Anechoic Chambers © Photographer: Madartists | Agency: Dreamstime.com on Choosing the Right Chamber Depends on the Application by Martin Wiles Conformity FEBRUARY 2008 Editor’s Note: Since the original publication of this article in February 2007, new methods of chamber validation have become well established, and work has begun on product measurements above 1 GHz, where the debate continues around the issue of height scanning. In the meantime, other standards, such as CISPR 22, have started to align themselves with CISPR 16 by referring to the chamber tests from their respective documents. This will carry CISPR 22 forward until CISPR 32 replaces CISPR 22 and 13. We will cover the likely impact of these changes in a future issue of Conformity. A nechoic chambers are used today for performing EMC measurements according to a variety of different published EMC standards. There are many different fields of application including consumer electronics, automotive, aerospace, military, medical, telecommunications and others. Standards are developed and published worldwide by different organizations resulting in different requirements and consequently different chamber types. Written for engineers new to EMC anechoic chambers, this article will discuss the type of chamber that is required for different applications and their standards, in particular the changes to CISPR 16, and how these chambers are calibrated against the requirements. RF Absorber Technology The RF absorber materials that line the surfaces of the shielded room play a major part in the chamber design. There are 3 basic types involved: • Microwave pyramidal absorber ‑ electric losses ° This is the preferred technology for high frequencies ° Usable frequency range 100MHz‑18GHz ° ° The losses are provided by carbon loading of a pyramid structure Low frequencies limited by size: 2.4m absorber required at 30MHz • Ferrite tile ‑ magnetic losses ° This is the preferred technology for low frequencies ° Magnetic losses provided by 5 to 6mm tile ° Usable frequency range 30‑1000MHz ° Space efficient but heavy. ° Disadvantage is that it cannot be used for high frequencies and must be used in combination with hybrid pyramid foam • Hybrid absorber ‑ electric and magnetic losses Today’s Technology ° This is the preferred technology for broadband EMC EMC anechoic chambers are primarily used for testing radiated emissions (RE) and immunity (RI) in the frequency range from 30 to 1000MHz, with extensions to 18GHz, or even 40GHz becoming more frequent. Different methods and criteria for validating chambers and performing EMC measurements for testing immunity or emissions are standardized, including test distances, field levels, emission limits, pass criteria, equipment set up and so on. ° Usable frequency range 30MHz‑18GHz As a consequence and depending on the need to fully comply with these standards, EMC anechoic chambers can be typically divided into two groups: pre‑compliance (testing is research and development or the purchase budget is low) or full‑compliance (testing is for type approval). Whilst a manufacturer who can fill the test schedule with its own internal needs will focus the chamber requirements on its own product standards, an independent test lab must broaden its scope to be able to meet the requirements of as many standards as possible. Through put is often important in both cases and quick change from one test to another is an important part in chamber ergonomics. The EMC anechoic chamber will be an RF shielded room with RF absorber materials installed on the four walls and ceiling and possibly on the floor. The design of EMC anechoic chambers is dictated by the standards and the available RF shield, absorber and RF test equipment technology. Let us look at what is typically used today. ° EMC Anechoic Chambers In general, EMC anechoic chambers are different and can be divided into different groups as follows: • Partially lined: Surfaces are not fully covered with absorbers • Semi anechoic SAR: The walls and ceiling are covered with absorbers whilst the floor is a metal reflecting ground plane • Fully anechoic FAR: All surfaces are covered with absorbers In addition and more specifically in the last decade, EMC chamber technology has been able to establish the following two categories of chamber: • Pre‑compliance compact chambers RI compliance/RE pre‑compliance ° ° ° Conformity FEBRUARY 2008 The hybrid pyramid foam must have special formula for good matching with ferrite tile at the bottom. At high frequencies its performance is not as good as microwave pyramid of equal size. Compliance to IEC 61000.4.3 radiated immunity Pre‑compliance to the radiated emission standards such as CISPR 22 Typical size: 7.2 x 3.0 x 3.0 m L x W x H • Full compliance chambers RI compliance/RE compliance ° ° ° Compliance to IEC 61000.4.3 radiated immunity Compliance