PROXIMITY SWITCHES AND SENSORS INDEX: Switch Selection Guide Pages 2 to 5 Series 5360 Miniature Proximity Switches Pages 6 to 10 Series 1750 Compact Proximity Switches Pages 11 to 14 Series 5580 Proximity Switches Pages 15 to 17 Series 1590 Liquid Resistant Switches Pages 18 to 22 Explanation of Terms Page 23 Inductive Proximity Switches Page 24 Series 61065 & 62002 Switches Page 25 Hall Sensor with Set Point Module Pages 26 to 32 ISO-9002 CERTIFIED Quality System Certified PHD, Inc., Plant 1 MSW1-EC Solutions for Industrial Automation SWITCH SELECTION GUIDE H = HALL M = MAGNETORESISTIVE R = REED P = PROXIMITY KIT AVAILABLE STD = STANDARD S = COMPATIBLE WHEN ORDERED WITH SWITCH READY KIT L = LINEAR ONLY R = ROTARY ONLY SWITCHES/SENSORS SERIES 5360 H SEE REFERENCED PAGES FOR SPECIFICATIONS & ORDERING DATA CYLINDERS H 6 to 10 R 11 to 14 -E SERIES 5580 H R SERIES 1590 H 15 to 17 -M R INDUCTIVE PROXIMITY 4 mm 6 mm 8 mm 12 mm 4 mm 8 mm RND. SQ. THRD. THRD. SQ. R R 18 to 22 -E SERIES SERIES PHD 61065 62002 SENSR. 24 25 25 H 26 to 32 -M -E4 SERIES CRS & CTS -M -I SERIES CE - 25 mm STD SERIES CE - 32-80 mm STD ROTARY ACTUATORS -3 SERIES 0180 SERIES 1000-8000 SERIES RA & RL MULTI-MOTION ACTUATORS T Y P E M SERIES A, AV, HV, EA, EL, NP, NE SERIES O P R O D U C T R SERIES 1750 SERIES MCS & MLS -E -I R -M -I -M -I MODEL MA5 & MT5 SERIES 1000-8000 -E -M -E -M -J -E -M -E -M -H L L L L R -E -M -E -M -H R SLIDES SERIES SA & SB S SERIES SK & SL -E -M SERIES B, T, R, N, M -E -M SERIES SG -E -M S S -GG -GH -GI P SERIES C -E -M R ONLY -CB STD Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE. 2 © Copyright 1997, by PHD, Inc. Printed in the U.S.A. SWITCH SELECTION GUIDE H = HALL M = MAGNETORESISTIVE R = REED G = SHURGRIP MODEL S = COMPATIBLE WHEN ORDERED WITH SWITCH READY KIT SWITCHES/SENSORS SERIES 5360 H SEE REFERENCED PAGES FOR SPECIFICATIONS & ORDERING DATA P R O D U C T 6 to 10 M H R 11 to 14 SERIES 5580 H R 15 to 17 SERIES 1590 H R INDUCTIVE PROXIMITY SERIES SERIES PHD 61065 62002 SENSR. 4 mm 6 mm 8 mm 12 mm 4 mm 8 mm RND. SQ. THRD. THRD. SQ. R R 18 to 22 24 25 25 H 26 to 32 ESCAPEMENTS SERIES 160 -2 -1 ANGULAR GRIPPERS -2 -5 SERIES 190 -4 S -3 SERIES 8600 SERIES 5300 -3/-4 -7 SERIES 7900 SERIES GRB (180°) T Y P E R SERIES 1750 -6 -5 -2 -5 -2 S PARALLEL GRIPPERS SERIES GRD SERIES 190 & 191 SERIES 5300 -6 -7 -8* S S S -2 -1 -5 -5 -5 S S S -4 -7 SERIES 7900 SERIES GRC -3/-4 -1 -6 -2 -5 -2 -1 -5• G S -5*• -6*** G S S -3 NOTES: 1) *GRDx5x & GRDx6x •GRCx32 *•GRCx42, 52, 62 ***GRCx3x, 4x, 5x, 6x 2) Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE. 3) Escapement -2 option only on standard duty 1600x units. 4) -4 option is Hall sensor ready. 3 SWITCH SELECTION: PROXIMITY SWITCHES In most cases, a PHD proximity switch can be selected for use with PHD Cylinders and Actuators. Switches are used to supply input signals to programmable controllers, sequencers, relays, and in some cases, to drive valve solenoids. The chart below indicates the availability of switches against the application requirements and within the various PHD switch series. This allows an initial selection of the correct switch for specific applications which can be confirmed by references to the detailed switch specifications. PROXIMITY SWITCH SELECTION CHART REQUIREMENTS MECHANICAL SWITCH SOLID STATE SWITCH (ZERO BOUNCE) INPUT-PROGRAMMABLE CONTROLLER COIL DIRECT LONGEST LIFE BUILT-IN TRANSIENT PROTECTION HIGH MOISTURE ENVIRONMENT REFERENCE PAGES MINIATURE: SERIES 5360 53602 53605 53603 53622 53605 53604 53625 53623 53625 DC 53624 MR REED HALL COMPACT: SERIES 1750 17502 17503 17522 17504 17523 DC 17524 REED HALL SERIES 5580 55802 55803 55822 55804 55823 55824 HALL REED LIQUID RESISTANT: SERIES 1590 15902 15900 6 to 10 11 to 14 15 to 17 18 to 22 HALL It is estimated that 95% of all PHD Switches are integrated with PLC’s. The chart below serves as a guide in determining which categories of PHD Switches are compatible with the configuration of PLC being used. PLC COMPATIBILITY CHART SWITCH TYPE MECHANICAL REED MAGNETORESISTIVE HALL EFFECT INDUCTIVE PROXIMITY HALL SENSOR WITH SET POINT MODULE INPUT VOLTAGE TYPE REQUIRED COMPATIBLE PHD COMPATIBLE PHD DC PNP (SOURCE) SWITCHES DC NPN (SINK) SWITCHES 1750, 5360, 5580, 61065, & 62002 1750, 5360, 5580, 61065 & 62002 5360 5360 1750, 5360, 15902, & 5580 1750, 5360, 15902, & 5580 18430, 18431, 51422, & 15561 18430, 18431, 51422, & 15661 9800-01-0200 & 0400 9800-01-0100 & 0300 NOTE: Not all types of switches are available on all PHD products. Reference charts on pages 2 to 5 to determine compatibility with product being used. 4 REED SWITCH SELECTION: PROXIMITY SWITCHES PROXIMITY SWITCH SELECTION CHART SERIES 18430 SERIES 18431 SERIES 51422 