Rich – Lean Flame Interaction on a Lamella Type Burner Tomás Manuel Martins Lúcio Mechanical Engineering Department, Instituto Superior Técnico, University of Lisbon, Lisbon, Portugal ABSTRACT The present thesis is focused on the experimental characterization of a multi-slit rich-lean burner using methane-air mixtures. The influence of the burner plate geometrical parameters on its stability limits was assessed when operating in simply lean conditions and an optimum configuration in terms of stability was achieved. The obtained optimal configuration was then tested in rich-lean combustion, and stability limits were found to be extended by the rich flame presence. In order to understand the mechanisms associated with the interaction between both flames, a detailed experimental analysis of the present rich-lean flame was made, based on direct photography for flame visualization, optical chemiluminescence techniques for radical measurements and particle image velocimetry (PIV) the characterize the flow field in this region. From the experimental results of this analysis, a model for the rich flame influence on the structure o f the adjacent lean flame is proposed. It is concluded that the rich flame presence, associated with the imposed physical separation between both flames which creates a low velocity area, provides an anchor point for the lean flame where the convection velocities are much lower than that of the local burning velocities, thus explaining the enhanced stability limits. It is also concluded that this low velocity area allows radicals to travel between flames, which modifies the apparent equivalence ratio of the lean flame, since its local burning velocity increases, and consequently strongly influences its structure. Keywords: Rich-Lean combustion, Slit burner, Flame Stability, Chemiluminescence, PIV, Triple Flames. reaction zones that are presented in this sort of flame, two premixed zones (one fuel-rich and other fuel-lean) and one non-premixed zone enclosed by them, where the excess fuel from the rich reaction zone reacts with the excess oxidizer from the lean reaction zone. The structure and extinction characteristics of this sort of flame, as well as the interactions within the various reaction zones, have been studied extensively from a fundamental point of view [2]–[4]. Recently, Aggarwal [2] has provided an extensive review study on flame extinction, with particular focus on partially premixed flames, where it is described that the transport processes of heat and radicals near the flame’s triple point, which is where the three reaction zones merge, plays a key role in the stabilization of the triple flame. A numerical study by Guo et al. [3] with a methane – air triple flame stabilized on a two dimensional mixing layer have shown that radical exchange between the non-premixed flame and the premixed flame branches strongly influences the local burning speed. The same conclusion was also reported by Echekki & Chen [4] based on a numerical study of methanol-air triple flames. Still, a common factor among these experiments was that no physical separation was imposed between the rich and lean streams. Using a Wolfhard-Parker slot burner with finite plates to separate the rich and lean streams, Azzoni et al. [5], concluded that the influence of the mixture exit velocity as well as the equivalence ratio gradient imposed by the two flames have similar effects as the ones described in cases with no separation, and also that the flame heat loss to the burner plate does not cause a significant anchoring effect. Nevertheless, these results were obtained for a burner where the flame height hflame is much larger than that of the separation thickness Sthick (hflame/Sthick ~ 200), whereas in the burners developed for domestic applications, as an example, these are typically of the same order of magnitude (hflame/Sthick ~ 1). 1. INTRODUCTION The method of studying fluid flow related problems Global awareness towards pollution has been raising in nowadays society, with such effects as global warming, acid rains or urban air quality decrease, motivating the imposition of increasingly strict regulations and policies on the affected industries, hence explaining why pollutant emissions have been the main drive for combustion research over the last decades. Among the industries associated with these issues, the domestic heating industry based on hydrocarbon fuels is no exception, facing growing pressure to reduce pollutant emissions, particularly NOx. On the way towards these goals, the industry’s current trend has been to develop devices which can operate in lean combustion regimes [1], since they have low peak flame temperatures and therefore low NOx emissions. This solution however, raises a challenge due to the flame’s poor stability when operating in lean regimes, which can cause premature blowoff to occur during operation. In order to overcome this issue, a purposed solution to increase flame stability has been to introduce pilot rich flames, which also have low flame temperatures, to anchor the lean flame, a technology known as rich – lean combustion. Increasing stability allows the lean flame to burn with lower equivalence ratios, and consequently reduce NOx emissions, due to the lower flame temperature of both lean and rich mixtures, thus making it relevant to understand how the rich and lean flames interact, and in particular, the process through which lean stability is extended due to the rich flame presence. The