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Page 1
Bulletin E-68
Series 605 Magnehelic® Differential Pressure Indicating Transmitter
Specifications - Installation and Operating Instructions
1/8 FEMALE
NPT HIGH
PRESSURE
CONNECTION
23/32
[18.26]
1
[25.40]
30°
(3) #6-32 x 3/16 [4.76]
DP HOLES EQUALLY SPACED
ON A Ø4-1/8 [104.78] B.C.
FOR PANEL MOUNTING
1-1/8
[28.58]
11/16
[17.46]
The Series 605 Magnehelic® Indicating Transmitter simultaneously
provides local indication on a large, easily read analog scale while also
converting that pressure into a standard two-wire, 4-20 mA signal for
ranges from 0-0.5 to 0-50˝ w.c. Positive, negative or differential air and
compatible gas pressure can be measured with accuracies as low as
±.5% of full scale. The basic mechanical components of the Series 605
Magnehelic® indicating transmitter are similar to those used in the popular, time-proven Magnehelic® differential pressure gage.
STANDARD ACCESSORIES
Mounting ring
Snap ring
(4) 6-32 x 1-1/4 screws (panel mtg.)
(3) 6-32 x 5/16 screws (surface mtg.)
(2) Tubing to 1/8˝ NPT adapters
(2) 1/8˝ NPT plugs
Adjustment key
Model
Range
in w.c.
Maximum
Pressure
605-00N
605-11
605-0
605-1
605-2
605-3
605-6
605-10
.05-0-.20
.25-0-.25
0-.50
0-1.0
0-2.0
0-3.0
0-6.0
0-10
25 psi (1.7 bar)
25 psi (1.7 bar)
25 psi (1.7 bar)
25 psi (1.7 bar)
2 psi (13.79 kPa)
2 psi (13.79 kPa)
2 psi (13.79 kPa)
2 psi (13.79 kPa)
Electrical
Accuracy +/-%
2
2
2
2
0.5
0.5
0.5
0.5
1-3/4
[44.45]
2
[50.80]
2-1/16
[52.39]
(4) 6-32 HOLES
EQUALLY SPACED ON
A 5-1/8 [130.18] B.C.
FOR FLUSH MOUNTING
Ø4-47/64
[ 120.25]
1-1/4
[31.75]
Ø5
[127.00]
1/2 [12.70]
1/8 FEMALE NPT
LOW PRESSURE
CONNECTION 2-1/2
[63.50]
5/8 [15.88]
PANEL MAX
3/16
[4.76]
Ø4 [101.60]
FACE
5-1/2 [139.70]
O.D. MOUNTING
RING
SPECIFICATIONS
GAGE SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Wetted Materials: Consult factory.
Accuracy: See chart.
Stability: ±1% F.S./yr.
Pressure Limits: See chart.
Temperature Limits: 20 to 120°F (-6.67 to 48.9°C).
Process Connections: 1/8˝ female NPT.
Size: 4˝ (101.6 mm) dial face, 5˝ (127 mm) O.D. x 2-11/16˝ (68.3 mm).
Weight: 1 lb, 12.6 oz (811 g).
Agency Approvals: CE.
TRANSMITTER SPECIFICATIONS
Accuracy: See chart (includes linearity, hysteresis, repeatability).
Temperature Limits: 20 to 120°F (-6.67 to 48.9°C).
Compensated Temperature Range: 32 to 120°F (0 to 48.9°C).
Thermal Effect: ±0.025% F.S./°F (0.045% F.S./°C).
Power Requirements: 10-35 VDC (2-wire).
Output Signal: 4 to 20 mA.
Zero and Span Adjustments: Protected potentiometers.
Loop Resistance: DC; 0-1250 ohms maximum.
Current Consumption: DC; 38 mA maximum.
Electrical Connections: Screw terminal block.
Mounting Orientation: Diaphragm in vertical position. Consult factory for
other position orientations.
Mechanical
Accuracy +/-%
4
3
3
2
2
2
2
2
Model
0-20.0
0-30
0-50
Range in Pa
605-60PA 0-60
605-125PA 0-125
605-250PA 0-250
605-500PA 0-500
605-20
605-30
605-50
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Range
in w.c.
