Informal document No. GRRF-71-10 (71st GRRF, 13-15 September 2011 agenda item 6(d)) UNECE Regulation No 117 Testing method for measuring the wet grip index of C1 tyres Proposed amendments Ref ECE/TRANS/WP29GRRF/2011/12 Informal document GRRF-69-23 GRRF 71st session Sep.13-15, 2011 The European Tyre and Rim Technical Organisation 1 Tyre Industry requests to amend R.117.02 by adopting the same test method for wet grip (C1 tyre category) as the one used for labeling purpose. Background When EC decided to introduce an EU regulation for tyre wet grip labelling, the tyre industry checked if the existing test method designed for Type Approval was suitable for that purpose. The assessment made by tyre industry highlighted a too wide dispersion of the test results to comply with the requirements of labeling scheme (bandwidth of 15%). Design of Experiment • One Round Robin Test performed in three sessions at different temperature to cover the full range. • Participation: 8 companies. • Testing surfaces: 9 • Tyre sizes: 9 (5 Normal and 4 Snow tyres) • Test method: vehicle and trailer. More than 300 tests over more than 10 testing surfaces have been performed by the industry to verify the new testing conditions The European Tyre and Rim Technical Organisation 2 UNECE R117 vs. R1222/2009 GRADING - WET GRIP TEST PROCEDURES ROUND ROBIN TESTS - NORMAL TYRES (YEAR 2008) TYRE SIZE BRAND NAME 205/55 R 16 225/45 R 17 205/55 R 16 195/65 R 15 225/45 R17 BRIDGESTONE CONTINENTAL MICHELIN VREDESTEIN COOPER SRTT TYRE SIZE ASTM P195/75 R 14 P225/60 R16 E 1136 F 2493 – 08 ROUND ROBIN TESTS - SNOW TYRES (YEAR 2008) TYRE SIZE BRAND NAME 205/55 R 16 205/55 R 16 205/55 R 16 205/55 R 16 CONTINENTAL MICHELIN GOODYEAR BRIDGESTONE The selection of the test tyres sizes was according to the most representative tyres in their respective product segments. The European Tyre and Rim Technical Organisation 3 Testing Tracks Location The European Tyre and Rim Technical Organisation 4 Concept of the new test method 1. Use SRTT16 (Index of SRTT16 = 125) 2. Temperature adjustment and Surface Friction adjustment 3. Reference test conditions. Wet grip index before adjustment Temp adjustment Test tyre Test tyre Adjusted index SRTT16 Surface friction adjustment SRTT16 SRTT16 at reference condition (average condition) Reference temp Temperature during the test Temp adjustment factor Surface friction adjustment factor Explanations of the above three points are given in the following slides. The European Tyre and Rim Technical Organisation 5 1. Use SRTT16 (Index of SRTT16 = 125) • 2008 ETRTO Round Robin Test ASTM 16" related to SRTT 14" WGI (Ref : SRTT 14") 135 130 125 Avg = 125 120 115 110 105 100 18 Test conditions (7 sites, Temperature from 5 to 32 °C, Vehicle & Trailer) Test tyre Wet grip index before adjustment Test tyre Adjusted index SRTT16 Temp adjustment Surface friction adjustment SRTT16 Reference temp Temperature during the test SRTT16 at reference condition (average condition) The European Tyre and Rim Technical Organisation 6 1. Use SRTT16 (Index of SRTT16 = 125) Uniroyal Tiger Paw 195/75 R 14 SRRT E1136 Uniroyal Tiger Paw 225/60 R 16 ASTM F2493’08 7 The European Tyre and Rim Technical Organisation 7 2. Temperature adjustment and Surface friction adjustment • The test results variability of current wet grip test method in R117.02 is mainly due to the high diversity of the sensitivity behavior of the tyres to Track grip and Temperature parameters. • These different sensitivities can be explained by the choice of proper tyre design criteria addressed to different conditions of use. That is the reason why, different treatments for snow and normal tyres are applied. • For both normal and snow tyre the concept of temperature and friction ADJUSTMENT is introduced, (a and b coefficient) being representative of average variation of snow