke
1
33-054-M45
Top sub 4.5 inch Metzke
2
20-054-M45
Adaptor tube 4.5 inch Metzke
3
21-054-000
Air screen
41-D1400-0520 Circlip
Hammer assy 4.5 inch Metzke Retention
B
32-054R-M45
1
33-054-M45
Top sub 4.5 inch Metzke
2
20-054-M45
Adaptor tube 4.5 inch Metzke
**
3
21-054-000
Air screen
**
4
41-D1400-0520 Circlip
B
32-054R-DS45 Hammer assy 4.5 inch Metzke Drillstar R.
17
18
1
33-054-DS45
Top sub 4.5 inch Metzke
**
2
20-054-DS45
Adaptor tube 4.5 inch Metzke
3
21-054-000
11
19
12
32-054-R45
4
10
**
**
A
4
6
**
Part no
4
3
3
Ref
4
Air screen
41-D1400-0520 Circlip
20
**
13
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
HAMMER TOP SUB ASSEMBLIES AND PARTS LIST
A
B
1
1
14
2
2
**
3
3
**
**
4
4
15
5
6
7
8
9
16
10
**
**
**
17
Ref
Part no
Part description
5
6
7
8
9
10
11
11A
25-054-000
22-054-000
39-054-000
24-054-000
28-054-000
29-054-000
37-054-000
37-054-00V
Plunger
Spring
Spring seat (optional)
Make up ring steel
Viton make up ring
Distributor
Sample tube
Sample tube venturi
12
30-054-000
Mount sample tube
13
31-054-000
Inner cylinder
14
15
36-054-000
35-054-000
Piston
Piston case
16
23-054-000
Piston retaining ring
17
26-054-000
Bush drive sub
18
27-054-000
Bit retaining ring
19
Shroud Hrdn
(Refer to the following chart)
20
16-054-000
Drive sub
Retent. option
(Refer to the following chart)
Shroud Hrdn
20A 16-054R-000 Retention option - Drive sub
19A
**
**
38-054-001
Rubber parts kit (for items 2, 5, 10, 11, 12,
17 ,18) ** sold separately
18
**
This hammer and components are protected by various patents
11
19
12
20
**
13
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
SHROUD DETAILS
Hardened and metal sprayed shroud assortment
Hard Formation
Hardened shroud
Metal sprayed shroud
40-054-503
40-054-504
40-054-505
40-054-506
40-054-507
40-054-508
40-054-509
40-054-510
40-054-511
40-054-607
40-054-615
40-054-707
40-054-715
40-054M-503
40-054M-504
40-054M-505
40-054M-506
40-054M-507
40-054M-508
40-054M-509
40-054M-510
40-054M-511
Size
(mm)
131,7
133,4
134,9
136,5
138,1
139,7
141,3
142,9
144,5
163,5
175,8
188,5
201,2
Size
(inch)
5 3/16
5 1/4
5 5/16
5 3/8
5 7/16
5 1/2
5 9/16
5 5/8
5 11/16
6 7/16
6 15/16
7 7/16
7 15/16
Metal sprayed shrouds are sold separately as an option
Retention shrouds
Shroud part no
Size (mm)
Size (inch)
40-054RM-505
40-054RM-506
40-054RM-507
40-054RM-508
40-054RM-509
40-054RM-510
40-054RM-511
134,9
136,5
138,1
139,7
141,3
142,9
144,5
5 5/16
5 3/8
5 7/16
5 1/2
5 9/16
5 5/8
5 11/16
Drop Centre
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
BIT DETAILS
Bit assortment
63-054-506DC
63-054-506HF
63-054-508DC
Size
(mm)
136,5
136,5
139,7
Size
(inch)
5 3/8
5 3/8
5 1/2
63-054-508HF
63-054-510DC
63-054-510HF
63-054-512DC
63-054-512HF
63-054-608
63-054-700
63-054-708
63-054-800
139,7
142,9
142,9
146
146
165,1
177,8
190,5
203,2
5 1/2
5 5/8
5 5/8
5 3/4
5 3/4
6 1/2
7
7 1/2
8
Bit part no
Hard Formation
Recommended shroud
40-[
40-[
40-[
]-505
]-505
]-507
40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[
]-507
]-509
]-509
]-511
]-511
]-607
]-615
]-707
]-715
Bit assemblies include a hardened (non-coated) shroud 1,6 mm (1/16 inch) smaller than the
bit diameter
Retention drill bits
Bit part no
63-054R-506DC
63-054R-506HF
63-054R-508DC
63-054R-508HFDC
63-054R-510DC
