User’s Guide Shop online at omega.com ® ® www.omega.com e-mail: info@omega.com For latest product manuals: www.omegamanual.info CN3261 Limit Controller Rev. 9-04 omega.com ® ® Omega OMEGAnet Online Service ® www.omega.com Internet e-mail info@omega.com Servicing North America: USA: ISO 9001 Certified Canada: One Omega Drive, P.O. Box 4047 Stamford CT 06907-0047 TEL: (203) 359-1660 e-mail: info@omega.com 976 Bergar Laval (Quebec) H7L 5A1 TEL: (514) 856-6928 e-mail: info@omega.ca FAX: (203) 359-7700 FAX: (514) 856-6886 For immediate technical or application assistance: USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA® Customer Service: 1-800-622-2378 / 1-800-622-BEST® Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN® TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA Mexico: En Español: (001) 203-359-7803 FAX: (001) 203-359-7807 e-mail: espanol@omega.com info@omega.com.mx Servicing Europe: Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands TEL: +31 (0)20 3472121 FAX: +31 (0)20 6434643 Toll Free in Benelux: 0800 0993344 e-mail: sales@omegaeng.nl Czech Republic: Rudé armády 1868, 733 01 Karviná 8 TEL: +420 (0)69 6311899 Toll Free: 0800-1-66342 France: FAX: +420 (0)69 6311114 e-mail: czech@omega.com 11, rue Jacques Cartier, 78280 Guyancourt, France TEL: +33 (0)1 61 37 29 00 FAX: +33 (0)1 30 57 54 27 Toll Free in France: 0800-4-06342 e-mail: sales@omega.fr Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany TEL: +49 (0)7056 9398-0 Toll Free in Germany: 0800 639 7678 e-mail: info@omega.dl United Kingdom: ISO 9002 Certified FAX: +49 (0)7056 9398-29 One Omega Drive, River Bend Technology Centre Northbank, Irlam, Manchester M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 e-mail: sales@omega.co.uk It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification. The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, patient-connected applications. CN 3261 CN 3261 Temperature Limit Controller Introduction Description The CN3261 protects expensive heaters and sensitive materials from damaging over temperature conditions. It is designed for industrial and commercial applications that require high temperature protection. The CN3261 features a Form C latching, manually resettable relay output that de-energizes whenever the sensed temperature exceeds the set point temperature. The DIN Rail mounting feature allows quick installation without drilling or extra hardware. Slots are also provided for direct panel mounting. Two methods are provided to reset an alarm condition. (1) The CN3261 alarm has a reset pushbutton on the unit and (2) reset terminals are provided for resetting the alarm from a remote pushbutton. Features • • • • • Protects processes and equipment from excessive temperatures DIN Rail and sub-panel mounting J, K thermocouple or RTD input Terminals provided for remote pushbutton reset Latching, normally energized, 3 amp relay output Specifications Power Input: 120VAC or 24VAC ±15%, 50/60Hz, 3VA max. standard Control Output: SPDT Relay rated 3.8 Amps Res. and 1.5 Amps Pilot Duty 120 VAC. 100,000 cycles. Control Mode: Latching with Manual Reset or power off. Reset Function: Integral reset switch standard; terminals available for optional remote reset switch. Set Point Adjustment: Local SP dial adjustment. Compensation (TC only): Automatic cold junction compensation. Control Stability: Typically less than ±5µV/°F ambient and 0.1% of SPAN/% rated line voltage. Set Point Accuracy: ±3% of FS maximum at 25°C and rated line voltage. Sensor Break Protection: Contacts 4 and 5 open for thermocouple or RTD break. Ambient Operating Temperature: 0 - 60°C (32 - 140°F). Noise Rejection: Common Mode Rejection: 60dB, Series Mode Rejection: 120dB Approvals: UL Registered, Canadian UL Registered, Factory Mutual 1 CN 3261 Omega Specifications (cont’d.) Mechanical Enclosure Material: Noryl, Black color. Field Terminations: Screw Terminals with wire clamping plates and touch safe shield. Mounting: 35mm DIN rail or surface mounting. Sensor Inputs Sensor J T/C K T/C RTD Range 0-1400˚F, 0-750˚C 0-2300˚F 0-850˚F (2 wire input) Installation and Wiring Mounting Caution Wiring The CN3261 can be surface mounted or DIN rail mounted. It can be mounted to any suitable flat surface using two #6 screws (not supplied). To install simply position the top set of rear clips over the top of the DIN rail. Then swing the bottom of the controller toward the rail applying pressure until the lower clips snap on to the bottom of the DIN rail. To remove apply pressure to the top of the controller’s base and move the bottom of the controller toward you. Then lift the top of the controller off the upper DIN rail. The housing rating is NEMA 1. This controller must be mounted in an enclosure suitable