and summer categories. The European Tyre and Rim Technical Organisation 8 Performance vs. ASTM [%] 2 a. Temperature adjustment and Surface friction adjustment norma l ty res Performance vs. ASTM [%] Temperature [°C] Temperature behavior of normal and snow tyres are different. Average slope of round robin tyres for both groups leading to adjustment factors a (see chart 6): -0,4232 (normal) and 0,7721 (snow) For this reason the “a” factor is different for Normal and Snow tyres snow t yres Temperature [°C] The European Tyre and Rim Technical Organisation 9 Performance vs. ASTM [%] 2 b. Temperature adjustment and Surface friction adjustment norma l ty res Performance vs. ASTM [%] µ ASTM / 0,68 [ ] Surface friction behavior of normal and snow tyres are different. Average slope of round robin tyres for both groups leading to adjustment factors b (see chart 6): -8,297 (normal) and +31,18 (snow) For this reason the “b” factor is different for Normal and Snow tyres snow t yres µ ASTM / 0,68 [ ] The European Tyre and Rim Technical Organisation 10 3. Reference test conditions •Temperature normalization 20 ºC for Normal tyres as middle of the range 5- 35 ºC. 10 ºC for Snow tyres as middle of the range 2-20 ºC Note: reference temperature of 20 ºC for snow tyre is not appropriate for service conditions and therefore the test temperature range had to be changed from 5- 35 ºC to 2-20 ºC. • Surface normalization 0.70 which is the middle of the μ range 0.60- 0.80 (SRTT 14 μ) corresponding to BPN=51 which is the middle of the BPN range 42-60 The European Tyre and Rim Technical Organisation 11 Test Results from the Round Robin Test 2008-2009 Normal tyre 3 Normal tyre 2 Normal tyre 1 R117 test method application Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot New test method application 142 130 139 134 140 146 152 151 146 154 142 139 143 80 100 Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot 120 140 Avg / Std 143 / 7.1% 141 141 145 147 142 150 144 131 80 100 Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot 120 Avg / Std 138 / 8.6% 138 140 120 122 124 122 80 100 120 129 130 131 Avg / Std 124 / 5.5% 134 140 160 100 120 Avg / Std 152 147 140 142 / 4.3% -2.8% 40% 160 132 127 139 128 144 131 139 137 143 142 Avg / Std 149 137 / 6.7% 134 135 80 126 118 119 140 141 139 Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot 160 126 116 138 138 141 140 145 136 146 141 80 138 124 Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot 160 135 121 New test method allows to reduce significantly Standard Deviation 100 Track 9 - Cold Track 1 - Cold Track 7 - Cold Track 3 - Cold Track 9 - Hot Track 8 - Hot Track 7 - Hot Track 6 - Hot Track 5 - Mid Track 4 - Hot Track 3 - Hot Track 2 - Mid Track 1 - Hot 120 140 -1.9% 22% 160 122 122 12 127 122 122 120 125 122 126 128 120 126 120 80 100 120 Avg / Std 123 / 2.8% 140 -2.7% 50% 160 The European Tyre and Rim Technical Organisation 12 Test Results from the Round Robin Test 2008-2009 Normal tyre3 Normal tyre2 Normal tyre1 R117 test method application New test method application Test method for Wet grip grading Std 7.1% Std 5.5% 4.3% Current R117 Std 8.6% Std Std 6.7% Tested on 9 different tracks Temperature range from cold to hot Std 2.8% -2.8% 40% -1.9% 22% -2.7% 50% New test method allows to reduce significantly Standard Deviation The European Tyre and Rim Technical Organisation 13 Test Results from the Round Robin Test 2008-2009 Snow tyre 3 Snow tyre 2 Snow tyre 1 R117 test method application Track 7 New test method application 135 121 Track 5 137 Track 4 Avg / Std 134 Track 3 121 Track 2 132 / 11.9% 133 Track 1 80 100 120 123 Track 5 124 Avg / Std 122 135 / 13.1% 137 120 140 Track 3 121 Track 2 118 Avg / Std 124 / 7.3% 130 100 110 110 120 120 130 130 150 160 43% 140 150 160 130 128 138 Track 4 Avg / Std 136 Track 3 Track 2 137 / 8.6% 134 138 90 100 110 120 