Falk™ Quadruple Reduction, Vertical, Parallel Shaft Drives • Parts Guide Type AXV & AXVQ • Sizes 405-555 Introduction This literature applies to Model A, B, C and D standard gear drives with ratings, speeds, ratios, and dimensions as catalogued in current Falk™ selection guides. Type “AXV” drives have vertical axis high and low speed shafts. The low speed shafts may be configured up (U) or down (D). Type “AXVQ” drives have a vertical high speed shaft and a vertical hollow low speed shaft. Refer to Rexnord for all specials and modifications. 1. IDENTIFY DRIVE — Give complete data shown on drive nameplate. Also, give reference numbers, Falk™ part numbers, and name of parts required. Drawings and reference numbers are representative of all sizes and the actual parts may not agree in exact detail for each drive size. Complete nameplate data and parts reference number will assure receipt of correct parts. The numerical designation stamped on the nameplate completely identifies all parts used in the drive. All drives with exactly the same nameplate markings have interchangeable rotating elements. Sample Nameplate © ENCLOSED GEAR DRIVE 465AXVQ4A 93-066100 RATIO 129.4 SERVICE INPUT 1750 100 RATING HP RPM SERVICE OUTPUT 13.5 1.65 FACTOR RPM APPROX CLASS DATE 8/89 30 U.S. GALS MODEL M.O. 1220915 4 A PINION–SHAFT–BEARING ASSEMBLIES — With today’s production procedures, Rexnord can normally furnish a total rotating assembly more economically than if a customer purchases individual parts, disassembles the old parts, and reassembles using some new and some old parts. Falk™ replacement assemblies also reduce down time and always consist of all new parts. FASTENERS — Fasteners are sold in sets for a specific item, i.e. four for an end cover, eight for a low speed seal cage, etc. Fasteners describe cap screws, bolts, studs, nuts, and lock washers as required. RATIO CHANGE — Refer complete information to Factory. SHAFT COUPLINGS — Refer to coupling parts guide and price list. 3. HOW TO USE THIS GUIDE — Use the Part Ref. No. (Step 2) and the drive Model No. (Step 1) to determine the part description and use this information to order the required parts. 4. ORDER REPLACEMENT — Place your order with your local Rexnord Account Executive or Distributor. If you need assistance call the number below. Refer to the exploded views on Page 2 to identify the bearings and oil seals by the parts list Reference Number. Then refer to Tables 2 thru 5, Pages 3 and 4, to determine the Manufacturer and Manufacturer’s part number. Drive Identification AXVQ NOTE: It is recommended that the shaft seals be replaced whenever it becomes necessary to disturb a seal in the process of disassembling a drive. New Shim-gaskets are recommended to prevent oil leakage and in some cases necessary to adjust internal running clearances. Shim-gaskets are available only in kits; see Ref. No. 100. Bearing & Seal Identification www.rexnord.com 465 (Page 1 of 4) B Corrosion Protection & Storage Drive Size Drive Type No. Reductions Model Variance CAUTION: Follow guidelines below to avoid damage to parts. 2. IDENTIFY INDIVIDUAL PARTS — Use exploded view on Page 2 to determine Ref. No. of required parts. 1A4-1 Ref. No. 1A4-4 1A4-3 1A4-1 1A4-2 1A4-3 1A4-4 Part Description Bearing Bearing Pinion & Shaft Gear 1. For domestic or indoor storage, Factory provides standard 24 month protection as boxed or optional 24 month protection for individual parts. 