resultant flame structure at the interface between a rich premixed flame and a lean premixed flame is what is often described in literature as a triple flame, a configuration which is part of the partially premixed flame family. This designation derives from the three 1 Like this, although the local physical process of heat and radical diffusion between rich and lean flames is expected to be the same, it remains unclear as to what spatial extent this physical separation affects small flames, i.e. in the case where hflame/Sthick ~ 1. Accordingly, in this work we study the rich-lean flame interaction for the case of hflame/Sthick ~ 1. This work relies on a detailed experimental analysis of this mixing zone, based on stability analysis, direct visualization, optical chemiluminescence techniques and particle image velocimetry (PIV). Side View Lean Flame Rich Flame Air Co – Flow Air Co – Flow 2. EXPERIMENT Lean Mixture 2.1 Burner Characterization Rich Mixture For the purposes of this work, a two-dimensional slit burner with rectangular channels was designed, and in all tests the used fuel was methane. As it can be seen in Figure 2.1, the burner plate consists of several central channels of width w, where the lean mixture burns, that are separated by slits of thickness t. The total height of the channels and the length are fixed at 25 mm and 40 mm respectively. This central part of the burner is then sided by two exterior channels of fixed 1 mm where the rich flame is anchored, and between the rich and lean sides, there is a physical separation labeled in Figure 2.1 as Sthick, where the three reaction zones interact. The total length of this region is 3 mm. It is known that when a fluid enters a rectangular duct, its velocity profile develops along the channel due to shear stress effect. When the resultant boundary layer thickness is equal to half the plates distance, the velocity profile is fully developed. The duct length required to this development is called transition length Lent, which for a Poiseuille flow in a rectangular duct is given by Equation (2.1), where the Reynolds number is calculated using Equation (2.2) [6]: π π = Μ π₯ π€ π π Top View Sthick = 3 mm 40 mm πΏπππ‘ π π = π€ 5 Rich Mixture w t Figure 2.1 - Burner schematic view. Central plate is composed by channels with variable width w and slit thickness t. There, the flow rates for all four streams can be controlled using the flow meters software to impose the desired flow rates. After passing through the flow meters, both air streams are mixed with the respective fuel stream in order to obtain two premixed flows that subsequently feed both the rich and lean sides of the burner. This scheme allows the user to impose both the equivalence ratio as well as the velocity at the burner exit for both lean and rich streams, simply by controlling the four separate air and fuel streams. The uncertainty of the used flow meters is given by a sum of the error associated with reading (± 0.8%) and scale (± 0.2%) as expressed by Equation (2.3): (2.1) (2.2) being w the channel width, π the average velocity and ν the flow’s kinematic viscosity. Considering this burner’s case, each slit will develop an individual Poiseuille flow. The entry length was calculated for all tested conditions, and it was found to be lower than the total channel length of 25 mm, which means that the flow will have a developed parabolic profile at the burner exit. To study the influence of the burner plate geometry on the lean flames’ stability, the developed burner prototype allows the previously mentioned geometrical parameters w and t to be changed so that the configuration that maximizes stability without the addition of the pilot rich flames can be identified. Two independent streams were needed to feed both the rich and the lean sides of the burner. To do so, air and methane are introduced in the system and each stream is divided into two branches that enter digital Alicat mass flow meters. ππ = 0.008 πΜ + 0.002 ππππ₯ (2.3) where QΜ is the measured flow rate and QMax is the maximum operating flow rate for that specific flow meter. However, this flow rate uncertainty will in its turn have an effect on both the equivalence ratio and exit velocity desired for each burning condition. Like this, using error propagation the following expressions can be deduced for quantifying the equivalence ratio and exit velocity uncertainty, eΟ and eU respectively. 2 πΏπ 2 2 πΏπ 2 2 ππ2 = ( ) πππΉ + ( ) πππ΄ πΏππΉ πΏππ΄ (2.4) πΏπ 2 2 πΏπ 2 2 ππ2 = ( ) πππΉ + ( ) πππ΄ πΏππΉ πΏππ΄ (2.5) Optical probe detail Data Acquisition Data Processing Diaphragm Optical Fiber CCD Camera Acquisition Module Collimator lens Signal Amplifiers Double Pulsed Laser Chemiluminescence Sensor OH Filter Photomultipliers CH Filter Burner Optical probe Air + CH4 Cyclone Figure 2.2 – Experimental Setup. PIV and Chemiluminescene Systems scheme. This way, the maximum obtained relative uncertainty for both rich and lean stream’s exit velocity and equivalence ratio was calculated and the relative error never exceeded 4%. between OH*/CH* and Ο is given by Equation (2.6), not evidencing any systematic effect of power. 