Int. Journal of Applied Sciences and Engineering Research, Vol. 4, Issue 5, 2015 © 2015 by the authors – Licensee IJASER- Under Creative Commons License 3.0 Research article www.ijaser.com editorial@ijaser.com ISSN 2277 – 9442 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors Ebrahim M.A1, Elyan T, Wadie F2, Abd-Allah M.A1 1- Faculty of Engineering at Shoubra, Benha University, Shoubra, Cairo, Egypt 2- Faculty of Engineering, Egyptian Russian University, Badr City, Egypt DOI: 10.6088/ijaser.04086 Abstract: Transient overvoltage Due to Switching Operation of large induction motors by vacuum circuit breaker can result in severe stator failures. The protection of the motor with MOA surge arresters only, is not guaranteed. A full motor protection will be provided by using C-R surge suppressors to eliminate multiple re-ignitions. The optimum selection of the C and R values depend on the frequency and values of the vervoltages. In this paper, Fast Fourier Transform (FFT) was used to analyze the transient over voltages generated during switching of vacuum circuit breaker (VCB). A waste water treatment plant pumping station driven by induction motors was used as a case study. The case study was simulated by using Alternative Transients Program (ATP) to mimic a typical system behavior in actual operation. The results of the analysis showed the frequencies of the transient components of the switching over voltage. Such information could be used for selection of proper filters that could be used to eliminate such components and provide additional protection required. Key words: Transient overvoltage; vacuum circuit breaker; Induction motor; Fast Fourier Transform; ATP. 1. Introduction The transient overvoltages generated across the contacts of vacuum circuit breaker (VCB) during its switching, have been widely studied (Lerche M, 2009). The importance of such studies is due to the probability for the arc to reignite which might cause serious damage to connected loads. Additional protection measures were proposed by researchers (Xue, 2013). In order to define the suitable protection, simulation of electrical network understudy should be done. Modeling of VCB, as a part of the simulation, would require an understanding of the events related to switching transient overvoltages including current chopping, multiple reignitions and virtual current chopping (Helmer, 1996). The current chopping refers to the interruption of the arc before reaching its zero crossing ((Xue, 2013).). Once the current is chopped, the transient recovery voltage (TRV) appears across the contacts of VCB. If the TRV exceeds the dielectric strength of vacuum gap, a reignition of the vacuum arc occurs. A high frequency (HF) current is superimposed on the power frequency current. If the HF current due of one phase forces the power frequency currents of the other two phases to reach zero, multiple reignitions will occur in the other phases also. This is known as virtual current chopping (Helmer, 1996). An electrical network of a waste water treatment plant pumping station was used to mimic a case study. The case study and the analysis of its results will be introduced after the modeling of different electrical circuit elements. The paper explicitly describes the system components modeling using ATP. A simulation of case study and its results is then presented. FFT analysis of the results was performed. Finally, ————————————— *Corresponding author (e-mail: fady-wadie@eru.edu.eg) Received on June 2015; Published on October, 2015 847 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors conclusion was drawn. 2. Modeling of electrical network elements The main elements required to be modeled will be the vacuum circuit breaker (VCB), induction motor at different operating conditions (starting or full load), transformer, cables and busbar. The VCB as the main element in this simulation would require the most attention to the accuracy of its model. 2.1 Modeling of VCB Although vacuum circuit breaker has been under investigation by many researchers, there is still no universal model. This can attributed to the limitation in the information received from manufacturers due to its confidentiality. Therefore, the stochastic model of VCB has been adopted by many researchers ( Helmer J, 1996). The model of VCB incorporates different stochastic properties inherited to the breaker operation in order to control the actual state of the breaker during the computer simulation. They are chopping current, rate of recovery of the dielectric strength, high frequency current quenching capability and arcing time. The point at which the current begins to decline is the chopping level and the value of the current at this point is called the chopping current ( ). The actual chopping current is non-deterministic, however earlier research established different mean chopping levels for different load currents and contact material (Wong SM, 2013). The mean chopping current is estimated according to equation 1. (1) The withstand voltage is modeled as linearly dependent for the first millimeter after contact opening with the voltage stress taken as a uniform field. Thus a linear relationship between contact distance and time is normally assumed. A typical relation is as shown in equation 2 (Kondala Rao B, 2006). (2) Where U : The withstand voltage : The moment of contact separation Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 848 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors A B : The rate of rise of dielectric strength : Breaker’s TRV just before current zero. The high frequency current quenching capability (HFQC) of VCB is represented by using equation 3. The rate-of-change of the current at a current zero determines whether or not there is a successful extinction. If the HFQC is higher than the rate-of-change of the current at a current zero, the VCB will be able to interrupt the current (Borghetti A, 2011). (3) Where C : The rate of rise of HFQC of VCB D : The quenching capability of VCB Just before its contact separation. The arcing time of the breakers is the time between the contact separation and the following current zero and it is random in nature. The higher the arcing time, the sufficient is the time provided for the breaker to develop its dielectric strength. Vacuum circuit breaker model on ATP will be selected as an ideal switch. This assumption can be justified as the voltage drop across the arc is small compared to the voltage transient (Popo M, 1999). Its state is only characterized by the two possibilities open or closed. The state of the switch is controlled by MODELS tool available on ATP as shown in figure 1. Figure 1: VCB model on ATP/EMTP using MODELS tool The controlling algorithm implemented in MODELS-tool of the ATP is as follows: 1. The breaker is considered to remain closed after mechanical opening (as the arc hasn’t extinguished yet) till the arcing current becomes lower than the chopping current. 2. After changing the breaker status to being opened, the TRV across the VCB contacts is compared to the withstand voltage of the gap of the VCB. If the TRV exceeds the withstand voltage, a reignition of the arc occurs and the VCB becomes closed again. 3. The HFQC of VCB is compared to the rate-of-change of the current at a current zero. If the HFQC exceeds the rate-of-change of the current, the VCBwill be able to interrupt the current. The last two steps are repeated till the breaker is fully opened. The model was validated using the results from HaoyanXue. 2.2 Modeling of induction motor Modeling of induction motor depends on the loading of the motor. During the starting of the induction motor, the rotor speed is very low; therefore the generated back electromotive force (EMF) is also very low as compared to the source voltage. The low back EMF cannot keep the TRV at a low level after opening Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 849 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors the contacts of VCB. Therefore, the modeling of induction motor under starting condition can be regarded as doing switching operation under the situation where the rotor is locked. The T-equivalent circuit of induction motor is proposed to represent the electrical characteristics of motor under starting condition (Xue, 2013). Although theT-equivalent is simple and useful, it does not consider the grounding capacitance for each phase and the natural oscillation of motor windings. In order to fix this problem, the modified equivalent network is proposed and shown in figure 2. For full load operation of the motor, ATP’s Universal Machine Type 3(UM3) is used to model the induction motor. Figure 2 Modified T-equivalent circuit of induction motor under starting condition 2.3. Modeling of other circuit elements The transformer was modeled by ATP’s saturable transformer model with capacitance elements to represent capacitive coupling and stray capacitances (Wong SM 2003). The JMARTI frequency dependent line/cable model was used for modeling cables dealing with wide frequency range . The parameters of the cables were obtained by employing the subroutine CABLE CONSTANTS in ATP using the dimensions, geometrical and physical data of the cables. The busbar reactance is the dominant element and the length of the busbar influences the number of reignitions in the vacuum circuit breaker. The ohmic loss of shortbusbar is so small that it can nearly be overlooked, and the busbar can be simplified as an inductance with a proper length, as setting in ATP/EMTP (Cai S 2013). 3. Case study An electrical network of a waste water treatment plant pumping station was used as a case study. The network operates at 11kV, and uses two 5MVA 11KV/3.3 KV delta/star transformers to operate ten 3.3KV, 350 kW induction motors. The motors are switched by vacuum circuit breakers. A single line diagram of the network is shown in figure 3. Figure 3Single line diagram of the pumping station under study Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 850 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors The results obtained from the simulation could be divided into four main cases as follows: 1. Case 1: simulation results from VCB 4 with motors operating at full load. 2. Case 2: simulation results from VCB 4 with one of the motors at starting condition. 