2. For export or outdoor storage, Factory provides optional 18 month protection. CAUTION: This protection does not cover exposure to elements such as standing water, etc. 1A4-2 1A4 ASSEMBLY Rexnord Industries, LLC, Gear Group 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Telephone: 414-342-3131 Fax: 414-937-4359 e-mail: info@rexnord.com web: www.rexnord.com 133-414 September 2000 Supersedes 12-98 Parts Guide • Falk™ Quadruple Reduction, Vertical, Parallel Shaft Drives Type AXV & AXVQ • Sizes 405 thru 555 (Page 2 of 4) 60 Parts Diagram 1P1 66 1P2 45 46 65 20 42 47 64 63 14 13 24 62 12 23 22 44 49 31 1P3 32 34 15 1P PUMP ASSEMBLY 11 15 1 5A1 5A1 3A9 5A7 5A7 4A1 5A3 5A3 4A3 3A3 PINION & SHAFT 3A1 3A6 2A1 2A4 3A4 2A3 3A8 5A4 5A4 4A5 4A2 3A9 1A4-1 2A6 3A3 1A4-4 4A ASSEMBLY 1A4-3 2A7 3A ASSEMBLY 5A2 5A ASSEMBLY HOLLOW SHAFT 3A2 2A2 5A ASSEMBLY SHAFT DOWN 2A ASSEMBLY 1A4-2 1 52 51 1A4 ASSEMBLY 5A ASSEMBLY SHAFT UP 44 52 15 19 2 51 5A6 24 5A2 14 15 44 41 42 65 41 42 133-414 September 2000 Supersedes 12-98 23 64 13 22 63 12 11 61 62 Rexnord Industries, LLC, Gear Group 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Telephone: 414-342-3131 Fax: 414-937-4359 e-mail: info@rexnord.com web: www.rexnord.com Falk™ Quadruple Reduction, Vertical, Parallel Shaft Drives • Parts Guide Type AXV & AXVQ • Sizes 405-555 TABLE 1 — Parts List 1 2 11 12 13 14 15 19 20 22 23 24 31 32 34 41 42 44 45 46 47 49 51 52 60 62 63 64 65 66 100 1A4 1A4-1 1A4-2 1A4-3 1A4-4 1P 1P1 1P2 1P3 2A 2A1 2A2 2A3 2A4 2A6 2A7 3A 3A1 3A2 3A3 3A4 3A6 3A8 3A9 4A 4A1 4A2 4A3 4A5 (Page 3 of 4) TABLE 1 — Parts List (Continued) Housing-Cover & Base End Cover Shim-Gasket Shim-Gasket Shim-Gasket Shim-Gasket Shim-Gasket Shim-Gasket Dipstick Spacer Spacer Spacer Seal Cage Seal Seal Bearing/Seal Cage Seal Seal Bearing/Seal Cage Seal Cage Seal Seal Oil Dam Seal Shaft Cover Shaft Cover Shaft Cover Shaft Cover Bearing/Seal Cage Thrust Plate Shim-Gasket Kit (Inc. Ref. Nos. 12, 13, 14, 15 & 19) HIGH SPEED SHAFT ASSEMBLY Shaft Assembly (Inc. Ref. Nos. 1A3-1, 1A3-2, 1A3-3 & 1A3-6) Bearing Bearing Pinion & Shaft Gear (Inc. with Ref 4A) EXTERNAL LUBRICATION PUMP Pump Assembly Pump Coupling Motor 1ST INTERMEDIATE SHAFT ASSEMBLY Shaft Assembly (Inc. Ref. Nos. 2A1 thru 2A7 & 1A4-4) Bearing Bearing Pinion & Shaft Gear ( Included with Ref. No. 3A) Spacer (Sizes 425, 445 & 465) Spacer INTERMEDIATE SHAFT ASSEMBLY Shaft Assembly (Inc. Ref. Nos. 3A1 thru 3A9 & 1A3-4) Bearing Bearing Pinion & Shaft Gear (Inc. with Ref. No. 4A) Spacer Spacer Spring Pin (Size 405 only) AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ LOW SPEED PINION ASSEMBLY Shaft Assembly (Inc. Ref. Nos. 4A1 thru 4A5 & 1A2-4) Bearing Bearing Pinion & Shaft Spacer AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV AXVQ AXVQ AXVQ AXV, AXVQ AXV, AXVQ AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ Ref. No. 5A 5A1 5A2 5A3 5A4 5A6 5A7 Part Description LOW SPEED SHAFT ASSEMBLY Shaft Assembly (Inc. Ref. Nos. 5A1 thru 5A7) Bearing Bearing Gear Shaft Spacer (Size 405 only) Spacer Drive Type AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXV, AXVQ AXVQ AXV, AXVQ TABLE 2 — Oil Seals/Falk™ Part Numbers Reference No. & Type DRIVE SIZE 405 425 445 465 485 505 535 555 32 34 42 AXV & AXVQ AXV & AXVQ 913010 913018 912948 912948 912991 913012 913012 913012 913011 913000 912816 913001 912767 912946 913016 912767 913017 912827 912949 913004 912578 913005 912580 912949 913023 912580 913024 912550 912992 2913169 912550 2913170 912808 913013 913025 912809 912769 912905 913013 2918393 2900932 2903222 912842 913013 912550 912903 913034 2918744 AXV 44 AXVQ AXV AXVQ 47 49 52 AXVQ AXVQ AXV & AXVQ 912816 2913531 912672 912580 912550 912809 2900932 912902 912833 912767 912578 912940 913168 2913977 2913542 912903 2912858 2913534 2912448 2912803 2913172 2917215 2918389 2918890 TABLE 3 — Bearings/Falk Part Numbers DRIVE SIZE 1A3-1 1A3-2 405 425 445 465 485 505 535 555 921896 921892 921629 921878 921301 921895 921895 921895 921896 921892 921629 921878 921301 921895 921895 921895 Reference No. & Type 2A1 2A2 3A1 3A2 921629 1 921878 921301 3 921855 5 921895 8 921678 10 921552 921541 13 921629 921878 921301 921855 921895 921678 921552 921541 921809 921895 2 921678 921443 921541 921541 921470 921481 921809 921895 2 921678 4 921443 7 921541 9 921541 11 921470 921481 1 Use 921888 for ratios 396.0 & 431.1. 