2.2 Chemiluminescence Technique The calibration was tested for a few working conditions obtained with 2-D flames (present work), and the obtained concordance is acceptable within a margin error of 5%. ππ» ∗ π = −0.411 ππ ( ∗ ) + 1.212 πΆπ» The chemiluminescence system is described in Figure 2.2. The radicals OH* and CH* were chosen since they cover the radiation emitted by lean combustion [7]. In order to employ the chemiluminescence technique, the electronically exited radicals are measured by a light collecting system, composed by an optical probe and an optical fiber, where each measurement consists of a one minute time series with a sampling frequency of 50 Hz. The selected optical fiber is from Ocean Optics and presents a core diameter of 200 ± 4 μm and a solid angle of 25º. The chosen optical probe was designed to collect light integrated over a cylindrical volume, as shown in the detail in Figure 2.2. To do so, it includes collimator lens with a diameter of 20 mm as well as an adjustable iris diaphragm in front of the unit, to limit the visible area, and control the amount of light entering the fiber and the spatial resolution of the measuring system. Once the light signal is acquired, it is then conducted into the chemiluminescence sensor, which has a channel for each radical, equipped with a specific optical filter to maximize the radical signal to noise ratio. The signal is subsequently converted into an electrical output by R3896 Hamamatsu photomultipliers with a frequency response of 43.5MHz, and it is amplified outside the sensor by Stanford Research SR560 amplifiers. The calibration of this system is based on the identification of an equation between the emission ratio OH*/CH* and associated flame equivalence ratio [8]. Here it was used a reference flame from a Bunsen burner with methane-air mixtures for tests, a totally independent system to avoid any biasing effect. Different flame powers were used, in the range of 0.8kW to 1.5kW, and an average calibration equation (2.6) 2.3 Particle Image Velocimetry (PIV) To understand the flow field in the rich-lean interaction region, PIV was used, again due to its nonintrusive nature, and its setup is described in Figure 2.2. To seed the mixture, the marking particles must have a density as similar as possible to the flow mixture, and should also be able to withstand high flame temperatures. Like this, alumina particles (Al2O3) with a characteristic diameter of 0.2 to 5 μm were chosen. The mixture enters a cyclone tangentially to promote swirl, and this way, guarantee that flow transports the marking particles. Since this burner has two independent flow streams, the outer rich one and the central lean one, two independent cyclones were used for each stream. Once the flow is seeded, the particles are then lit by a double pulsed Nd:YAG laser from Dantec Dynamics, which provides a 1 mm thick laser sheet positioned in the middle of the burner plate. Two consecutive pulses lit the particles, providing two images that are acquired by a Kodak Megaplus ES1.0 camera which has a 1008 x 1018 pixel Charge-Couple Device (CCD) sensor installed. The acquired images, which are 9.11 x 9.11 mm in real dimensions, can then be correlated in order to calculate the spatial velocity map. For each velocity field measurement, this procedure is repeated a certain number of times in order to obtain an average flow field, and this way minimize residual errors. This way, after performing convergence studies, 60 pairs of images were found to be sufficient to obtain a stable spatial velocity map. 3 Figure 3.1 – Stability diagrams of lean flames (without rich flame). a) Influence of slit thickness t on lean flame stability for fixed w = 1 mm. b) Influence of slit thickness with fixed velocity gradient g b = 4000 s-1 and w = 1 mm. For the correlation, both images are divided in 32 x 32 pixel interrogation areas (0.15 x 0.15 mm), and a cross correlation method is employed to merge the first and second frame and this way, compute a velocity vector for each interrogation area. In order to avoid that particles located next to the borders of each interrogation area move to another one in the second frame, an overlapping factor of 50% x 50% was used in the cross correlation method. It should also be noted that the time between the two pulses is of the utmost importance, since a high time interval may cause the particles caught in the first frame to disappear in the second frame, and also, a short time interval may cause the particles to move too little making it difficult to make the correlation process afterwards, both of which may cause false correlations. This parameter is directly correlated with the flow velocity as well as the interrogation areas size, and convergence studies have shown that a time between pulses of 10 μs was accurate for all tested conditions. calculated using the recommended equation from Bonilla & Maccallum [10] for rectangular channels: Μ ⁄(8 π ππ» ) ππ = π (3.1) where Εͺ is the channel’s average velocity, Q is a tabulated constant, function of the channel cross sectional width/length ratio [11] and dH is the channel hydraulic diameter. Figure 3.1a shows the influence of slit thicknesses t on stability for a fixed channel width w = 1 mm, and it can be seen that this parameter has a clear effect on the stability limits. In accordance with Sogo & Hase [9], it was found that maximum stability is achieved for a slit thickness of 2 mm. This is observable in Figure 3.1b, where the blowoff limits are presented as a function of slit thickness for a fixed velocity gradient of 4000 s-1, again for w = 1mm, and it can be seen that the minimum equivalence ratio needed for stabilization occurs at t = 2 mm. Then, a stability diagram was done to assess the influence of channel width on flame stability by fixing the