Prices as of October 21, 2015. Check Web site for most current prices. Adjustable Overloads for GH15 Series Contactors Company Information Drives Soft Starters Motors The RTD series adjustable motor overload relays are designed for use with the GH15 Series 45 mm, 60 mm, 79 mm, 110 mm, and 145 mm contactors. Power Transmission Motion: Servos and Steppers By combining the contactor with an overload relay, you have a reliable motor starter solution. Motor Controls Sensors: Proximity RTD32 overload relays for 45 mm contactors Sensors: Photoelectric RTD65 overload relays for 60 mm contactors Sensors: Encoders • 16 sizes for motor currents from 0.4 to 32 amps •F our sizes for motor currents from 20 to 65 amps • Units come with (1) N.O. and (1) N.C. auxiliary contacts •U nits come with (1) N.O. and (1) N.C. auxiliary contacts • Mount directly to 45 mm contactors •M ount directly to 60 mm contactors Sensors: Pressure • Class 10A trip class •C lass 10A trip class • cULus listed, CE • c ULus listed, CE Sensors: Temperature Sensors: Limit Switches Sensors: Current Sensors: Level Sensors: Flow RTD180 overload relays for 79 mm and 110 mm contactors • 3 sizes for motor currents from 60 to 180 amps • Units come with (1) N.O. and (1) N.C. auxiliary contacts • Mount directly to 110 mm contactors with connection links (included) •Hard-wire connection to 79 mm contactors (No connection links available) RTD320 overload relays for 145 mm contactors Pushbuttons and Lights • 2 sizes for motor currents from 144 to 320 amps Stacklights Signal Devices • Units come with (1) N.O. and (1) N.C. auxiliary contacts Process Relays and Timers • Mount directly to 145 mm contactors with connection links (included) Pneumatics: Air Prep • Class 10A trip class Pneumatics: Directional Control Valves • cULus listed, CE Pneumatics: Cylinders • Class 10A trip class • cULus listed, CE Pneumatics: Tubing Pneumatics: Air Fittings Appendix Book 2 Terms and Conditions Book 2 (14.3) w w w. a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls eMS-99 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Adjustable Overload Relay Features RTD32 for 45 mm Contactors Adjustable current range RTD180 for 79 mm and 110 mm Contactors Tamperresistant cover Equipment Designation Label Adjustable Test function current range Manual Stop button Manual / Auto reset Auxiliary contacts Test Function Manual Stop Button Manual/ Auto Reset IP20 finger protection IP20 finger protection Note: Scale is 1:1 on dial. Secure mounting to 45mm contactors Auxiliary contacts Note: The secondary current for the dial adjustment of the relay is 100x the dial current. For example, for a rated load current of 120A, the relay setting should be 1.2A. RTD320 for 145 mm Contactors RTD65 for 60 mm Contactors Manual reset Equipment Designation Label Adjustable current range Manual/Auto Reset Test Function Manual Stop Button IP20 finger protection IP20 finger protection Adjustable current range Auxiliary contacts Auxiliary contacts Note: Scale is 1:1 on dial. Note: Additional Black Loadside Terminal Block is available on RTD65-5200 and RTD65-6500 only. Note: The secondary current for the dial adjustment of the relay is 80x the dial current. For example, for a rated load current of 216A, the relay setting should be 2.7A. Book 2 (14.3) eMS-100 Motor Controls 1 - 8 0 0 - 633 - 0 4 0 5 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Overload Relay Selection Guide Company Information Drives Step 1 Determine the motor FLA and service factor listed on the motor name plate. Next, calculate the size overload protection required based on 2005 NEC 430.32. Select your motor’s FLA (Full Load Amperage) from Column A. Tripping current occurs at 125% of FLA in