to the radiated emission standards such as CISPR 22 Typical sizes: • 3m: 8.5 x 6.0 x 6.0 m; 2m diameter quiet zone (Figure 1) • 5m: 11.5 x 7.0 x 6.0 m; 2m diameter quiet zone (Figure 2) • 10m: 18.8 x 11.6 x 8.5 m; 3m diameter quiet zone (Figure 3) The most common type of chamber will be a compact or full 3m type. The compact chamber offers the advantage of being able to fit into the majority of buildings due to their limited height of 3m. The full 3m and larger chambers will be part of a dedicated building purposely built in many cases to house the chamber. In parallel with the transient nature of some markets like telecoms most of these chambers today offer the flexibility of being removable or modified to a different size if the requirements of the testing change or the company moves to a different location. The life cycle of the products has increased together with the quality of some of the key maintenance items like shielded doors. CISPR 16‑1‑4 will prefer the higher accuracy of the biconicals and log periodics. This is due to the smaller electrical size of the antenna and subsequent better definition of the phase center. In addition, a combination antenna is about 1.5m long and has its low frequency section at the back. Assuming the phase center is defined as the mechanical center of the antenna, the two low frequency sections will be separated at a 3m distance by 3m plus an extra 1.5m (i.e., 50% increase in the separation). For the most difficult chamber calibration described by the NSA method, this has a not insignificant effect, and means that biconicals and log periodics are preferred at least for the chamber calibration. The FAR (fully anechoic rooms) testing methods, described later, have refined this method using a small biconical but this has encountered other problems and these methods are likely to return to standard size biconicals. Antennas In general, the antennas used for radiated field EMC testing are of key importance as compared to the rest of the instrumentation. Over the past ten years antenna technology has clearly progressed and adapted to the different tests required by the standards. The older biconical and log periodic designs have seen the arrival of hybrid or combination antennas that can cover the whole frequency band 26MHz to 3GHz or 80MHz to 6GHz in one sweep by combining and matching a biconical section to a log periodic section. Such combination antennas are often greater than a meter in width and length. Figure 1: Full 3m Chamber Radiated immunity testing will require low VSWR and high gain so that the smallest possible amplifier can be used to generate the required field. Here, combination antennas are the preferred technology Radiated emissions testing requires high precision calibrated antennas. Antennas have technically changed very little with biconicals and log periodics remaining the preferred technology, although there are some combination antennas which offer sufficient precision for compliance. For fast testing and minimizing setup changes, combination antennas can be used for emission and immunity testing at the same time, so many EMC product measurements will be performed with combination antennas. However, chamber calibration according to radiated emission standards such as Conformity FEBRUARY 2008 Figure 2: Full 5m Chamber For radiated immunity testing, the antenna is generally calibrated at 1 or 3m distance in order to give an idea to system designers how much power can be developed with a given signal input. Consumer Electronics Typical chamber type: Compact, Full 3m/5m/10m Typical frequency range: 30MHz‑18GHz Radiated emissions requirements are covered under the basic standard CISPR 16, whilst specific products groups are covered by CISPR 11, 14 and 22. In the U.S., FCC Part 15 requirements are similar. CISPR 16 has undergone some significant changes in recent years and now includes chamber validation methods for both Semi Anechoic Chambers Figure 3: Full 10m Chamber (SACs) and Fully Anechoic Rooms (FARs) in CISPR 16‑1‑4 and most Applications recently for chamber validation above 1GHz. These changes are slowly being adopted by the product standards of which The main EMC test applications are consumer electronics, telecom, medical, automotive and military/aerospace. There is CISPR 22 (ITE) and CISPR 13 (Broadcast devices) will merge in the future into CISPR 32, the so‑called multimedia no single organization regrouping all the standards covering standard. the above groups. The European Union (EU) has played a For radiated emission testing, antennas are calibrated as pairs on a reference OATS according to ANSI C63.5, and CISPR 16‑1‑4 defines the FAR method for calibrating the free space antenna factor. Note that a new draft standard CISPR 16‑1‑5 is currently being developed by IEC/ CISPR but this will not be published for several years. key role