SERIES 61065 SERIES 62002 4 mm ROUND INDUCTIVE PROXIMITY 6 mm ROUND INDUCTIVE PROXIMITY 8 mm ROUND INDUCTIVE PROXIMITY 4 mm SQUARE REED 8 mm ROUND THREADED REED 24 CYLINDERS AND ACTUATORS When ordering a cylinder or actuator for magnetic proximity switch operation, add the suffix -M or -E to proper unit description. HALL EFFECT MAGNET Examples: AVMF 29 x 50-P-E or MA15B 3180 x 25-PL-E REED MAGNET Examples: AVMF 29 x 50-P-M or MA15RF 3180 x 25-PL-M SERIES 15561 12 mm ROUND INDUCTIVE PROXIMITY 15561-001 15561-002 DC 25 24 OTHER REPLACEMENT SWITCHES (Previously Catalogued) PART NO. 7518-01-12 13109-02-6 AN12-6 AB12 16383-1-06 9641 COLOUR Yellow Green Blue Blue White — DESCRIPTION NPN (Sink) or PNP (Source) Hall Effect 3 Amp Reed 10 Watt Reed 10 Watt Reed, Quick Connect Low Voltage DC Reed Universal Bracket 5 ORDERING DATA: SERIES 5360 MINIATURE PROXIMITY SWITCHES TO ORDER SPECIFY: Type, Cord Type, Sensing Circuitry, Design No., and Cable Length. TYPE Hall, Reed, Magnetoresistive CABLE LENGTH 02 - 2 metre length cable (Leave blank when quick disconnect is specified) 536 0 2-2 - 02 CORD TYPE 0 - Cabled 2 - Quick Disconnect NOTES: 1) Cordsets for quick disconnect switches must be ordered separately. See page 10. 2) Other cable lengths available. Consult PHD. 6 SENSING CIRCUITRY 2-2 3-1 4-1 5-1 6-1 DESCRIPTION SWITCH COLOUR NPN or PNP DC Reed White NPN DC Hall Yellow PNP DC Hall Red NPN DC Magnetoresistive Black PNP DC Magnetoresistive Orange CORDSETS WITH QUICK CONNECT LENGTH PART NO. 17533-00-02 2 metre 17533-00-05 5 metre BENEFITS: SERIES 5360 MINIATURE HALL EFFECT SWITCHES ■ Series 5360 Hall Effect Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Switches have no moving parts or mechanical contacts, providing long switch life and elimination of contact bounce. ■ Constant amplitude output is provided for use with most digital logic systems. ■ Low profile integral clamp mounting is easy to adjust over the entire piston travel of the cylinder or actuator. ■ Several switches may be mounted to control or initiate any sequence or function. ■ Dual LED indicators provide convenient means for positioning and troubleshooting circuits. Green LED shows that power is being received at the switch and amber shows when the switch output is on. ■ Available in a Quick Connect model for easy installation and maintenance. Series 5360 Hall Effect Switches are designed specifically to provide an input signal to various types of programmable controllers or logic systems. Since Hall Effect Switches are solidstate, there are no moving parts to wear out. They offer an infinite number of trouble-free operations. Hall Effect Switches operate on DC current only. NOTE: For Hall Effect Switch dimensions, see page 8. SPECIFICATIONS 53603 & 53623 53604 & 53624 OPERATING PRINCIPLE Hall Effect ACTUATED BY Moving Magnet INPUT VOLTAGE 4,5 to 24 VDC OUTPUT TYPE NPN (Sink) PNP (Source) CURRENT RATING 20 mA. Max. 100 mA. Max. VOLTAGE DROP 0,5 VDC Max. SWITCH BURDEN 12 mA. Max. ENVIRONMENTAL IP67* OPERATING TEMP. 0° to 80°C *When used with Quick Disconnects, the disconnect is rated at IP65. HALL EFFECT WIRING SCHEMATICS WHITE LOAD BLACK DC SWITCH QUICK CONNECT MODEL 53623 DC PIN 1 PIN 2/4 PIN 3 SWITCH DC RED BROWN 1 LOAD 2/4 BLACK DC MODEL NO. 53604 & 53624 - PNP (SOURCE) INPUT - 4,5-24 VDC LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOUR - RED (LED's have been omitted from the schematic for clarity.) CABLED MODEL 53604 3 BLUE DC RED WHITE LOAD BLACK DC QUICK CONNECT MODEL 53624 SWITCH SWITCH MODEL NO. 53603 & 53623 - NPN (SINK) INPUT - 4,5-24 VDC LOAD CURRENT - 20 mA. MAX. SWITCH HOUSING COLOUR - YELLOW (LED's have been omitted from the schematic for clarity.) CABLED MODEL 53603 DC PIN 1 PIN 2/4 PIN 3 LOAD BROWN 1 2/4 BLACK DC 3 BLUE 7 BENEFITS: SERIES 5360 MINIATURE MAGNETORESISTIVE SWITCHES ■ Series 5360 Magnetoresistive Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Switches are solid state, having no moving parts or mechanical contacts, providing long switch life and elimination of contact bounce. ■ Transient voltage protection. ■ Constant amplitude output is provided for use with most digital logic systems. ■ Reverse polarity protection. ■ Low profile integral clamp mounting is easy to adjust over the entire piston travel of the cylinder or actuator. ■ Several switches may be mounted to control or initiate any sequence or function. ■ Dual LED indicators provide convenient means for positioning and troubleshooting circuits. Green LED shows that power is being received at the switch and amber shows when the switch output is on. ■ Available in a Quick Connect model for easy installation and maintenance. Series 5360 Magnetoresistive Switches are designed