for protection against normally expected operation environments and to minimize unauthorized tampering with the limit settings. Carefully follow the terminal diagram pictured on the controller’s housing and as shown on facing page. The power and load wiring should be 18 AWG or larger size. Be sure to observe that the ratings for voltage and current are not exceeded. All local and national electrical codes must be followed. Use only the sensor type as indicated on the control and maintain correct polarity. THE RED THERMOCOUPLE LEAD ALWAYS CONNECTS TO THE NEGATIVE (–) TERMINAL. To reduce electrical noise, the thermocouple wire must be isolated from any power or heater wiring. Shielded thermocouple wire may be necessary in high noise environments or when lead lengths exceed 10 feet. Thermocouples are tip sensitive and must be in good mechanical contact with the load. The remote reset terminals allow for a remote pushbutton (on the panel door) to reset the CN3261 alarm. If multiple units are mounted in a panel, the remote reset terminals cannot be wired in parallel. The remote pushbutton needs a separate contact block for each CN3261. A single contact input cannot be used to reset multiple CN3261s. Caution CN 3261 ELECTRIC SHOCK HAZARD. Any installation involving controls must be performed by a qualified person and must be effectively grounded in accordance with the National Electrical Code to eliminate shock hazard. 2 CN 3261 Temperature Limit Controller Typical Wiring Diagram 200 350 CN3261 Primary Temperature Control 150 C + – NO NC 120VAC 300 °F NC NO 1 2 3 4 5 6 7 8 Optional N.O. Remote Reset Switch 9 C T/C or RTD Control Fuse 5A H T/C or RTD 120V Control Power N Coil Optional Alarm or Warning Lamp Coil Heater Power 1 or 3 Phase Heater(s) Heater Fuses Primary Control Contactor CN3261 Contactor Dimension Drawings 2-1/2" (63.5mm) 3-5/16" (84mm) 2-1/2" (63.5mm) Set point adjust 3/8" (9.5mm) 200 350 35mm DIN rail mounting clips Limit Controller 150 Integral Reset Button 1 2 3 4 5 6 N.C. COM N.O. L2 – Power Input Relay Output 2-9/16" (65mm) RESET + AC L1 + DC 300 °F 7 8 Panel mounting foot with clearance holes for #6 screw (2 places) 3" (76.2mm) 9 – TC or RTD Sensor *Each CN3261 requires it’s own contact input for reset. A single contact input cannot be used to reset multiple CN3261’s. N.O.Remote Reset Switch* 3 CN 3261 Omega Operation and Maintenance Operation Maintenance The set point temperature is adjustable by turning the integral dial. If the set point is exceeded, contacts 4 and 5 will open. It will remain in this state until the temperature drops below the set point and the controller is manually reset. Manual reset can be accomplished by one of the following means: a) Press the “reset button”. b) A momentary switch closure between terminals 8 and 9. c) Interrupt power to the control. No specific maintenance is required. However, it is recommended that all wiring be checked periodically for loose connections and damaged wires. Disconnect power to the panel before any maintenance is performed. Check wires and tighten connections. Troubleshooting Experience has proven that many control problems are not caused by a defective instrument. Some of the common causes of failure are broken sensors, open fuses and poor wire connections. If these points have been checked and the control still does not function, it is suggested that the instrument be returned for inspection. Use adequate packing materials to prevent damage in shipment. Ordering Information CN 3261 Model Temperature Range Input Type Input Power CN3261-JF CN3261-KF CN3261-RTDF CN3261-JC CN3261-JF-L 0-1400°F 0-2300°F 0-850°F 0-750°C 0-1400°F J T/C K T/C RTD J T/C J T/C 120 Vac 120 Vac 120 Vac 120 Vac 24 Vac 4 MADE IN USA WARRANTY/DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs. OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages. CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner. RETURN REQUESTS/INQUIRIES Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit. FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA: 1. Purchase Order number under which the product was PURCHASED, 2. Model and serial number of the product under warranty, and 3. Repair instructions and/or specific problems relative to the product. FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA: 1. Purchase Order number to cover the COST of the repair, 2. Model and serial number of the product, and 3. Repair instructions and/or specific problems relative to the product. OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2002 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC. Omega Where Do I Find Everything I Need for Process Measurement and Control? OMEGA…Of Course! 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