in recent years in initiating a major overhaul in the standards available and has produced a number of directives such as the EMC Directive (2004/104/EC), the Automotive Directive (2004/104/EC), the Low Voltage Directive (73/23/ EEC), the R&TTE Directive (99/5/EC), and the Medical Devices Directive (2001/104/EC). These directives require the testing of all products to be sold within the EU according to standards which have been either developed (mostly by CENELEC and ETSI), or which have been derived from existing standards. Standards organizations like the IEC/CISPR, who publish standards on a global level, are extremely active and their newly published documents need to be monitored on a regular basis in order to remain up to date with current requirements. We will now discuss these applications and describe the typical chambers used to carry out EMC testing related to them. A quick-look reference guide can be found in Table 1 which summarizes the applications with the type of chamber required. The CISPR 16‑1‑4 chamber validation method <1GHz for SACs remains the well established Normalised Site Attenuation method and this document will most likely replace the EN 50147‑2 in Europe under new proposals as the CISPR document is adopted as an EN. Using a pair of antennas previously calibrated on a suitable OATS, the chamber floor will be a ground plane and validation will be carried out from 30‑1000MHz. A transmit antenna will be placed at different positions and heights on the turntable and a receive antenna will be scanned from 1‑4m at 3m (CISPR 22 only) or 10m distance. When normalized to theoretical values the site’s NSA must be within +/‑4 dB. The size of the EUT/quiet zone will vary and will dictate the size of the room and the distance at which the measurements are made. For example, EUTs larger than 2m are typically not tested at 3m since their front face would be in the near field of the antenna, producing unreliable results and therefore a 10m distance would be required. EMC Anechoic Chamber ‑ Automotive testing at GM Conformity FEBRUARY 2008 The antenna calibration plays a key role in the uncertainty budget of this measurement and is typically carried out per the ANSI C63.5 Specifications Commercial Electronics & Medical ANSI C63.4‑2003 General Description Frequency Range Min Chamber type Methods of measurement of radio‑noise emissionsfrom low voltage electrical and electronic equipment in the range 9KHz to 40GHz RE 9KHz to 40GHz Full SAC 3m,5m,10m CISPR 11 (2004) Industrial, scientific and medical (ISM) radio‑frequency equipment ‑ Electromagnetic disturbance characteristics ‑ Limits and methods of measurement RE 30‑1000MHz Full SAC 10m CISPR 14‑1 (2005) Electromagnetic compatibility ‑ Requirements for household appliances, electric tools and similar apparatus ‑ Part 1: Emission RE 30‑1000MHz Full SAC 3m,5m,10m CISPR 14‑2 (2001) Electromagnetic compatibility ‑ Requirements for household appliances, electric tools and similar apparatus ‑ Part 2: Immunity ‑ Product family standard RI 30‑1000MHz Full SAC 3m,5m,10m CISPR 16‑1‑4 (2004) Specification for radio disturbance and immunity measuring apparatus and methods ‑ Part 1: Radio disturbance and immunity measuring apparatus RE 30MHz‑18GHz Full SAC/FAR 3m,5m,10m CISPR 22 (2005) Information technology equipment ‑ Radio disturbance characteristics ‑ Limits and methods of measurement RE 30MHz‑6GHz Full SAC/FAR 3m,5m,10m CISPR 24 (1997) “Information technology equipment ‑ Immunity characteristics ‑ Limits and methods of measurement “ RI 30‑1000MHz Full SAC 3m,5m,10m Electromagnetic compatibility (EMC) ‑ Part 4‑3: Testing and measurement techniques ‑ Radiated, radio‑frequency, electromagnetic field immunity test RI 80 MHz to 6 GHz COMPACT CISPR 22 (2005) Information technology equipment ‑ Radio disturbance characteristics ‑ Limits and methods of measurement RE 30MHz‑6GHz Full SAC 3m,5m,10m CISPR 24 (1997) “Information technology equipment ‑ Immunity characteristics ‑ Limits and methods of measurement “ RI 30‑1000MHz Full SAC 3m,5m,10m TR 102‑273 Electromagnetic compatibility and Radio spectrum Matters (ERM); Improvement on Radiated Methods of Measurement (using test site) and evaluation of the corresponding measurement uncertainties; Part 3: Anechoic chamber with a ground plane RE 30MHz‑40GHz Full FAR 3m,5m ETS 300‑328 Radio Equipment and Systems (RES); Wideband transmission systems; Technical characteristics and test conditions for data transmission equipment operating in the 2,4 GHz ISM band and using spread spectrum modulation techniques RE 30MHz‑4GHz Full SAC 3m,5m,10m Aircraft RTCA DO 160 Environmental conditions and test procedures for airborne equipment RE/RI 100MHz‑6GHz Mil‑ Std chamber Military Electronics MIL‑STD‑461E requirement RE 103 Department of Defense: Requirements for the control of electromagnetic interference characteristics of