2 Use 921494 for ratios 229.8 & 340.9. 3 Use 921319 for ratios 401.5 thru 465.4. 4 Use 921899 for ratios 142.4 thru 465.4. 5 Use 921856 for ratios 365.8 thru 428.6. 6 4A1/4A2 5A1/5A2 AXV 5A1/5A2 AXVQ 921899 921552 921443 921541 921470 921481 921901 2918894 921331 921759 2912892 2912802 2913166 2917124 2918385 2918740 6 921674 921881 921439 2912611 921788 921791 2918718 12 2918739 Use 2918741 for Ref. No. 5A2. 7 Use 921551 for ratios 140.1 thru 428.6. 8 Use 921734 for ratios 391.7 thru 426.3. 9 Use 921459 for ratios 156.8 thru 426.3. 10 Use 921899 for ratio 407.2. 11 Use 921459 for ratios 113.4, 145.0, 216.1, 251.1 & 313.9 thru 407.2. 12 Use 921794 for Ref. No. 5A2. 13 Use 921486 for ratios 403.6 & 439.3 (Continued in next column) Rexnord Industries, LLC, Gear Group 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Telephone: 414-342-3131 Fax: 414-937-4359 e-mail: info@rexnord.com web: www.rexnord.com 133-414 September 2000 Supersedes 12-98 Parts Guide • Falk™ Quadruple Reduction, Vertical, Parallel Shaft Drives Type AXV & AXVQ • Sizes 405 thru 555 (Page 4 of 4) TABLE 4 — Seal Manufacturer’s Part Numbers Falk™ Part No. 912550 912578 912580 912672 912767 912769 912808 912809 912816 912827 912833 912842 912902 912903 912905 912940 912946 912948 912949 912991 912992 913000 913001 913004 913005 913010 913011 913012 913013 913016 913017 913018 913023 913024 913025 913034 2900932 2903222 2912448 2912803 2912858 2913168 2913169 2913170 2913172 2913531 2913534 2913542 2913977 2917215 2918389 2918393 2918744 2918890 s Manufacturer’s No. CR115021 JM/16554-LUP JM/1000-9830-LPD CR90006 CRWH77540 CR92536 CR1300570 CR122580 CR70016 CRWH85009 CR70052 JM10516LUPHL15 s CR1500240 CR1500380 CR1375240 NAT417020 CRW17558(V) CRW19823(V) CRWH20002(V) CR22363 CRWH22449(V) CRWH52447(V) CRWH52489(V) CRWH64998(V) JM/8950LUP-H5/L16(V) CRW14861(V) CRW14940(V) JM/5961LUP-H5/L16(V) CRWH29958(V) CRWH57552(V) CRWH57523(V) CRW17379(V) JM/12094LUP JM/8951LUP NATIONAL416257 JM/10509H1L5LUP CR1350250HSD1 CR105051 CR402750 CR403250 CR402202 CRWHI115041 CRWHI80010 CRWHI80037 CR403500 CR77530 CR402500 CR1350542HDS-Z CR1225525HDS2 CR403750 470 CR1050240HDSI CR1625243HS52 471 TABLE 5 — Bearing Manufacturer’s Part Numbers Falk™ Part No. 921301 921319 921331 921439 921443 921459 921470 921481 921486 921494 921541 921551 921552 921629 921674 921678 921734 921759 921788 921791 921794 921809 921855 921856 921878 921881 921888 921892 921895 921896 921899 921901 2912611 2912802 2912892 2913166 2917124 2918385 2918718 2918739 2918740 2918741 2918894 Manufacturer’s No. TIM623/612 TIM619/612 TIMHM237545/HM237510 TIMHM237535/HM237510 TIMHH221449/HH221410 TIMHH224335/HH224310 TIMHH228349/HH228310 TIMHH234048/HH234010 TIMHH224332/HH224310 TIMH715336/H715311 TIMHH224346/HH224310 TIMHH221430/HH221410 TIMHH421246C/HH421210 TIM3780/3720 TIM95528/95925 TIM850/832 TIMH715341/H715311 TIMJHM840449/JHM840410 TIMH242649/H242610 TIMH247549/H247510 TIMH852849/H852810 TIM5583/5535 TIM5584/5535 TIM5578/5535 TIM529X/522 TIM99575/99100 TIM3782/3720 TIM3586/3520 TIMH715346/H715311 TIMM802048/M802011 TIM843/832 TIMHH437549/HH437510 TIMH239649/H239610 TIMEE275100/EE275155 TIMEE130902/EE131400 TIMEE722115/EE722185 TIMH859049/H859010 TIMNPR08-9386 TIMEE295110/EE295133 TIMHH258248/HH258210 TIMM268730/M268710 TIMNPR08-9500 TIMH247535/H247510 Manufacturer is J.M. Clipper. 133-414 September 2000 Supersedes 12-98 Rexnord Industries, LLC, Gear Group 3001 W. Canal St., Milwaukee, WI 53208-4200 USA Telephone: 414-342-3131 Fax: 414-937-4359 e-mail: info@rexnord.com web: www.rexnord.com