slit thickness t = 2 mm, for varying w. This stability diagram is presented in Figure 3.2 and it can be seen that although the range of velocity gradients varies in order of magnitude with w, the various curves follow the same trend, and channel width was found to have a negligible influence on stability when compared with slit thickness t. Using the same procedure as before, the channel width was next fixed at w = 2 mm and the optimal value for slit thickness was again found to be 2 mm. However, when fixing the channel width w = 0.5 mm, maximum stability was achieved for a slit thickness of 1 mm. This analysis points to the conclusion that regardless of the exit velocity gradient, or in other words, the mixture exit velocity, for large channel widths (w ≥ 1 mm), stability is independent of w, and the optimal slit thickness is found to be 2 mm, whereas for narrower channels (w ≤ 1 mm) the optimal slit thickness t is function of the channel width w. Given the fact that the width of the rich channels had been previously fixed at 1 mm, the same width was chosen for the lean channel, and accordingly, a slit thickness of 2 mm was chosen in 3. RESULTS AND DISCUSSION 3.1 Lean Stability without Rich Flame As it was mentioned before, the designed burner has variable geometrical parameters w (channel width) and t (slit thickness), in the interest of finding the combination of these two parameters that maximizes the lean flame stability without the addition of the rich flame. To find this optimum configuration, a similar approach to that of Sogo & Hase [9] was carried. Using a similar geometry burner with a methane-air mixture, the mentioned authors tested several configurations of t versus w and reported a slit thickness of 2 mm as the optimum value for flame stability, for a channel width range of 3-20 mm. In the present work however, an extended analysis was performed for narrower channel widths (0.5-2 mm) to understand if the previously mentioned optimal thickness would still hold. Like this, stability diagrams were made for several geometrical combinations, and are presented in equivalence ratio Ο versus velocity gradient gb. It should be noted that this velocity gradient is 4 Three rich exit velocities UR in a range of 0.4 – 1 m/s were tested with four distinct equivalence ratios ΟR. Results are shown in Figure 3.3b and it is possible to see that tendencies are monotonous: as the rich flame equivalence ratio or velocity increase, the stability limit is enhanced. However, this gain is not as significant as the one achieved by adding the rich flame to the simple lean case. Whereas the presence of the rich flame incremented stability in 9%, the variation in rich flame condition represents a variation of ± 2% to this value, which indicates that stability is first and foremost promoted by the presence of the rich flame and later it can be continuously improved by increasing the rich flame velocity or equivalence ratio. order to maximize stability. This configuration was fixed for the following rich-lean analysis. 3.3 Flame visualization After accessing the influence of the pilot flame on the overall stability, it becomes relevant to identify potential mechanisms that are responsible for the stability increase. To do so, flame visualization was done using direct photography for the same set of rich flame conditions tested before, keeping a lean equivalence ratio of 0.65 constant for two different lean exit velocities of 0.5 m/s and 1 m/s. Part of the results are shown in Figure 3.4, and it can be observed that as the rich flame equivalence ratio increases, the left hand side of the adjacent lean flame becomes more flat than its right hand side, and therefore more attached to the burner plate, thus enhancing stability. To quantify this influence, an average flame angle α was measured at center of the left hand side of the adjacent lean flame, as it is illustrated in the second frame of Figure 3.4a. Knowing that the flame is curved due to the approaching flow developed parabolic profile at the burner exit, it should be noted that this method is only an approximation since the flame does not have a constant angle, especially near the top and bottom of the flame. However, the flame center part is quasi linear, and so an identification of an angle representative of the flame bending is possible. Figure 3.2 - Influence of channel width w on lean flame stability with fixed slit thickness t = 2 mm. 3.2 Lean Stability with Rich Flame Having established a final configuration for the burner central plate, the lean flame stability in the presence of the rich flame was then assessed. Like this, a general stability analysis of the lean flame was carried first with the burner operating in simple lean conditions, and then with an added reference rich flame of equivalence ratio ΟR = 1.2 and an exit velocity UR = 1 m/s (Figure 3.3a). One can observe that when a rich flame is added, stability is in average extended by 9% for the entire range of velocity gradients when comparing with the strictly lean regime. This way, in order to evaluate how different rich flame conditions would influence the lean flame stability, it was assumed that the effect provided by the rich flame presence should be constant for all tested lean exit velocities UL and so, a point in Figure 3.3a corresponding to a fixed velocity gradient of 4000 s-1 (UL = 0.5 m/s) was chosen as representative of the response of the lean flame to different rich flame conditions. Figure 3.3 – Lean flame stability diagrams with rich flame presence. a) Comparison between lean flame stability with and without rich flame with ΟR = 1.2 and UR = 1 m/s. b) Influence of rich flame ΟR and UR on lean flame blowoff ΟL for fixed g b = 4000 s-1 5 =1.1 =1.2 =1.3 =1.4 α Figure 3.4 - Flame visualization of rich flame influence on the adjacent lean flame structure, ΟL = 0.65 for all cases. a) UR = 1 m/s and UL = 0.5 m/s. b) UR = 0.5 m/s and UL = 0.5 m/s. c) UR = 0.5 m/s and UL = 1 m/s. These angle results are shown in in Figure 3.5, where they are plotted against rich equivalence ratio, keeping the lean equivalence ratio of 0.65 constant, while UL and UR are varying. It is possible to see that the tendencies are monotonous: as the rich flame equivalence ratio increases, so does the angle α (the flame becomes more flat), for all pairs of rich and lean velocities. Also, it is observable that this angle is clearly augmented when comparing these results with the angle of a single lean flame of ΟL = 0.65 (in the absence of rich flame) when operating at UL =0.5 m/s or UL =1 m/s. Furthermore, it can also be observed that the tendency is approximately linear for all sets of conditions, which suggests that the results can be collapsed into an equation of the type: πΌ = π΄ + π΅ ππ Coefficients a, b, c and d were obtained based on the best fit approach of combined Equation (3.2) and (3.3) to the experimental data presented in Figure 3.5. The success of this fitting process is represented in Figure 3.6 where the measured angle was collapsed against A+B ΟR (see Equation (3.2)), with reasonable accordance (correlation factor R2 = 0.92). (3.2) where A and B are functions of the lean and rich exit velocities UL and UR, that can be expressed as equations of the type shown in Equation (3.3). π΄, π΅ = π( ππΏ , ππ ) = (π + π ππ + π ππΏ ππ + π ππΏ ) (3.3) Figure 3.6 - Measured angle α presented in collapsed form given by Equation (3.2) The collapsed data shows that the impact of adding the rich flame is enhanced for lower lean exit velocities. To further analyze this impact, it was assumed that this 2-dimensional flame could be modeled as a simple conical flame where the flame angle and the flame burning speed SL can be correlated directly by Equation (3.4) It should be kept in mind however, that this is only valid for the center part of the flame where the flame angle is constant. Figure 3.5 - Measured angle α for varying burning conditions, the theoretical angle αT for the measured conditions of UL and ΟL = 0.65 is presented for comparison. ππΏ = ππΏ sin πΌ (3.4) This way, and knowing that the lean exit velocity UL and the lean equivalence ratio ΟL are kept constant, the 6 variation in the angle of the lean flame α due to the presence of the rich flame as shown in Figure 3.5, indicates that the local SL must vary according to Equation (3.4). In fact, the progressive bending of the lean flame branch indicates that the local burning speed is increasing even though the injected lean equivalence ratio and exit velocity remain the same. This increase in the burning velocity is explained by the interaction between both flames. Once the rich flame is present, a triple flame structure is established and radical and heat transfer between the various reaction zones begins. This way, the concentration of reacting species as well as the temperature of the lean premixed reaction zone increase, and combustion is intensified. Given the fact that the lean flame no longer operates in the injected conditions, an ‘’apparent’’ equivalence ratio that corresponds to the new lean flame structure and burning velocity can be estimated in order to help quantify the effect of the rich flame presence. Using burning speed reference values for methane [12], a polynomial curve ππΏ = −191.07π + 398.15π − 169.5 (cm/s) was derived, and combining it with Equations (3.2) and (3.4), we can estimate the local apparent equivalence ratio, here described as ΟAngular, as a function of the rich flame equivalence ratio ΟR, based on Equation (3.5): ππ΄πππ’πππ = π [π − ππΏ sin(π΄ + π΅ππ )] 1⁄ 2 +π Figure 3.7 - Adjacent lean flame equivalence ratio ΟAngular estimated with Equation (3.5) presented in collapsed form. 3.4 Chemiluminescence Analysis After determining how the rich flame influences the adjacent lean flame structure and stability, chemiluminescence measurements become relevant to verify if the estimated contamination predicted by Equation (3.5) is confirmed by complementary experimental technique. As a first test, the radicals OH* and CH* were measured in several points of the different reaction zones to create a transversal equivalence ratio profile using the calibration curve described by Equation (2.6). Like this, keeping the lean flame conditions UL = 0.5 m/s and ΟL = 0.65 as well as the rich flame velocity UR = 1 m/s constant, but varying the rich flame equivalence ratio (as seen in Figure 3.4a), Figure 3.8 shows the measuring positions and the respective measured equivalence ratios ΟChemi. These results were obtained with the diaphragm limiting the vision area to a 1 mm cylindrical control volume. Position 1 is centered in the rich flame top part and it can be seen that the measured equivalence ratio reflects almost linearly the increase in rich flame equivalence ratio. Position 2 is situated in the region were the three flames interact, it can be seen that for ΟR ≤ 1.2, the measured equivalence ratio is approximately stoichiometric, which should be expected since this is