Maximum
Pressure
Electrical
Mechanical
Accuracy +/-% Accuracy +/-%
11 psi (75.8 kPa) 0.5
11 psi (75.8 kPa) 0.5
11 psi (75.8 kPa) 0.5
2
2
2
25 psi (1.7 bar)
25 psi (1.7 bar)
25 psi (1.7 bar)
2 psi (13.79 kPa)
4
3
2
2
2
2
2
0.5
Phone: 219/879-8000 www.dwyer-inst.com
Fax: 219/872-9057
e-mail: info@dwyer-inst.com
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4. MOUNTING: The Series 605 Transmitter may be either panel
mounted or surface mounted.
INSTALLATION
1. LOCATION: Select a location where the temperature of the unit will
be between 20°F and 120°F. Distance from the receiver is limited
only by total loop resistance. See “Electrical Connections”. The tubing feeding pressure to the instrument can be run practically any
length required but long lengths will increase response time slightly. Avoid surfaces with excessive vibration.
SNAP RING GROOVE
2. POSITION: All standard models are calibrated with the diaphragm
vertical and should be used in that position for maximum accuracy.
If your application requires mounting in other than a vertical position, be sure to specify this when ordering.
3. PRESSURE CONNECTIONS: For convenience, two sets of 1/8˝
female NPT ports are available. Plug the unused set with pipe plugs
provided. Attach tubing from positive pressure source to port
marked “HI” or from negative (Vacuum) source to port marked
“LOW”. In either case, opposite port must be vented to atmosphere.
In dusty environments, we recommend use of an A-331 Filter Vent
Plug to keep interior of instrument clean. For differential pressures
the higher source is connected to the “HI” port and lower to the
”LOW” port.
PNEUMATIC PRESSURE TAPS
4-3/4 DIA. HOLE
A. PANEL MOUNTING: Cut a 4-3/4˝ or 120mm dia. hole in panel and
insert the complete unit from the front. Slip on the mounting ring
and install the split snap ring in the groove on the bezel. Seat the
mounting ring against the snap ring and thread the four screws
through the tapped holes. Tighten screws against rear of panel.
30°
1-1/8
11/16
21/32
1-7/8
7/8
1-3/4
17/32
7
B. SURFACE MOUNTING: Drill (3) 3/16˝ dia. holes for mounting
screws and cut (1) 7/8˝ x 1-1/8˝ hole for access to terminal strip as
shown in hole location drawing. Insert screws from rear of panel
and thread into tapped holes on back of transmitter case. If rear
pressure connections are to be used, make 1/2˝ dia. holes located as shown in hole location drawing in left column.
5. ZEROING: Once gage/transmitter is mounted in its final position,
check to be sure pointer aligns with zero on scale, when no pressure is applied and both low and high pressure ports are vented to
atmosphere. To adjust, turn small slotted screw at center-bottom of
gage face. Do not move the larger black knobs labeled SPAN and
ZERO. These are for use only if a calibration check shows the 4-20
mA output signal to need adjustment. See page 3 under heading
OUTPUT RANGING.
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ELECTRICAL CONNECTIONS
1400
Electrical connections to the Series 605 Transmitter are made to the
two-screw terminal strip on the rear of the case. Polarity is indicated by
+ and – signs stamped on side. The schematic diagram of the Series
605 transmitter is illustrated in Figure B.
MAXIMUM VALUE (1250)
RL MAX = VPS - 10.0V
20 mA DC
1200
RECEIVER RESISTANCE RL (Ω )
CAUTION: DO NOT EXCEED SPECIFIED SUPPLY VOLTAGE RATINGS. PERMANENT DAMAGE NOT COVERED BY WARRANTY WILL
RESULT. THIS UNIT IS NOT DESIGNED FOR AC VOLTAGE OPERATION.
1300
1100
1000
900
800
700
600
500
OPERATING
REGION
400
300
200
100
0
5
10
15
20
25
30
35
40
POWER SUPPLY VOLTAGE - VDC
Figure A
Figure C
An external power supply delivering 10.0 to 35 VDC with a minimum current capability of 40 milliamps must be used to power the control loop in
which the Series 605 transmitter is connected. Refer to Fig. B for connection of the power supply, transmitter and receiver. The range of
appropriate receiver load resistances (R L ) for the power supply voltage
available is given by the formula and graph in Fig. C. Shielded two wire
cable is recommended for control loop wiring and the negative side of
the loop may be grounded if desired. Note also that the receiver may be
connected in either the negative or positive side of the loop, whichever
is most convenient. Should polarity of the transmitter or receiver be
inadvertently reversed, the loop will not function properly but no damage
will be done to the transmitter.