specifically to provide an input signal to various types of programmable controllers or logic systems. Since Magnetoresistive Switches are solid-state, there are no moving parts to wear out. They offer an infinite number of trouble-free operations. Magnetoresistive Switches operate on DC current only. NOTE: For magnetoresistive switch dimensions, see below. SPECIFICATIONS 53605 & 53625 53606 & 53626 OPERATING PRINCIPLE Magnetoresistive ACTUATED BY Moving Magnet INPUT VOLTAGE 6 to 24 VDC OUTPUT TYPE NPN (Sink) PNP (Source) CURRENT RATING 20 mA. Max. 100 mA. Max. VOLTAGE DROP 0,5 VDC Max. SWITCH BURDEN 12 mA. Max. ENVIRONMENTAL IP67* OPERATING TEMP. 0° to 80°C *When used with Quick Disconnects, the disconnect is rated at IP65. MAGNETORESISTIVE WIRING SCHEMATICS LOAD BLACK DC DC PIN 1 PIN 2/4 LOAD PIN 3 2/4 BLACK DC QUICK CONNECT MODEL 53626 CABLED MODEL 53606 BROWN 1 3 BLUE SWITCH WHITE QUICK CONNECT MODEL 53625 DC RED SWITCH SWITCH CABLED MODEL 53605 MODEL NO. 53606 & 53626 - PNP (SOURCE) INPUT - 6-24 VDC LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOUR - ORANGE (LED has been omitted from the schematic for clarity.) DC RED WHITE BLACK LOAD SWITCH MODEL NO. 53605 & 53625 - NPN (SINK) INPUT - 6-24 VDC LOAD CURRENT - 20 mA. MAX. SWITCH HOUSING COLOUR - BLACK (LED has been omitted from the schematic for clarity.) DC DC PIN 1 PIN 2/4 BROWN 1 LOAD PIN 3 2/4 BLACK DC 3 BLUE DIMENSIONS: SERIES 5360 HALL & MAGNETORESISTIVE SWITCHES HALL EFFECT AND MAGNETORESISTIVE SWITCH 2 m CABLE x Ø 3,40 8,1 3,8 HALL EFFECT AND MAGNETORESISTIVE SWITCH WITH MALE QUICK CONNECT 8,1 CABLE x Ø 3,40 Ø 7,9 11,7 3,8 11,7 102,0 7,4 17,8 8 1,5 8,2 7,4 3,2 14,0 14,7 All dimensions are reference only unless specifically toleranced. 17,8 1,5 8,3 14,7 3,2 BENEFITS: SERIES 5360 MINIATURE REED SWITCHES ■ Series 5360 Reed Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Low profile integral clamp mounting is easy to adjust over the entire piston travel of the cylinder or actuator. ■ Several switches may be mounted to control or initiate any sequence or function. ■ An LED indicator provides convenient means for positioning and troubleshooting circuits. ■ Available in a Quick Connect model for easy installation and maintenance. Series 5360 Reed Switches are ideal for use as inputs for many types of sequencers and programmable controllers. In some cases, they can be used to drive some relays or valve solenoids. However, electrical transients (inrush currents or line spikes) associated with inductive or capacitive loads can damage and shorten the life of the switch. VOLTAGE VS. AMPERES DERATING CURVE 53602-2 & 53622-2 Magnetic Reed Moving Magnet 4,5 to 24 VDC Contact Closure 4 Watt Max. 200 mA. Max. 0,200 Ohms Max. IP67* 0° to 80°C VOLTAGE - DC SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE POWER CAPACITY CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. 50 57 67 80 100 200 175 150 125 100 75 50 25 0 133 SAFE OPERATION AREA 0 50 200 100 150 200 MILLIAMPERES *When used with Quick Connects, the disconnect is rated at IP65. DIMENSIONS: SERIES 5360 MINIATURE REED SWITCHES REED SWITCH REED SWITCH WITH MALE QUICK CONNECT 2 m CABLE x Ø 3,40 8,1 3,8 Ø 7,9 8,1 CABLE x Ø 3,40 11,7 11,7 A 1,5 B 3,8 8,2 14,7 102,0 3,2 104,0 A B 1,5 8,2 3,2 14,7 APPLIES TO 53602-2 & 53622-2 ONLY PWR SGNL 45° 11,7 MODEL NO. 53602-2 & 53622-2 LETTER DIM. A B 17,4 27,7 20,1 All dimensions are reference only unless specifically toleranced. 9 SCHEMATICS: SERIES 5360 MINIATURE REED SWITCHES REED WIRING SCHEMATICS MODEL NO. 53602-2 & 53622-2 - NPN (SINK) OR PNP (SOURCE) INPUT - 4,5-24 VDC POWER CAPACITY - 4 WATT MAX. LOAD CURRENT - 200 mA. MAX. SWITCH HOUSING COLOUR - WHITE (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) CABLED MODEL 53602-2 - NPN (SINK) CABLED MODEL 53602-2 - PNP (SOURCE) DC BLACK WHITE RED DC RED LOAD WHITE LOAD BLACK DC QUICK CONNECT MODEL 53622-2 - NPN (SINK) DC QUICK CONNECT MODEL 53622-2 - PNP (SOURCE) BROWN BROWN PIN 3 PIN 2/4 DC 1 DC 3 PIN 1 2/4 BLACK LOAD PIN 1 PIN 2/4 DC 1 DC 3 LOAD PIN 3 BLUE 2/4 BLACK BLUE ENGINEERING DATA: SERIES 5360 REED SWITCHES 17533-00-xx CORDSET WITH FEMALE QUICK CONNECT A B PIN 2/4 WIRE COLOUR BLACK PIN 1 WIRE COLOUR BROWN Ø 7,9 PIN 3 WIRE COLOUR BLUE CABLE x Ø 3,40 LETTER DIM. B MODEL NO. A 1797 17533-00-02 1829 17533-00-05 5004,0 4972,1 NOISE SUPPRESSION MOUNTING DIRECTIONS When using PHD Proximity Switches, it is important to consider the possible presence of electrical noise in the control system. The effects of this noise can vary from switch misfire and false signal, to total permanent switch failure, causing the actuator or other machine functions to initiate out of sequence. 