subsystems and equipment Radiated Emissions, Electric Field, 10KHz to 18GHz RE 80 MHz to 18 GHz (Absorber only) Mil‑ Std chamber MIL‑STD‑461E requirement RS 103 Department of Defense: Requirements for the control of electromagnetic interference characteristics of subsystems and equipment Radiated Susceptibility, Electric Field, 2MHz to 18GHz RI 80 MHz to 18 GHz (Absorber only) Mil‑ Std chamber IEC 61000‑4‑3 (2006) Telecom Title of Standard Table 1: Standards And Recommended Chamber Types Conformity FEBRUARY 2008 Specifications Title of Standard General Description Frequency Range Min Chamber type Automotive CISPR‑12 (2005) Vehicles, boats, and internal combustion engine driven devices ‑ radio disturbance characteristics ‑ limits and methods of measurement RE 150KHz to 30MHz limits have not been set 30‑1000MHz and 1000MHz‑18GHz under study Standard 10m chambers with large QZ diameters can meet this standard. CISPR‑25 (2005) Limits and methods of measurement of radio disturbance characteristics for the protection of receivers used on board vehicles RI 150KHz‑ 1000MHz CISPR 25 type ISO 11451 Road vehicles ‑ vehicle test methods for electrical disturbances by narrowband radiated electromagnetic energy RE/RI check equivalent SAE standard check equivalent SAE standard ISO 11452 Components‑ test methods for electrical disturbances by narrowband radiated electromagnetic energy RE/RI check equivalent SAE standard check equivalent SAE standard SAE J551 vehicle testing ‑2 Test limits and methods of measurement of radio disturbance characteristics of vehicles, Motorboats, and spark‑ignited Engine Driven Devices RE 30MHz ‑ 1000MHz Full 10m ‑4 Test limits and methods of measurement of radio disturbance characteristics of vehicles and devices, broadband and narrowband, 150KHz to 1000MHz RE 150KHz‑1GHz CISPR 25 type ‑11 Vehicle Electromagnetic immunity‑Off vehicle source RI 100KHz‑18GHz Full 10m ‑12 Vehicle Electromagnetic Immunity‑On board transmitter simulation RI 1.8MHz‑1.3GHz Full 10m ‑13 Vehicle Electromagnetic Immunity‑Bulk Current injection RI 1MHz‑ 400MHz Full 10m SAE J1113 component testing ‑21 Electromagnetic compatibility measurement procedure for vehicle components‑ immunity to electromagnetic fields 10KHz‑18GHz absorber lined chamber RI 10Khz‑18GHz CISPR 25 type ‑25 Electromagnetic Compatibility Measurement Procedure for Vehicl3e Components‑Immunity to radiated electromagnetic fields, 10KHz to 1000MHz RI 10KHz‑1000MHz CISPR 25 type ‑41 Limits and methods of measurement of radio disturbance characteristics of components and modules for the protection of receivers used on board vehicles RI 150KHz‑1000MHz CISPR 25 type 2004/104/EC European Automotive Directive Vehicle and Component testing ANNEX IV ( CISPR 12 ) Method of measurement of radiated narrowband emissions from vehicles RE 30‑1000MHz Full 10m ANNEX V (CISPR 12 and 25 ) Method of measurement of radiated narrowband emissions from vehicles RE 30‑1000MHz Full 10m ANNEX VI (ISO 11451‑2) Method of testing for immunity of vehicles to electromagnetic radiation RI 20MHz‑2GHz Full 10m ANNEX VII (CISPR 25 ) Method of measurement of radiated broadband electromagnetic emissions from electrical/electronic sub‑assemblies RE 30‑1000MHz CISPR 25/ SAR 3m ANNEX VIII ( CISPR 25 ) Method of Measurement of radiated narrowband electromagnetic emissions from electrical/electronic subassemblies RE 30‑1000MHz CISPR 25/ SAR 3m ANNEX IX (ISO 11452 ) Method’s) of testing for Immunity of electrical/ electronic sub‑assemblies to electromagnetic radiation RI 20‑1000MHz CISPR 25 type Table 1: Standards And Recommended Chamber Types continued Conformity FEBRUARY 2008 document. There is much discussion currently at CISPR 16 level concerning the antenna calibration under the draft CISPR 16‑1‑5 document and also the NSA method itself and the so called RSM (Reference Site Method ) that differs in some details to the NSA method fundamentally. The CISPR 16‑1‑4 chamber validation method <1GHz for FARs has incorporated much of the well known work previously developed by CENELEC and is known as the Free Space NSA or FSNSA method. This is again a volumetric test with a pair of antennas but differs from NSA in that it specifies the use of a small biconical transmit antenna for the whole range 30‑1000MHz and the receive antenna must be the same as used subsequently for the product tests. The transmit antenna is placed at 3 different heights and 5 different positions and the FSNSA measured at 3 or 5m separation. In addition, both antennas are allowed to be tilted towards each other thus allowing the use of one individual antenna factor – much more simple than the multiple geometric factors required for NSA tests. The pass criteria is again +/‑4dB and so far most chambers are showing similar behavior as a FAR (with floor absorber) or SAC with (Ground plane) in that a compliant 3m SAC will also