where the excess radicals of each reaction zone mix in stoichiometric proportions [5]. Then for ΟR ≥ 1.2, the rich flame starts to move closer to the lean premixed zone as seen in Figure 3.4a and consequently higher equivalence ratios are measured since the rich flame begins to enter the line of sight of the optical probe. Position 3 and 4 are located in the lean premixed zone. Whilst position 4 seems to remain unchanged with a measured equivalence ratio close to the injected ΟL = 0.65, position 3 seems to be affected by the rich flame presence, as a slight increase in measured ΟChemi is noticeable, reaching a maximum ΟChemi = 0.72 for ΟR = 1.4, thus exhibiting the same contamination behavior observed before. (3.5) For further graphical simplification, Equation (3.5) 1 can be rearranged as π = π [π − π] ⁄2 + π where π = ππΏ sin(π΄ + π΅ππ ), and its plotted in Figure 3.7, against the experimental data presented in Figure 3.5. The resulting plot shows how the apparent ΟAngular changes as the burning conditions of both rich and lean flames vary. It can be seen that the local lean equivalence ratio ΟAngular increases with the rich flame equivalence ratio, and that this tendency is all the more relevant for higher ratios between rich and lean velocities UR / UL for each group of UL. Furthermore, it can be observed that as the rich flame conditions decrease, the local equivalence ratio tends to 0.65 which was the original equivalence ratio of the lean flame. It is noticeable that for the extreme case of UR = 1 and UL = 0.5, where the rich flame height is larger than that of the lean flame (see Figure 3.4a), the corresponding lean flame behavior tends to that of a quasi-stoichiometric flame, which when compared to the injected ΟL = 0.65, clearly shows how strongly the lean flame structure is affected by the contamination of species and temperature from the rich premixed and nonpremixed reaction zones. Finally, it is also relevant to note that the tendencies of the apparent equivalence ratio evolution is consistent with the lean flame stability analysis in presence of rich flame presented before (Figure 3.3b), which supports the theory that once the rich flame is introduced in the burner, the local burning speed of the lean reaction zone increases and stability is promoted by means of heat and radical transfer to lean flame. 7 3 1 4 2 φR ,UR φL ,UL Figure 3.8- Chemiluminescence measurements for varying rich flame ΟR, with UL = 0.5 m/s, ΟL = 0.65 and UR = 1 m/s. a) Measuring positions. b) Measured equivalence ratios ΟChemi. Like this, in order to validate Equation (3.5) the optical probe was aligned in an intermediate position between positions 2 and 3 again with the diaphragm at 1 mm, which corresponds to the same zone where the angle α was measured in Figure 3.4a. Tests were made for a lean flame ΟL = 0.65 as before, with lean exit velocities UL = 0.5 and 1.0 m/s, for varying rich flame conditions. These measurements provided an experimental spatial equivalence ratio ΟChemi which can in its turn be opposed to the apparent equivalence ratio ΟAngular estimated previously. This comparison in showed in Figure 3.9. It can be seen that both methods show similar trends, with results exhibiting an average deviation of 6%, and a maximum deviation of 14%. zone increases simply by changing the rich flame premixture. As a result, the lean flame structure is affected and its combustion dynamics changes, as the flame behaves with an apparent equivalence ratio higher than its real equivalence ratio due to its increased local burning velocity. 3.5 PIV Measurements In order to understand the flow field in the rich-lean flame region, PIV measurements were made. As a first approach, isothermal studies were conducted to characterize the flow field, between the rich and lean flames as presented in Figure 3.10. Two lean exit velocities were tested with two different rich velocities each, and results show that for all cases, a large recirculation area enclosed by the rich and lean streams appears, creating a low velocity area on the mixing zone. This recirculation zone width wRZ is of the size of the separation thickness Sthick between the rich and lean channels while its height to width ratio is hRZ / wRZ ~2 to 3, being sensitive to UR and UL. Another important aspect from the isothermal results, is the effect that the lean exit velocity UL has on the flow field, since it can be seen that this jet exerts a suction force on the exterior rich stream, bending its streamlines towards the center of the burner, which can be explained by the difference in momentum of the rich and lean jets. Since all individual lean jets will behave as a group, it can be assumed that there will be a ratio of four lean channels for each rich channel promoting dragging of the exterior air and thus of the side rich flow. This also explains why for higher UL / UR ratios the suction effect is more noticeable, since the momentum difference between the rich and lean jets increases. Reactive flow PIV measurements were subsequently made in order to visualize if these structures would still exist in the presence of combustion. Like before, tests were carried for a lean flame of ΟL = 0.65, with different lean and rich exit velocities and varying rich flame equivalence ratios. Figure 3.11a shows the velocity field around the mixing region with UL = 0.5 m/s and a rich flame with UR = 1.0 m/s and ΟR = 1.4. Figure 3.9 - Comparison between local apparent equivalence ratios estimated with