1. Orient the switch assembly so the wire/screw end is directed away from the end of the unit. 2. Insert the switch and locking nut into the “T” slot of the unit. 3. Tighten the Phillips head screw until snug 1,35 Nm. The first quarter turn will position the locking nut crossways in the “T” slot. Do not overtighten. 4. The switch may be repositioned by loosening the Phillips head screw and sliding the switch in the “T” slot. Once in the desired position, repeat step number 3. Isolating the noise is the best method of dealing with electrical transients. This is accomplished by using separate power supplies for both logic level signals (Microprocessor, P.C., CPU, Input Devices) and Output Field Devices (Motors, Valve Solenoids). Additional physical isolation is recommended for routing of control system wiring (e.g., separate conduit for AC and DC wiring, grounding of all shield or drain wires). LOCKING NUT In cases where isolation is not practical, such as direct small relay operation, valve solenoids, etc., inductive transient spikes may be minimized by use of clamping diodes or R-C networks. 10 All dimensions are reference only unless specifically toleranced. PHILLIPS HEAD SCREW ORDERING DATA: SERIES 1750 COMPACT PROXIMITY SWITCHES TO ORDER SPECIFY: Type, Cord Type, Sensing Circuitry, Design No., and Cable Length. CABLE LENGTH 06 - 1,8 metre length cable (Leave blank when quick disconnect is specified) TYPE Hall, Reed CORDSETS WITH QUICK CONNECT LENGTH PART NO. 17533-00-02 2 metre 17533-00-05 5 metre 175 0 2-1 - 06 CORD TYPE 0 - Cabled 2 - Quick Disconnect NOTES: 1) Cordsets for quick disconnect switches must be ordered separately. See page 10 or 12. 2) Other cable lengths available. Consult PHD. SENSING CIRCUITRY 2-1 3-1 4-1 DESCRIPTION NPN or PNP DC Reed NPN DC Hall PNP DC Hall SWITCH COLOUR White Yellow Red BENEFITS ■ ■ ■ ■ ■ ■ ■ ■ Compact Switches are available for use on most Tom Thumb and PHD products making it easy to interface these actuators with various electrical controls. The compact low profile design saves space and provides mounting flexibility. Hall Effect Switches are solid state for long life and elimination of contact bounce. Constant amplitude output is provided for use with most digital logic systems. Low profile bracket attaches securely onto two tierods and is easy to adjust over the entire piston travel of the cylinder or actuator. Optional strain relief clamp may be used with the mounting bracket protecting the switch cable from damage at the switch. An LED indicator provides convenient means for positioning and troubleshooting circuits. Available in a Quick Connect model for easy installation and maintenance. Special current limit model available for those applications where inrush might otherwise damage the switch. HALL EFFECT PHD Compact Hall Effect Switches are solid-state devices designed specifically to provide an input signal to various types of programmable controllers or logic systems. Since Hall Effect Switches are solid-state, there are no moving parts to wear out. The switches offer an infinite number of trouble-free operations. Hall Effect Switches operate on DC current only. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. 17503 & 17523 17504 & 17524 Hall Effect Piston Magnet 4,5 to 24 VDC NPN (Sink) PNP (Source) 20 mA. Max. 100 mA. Max. 0,5 VDC Max. 10 mA. Max. IP67* 0° to 80°C REED PHD Compact Reed Switches are ideal for use as inputs for many types of sequencers and programmable controllers. In some cases they can be used to drive some relays or valve solenoids. However, electrical transients (inrush currents or line spikes) associated with inductive or capacitive loads can damage and shorten the life of the switch. 17502 SPECIFICATIONS 17522 OPERATING PRINCIPLE Magnetic Reed ACTUATED BY Piston Magnet INPUT VOLTAGE 4,5-24 VDC POWER CAPACITY 10 Watt Max. OUTPUT TYPE Contact Closure CURRENT RATING 200 mA. Switched CONTACT RESISTANCE 0,090 Ohm Max. ENVIRONMENTAL IP67* OPERATING TEMP. 0° to 80°C *When used with Quick Disconnects, the disconnect is rated at IP65. 