130 120 140 -4.5% 34% 150 160 14 122 124 Track 4 Avg / Std 134 127 / 4.9% 123 Track 3 129 Track 2 80 90 100 110 120 130 -2.4% 33% 131 Track 1 140 -5.1% 133 Track 5 Track 1 90 100 Track 6 134 80 90 Track 7 Track 4 134 / 6.8% 133 80 120 Track 5 132 160 115 Track 6 Track 2 Avg / Std Track 1 123 Track 7 132 Track 5 Track 1 100 Track 3 Track 7 136 80 136 Track 4 80 139 Track 2 126 Track 6 Track 4 Track 3 Track 5 160 137 Track 6 Track 6 127 Track 1 140 Track 7 136 Track 7 119 Track 6 New test method allows to reduce significantly Standard Deviation 140 150 160 The European Tyre and Rim Technical Organisation 14 Test Results from the Round Robin Test 2008-2009 Snow tyre 3 Snow tyre 2 Snow tyre 1 R117 test method application Test method for Wet grip grading Std 11.9% Std New test method application Current R117 13.1% Std 7.3% Std 6.8% Std 8.6% Tested on 9 different tracks Temperature range from cold to hot Std 4.9% -5.1% 43% -4.5% 34% -2.4% 33% New test method allows to reduce significantly Standard Deviation The European Tyre and Rim Technical Organisation 15 Summary Normal tyres Snow tyres Improvement Action Current Reg117 Test Method for WetGrip Grading Test Method for WetGrip Grading Quality Target Item not covered Weighted standard deviation<=5% Weighted standard deviation<=5% Reference Tire SRTT14 ASTM 16=125% ASTM 16=125% Differentiate Normal/Snow grading scheme not mentioned No No Differentiate Normal/Snow testing conditions not mentioned Yes Yes Wet surface Temperature Range 5-35 °C 5-35 °C 2-20 °C Ambient Temperature Range not mentioned 5-35 °C close to water temp (10°C max. difference) 2-20°C close to water temp (10°C max. difference) BPN Range 40-60 as Reg117 for skid trailer mu (0.6-0.8) corresponding BPN range 42-60 as Reg117 for skid trailer mu (0.6-0.8) BPN range 42-60 Correction Factor introduction for Wet Grip Index (Friction and Temperature) not mentioned Yes Both different between normal & snow tyres Yes Both different between normal & snow tyres Reference conditions not mentioned for vehicle (20°C, 0.68 mfdd) for trailer (20°C, 0.85 pbfc) for vehicle (10°C, 0.68 mfdd) for trailer (10°C, 0.85 pbfc) Pros (by column) reliable for homologation the method is valid for both normal & snow tyres the method is valid for both normal & snow tyres BPN= British pendulum Number mfdd= mean fully developed deceleration pbfc= peack braking force coefficient The European Tyre and Rim Technical Organisation 16 Conclusion Advantages of a single wet grip test method (C1 tyre category): • Reduces the test results dispersion. New Test method Current R117 • • • Introduces an SRTT Rim code 16 that fits better on the current vehicle mountings (size much closer to current tyre sizes). This reduces the need to use an intermediate control tyre. 1/17 Cost saving: CoP test results can be used for market surveillance in the frame of tyre labelling. Cost reduction for Tyre Industry due to adoption of a single test method. The European Tyre and Rim Technical Organisation 17 Annex The European Tyre and Rim Technical Organisation 18 Basic concept of R117 and new Test method 80km/h 20km/h Deceleration G Water film 0.5-1.5mm 19 The European Tyre and Rim Technical Organisation 19 Modified truck (on the center of floor, we can add additional tyre axle which the test tyre will be attached.) tyre test vehicle Test position 20 65 km/h Peak Braking Force Coefficient Water film 0.5-1.5mm The European Tyre and Rim Technical Organisation 20 Tow vehicle and trailer Test tyre Tow vehicle Test position Only this tyre is under brake trailer Test position 65 km/h Peak Braking Force Coefficient Water film 0.5-1.5mm Provided by Continental The European Tyre and Rim Technical Organisation 21 BPN measurement 22 Rubber piece The European Tyre and Rim Technical Organisation 22 End The European Tyre and Rim Technical Organisation 23