Important Product Information from Instructions Exactacator, Inc. | 2237 Stagecoach Road | Stockton, CA 95215 | T: 800.323.0039 | T: 209.464.2790 | F: 209.464.8982 | www.viseinserts.com BALL-IT INSTALLATION 1. Draw a line that passes through the center of the thumb hole. 2. Place WHITE TAPE on ball where collate will first touch. 3. Drill until collate scrapes the WHITE TAPE. 4. Without moving the ball, drill a 1/2" hole 1" deep. 5. Buzz the top 1" of hole until TOP SLEEVE slides in easily. Repeat until complies with #6. 6. Test to make sure TOP SLEEVE slides in easy. 7. Spread a SMALL amount of GLUE around top of hole. 8. Place TOP SLEEVE on TOP SLEEVE INSERTION TOOL. 9. Insert TOP SLEEVE. 10. Trim surplus of TOP SLEEVE. 11. Make sure you vacuum out all dust. Watch for weight block caking up on bottom of hole. 12. Put BALL-IT together. 13. Click BALL-IT onto INSERTION TOOL. 14. Test to see if it fits in the hole. 15. Place GLUE around top WHITE PART of BALL-IT. 16. Place GLUE around GRAY PART of BALL-IT. 17. Insert INSERTION TOOL and turn clockwise. Do not stop turning until it lines up on the centering line. TURN CLOCKWISE ONLY! 18. Immediately take PUSH DOWN ROD & tap down GRAY PART on BALL-IT. It is only going to move 1/32th of an inch. 19. Drop in MOLLY EXPANDER, SMALL SIDE DOWN. 20. Tap MOLLY SET TOOL until you feel BALL SAFETY MOLLY become solid. 1. SLUG HOLDER has rib that slides into slug’s VENTILATION NOTCH. Drill jig has ability to make ovals face the correct direction. 2. We are ovaling a thumb at 45° for a right hander. 3. Use CENTERING PIN to pick drilling position. 6. Mount SLUG SAFETY MOLLY on INSERTION TOOLS and test to make sure SLUG fits over it. Then put GLUE around FEMALE MOLLY. 7. Put GLUE around MALE portion of SLUG SAFETY MOLLY. 8. Put SLUG over FEMALE SAFETY MOLLY. SLUG-IT INSTALLATION 21. Turn INSERTION TOOL counter clockwise 270° and remove from ball. The BALL-IT is vulnerable until GLUE dries. DO NOT TURN IT CLOCKWISE! 22. BALL-IT successfully installed. 4. Drill initial hole until drill bit hits the 5. Remove STOP WASHER. STOP WASHER. Move laterally to desired width and repeat process. If you are using END MILLS, you can only cut 2-1/4” down into SLUG without damaging the SLUG-IT. 9. Place MALE SAFETY MOLLY inside FEMALE SAFETY MOLLY and push together. 10. Slide in SLUG and engage BALL-IT with VENTILATION NOTCH just left of centering line. 11. Turn thumb 270° until it clicks into position. 12. Notice the oval thumb is facing the 45° position. 13. Use a PLUG CUTTER and cut down SLUG surplus and work out thumb to desired shape. TURNING A SLUG IN YOUR INVENTORY INTO AN INTERCHANGEABLE THUMB* 1 14. Remove thumb and clean up TOP SLEEVE until SLUG turns in and out of ball easily. 2 3 15. Vacuum out all dust. DUST IS THE ENEMY! Do #14-15 until SLUG goes in easy. Then proceed to #16. Make sure STOP DISC is pressed into SLUG-IT and wipe gluing surface of SLUG-IT with rubbing alcohol. Spread VISE INSTA-CURE + PURPLE LABEL GLUE on SLUG gluing surface as shown. Do not get GLUE on threaded side of SLUG-IT. Twist SLUG-IT spreading GLUE and then line up TIMING NOTCH with VENTILATION NOTCH. Press together with moderate force for at least a minute. It is best to have a little forethought and let them sit overnight. *Buy them from us as much as possible--we do a great job of gluing them together. 16. Rub you finger on your nose and rub your NOSE OIL around the outer edge of the thread. 17. After the addition of NOSE OIL it will slide in real easy. Thank You For Choosing Inserts!