11 DIMENSIONS: SERIES 1750 COMPACT PROXIMITY SWITCHES HALL EFFECT SWITCH 7,4 Ø 5,1 4° TYP LED INDICATOR 1,8 m CABLE x Ø 3,40 11,3 7,5 3,8 25,4 8,1 HALL EFFECT SWITCH WITH MALE QUICK CONNECT 101,6 7,4 Ø 5,1 4° TYP 140,0 LED INDICATOR 11,3 Ø 7,9 7,5 25,4 8,1 3,8 Ø 3,40 REED SWITCH 7,4 Ø 5,1 4° TYP LED INDICATOR 1,8 m CABLE x Ø 3,40 12,0 8,2 4,52 8,1 0,71 25,4 REED SWITCH WITH MALE QUICK CONNECT 101,6 7,4 Ø 5,1 4° TYP 140,0 LED INDICATOR 12,0 Ø 7,9 8,2 4,52 8,1 0,71 25,4 Ø 3,40 17533-00-xx CORDSET WITH FEMALE QUICK CONNECT A B PIN 2/4 WIRE COLOUR BLACK PIN 1 WIRE COLOUR BROWN Ø 7,9 CABLE x Ø 3,40 12 PIN 3 WIRE COLOUR BLUE All dimensions are reference only unless specifically toleranced. LETTER DIM. B MODEL NO. A 1797 17533-00-02 1829 17533-00-05 5004,0 4972,1 ENGINEERING DATA: SERIES 1750 SWITCHES 17000-xx-0 SWITCH BRACKET 17494 CABLE STRAIN RELIEF KIT 25,4 CYLINDERS BORE SIZE COMPACT SWITCH 17000-31-0 19 AVM & 17000-32-0 25 HVM 17000-33-0 29 17000-34-0 35 17000-35-0 19 17000-36-0 29 EAM, 17000-37-0 35 ELM, & NEAM 17000-40-0 51 17000-41-0 75 17000-33-0 29 NPM 17000-36-0 35 SERIES LED INDICATOR 12,7 MAX 3,5 MAX OPTIONAL: CABLE STRAIN RELIEF BRACKET SWITCH BRACKET DOES NOT EXTEND BEYOND CYLINDER OUTLINE ON THIS SIDE 17,5 STRAIN RELIEF KITS ROTARY & MULTI-MOTION ACTUATORS SERIES 1000 & 2000 3000 & 4000 5000 & 6000 7000 & 8000 MINIATURE COMPACT SWITCH LINEAR SECTION ROTARY SECTION 17000-32-0 17000-36-0 17000-34-0 17000-37-0 17000-38-0 17000-40-0 17000-39-0 17000-41-0 — 17000-35-0 PART NO. 17494 18412 DESCRIPTION Strain Relief Kit for use with Compact Switch Brackets Strain Relief Kit for use with Large Bore Cylinder Switch Brackets HALL EFFECT WIRING SCHEMATICS MODEL NO. 17504 & 17524 - PNP (SOURCE) INPUT - 4,5-24 VDC LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOUR - RED (LED's have been omitted from the schematic for clarity.) CABLED MODEL 17503 CABLED MODEL 17504 RED WHITE LOAD BLACK DC SWITCH QUICK CONNECT MODEL 17523 DC PIN 1 PIN 2/4 SWITCH DC BROWN 1 LOAD PIN 3 2/4 BLACK DC DC RED WHITE LOAD BLACK DC QUICK CONNECT MODEL 17524 SWITCH SWITCH MODEL NO. 17503 & 17523 - NPN (SINK) INPUT - 4,5-24 VDC LOAD CURRENT - 20 mA. MAX. SWITCH HOUSING COLOUR - YELLOW (LED's have been omitted from the schematic for clarity.) 3 BLUE DC PIN 1 PIN 2/4 BROWN 1 LOAD PIN 3 2/4 BLACK DC 3 BLUE REED WIRING SCHEMATICS MODEL NO. 17502 & 17522 - NPN (SINK) OR PNP (SOURCE) INPUT - 4,5-24 VDC POWER CAPACITY - 10 WATT MAX. LOAD CURRENT - 200 mA. MAX. CABLED MODEL 17502 - NPN (SINK) DC BLACK WHITE WHITE DC PIN 2/4 PIN 1 BROWN 1 LOAD 2/4 BLACK DC DC LOAD BLACK DC QUICK CONNECT MODEL 17522 - NPN (SINK) PIN 3 CABLED MODEL 17502 - PNP (SOURCE) RED LOAD RED SWITCH HOUSING COLOUR - WHITE (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) 3 BLUE DC QUICK CONNECT MODEL 17522 - PNP (SOURCE) DC PIN 1 PIN 2/4 PIN 3 BROWN 1 LOAD 2/4 BLACK DC 3 BLUE 13 ENGINEERING DATA: SERIES 1750 SWITCHES HALL EFFECT SWITCH MODELS (-E OPTION) 17503, 17504, 17523, 17524 SERIES 19, 25, 29 BORE AVM & HVM 35 BORE AVM & HVM 19, 29, 35 BORE EAM & EHM, 29, 35, 51, 75 BORE NEAM, NEHM & 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION REPEATABILITY* ±0,25 ±0,25 HYSTERESIS MAXIMUM 2,36 3,18 BAND WIDTH MINIMUM/ MAXIMUM 3,18/7,92 5,53/9,52 ±0,25 3,18 3,18/9,53 13 40 ±1°15' 11° 15°/43° 15° — ±45' 7°30' 9°/29° 10° — ±30' 3°30' 4°/15° 5° — MINIMUM TRAVEL ONE SWITCH TWO SWITCHES ON ONE SIDE ON SAME SIDE 16 50 10 40 REED SWITCH MODELS (-M OPTION) 17502, 17522 SERIES 19, 25, 29 BORE AVM & HVM** 35 BORE AVM & HVM 19, 29, 35 BORE EAM & EHM, 29, 35, 51, 75 BORE NEAM, NEHM & 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR & MULTI-MOTION ROTARY SECTION REPEATABILITY* ±0,76 ±0,51 ±0,76 HYSTERESIS MAXIMUM 1,50 1,07 1,52 ±0,38 1,52 BAND WIDTH MINIMUM/ MAXIMUM 5,53/10,16 7,92/10,16 5,53/10,16 5,53/10,16 MINIMUM TRAVEL ONE SWITCH TWO SWITCHES ON ONE SIDE ON SAME SIDE 45 7 35 4 35 4 4 35 ±3°30' 7° 25°/46° 7° — ±1°40' 3° 17°/31° 3° — ±1° 2° 8°/15° 2° — * Dependent upon ability of piston and rod assembly to rotate in actual application. Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD. **Switch may turn on by as much as 2,3 mm prior to end of travel. MOUNTING DIRECTIONS 1. 2. 3. 4. 5. 14 Orient bracket with respect to the cylinder so the set screw is located on the most convenient side. Slide switch into bracket with cable end toward the centre of the cylinder. When mounting switches on rotary actuators, make sure the powered piston is used for signaling. Pistons are not attached to the gear rack which sometimes allow the piston on the exhaust side to move ahead of the actual rotation. Hook bracket over one tierod and push assembly against cylinder until the side with the set screw rests against the other tierod. (Make sure the set screw is clear of the tierod.) Tighten set screw until it contacts firmly underneath the tierod. Then loosen enough to enable switch and bracket assembly to slide along the cylinder tube. Locate switch assembly where desired and lock in place by tightening the set screw. (This step is normally performed after all electrical connections have been made. LED indicator will then show at what point switch gate actually closes.) Optional Cable Restraint Bracket #17494 should be used if the switch cable is subject to movement. ORDERING DATA: SERIES 5580 PROXIMITY SWITCHES TO ORDER SPECIFY: Type, Cord Type, Sensing Circuitry, Design No., and Cable Length. CABLE LENGTH 02 - 2 metre length cable (Leave blank when quick disconnect is specified) TYPE Hall, Reed 558 0 CORD TYPE 0 - Cabled 2 - Quick Disconnect NOTES: 1) Cordsets for quick disconnect switches must be ordered separately. See page 16. 