Equation (3.5) and measured with chemiluminescence technique for the same flame conditions. The good accordance in results with two distinct methods provides further evidence that the rich flame presence affects the lean flame by increasing its local burning speed due to radical and heat diffusion from the rich to the lean region. In particular, radical diffusion is confirmed by the chemiluminescence measurements since these show that radical activity in the lean reaction 8 10 1000 pix 900 8 800 (a) 1000 pix UL = 1.0 m/s UR = 0.5 m/s 900 U = 1.5 m/s 700 400 6 6 y, mm y, mm 500 mixture fraction is close to stoichiometry (as seen in position 3 from Figure 3.8), and therefore local burning velocities are more intense. Since in this area the maximum burning velocity is in competition with the lowest convection velocity in the entire flame structure, the triple point functions simultaneously as a radical pool as well as an anchor point for the lean flame branch. On the other hand, the radical diffusion velocities will also compete against the low convection velocities and thus, diffusion of radicals between the flames will be favored in this region, which explains the contamination of the adjacent lean flame verified by both direct flame visualization as well as chemiluminescence analysis. The combination of these effects explains the verified increase in local burning velocity and consequent repercussion on the structure of the adjacent lean flame. The described triple flame behavior is comparable to the numerical study of Guo et al.[3] where the influence of the mixture fraction on a triple flame structure and local burning velocities was studied. The mentioned authors defined a computational domain where the injected mixture fraction gradient was controlled by varying the mixture layer thickness, producing a triple flame structure, and concluded that as the mixture fraction gradient increases (lower mixture layer thickness) the premixed branches of the triple flame move closer in space to the non-premixed flame between them and thus, heat and radical exchange to the premixed flames is intensified which promotes a local increase in the burning flux. In a real application as in this case however, the space between both flames is fixed, and so, an analogous mixture fraction gradient variation is obtained by changing the equivalence ratio gradient ∇Ο between both premixed flames. This is done by increasing the rich flame equivalence ratio ΟR, and as it was shown before, the same effect to the one reported by Guo et al.[3] is observed. In conclusion, it is found that this low velocity area assumes vital importance since it is not only an region where the local SL is greater than the average flow velocity, hence providing an anchor point to the lean flame, but it will also allow the diffusion of species and temperature to occur between reaction zones, directly influencing the lean flame structure and stability by increasing its local burning velocity. (b) 8 UL = 0.5 m/s R 800 700 600 10 600 500 4 4 400 300 300 2 200 2 200 100 100 0 0 Streamlines: Streamlines 0 200 -4 100 10 1000 pix 900 8 800 0 0 300 400 -2 0600 700 2800 x, mm 500 Streamlines: Streamlines 4 900 pix 1000 (c) 1000 pix UL = 1.0 m/s UR = 1.0 m/s 900 0 100 10 200 -4 -2400 300 500 0 600 700 2800 x, mm 4 900 pix 1000 (d) U = 1.5 m/s 8 UL = 1.0 m/s R 800 700 600 6 600 500 500 400 6 y, mm y, mm 700 4 4 400 300 300 2 200 2 200 100 100 0 0 0 Streamlines: Streamlines 0 100 -4200 300 -2400 0600 700 2800 x, mm 500 4 900 pix 1000 0 Streamlines: Streamlines 0 100 -4200 -2400 300 500 0600 7002800 x, mm 4 900 pix 1000 Figure 3.10 –Velocity field and streamlines for isothermal flow in the rich – lean region obtained with PIV. a) UR = 0.5 m/s and UL = 1 m/s. b) UR = 0.5 m/s and UL = 1.5 m/s. c) UR = 1 m/s and UL = 1 m/s. d) UR = 1 m/s and UL = 1.5 m/s. It can be observed that the recirculation zone that existed in the mixing area in the isothermal case, is no longer clearly distinguishable in the reactive case. This results should be expected since it is widely established that the size of a recirculation zone is significantly reduced in the presence of flame as it is express by Kedia & Ghoniem [13]. However, although the recirculation zone is not detectable in the reactive flow, a stagnation region enclosed by the two jets still exists as β | ≤ 0.1 m/s). it is observable in Figure 3.11b (|π Furthermore, it can also be observed that the streamlines 1000 1000 pix pix leaving the rich side are also bending towards this low 1000 1000 pix pixvelocity area as it was the case in the isothermal 900 9000900 analysis. µm 900 900 Since this stagnation zone is coincident with the 800 8000800 triple point region, where it is known that radical and 800 800 heat transfer activity are more intense [2], an analysis of 700 7000700 the1000 competing mechanisms taking place is fundamental 700 700 pix to understand the dynamics of this region. On one hand, 1000 600 600 900 thepix low velocity area occurs in the same region6000 where 600 600 900 the800non-premixed flame is present and where the local 4 500 800 500 700 700 400 600 400 3000300 300 2 2000200 200 200 400 200 300 300 100 200 100 00 4000400 400 3 1 200 100 0 vector map: Vector Statistics, 62×62 vectors (3844) Statistics 100Statistics vector map: Vector Statistics, 62×62 vectors (3844) Size: 1008×1008 (0,0) Statistics, 62×62 vectors (3844) 0 Size: Statistics 1008×1008 (0,0)map: 1 -3vector 0 -2Vector-1 1000100 100 0 00 y, mm 400 4 [m/s] 1.2 