be a compliant 3m FAR with the same true for the pre‑compliant smaller chambers An additional development for CISPR 16‑1‑4 was the recent publication of a chamber validation method for sites above 1GHz called the Site VSWR or SVSWR test. This method has implications for existing chambers because it will test them more severely than the Free Space Transmission Loss (FSTL) method that has been commonly used until now. One of the key differences is the SVSWR’s use of an isotropic source antenna in conjunction with a broadband horn receive antenna compared to FSTL’s use of typically two horn antennas so that SVSWR exposes more of the chamber to the antenna beam. Several different positions are measured by moving the antenna along the line of sight to specified test points and then calculating the SVSWR of the data group at that position with the criteria now being SVSWR < 6dB to pass. Another point to note with this test is that the floor absorbers cannot be higher than 30cm. Experience with this measurement is currently somewhat limited but the implications so far are that compliant FARs will pass easily as long as the floor anechoics mirror the ceiling anechoics. SACs will pass as long as any partial lining designs with hybrid absorbers increase the coverage of hybrid and use 30cm microwave absorbers on the floor. This test ensures that EUTs are subjected to known field levels during the radiated immunity tests. Absorbers are partially required on the floor for this test and should be removed when carrying out the radiated emissions tests. Hybrid absorbers on rolling carts are typically used and moved off to the side walls when not in use, thus making the change from RE to RI testing practical and fast. When RE testing is not required some chambers are left as FAR with full floor coverage. Both the compact and full compliance chambers will typically pass these criteria without problem using ferrite or hybrid absorbers. It should be noted however that the relatively new standard for medical devices, IEC 60601‑1‑2 (a derivative of IEC 61000.4.3) now requires testing to 2.5GHz which, in effect, becomes 3GHz (also for the combination antennas). So now most compact chambers will need to use hybrid materials and not just the ferrite‑only design whose performance drops off from 1GHz onwards. Further, as a result of its extension to 6GHz, IEC 61000.4.3 has now developed procedures for validating sites above 1GHz involving the use of smaller test planes–windowing–or multiple transmit positions to take into account the directive nature of the antennas at higher frequencies. IEC – CISPR Joint Task Force on Fully Anechoic Rooms (DRAFT IEC 61000.4.22) At this point it is important to note that the IEC and CISPR have created a group from IEC TC77B and CISPR A to create a draft document describing methods of measurement in Fully Anechoic Rooms. The idea is to simplify the logistics of the measurement such that there is one single chamber validation test instead of two different tests, one for emissions and one for immunity. The proposal is quite radical and will evolve over time until its proposed publication date sometime in 2010. Radiated immunity requirements are covered under the basic standard IEC 61000.4.3, with various other standards (i.e., CISPR 24 ITE immunity, IEC 60601‑1‑2 2001‑medical) referring back to this standard. The measurement of field uniformity is carried out over a specified test area (typically 1.5 x 1.5m), made up of 16 points at 80cm above the floor. The test criteria is for 75% of the 16 points to be within 0‑6 dB of each other. Compact Chamber Conformity FEBRUARY 2008 Telecommunications Typical chamber type: SAC/FAR, Compact, Full 3m Typical frequency range: 30MHz‑18GHz This market has been one of the most active in the last five years in line with the growth in the mobile phone market, with a significant number of chambers being built and used either for product development or type approval testing. In Europe, EMC testing comes under the R&TTE directive, while in the U.S. testing falls under FCC Part 15 and Bellcore regulations. Although there are many variations on basic tests due to specific product functionality tests, most of the type approval requirements remain under the methods described in CISPR 22 and CISPR 24 and related IEC 61000 series standards. The chamber requirement for compliance will be a full 3m SAC or FAR designed for 30MHz‑18GHz for radiated emissions and 80MHz‑18GHz for radiated immunity with removable absorber on the floor (SAC) Product development and R&D activity will generally choose a fully anechoic compact chamber using the chamber for pre‑compliant radiated emissions work and compliant radiated immunity. Specific product standards developed by ETSI define many other test methods in addition to those mentioned above and the only one that changes the chamber