2) Other cable lengths available. Consult PHD. CORDSETS WITH QUICK CONNECT LENGTH PART NO. 17533-00-02 2 metre 17533-00-05 5 metre 2-1 - 02 SENSING CIRCUITRY 2-1 3-1 4-1 DESCRIPTION NPN or PNP DC Reed NPN DC Hall PNP DC Hall SWITCH COLOUR White Yellow Red BENEFITS ■ Series 5580 Proximity Switches are available for use on selected PHD products making it easy to interface these actuators with various electronic controls. ■ Hall Effect Switches are solid state for long life and elimination of contact bounce. Constant amplitude output is provided for use with most digital logic systems. ■ Low profile mounting is easy to adjust at the ends of travel of the slide or gripper. ■ LED indicator provides convenient means for positioning and troubleshooting circuits. An LED shows when the switch output is on. ■ Available in a Quick Connect model for easy installation and maintenance. HALL EFFECT REED PHD Series 5580 Hall Effect Proximity Switches are designed specifically to provide an input signal to various types of programmable controllers or logic systems. Since Hall Effect Switches are solid-state, there are no moving parts to wear out. The switches offer an infinite number of trouble-free operations. Hall Effect Switches operate on DC current only. PHD Series 5580 Reed Switches are ideal for use as inputs for many types of sequencers and programmable controllers. In some cases, they can be used to drive some relays or valve solenoids. However, electrical transients (inrush currents or line spikes) associated with inductive or capacitive loads can damage and shorten the life of the switch. SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING VOLTAGE DROP SWITCH BURDEN ENVIRONMENTAL OPERATING TEMP. 55803 & 55823 55804 & 55824 Hall Effect Target Magnet 4,5 to 24 VDC NPN (Sink) PNP (Source) 20 mA. Max. 100 mA. Max. 0,5 VDC Max. 12 mA. Max. IP67* 0° to 80°C SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. 55802 & 55822 Magnetic Reed Target Magnet 4,5 to 24 VDC NPN (Sink) or PNP (Source) 200 mA. Switched 0,090 Ohm Max. IP67* 0° to 80°C *When used with Quick Disconnects, the disconnects is rated at IP65. 15 DIMENSIONS: SERIES 5580 PROXIMITY SWITCHES HALL EFFECT AND REED SWITCH 2 m CABLE x Ø 3,4 3,0 6,0 SQ 3,0 30,0 HALL EFFECT AND REED SWITCH WITH MALE QUICK CONNECT Ø 3,4 Ø 7,9 6,0 SQ 105,0 30,0 139,6 17533-00-xx CORDSET WITH FEMALE QUICK CONNECT A PIN 2/4 WIRE COLOUR BLACK B PIN 1 WIRE COLOUR BROWN Ø 7,9 PIN 3 WIRE COLOUR BLUE CABLE x Ø 3,40 LETTER DIM. B MODEL NO. A 1797 17533-00-02 1829 17533-00-05 5004,0 4972,1 HALL EFFECT WIRING SCHEMATICS MODEL NO. 55804 & 55824 - PNP (SOURCE) INPUT - 4,5-24 VDC LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOUR - RED (LED has been omitted from the schematic for clarity.) CABLED MODEL 55803 CABLED MODEL 55804 BROWN BLACK LOAD BLUE DC SWITCH QUICK CONNECT MODEL 55823 DC PIN 1 PIN 2/4 SWITCH DC BROWN 1 LOAD PIN 3 2/4 BLACK DC 3 BLUE DC BROWN BLACK LOAD BLUE DC QUICK CONNECT MODEL 55824 SWITCH SWITCH MODEL NO. 55803 & 55823 - NPN (SINK) INPUT - 4,5-24 VDC LOAD CURRENT - 20 mA. MAX. SWITCH HOUSING COLOUR - YELLOW (LED has been omitted from the schematic for clarity.) DC PIN 1 PIN 2/4 BROWN 1 LOAD PIN 3 2/4 BLACK DC 3 BLUE REED WIRING SCHEMATICS MODEL NO. 55802 & 55822 - NPN (SINK) OR PNP (SOURCE) LOAD CURRENT - 200 mA. MAX. INPUT - 4,5-24 VDC SWITCH HOUSING COLOUR - WHITE (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) CABLED MODEL 55802 - NPN (SINK) BLUE BLACK CABLED MODEL 55802 - PNP (SOURCE) DC LOAD BROWN BLACK DC PIN 2/4 PIN 1 16 BROWN 1 LOAD 2/4 BLACK DC LOAD BLUE DC QUICK CONNECT MODEL 55822 - NPN (SINK) PIN 3 DC BROWN 3 BLUE DC QUICK CONNECT MODEL 55822 - PNP (SOURCE) DC PIN 1 PIN 2/4 BROWN 1 LOAD PIN 3 All dimensions are reference only unless specifically toleranced. 