column A. Soft Starters Step 2 Follow across to Column B to find your contactor size. Check the maximum amperage rating for that contactor. Ranges overlap and you may have to go to the next larger size. Motion: Servos and Steppers Step 3 After selecting your contactor, follow across to Column C to find your overload relay model number. Step 4 Order the contactor and overload relay, any desired auxiliary contacts, then assemble and install your motor starter. B C Current Range Motor FLA Contactor Model Overload Relay RTD32-60 RTD32-90 RTD32-120 RTD32-180 RTD32-270 RTD32-400 RTD32-600 RTD32-900 RTD32-1100 RTD32-1400 RTD32-1400 RTD32-1800 RTD32-1800 RTD32-2400 RTD32-3200 RTD32-3200 RTD65-2800 RTD65-4200 RTD65-4200 RTD65-5200 RTD65-5200 RTD65-6500 RTD180-9000 RTD180-9000 RTD180-12000 RTD180-18000 RTD180-18000 RTD320-21600 RTD320-21600 RTD320-32000 RTD320-21600 RTD320-32000 0.4 to 0.6A 0.6 to 0.9A 0.8 to 1.2A 1.2 to 1.8A 1.8 to 2.7A GH15BN up to maximum FLA of 9A 2.7 to 4.0A 4.0 to 6.0A 6.0 to 9.0A 8.0 to 11.0A 10.0 to 14.0A 10.0 to 14.0A 13.0 to 18.0A GH15CN up to 12A FLA GH15DN up to 16A FLA 13.0 to 18.0A 17.0 to 24.0A GH15ET up to 25A FLA 22.0 to 32.0A 22.0 to 32.0A 20.0 to 28.0A 28.0 to 42.0A 28.0 to 42.0A 40.0 to 52.0A 40.0 to 52.0A 52.0 to 65.0A GH15FT up to 32A FLA GH15GT up to 40A FLA GH15HT up to 50A FLA GH15JT up to 63A FLA 60.0 to 90.0A GH15KT up to 80A FLA 60.0 to 90.0A GH15LT up to 95A FLA 80.0 to 120.0A GH15MT up to 110A FLA 120.0 to 180.0A GH15NT up to 150A FLA 120.0 to 180.0A GH15PT up to 175A FLA 144.0 to 216.0A GH15RT up to 210A FLA 144.0 to 216.0A 216.0 to 320.0A 144.0 to 216.0A 216.0 to 320.0A GH15ST up to 260A FLA GH15TT up to 315A FLA Price IEC Contactor Frame Size $62.25 $62.25 $62.25 $62.25 Sensors: Photoelectric Sensors: Limit Switches Sensors: Current Sensors: Level $62.25 45 mm $67.25 Sensors: Flow $67.25 Pushbuttons and Lights $67.25 Stacklights $67.25 Signal Devices $67.25 $79.50 Process $79.50 $116.25 Relays and Timers $116.25 $116.25 $144.75 60 mm $144.75 $203.00 $203.00 79 mm $257.25 $277.50 $277.50 110 mm Pneumatics: Cylinders Pneumatics: Tubing Pneumatics: Air Fittings $321.25 $321.25 $321.25 Pneumatics: Air Prep Pneumatics: Directional Control Valves $144.75 145 mm $321.25 Motor Controls Appendix Book 2 Terms and Conditions $321.25 Book 2 (14.3) w w w. a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Sensors: Proximity Sensors: Temperature $62.25 $62.25 Motor Controls Sensors: Pressure $62.25 $62.25 Power Transmission Sensors: Encoders Motor Contactor and Overload Relay Selection Guide (When Motor FLA is Known) A Motors eMS-101 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Contactors Overload Technical Characteristics Typical Trip Curves Approximate Trip Time 45 and 60 mm Overloads min 120 90 s 7200 5400 60 3600 30 20 15 10 1800 1200 900 600 5 4 3 2 300 240 180 120 90 60 40 1 20 1 1,05 1 1,2 10 8 6 4 3 1,5 2 3 4 5 6 7 8 10 x Ir Multiples of Full Load Current Approximate Trip Time 79 mm, 110 mm, and 145 mm Overloads min 120 90 s 7200 5400 60 3600 30 20 15 10 1800 1200 900 600 5 4 3 2 300 240 180 120 90 60 40 1 Note: Curves show tripping time (average value) versus multiples of setting current Ir. Tripping starting from cold Tripping starting from hot 20 10 8 6 4 3 2 1,05 1 1,2 1 1,5 2 3 4 5 6 7 8 10 x Ir Multiples of Full Load Current Book 2 (14.3) eMS-102 Motor Controls 1 - 8 0 0 - 633 - 0 4 0 5 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Contactors Overload Technical Characteristics Company Information Drives Soft Starters Motors Thermal Overload Relays Specifications RTD32 Storage temperature Operating temperature Tripping class IEC 60947-4-1 Phase loss sensitive Connection to contactor Frequency limits RTD65 RTD180 