requirements is the transmitter spurious emissions that can be found in a vast majority of the large number of different standards ETSI has produced. The requirements of the anechoic chamber define a fully lined chamber for 3 and 5m spurious emission tests using 1m absorber specified against the following table of frequency vs. performance. ‑10dB ‑20dB ‑30dB 30‑100MHz 100‑300MHz 300MHz‑10GHz The strict application of this requirement does not therefore always take place due to ETSI’s poor definition of the absorber and chamber requirements, since there is no definition of how to measure these values. If this is applied to the letter, and the above values are interpreted as absorber reflectivity values, it will mean hybrid absorber of 1000mm in length. This then becomes a large full 3m chamber, but may require rethinking the treatment of the floor which would be difficult to remove for the basic ground plane tests required by CISPR 22. If however it is allowed to interpret these values in a more flexible way by measuring them using the very old industry method “Termination VSWR” then these values can be achieved with a 1m long pyramid and the chamber is therefore a lot cheaper. The “Termination VSWR” method is basically a slotted line technique that was used in the dark ages of EMC chamber testing some 20 years ago and can produce some very attractive looking data. Unfortunately Conformity FEBRUARY 2008 for many who choose this more attractive route they soon discover that product testing below 100MHz can be limited since 1m pyramidal absorbers do not work well enough, something we also knew 20 years ago. Automotive Typical chamber type: Small partial lined to full 10m Typical frequency range: 80MHz‑40GHz Automotive requirements tend to make chamber design variable due to the large number of standards available and the need to test at component or vehicle level. As one solution, General Motors recently decided to build to the hardest common denominator for testing, which is the 10m emission test, and also cater for the next 20 years of standards changes. Now they have 4 identical 10m chambers. Although this is probably an extreme case, it is an example of the dilemma that manufacturers face. At the same time, every manufacturer will still have its own unique requirements which are often very difficult to meet. Of recent note is the Automotive EMC Directive, requiring car accessories to meet the CE mark requirements. This has been a source of discussion between automotive and telecom manufacturers for some time at ETSI in order to avoid overlap of testing under the R&TTE and the Automotive EMC Directives. Such issues will increase in this market as the products become more sophisticated. The automotive standards these manufacturers apply are basically quite simple, with the most common coming from CISPR, SAE, and the ISO. These standards are usually copies of each other, with small differences. • CISPR 12 Vehicles, boats, and internal combustion engine driven devices ‑ radio disturbance characteristics ‑ limits and methods of measurement Typical chamber type: Standard 10m chambers with large QZ diameters meet this standard. Typical frequency range: (150KHz) ‑30MHz‑1000MHz The 10m emission testing locates the antenna 10m from the outer shell of the vehicle. The antenna is not scanned but located at 3m height (for 3m testing, the antenna is located at 1.8meters). Both sides of the vehicle and both polarizations are tested and the antenna is to be in line with the middle point of the engine compartment. A two antenna position chamber makes the test much easier. A monopole is used for the range 150KHz to 30MHz, and only vertical polarization measurements are made. For 30MHz to 200MHz, a biconical antenna is used, and the log periodic is used for the range 200MHz‑1000MHz. Alternatively, tuned dipoles can be used for the entire range. An RF Chamber for Evaluating Automotive Components and Systems Though some people fondly remember the days when automobiles had relatively few electronic components, and a disabled vehicle could often be fixed with nothing more than a wrench, the fact is that today’s cars and trucks are safer, more fuel efficient, and significantly more reliable than their purely mechanical ancestors. Electronic systems enhance the performance of the engine, transmission, steering and brakes, while helping to keep the driver alert and informed. New vehicles rely on dozens of microprocessors and miles of wiring to meet stringent government standards for safety and fuel economy, while also satisfying various consumer requirements for comfort, convenience and style. Integrating dozens of electronic systems in the confined space of an automobile along with a growing number of RF transmitters and receivers for communications, navigation and entertainment presents a considerable electromagnetic