2/4 BLACK DC 3 BLUE ENGINEERING DATA: SERIES 5580 PROXIMITY SWITCHES NOISE SUPPRESSION When using PHD Proximity Switches, it is important to consider the possible presence of electrical noise in the control system. The effects of this noise can vary from switch misfire and false signal, to total permanent switch failure, causing the actuator or other machine functions to initiate out of sequence. Isolating the noise is the best method of dealing with electrical transients. This is accomplished by using separate power supplies for both logic level signals (Microprocessor, P.C., CPU, Input Devices) and Output Field Devices (Motors, Valve Solenoids). Additional physical isolation is recommended for routing of control system wiring (e.g., separate conduit for AC and DC wiring, and grounding of all shield or drain wires). In cases where isolation is not practical, such as direct small relay operation, valve solenoids, etc., inductive transient spikes may be minimized by use of clamping diodes or R-C networks. MOUNTING DIRECTIONS The switch should be mounted so that the sensing area is oriented parallel to the moving target magnet. HALL EFFECT SWITCH MODEL 55803 & 55823 55804 & 55824 TOP VIEW REED SWITCH MODEL 55802 & 55822 LED INDICATOR SENSING AREA SENSING AREA BOTTOM VIEW GRIPPER MODEL NO. 19x6x 19x7x 19x8x 19x9x TOP VIEW LED INDICATOR KIT NUMBER 55770 55771 55772 55773 NOTE: Part number suffix (-1) indicates Buna-N seals. Part number suffix (-2) indicates Fluoro-Elastomer seals. Proximity Switches must be ordered separately. Each Proximity Switch Kit will contain 1 target and 2 brackets to mount two switches (Models 19x6x and 19x7x utilize a one-piece bracket for both switches). BOTTOM VIEW SLIDE MODEL NO. Sx01x Sx02x Sx03x Sx04x Sx06x KIT NUMBER 55968 55970 60420 60608 59824 NOTE: Proximity Switches must be ordered separately. The following items are included with this kit: 1 target pin with magnet 2 shaft collars (1 has been modified with magnet) 2 shock pads 2 switch mounting brackets with screws 17 ORDERING DATA: SERIES 1590 LIQUID RESISTANT SWITCHES TO ORDER SPECIFY: Type, Sensing Circuitry, and Design No. TYPE Hall, Reed 1590 NOTES: 1) Cordsets for quick disconnect switches must be ordered separately. See page 22. 2) Other cable lengths available. Consult PHD. SENSING CIRCUITRY 0-1 2-1 0-1 DESCRIPTION 10 WATT DC Reed NPN or PNP DC Hall CORDSETS PART NO. DESCRIPTION 15903-00-12 3 m Cordset for Reed Switch, Straight Connector 15903-90-12 3 m Cordset for Reed Switch, 90° Connector 15904-00-12 3 m Cordset for Hall Effect Switch, Straight Connector 15904-90-12 3 m Cordset for Hall Effect Switch, 90° Connnector NOTE: Cordsets must be ordered separately. BENEFITS: SERIES 1590 LIQUID RESISTANT HALL SWITCHES ■ Hall Effect Switches are suitable for use on most Tom Thumb/ PHD products. ■ Liquid Resistant Switches can be used in applications where coolant or moisture due to washdown is present (IEC IP67 rating). Consult PHD for compatibility with caustic or hazardous liquids. ■ Hall Effect Switches are solid state for long life and elimination of contact bounce. Constant amplitude output is provided for use with most digital logic systems. ■ Adjustable mounting allows switches to be located anywhere within range of piston travel. ■ Several switches may be mounted to control or initiate any sequence function. ■ Suitable for use in plant environments where dirt and contamination create difficulties for electromechanical and other types of controls. ■ LED indicator provides convenient means for positioning and troubleshooting circuits. ■ Reverse Voltage Protection is built into these switches to safeguard against switch failure due to reverse hook-up. The PHD Hall Effect Switch is a solid-state device designed specifically to provide an input signal to various types of programmable controllers or logic systems. Since the Hall Effect Switch is solid-state, there are no moving parts to wear out. Because of this, the switch offers an infinite number of trouble-free operations. The Hall Effect Switch operates on DC current only and is a dual output for either current sinking or a current sourcing input. 18 SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT TYPE OUTPUT CURRENT RATING OUTPUT VOLTAGE DROP SWITCH BURDEN CIRCUIT PROTECTION FALSE PULSE LOAD SHORT REVERSE VOLTAGE 400 Hz INTERFERENCE TRANSIENTS SPECIAL FEATURE POWER DISSIPATION ENVIRONMENTAL OPERATING TEMP. 15902-1 Hall Effect Piston Magnet 4,5 to 24 VDC NPN (Sink) or PNP (Source) 200 mA. Max. NPN (Sink) or 100 mA. Max. PNP (Source) 0,4 VDC Max. NPN (Sink) or 0,5 VDC Max. PNP (Source) 19 mA. Max. No No Yes No No Groundable Braided Shield 300 milliwatt Max. IP67 0° to 48°C BENEFITS: SERIES 1590 LIQUID RESISTANT REED SWITCHES Reed Switches are suitable for use on most Tom Thumb/PHD products. ■ Adjustable mounting allows switches to be located anywhere within range of piston travel. ■ Several switches may be mounted to control or initiate any sequence function. ■ Liquid Resistant Switches can be used in applications where coolant or moisture due to washdown is present (IP67 rating). Consult PHD for compatibility with caustic or hazardous liquids. ■ No externally moving parts to wear or maintain. ■ Suited for use in plant environments where dirt and contamination create difficulties for electromechanical and other types of controls. ■ LED