RTD180-18000 Power Transmission RTD320 -40 to +70°C (-40°F to 158°F) Motion: Servos and Steppers -25 to +55°C (-13°F to 131°F) 10A Motor Controls Yes Built-in links Pass through wire 0-400 Hz 3.7 Watts (52-65 A) 2.3 Watts setting range: 4.5 W Power dissipation per phase Short circuit current rating 600V Aux contacts wire range Aux contacts tightening torque Links for direct Sensors: Proximity Links for direct 50-60 Hz 3 Watts Sensors: Photoelectric 5 Watts Sensors: Encoders 5kA rms 14-10 AWG Sensors: Limit Switches 8.1 lb-in Sensors: Current Overload Aux Contact Ratings Contact Rating Code Designation Thermal Continuous Current (Amps) 120 Volt Make / Break Maximum Current (Amps) 240 Volt 480 Volt Make / Break Make / Break Sensors: Pressure 600 Volt Make / Break 95-96 (NC) B600 5 30 / 3 15 / 1.5 7.5 / 0.75 6 / 0.6 97-98 (NO) C600 2.5 15 / 1.5 7.5 / 0.75 3.75 / 0.375 3 / 0.3 Sensors: Temperature Sensors: Level Sensors: Flow Pushbuttons and Lights IEC terminal designations Stacklights Wiring Diagrams Signal Devices RTD32 / RTD65 Process Relays and Timers RTD32 Pneumatics: Air Prep (Manual - Auto Reset) Pneumatics: Directional Control Valves RTD180 / RTD320 Pneumatics: Cylinders Pneumatics: Tubing RTD65 Pneumatics: Air Fittings (Manual - Auto Reset) Appendix Book 2 Terms and Conditions Book 2 (14.3) w w w. a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls eMS-103 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Overload Relay Dimensions 45 mm contactor and overload dimensions GH15BN, -CN, -DN, -ET, -FT + RTD32 Overload Dimensions mm [inches] Width Height Contactor Overload Model Model A B B1 B2 GH15BN GH15CN 45.0 146.0 – – GH15DN RTD32 [1.77] [5.75] GH15ET GH15FT GH15GT 68.5 169.0 – – GH15HT RTD65 [2.70] [6.65] GH15JT GH15KT contactor and 137.0 81.0 overloads do [5.39] [3.19] GH15LT RTD180 not have a link 128.0 connector 162.0 [6.38] 81.0 [3.19] GH15MT [5.04] GH15NT 290.0 – – RTD180-18000 [11.42] GH15PT GH15RT 145.0 361.0 – GH15ST RTD320 [5.71] [14.21] GH15TT Depth C D E E1 F G H I 85.0 [3.35] 35.0 [1.38] 60.0 [2.36] 7.5 [0.30] – – – – 109.0 [4.29] 50.0 [1.97] 100.0 [3.94] – – – – – 130.0 [5.12] 70.0 [2.76] 100.0 [3.94] – – 68.0 [2.68] 40.0 [1.57] – 145.0 [5.71] 100.0 [3.94] 130.0 [5.12] – 42.5 [1.67] 68.0 [2.68] 40.0 [1.57] – 208.0 [8.19] 120.0 [4.72] 160.0 [6.30] – 80.0 [3.15] 68.0 [2.68] 40.0 [1.57] 96.0 [3.78] Book 2 (14.3) eMS-104 Motor Controls 1 - 8 0 0 - 633 - 0 4 0 5 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Overload Relay Dimensions Company Information Drives Soft Starters 60 mm contactor and overload dimensions Motors Power Transmission Motion: Servos and Steppers Motor Controls Sensors: Proximity Sensors: Photoelectric Sensors: Encoders Sensors: Limit Switches Sensors: Current GH15GT, -HT, -JT + RTD65 Sensors: Pressure Sensors: Temperature Sensors: Level Sensors: Flow 79 mm contactor and overload dimensions Pushbuttons and Lights Stacklights Signal Devices Process Relays and Timers Pneumatics: Air Prep Pneumatics: Directional Control Valves Pneumatics: Cylinders Pneumatics: Tubing Pneumatics: Air Fittings Appendix Book 2 GH15KT, -LT, -MT + RTD180 Terms and Conditions Note: See our website www.automationdirect.com for complete engineering drawings Book 2 (14.3) w w w. a u t o m a t i o n d i r e c t . c o m / m o t o r- c o n t r o l s Motor Controls eMS-105 Prices as of October 21, 2015. Check Web site for most current prices. GH15 Series Overload Relay Dimensions 110 mm contactor and overload dimensions GH15NT, -PT + RTD180-18000 145 mm contactor and overload dimensions GH15RT, -ST, -TT + RTD320 Note: See our website www.automationdirect.com for complete engineering drawings Book 2 (14.3) eMS-106 Motor Controls 1 - 8 0 0 - 633 - 0 4 0 5