compatibility challenge. So when Clemson University was setting up their International Center for Automotive Research (CU-ICAR) in Greenville, South Carolina, the ability to make EMC-related measurements was a high priority. However, the design of this facility presented some unique challenges. For example, university research often requires highly accurate measurements of well defined sources under tightly controlled conditions. Commercial automotive EMC tests, on the other hand, require a wide variety of test equipment and environments. Furthermore, the devices under test in automotive applications range from small electronic modules a few centimeters long and weighing a few ounces to vehicles that are several meters long weighing over a ton. The operating frequencies of automotive systems range from DC to tens of GHz. Clemson needed to design a test facility capable of performing the widest possible range of automotive EMC tests with a limited budget and a fixed amount of space. The original plan was to devote more than two thirds of the 50’ x 30’ electronics lab floor space to an RF chamber large enough for full vehicle testing. However, it soon became apparent that it was desirable to perform many measurements outside the chamber and that the extra space inside the chamber would not be well utilized. Clemson then worked with ETS-Lindgren to design a 22’ x 30’ chamber that required less than half of the available lab space, but was still large enough to hold a mid-sized car. The resulting chamber is a modified version of a standard 3-m EMC test chamber with a reinforced floor and a large air-driven sliding door. The chamber is sunk into the floor Conformity FEBRUARY 2008 of the lab so that the raised metal floor of the chamber is level with the concrete floor in the lab. Clemson also worked with a variety of test equipment vendors to come up with a list of antennas, analyzers, amplifiers, cables, probes and test fixtures to support the testing of greatest importance for automotive research. Specific equipment required for tests relevant only to certain automotive OEMs was not purchased. Instead, more flexible test equipment capable of simulating a wider variety of test conditions was chosen. Although some of this test equipment is more expensive than the application specific equipment it replaces, the overall equipment costs were significantly below what it would have cost to support all possible automotive EMC test procedures. As a result, the Clemson facility (which is scheduled to be completed in the spring of 2008) will be capable of simulating the conditions of most commercial automotive EMC test procedures while also supporting FCC and CISPR EMC tests, antenna measurements, model validation and research projects at frequencies from DC to several GHz and higher. All of this at a cost of just under $1.5 million (USD). Electronics and effective electronic systems integration will be a key factor affecting the success or failure of automotive companies in the coming years. An ability to make accurate and meaningful EMC measurements can make a tremendous difference in the cost and reliability of automotive systems. Anyone who is currently planning to build or upgrade an automotive electronics laboratory is welcome to contact Professor Todd Hubing at Clemson (Hubing@clemson.edu), who will be happy to share his experiences and discuss the trade-offs involved in designing and equipping an automotive EMC test facility on a budget. • For 10m testing, the antenna is located 3m over ground and it is not scanned. The antenna is 10meters from outer skin of vehicle and in line with engine mid point. Both sides of vehicle are tested. For 3m testing, the antenna is placed at 1.8m, and both horizontal and vertical polarizations are measured. • CISPR 25 Limits and methods of measurement of radio disturbance characteristics for the protection of receivers used on board vehicles Typical chamber type: 7.1x6.85x4.3m (36” pyramidal absorber only) Typical frequency range: 70MHz‑1000MHz Testing to this standard requires an absorber lined chamber where the absorption of the material has to be better than 6dB for the range 70MHz 1000MHz. For the chamber testing procedure, a monopole is used for the range 150KHz to 30MHz, a biconical antenna is used for the range 30MHz to 200MHz, and the log periodic is used for the range 200MHz‑1000MHz. Whole vehicle testing used to see how the radio or radios in the car are affected by the different systems in the vehicle (for example, how the radio is affected by windshield wipers). A CISPR‑25 chamber can be used for EU, SAE and ISO automotive standards. The chamber is meant to be used for automotive component testing; with proper floor reinforcement it can be used to test whole vehicles as indicated in the standard document • SAE J551 Vehicle testing and ISO 11451 Typical chamber type: Full 10m Typical frequency range: 10KHz‑18GHz For 10m testing, the antenna is located 3m over ground and it is not scanned. The antenna is 10meters from outer skin of vehicle and in line with engine mid point. Both sides of vehicle are tested. For 3m testing antenna is placed at 1.8m and both horizontal and vertical polarizations are measured. There is no absorbent material between antenna and EUT. The antenna is placed at least 2m from the vehicle engine’s center point, the uniformity plane is horizontal, and it is a 1.5 diameter circle where the field for frequencies above 200MHz is between +‑3dB for 80% of the frequencies. • SAE J1113 Component testing and ISO 11452 Typical chamber type: Similar to that of CISPR25 Typical frequency range: 10KHz‑18GHz An absorber lined chamber is required. Antennas and field generator to cover the range are required. No need to scan 10 Conformity FEBRUARY 2008 antenna, a test bench is required, DUT is placed on the bench with the wiring extended to a LISN, the antenna is placed at 1m distance. • 2004/104/EC Typical chamber type: ° ° Annex 1‑6: Standard 10m chambers with large QZ diameters can meet this standard. Annex 7,8,9: CISPR 25 chamber is enough Typical frequency range: 10KHz‑18GHz The absorber lined shielded enclosure must be able to correlate to OATS, and NSA measurement of the chamber meeting the +4dB should be acceptable. For 10m testing, the antenna is located 3m over ground and it is not scanned, the antenna is 10meters from outer skin of vehicle and in line with engine mid point. Both sides of vehicle are tested. For 3m testing, the antenna is placed at 1.8m and both horizontal and vertical polarizations are measured. The antenna is placed no less than 1.5m above the ground and no less than 2 meters from the center of the engine. The field uniformity requirement is that points on a horizontal line of 1m in length, perpendicular to the antenna line of sight, must be within 6dB Military Typical chamber type: Small with partial lining of microwave absorbers Typical frequency range: 80MHz‑40GHz Military standards will vary from country to country and will have little to do with current civilian standards, and are published by respective departments of defense. However the chamber requirements are typically quite simple • MIL‑STD‑461E: Requirements for the Control of Electromagnetic Interference Emissions and Susceptibility • There is no chamber specification or validation procedure. Absorber specification is 6 dB @ 80 MHz, rising to 10 dB 250 MHz to 40GHz. A 60cm/ 24 inch microwave absorber used partially will fulfill the requirements of this specification. • The basic chamber size will be approx. 6.1x6.1x3.7m Aerospace Typical chamber type: Small, partial lining of microwave absorbers; same as Mil Std Typical frequency range: 80MHz‑40GHz Radiated field EMC testing on full scale EUTs, such as aircraft, is rare and often carried out in the open at the edge of military airfields. Most testing is carried out at component level according to the RTCA DO 160D. • Main configuration is similar to the MIL STD 461E with a ground plane table in a relatively small chamber. RF Absorbers are installed to minimize the reflections from the shielded room. • RS testing is carried out from 100MHz‑18GHz at different field strength levels although mode‑stirred / reverberation chambers are becoming more common due to the high levels of Electric field ( 200V/m) required for some equipment. • RE testing is carried out from 1MHz 6GHz. Typical antennas used are Rod antenna 10KHz 30MHz, biconical 30‑200MHz and log spiral 200MHz‑1GHz and Horn > 1GHz. • There is no chamber specification or validation procedure only a minimum RF absorption for the RF absorbers that partially line the shielded room. ° 100 to 250MHz ‑6dB ° Above 250MHz –10dB Conclusion This overview of EMC anechoic chambers cannot be exhaustive, in particular for the automotive standards, but should give a general perspective to EMC engineers unfamiliar with this technology on the range of different facilities that exist today. There are many current developments within the standards with the most significant coming out of CISPR 16 leading to new procedures above 1GHz and alternative test methods using FARs and these should be monitored closely. From this article the reader should understand that EMC chamber design is basically quite well established and as a consequence most manufacturers should be able to give a potential EMC anechoic chamber customer a very accurate idea of the chamber required for a given set of specifications. Martin Wiles is product manager for the Anechoic and EMCO product lines at ETS‑Lindgren, in Stevenage, England. He is a UK delegate for CISPR A and the IEC‑CISPR Joint Task Force on Fully Anechoic Rooms. He can be reached by e‑mail at martin.wiles@ets‑lindgren.com. 11 Conformity FEBRUARY 2008