3. Case 3: simulation results from VCB 1 with motors operating at full load. 4. Case 4: simulation results from VCB 1 with one of the motors at starting condition. In each case, the effect of changing the A, B, C and D parameters were changed according to tables 1 and 2 (Wong SM, 2003). The effect of arcing time was also taken into account. Table 1 Rate of rise of dielectric Table 2 High frequency quenching strength of VCB capability of VCB A (V/μs) B (V) C (A/μs²) D (A/μs) 2 20 30 50 0 0 1000 0 -0.034 0 0 0.31 255 100 600 155 The results of case1 showed that reignition occurs only for VCB with low RRDS of 2 V/μs. This can be explained as the generated transient overvoltage across the VCB is much faster in its recovery than the RRDS of the VCB leading to such reignition to occur. It’s also noticed the occurrence of virtual current chopping phenomenon as shown in figure 4. (a) (b) Figure 4 Case 1: (a) Voltage across VCB (b) Voltage at motor terminalat RRDS = 2 V/μs, HFQC = 600 A/μs and arcing time = 75 μs The results of case 2 showed that at RRDS of 2 V/μs and 20 V/μs, the circuit breaker failed to open. When the RRDS was increased to 30 V/μs, the circuit breaker succeeded in opening after suffering multiple reignitions with high severity due to the occurrence of virtual current chopping. Finally at RRDS of 50 V/μs, the circuit breaker succeeded in opening without suffering any reignition. Figure 5 shows the voltage at the motor terminal at case 2. The results of case 3 showed great similartity in conclusion with that of case 1. While those of case 4 showed that at RRDS of 2 V/μs the breaker suffered a single reignition and failed to open. Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 851 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors (a) (b) (c) (d) Figure 5: Case 2: Voltage at motor terminal at HFQC = 600 A/μs and arcing time = 50 μs (a) RRDS = 2 V/μs, (b) RRDS = 20 V/μs,(c) RRDS = (30 V/μs + 1000V) and (d) RRDS = 50 V/μs 4. Fast Fourier Transform analysis of simulation results Fast Fourier Transform was used to analyze the results obtained from the simulations. MATLAB software package provides a special function for FFT which can be used during the analysis. Therefore, the results were transferred from ATP to MATLAB in order to use the FFT function. The frequency spectrum of that case 1 showed two additional voltage components beside the power frequency component. The additional components vary in amplitude from one phase to another. However, the components always occur at approximately 4.6 kHz and 36 kHz. Changing the arcing time or HFQC resulted in changing the amplitudes of both components but didn’t affect their frequencies. Also, the voltage at the terminal of the motor had the same frequency spectrum with lower amplitudes at high frequency range and higher amplitudes at lower frequency range as shown in figure 6. Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 852 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors (a) (b) (c) (d) Figure 6: Case1: Frequency spectrum of phase voltage A at RRDS = 2 V/μs, HFQC = 600 A/μs, arcing time = 75 μs (a and b) Across contacts of VCB, (c and d) At the terminal of the motor (a) (b) Figure 7: Case 2 : Frequency spectrum of phase voltage B at RRDS = 20 V/μs, HFQC = 600 A/μs, arcing time = 50 μs(a) Across contacts of VCB (b) At the terminal of the motor The frequency spectra of the voltage across the VCB contacts in case 2 showed that several voltage components appear at frequency range up to 300 kHz. The major components mostly lie in two frequency ranges. The first range lies between 4 kHz and 7 kHz, while the second range lies between 60 and 80 kHz. Also, it should be noted that within case, some phases had failed to open. Therefore, no frequency analysis was required for the phases that failed to open. The frequency spectrum for the voltage at motor terminal at RRDS of 2 V/μs showed two main voltage components appear at approximately 18 and 23 kHz. At RRDS= 20 V/μs, an additional component at 3.5 kHz appeared as shown in figure 7. Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 853 High frequency spectrum analysis of transient overvoltage across VCB switched large induction motors The Frequency spectra of the results of case 3 showed three high frequency voltage components are noted at 7.4 kHz, 18 kHz and 21 kHz at RRDS of 2 V/μs. The frequency spectra of the results of case 4 showed a high frequency voltage component at range of 7.5 kHz. 5. Conclusions The overvoltages generated during the switching of VCB in a pumping station of a waste water treatment plant were simulated. Modeling of the VCB, the induction motor and other electrical elements within the plant was performed using ATP. The simulation was conducted for two locations of VCB, over the full range of operating conditions and severe disturbances. The simulation results showed that the most severe case was when one of the motors at starting condition and the VCB closer to the motor was under higher stress. Effect of changing the arcing time and HFQC of VCB were taken into consideration. The FFT analysis of the transient overvoltages had provided valuable information regarding the frequency of the transient overvoltage components. The frequencies defined in this research could be used as guide for designing a suitable filter to be used for their elimination and provide the additional protection required. 6. References 1. Bianchi R Lastra and Barbieri M, 2001. Fast transients in the operation of an induction motor with vacuum switches, Int'l. Conf. Power Syst. 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Vacuum Circuit Breaker Model: Application Case to Motors Switching, the International Conference on Power Systems Transients (IPST’07) in Lyon, France. 11. Wong S. M, Snider L. A, and Lo E. W. C, 2003. Over-voltages and Reignition Behavior of Vacuum Circuit-Breaker, Int'l. Conf. Power Syst. Transients (IPST), New-Orleans, USA, 1-6. 12. Xue H, Popov M, 2013.Analysis of Switching Transient Overvoltage in the Power System of Floating Production Storage and Offloading Vessel International Conference on Power Systems Transients (IPST2013) in Vancouver, Canada. Ebrahim M. A et al., Int. Journal of Alied Sciences and Engineering Research, Vol. 4, No. 5, 2015 855