63-054R-510HFDC
63-054R-512DC
63-054R-512HFDC
Size
(mm)
136,5
136,5
139,7
139,7
142,9
142,9
146
146
Size
(inch)
5 3/8
5 3/8
5 1/2
5 1/2
5 5/8
5 5/8
5 3/4
5 3/4
Drop Centre
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
Recommended shroud
40-[
40-[
40-[
40-[
40-[
40-[
40-[
40-[
]-505
]-505
]-507
]-507
]-509
]-509
]-511
]-511
GENERAL SPECIFICATIONS
C
RE054
Wear limits
Pressure
B
Air consumption
Size
87,5 mm (3 7/16’’)
16,1
Piston large OD
110,4 mm (4 6/16’’)
19,3
Piston back OD
102,3 mm ( 4’’)
750
21,9
Piston seal ID
54,4 mm (2 2/16’’)
27,5
830
24,3
Inner cylinder ID 102,6 mm (4 1/16’’)
31,0
925
27,0
Piston case ID
110,8 mm (4 6/16’’)
34,5
1030
30,1
Piston bush ID
88,0 mm (3 7/16’’)
bar
cfm
m³/min
250
17,2
550
300
20,7
660
350
24,1
400
450
500
Warranty
Measurements
Item
Size
Standard hole size
A
Feature
Piston nose
psi
140 mm (5 8/16’’)
A- Overall length (ex bit) 1252 mm (49 5/16’’)
B- Spanner flat ( A/F )
100 mm (3 15/16’’)
C- Cylinder OD
130 mm (5 2/16’’)
Weight (approx ex bit)
76 kg (167.2 lb)
- Warranty is void if the maximum
recommended air pressure is
exceeded. Given flows are indicative only
- Inadequate lubrication will damage
the hammer and void the warranty
Lubrication
Correct lubrication is critical to the performance and longevity of the hammer.
Sandvik recommends:
- Oil Grade: SAE 320 Hammer Oil for most operating conditions
- Rate: 2 liter/hour minimum via an automatic feeder
- Double the rate when injecting fluids such as water, foam & polymers
- Clean and relubricate the hammer each day after use to prevent corrosion and
premature failure
* Refer to the Operators manual for more detailed information
Correct positions for breakout tools
Bit range
100mm (4’’) 50mm (2’’)
50mm (2’’) 100mm (4’’)
140 mm to 146 mm
5 1/2’’ to 5 3/4’’
Do not place/use breakout tools in red areas. Use a bit basket/breakout
plate to breakout the bit. Incorrect breakout will void warranty
Top Sub
Inner cylinder
Piston Case
Stand off is the gap existing between the top
sub and the inner cylinder when the hammer
is assembled and hand-tightened
Copyright © 2010 Sandvik Mining and Construction
RE054 - version 2
Stand off
0,6 mm to 1 mm
0.024’’ to 0.04’’
Sandvik is a high-technology engineering group with
world-leading positions in selected areas – tools for metal
working, advanced materials technology, and mining and
construction. We are represented in 130 countries.
® SANDVIK is a registered trademark owned by Sandvik Companies in Sweden and other countries. © 2010 SANDVIK
Performance is based on ideal conditions. Sandvik reserves the right to amend specifications without notice
Sandvik Mining and Construction represents one third of
the overall Sandvik Group and serves a broad range of
customers in construction, mineral exploration, mining
and bulk materials handling. Our construction expertise
covers quarrying, tunneling, demolition and recycling, and
other civil engineering applications. Our mining products
and services support customers on the surface and under
ground, in all mineral, coal and metal mining applications
from exploration to ore transportation.
SANDVIK MINING AND CONSTRUCTION • www.sandvik.com • 47 - 51 Vulcan Rd, Canning Vale WA 6155 Australia - Tel: +61 8 9455 4433