1.0 y, mm 600 500 300 300 500 3 5000500 500 2 0.8 0.6 1 0.4 0.2 0 0.0 -0.100 -0.000 0.100Streamlines 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 Streamlines: Streamlines Streamlines: 1 -3 0 2 -1 2 3 3 -2 x, mm x, mm -1000 100 100 200 200 300 300 400 400 500 500 600 600 700 700 800-6000 900 pix 1000 -5000 -4000 -3000 -2000 -1000 0 1000 2000 3000 µm 4000 0 100 200 300 400 500 600 700 800 900 pix 1000 0 100 200 300 400 500 600 700 800 900 pix 1000 00 0 100 200 300 400 500 600 700 800 900 pix 1000 800 900 pix 1000 Figure 3.11 –100 Velocity with PIV reactive with UR = 1 m/s, UL = 0.5 m/s, ΟR = 1.4 and ΟL = 0.65. a) Velocity field 0 200 field 300obtained 400 500 600 for 700 800 flow 900 pix 1000 and flame. b) Velocity module scalar map with superimposed streamlines 9 0 Size: 1008×1008 (0,0) Statis tics vector map: Vector Statis tics, 62×62 vectors (3844) Size: 1008×1008 (0,0) other hand, the triple point is also a region where radical and heat diffusion is more intense [2], and thus, the low velocity region will allow radical diffusion to occur and subsequently increase the local burning velocity of the lean flame, which is in accordance with the results from other authors [3]. This will make the lean flame operate with an apparent equivalence ratio which is higher than the injected ΟL = 0.65, and will in its turn explain the effect on the lean flame structure, manifested by its continuous bending towards the burner. It is then concluded that when the separation thickness Sthick is of the same size of the flames height, the rich-lean flame interactions are strongly affected, since the low velocity area that is formed holds a decisive role in the dynamics of this region, which affects both the global stability of the burner as well as the local structure of the lean branch of the resultant triple flame. 4. CONCLUSIONS In this work, a methane-air triple flame stabilized on a slit burner has been experimentally investigated. The resultant triple flame burns in co-flow configuration of two premixed mixtures, one fuel rich and one fuel lean, which produce two premixed flames of similar dimension and a non-premixed flame between them. The two premixed flames are in its turn separated by a gap which is of the same size of the flame heights. An extensive stability analysis was made regarding the influence of several parameters. First, for channels widths larger than 1 mm, a slit thickness t = 2 mm was found to be the optimum value for stability of simple lean flames regardless of the tested channel width values, results which are in accordance and extend analysis of previous reference work [9]. Moreover, for channels narrower than 1 mm, it was that the optimum geometrical configuration is no longer independent of the channel width, but rather a function of the width to slit ratio. Then, the influence of a pilot rich flame on the lean flame stability was investigated. It was found that the stability limits can be increased in about 9% when comparing with simply lean combustion, and that a continuous increase in either the rich flame equivalence ratio or exit velocity would progressively extend the stability limits until a maximum further gain of 2%. In order to understand how the rich flame presence influences the lean flame structure and stability, a detailed experimental analysis of the interaction zone between both flames was made, based on direct photography for flame visualization, optical chemiluminescence techniques for spatial equivalence ratio measurements and particle image velocimetry (PIV). Flame visualization has shown that as the rich flame influence on the interaction zone increases (higher UR or ΟR), the lean flame starts to bend progressively, becoming more flat and attached to the burner. Based on the variation of this angle, an equation to estimate an apparent equivalence ratio ΟAngular of the lean flame as a function of the injected UL, UR and ΟR, which would correspond to the flame new equilibrium position for a real injected ΟL = 0.65 was deduced. To validate this analysis, chemiluminescence measurements were made to estimate the local apparent equivalence ratio of the lean flame. The two methods have shown excellent accordance which indicates that the local burning speed of the lean flame is increasing, which is manifested by the bending of the lean flame. Chemiluminescence and PIV measurements also allowed to study the dynamics of the triple point region where the various reaction zones merge. Chemiluminescence has shown that the equivalence ratio in this area is quasi-stoichiometric, namely due to the non-premixed flame presence [5], which leads to high local burning velocities SL, whilst PIV demonstrated that the convention velocity U in this region is low (typically U/Uinjected ~ 0.1). The combination of these two factors suggests that the triple point acts as an anchor point for β |, explaining the the lean flame given that SL >> |π stability increase verified in the stability analysis. On the REFERENCES [1] S. Parmentier, M. Braack, U. Riedel, and J. Warnatz, “Modeling of combustion in a lamella burner,” Combust. Sci. Technol., vol. 175, no. 1, pp. 185–206, Jan. 2003. [2] S. K. Aggarwal, “Extinction of laminar partially premixed flames,” Prog. Energy Combust. Sci., vol. 35, no. 6, pp. 528–570, 2009. [3] H. Guo, F. Liu, and G. J. Smallwood, “A numerical study of laminar methane/air triple flames in twodimensional mixing layers,” Int. J. Therm. 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