NOTE: RECEIVER MAY BE IN
SERIES WITH + OR LEG OF CONTROL LOOP
SERIES 605
PRESSURE
TRANSMITTER
RECEIVER (RL)
POWER
SUPPLY
10.0-35 VDC
SEE FIG. C
Figure B
The maximum length of connecting wire between the transmitter and the
receiver is a function of wire size and receiver resistance. That portion of
the total current loop resistance represented by the resistance of the
connecting wires themselves should not exceed 10% of the receiver
resistance. For extremely long runs (over 1,000 feet), it is desirable to
select receivers with higher resistances in order to keep the size and
cost of the connecting leads as low as possible. In installations where
the connecting run is no more than 100 feet, connecting lead wire as
small as No. 22 Ga. can be used.
The Series 605 transmitters can be used with receivers requiring 1-5 volt
input rather than 4-20 mA. If the receiver requires a 1-5 volt input, insert
a 250 ohm, 1/2 watt resistor in series with the current loop but in parallel with the receiver input. Referring to Figure B, R L becomes the 250
ohm resistor and point X and Y are connected to the receiver input, point
X being positive (+) and point Y negative (–) or ground. The resistor
should be connected at the panel end of the transmitter current loop
close to the receiver input to take advantage of the immunity of the current loop to electrical noise pickup. Most electronic component distributors stock a 249 r, 1/2 watt, ±1% tolerance metal film resistor which is
adequate for this application.
OUTPUT RANGING
Each Series 605 Magnehelic® indicating transmitter is factory calibrated
to produce 4 mA at zero scale reading and 20 mA at full scale reading.
The following procedure should be used if the pressure versus output
signal relationship needs to be checked.
1. With unit connected to the companion receiver per preceding
instructions, insert an accurate milliammeter with a full scale reading of approximately 30 mA in series with the current loop.
2. Vent both pressure ports to atmosphere and, if necessary, adjust
pointer zero screw to align pointer with zero on scale.
A controllable pressure source capable of reaching the full scale
range should be connected to either high pressure port. Plug the
other high pressure port and vent one or both low pressure ports to
atmosphere. The instrument must be ranged in the same position
in which it will be used. Standard factory calibration and ranging is
done with unit vertical.
3. Apply electrical power to the system and check for proper operation
by slowly increasing pressure and observing whether the loop current increases above the 4 mA zero pressure reading.
4. A spanner type key is supplied to adjust span and zero. This helps
to reduce unauthorized tampering. Apply pressure until pointer
aligns with full scale reading and adjust the SPAN knob for a 20 mA
reading.
5. Relieve all pressure, allow a few seconds for setting and adjust the
ZERO knob for a 4 mA current loop reading.
6. The SPAN and ZERO controls are slightly interactive so steps 4 &
5 should be repeated a few times until readings of 4 and 20 mA are
obtained consistently.
7. Remove the milliammeter from the current loop and proceed with
final installation of the transmitter and receiver.
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MULTIPLE UNITS WITH COMMON POWER SUPPLY
SERIES
605
SERIES
605
SERIES
605
MAINTENANCE
Upon final installation of the Series 605 Transmitter and the companion
receiver, including the A-701 Digital Readout, no routine maintenance is
required. A periodic check of system calibration is recommended. The
Series 605 Differential Pressure Transmitter is not field repairable and
should be returned, freight prepaid, to the factory if repair is needed (field
repair should not be attempted and may void warranty). Be sure to
include a brief description of the problem plus any relevant application
notes. Contact customer service to receive a return goods authorization
(RGA) number before shipping.
SERIES
605
POWER
SUPPLY
10.0-35
Figure D
Several Series 605 transmitters can be operated with a single power
supply as depicted above in Figure D. Be careful to specify a supply with
sufficient capacity. The minimum current requirement at a given voltage
can be calculated by multiplying the number of units x 20 mA. In the
example shown this would be 4 x 20 or 80 mA minimum.
©Copyright 2010 Dwyer Instruments, Inc.
Printed in U.S.A. 7/10
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Phone: 219/879-8000
Fax: 219/872-9057
FR# 01-440559-00 Rev. 6
www.dwyer-inst.com
e-mail: info@dwyer-inst.com