provides convenient means for positioning and troubleshooting switch and circuits. The PHD Reed Switch is ideal for use as inputs for many types of sequencers and programmable controllers. In some cases they can be used to drive some relays or valve solenoids. However, electrical transients (inrush currents or line spikes) associated with inductive or capacitive loads can damage and shorten the life of the switch. SPECIFICATIONS 15900-1 OPERATING PRINCIPLE Magnetic Reed ACTUATED BY Piston Magnet INPUT VOLTAGE 4,5 to 24 VDC OUTPUT TYPE Contact Closure POWER CAPACITY 10 Watt Max. CURRENT RATING 200 mA. Switched CONTACT RESISTANCE 0,100 Ohm LED INDICATOR Visible voltage range from 24 to 120 DC ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C VOLTAGE VS. AMPERES DERATING CURVE VOLTAGE - DC ■ 50 57 67 80 100 200 175 150 125 100 75 50 25 0 133 SAFE OPERATION AREA 0 50 200 100 150 200 MILLIAMPERES NOTE: All incandescent loads derate switch capacity to 10% due to inrush current. SHOCK RATING The basic switch can withstand up to 60G maximum in the direction of contact closure without misfire or malfunction. VIBRATION SENSITIVITY Switch will withstand vibration amplitude of 30G at frequencies up to 6000 Hz without misfire. False operation can occur at vibration frequency levels higher than 6000 Hz. OPERATING TEMPERATURE 0° to 80°C for standard cable. CORDSET SPECIFICATIONS 22 AWG PVC insulated, metallic braid, fine stranded copper conductors. Yellow munsell 5Y 8/12 PVC jacket. Nominal cable O.D. .225 300V, 105°C. UL Recognized, CSA Certified. 19 DIMENSIONS: SERIES 1590 LIQUID RESISTANT SWITCHES HALL EFFECT AND REED SWITCH 32,5 12,7 12 mm THREAD FOR CORDSET REED SWITCHES USE 3 POLE HALL SWITCHES USE 4 POLE 35,8 19,4 14,5 3° TYP CYLINDERS 5142-xx-3 SWITCH BRACKET BORE SIZE LIQUID RESISTANT 5142-31-3 19 AVM & 5142-32-3 25 HVM 5142-33-3 29 5142-34-3 35 5142-35-3 19 5142-36-3 29 EAM, 5142-37-3 35 ELM, & NEAM 5142-40-3 51 5142-41-3 75 5142-33-3 29 NPM 5142-36-3 35 SERIES 32,5 27 26,7 27,8 7,9 SWITCH BRACKET DOES NOT EXTEND BEYOND CYLINDER OUTLINE ON THIS SIDE ROTARY & MULTI-MOTION ACTUATORS LIQUID RESISTANT SWITCH SERIES LINEAR SECTION ROTARY SECTION 5142-32-3 1000 & 2000 5142-36-3 5142-34-3 3000 & 4000 5142-37-3 5142-38-3 5000 & 6000 5142-40-3 5142-39-3 7000 & 8000 5142-41-3 — MINIATURE 5142-35-3 SWITCH CORDSETS Ø 6,4 CORD 29,0 MAX 1590x-00-xx STRAIGHT CONNECTOR CORDSET 43,6 Ø 6,4 CORD CORD WILL EXTEND FROM SWITCH ON THE LED SIDE OF THE SWITCH 30,5 MAX 1590x-90-xx 90° CONNECTOR CORDSET LED INDICATOR REF HALL EFFECT WIRING SCHEMATICS 15902-1 - SINK PIN 3 15902-1 - SOURCE R LOAD VSL SWITCH PIN 4 PIN 1 LED PIN 3 VS SWITCH V (OUT) PIN ASSIGNMENT 4,5 TO 24 VDC PIN 2 LOAD PIN 2 PIN 3 PIN 1 PIN 4 20 All dimensions are reference only unless specifically toleranced. PIN 1 ENGINEERING DATA: SERIES 1590 SWITCHES REED WIRING SCHEMATICS 15900-1 DC NPN (SINK) 15900-1 DC PNP (SOURCE) PIN 2 DC PIN ASSIGNMENT LED PIN 2 DC PIN 3 PIN 3 PIN 3 LOAD DC PIN 2 LOAD PIN 1 PIN 1 DC PIN 1 (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) HALL EFFECT SWITCH MODELS (-E OPTION) 15902-1 SERIES REPEATABILITY* 19, 25, 29 BORE AVM & HVM ±0,25 35 BORE AVM & HVM ±0,25 19, 29, 35 BORE EAM & EHM, 29, 35, 51, 75 BORE NEAM, NEHM & ±0,25 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR ±1°15' & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR ±45' & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR ±30' & MULTI-MOTION ROTARY SECTION HYSTERESIS MAXIMUM 2,36 3,18 BAND WIDTH MINIMUM/ MAXIMUM 3,18/7,92 5,53/9,52 3,18 3,18/9,53 11° MINIMUM TRAVEL ONE SWITCH TWO SWITCHES ON ONE SIDE ON SAME SIDE 16 50 10 40 13 40 15°/43° 15° — 7°30' 9°/29° 10° — 3°30' 4°/15° 5° — REED SWITCH MODELS (-M OPTION) 15900-1 REPEATABILITY* SERIES 19, 25, 29 BORE AVM & HVM ±0,76 35 BORE AVM & HVM ±0,51 19, 29, 35 BORE EAM & EHM, ±0,76 29, 35, 51, 75 BORE NEAM, NEHM & ±0,38 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR ±3°30' & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR ±1°40' & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR ±1° & MULTI-MOTION ROTARY SECTION HYSTERESIS MAXIMUM 1,52 1,07 1,52 1,52 BAND WIDTH MINIMUM/ MAXIMUM 5,53/10,16 7,92/10,16 5,53/10,16 5,53/10,16 MINIMUM TRAVEL ONE SWITCH TWO SWITCHES ON ONE SIDE ON SAME SIDE 7 45 4 35 4 35 4 35 7° 25°/46° 7° — 3° 17°/31° 3° — 2° 8°/15° 2° — *Dependent upon ability of piston and rod assembly to rotate in actual application. Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD. 21 ENGINEERING DATA: SERIES 1590 SWITCHES TYPE OF SWITCH REED REED HALL EFFECT HALL EFFECT DESCRIPTION straight connector 90° connector straight connector 90° connector PHD CORDSET PART NO. 15903-00-12 15903-90-12 15904-00-12 15904-90-12 JOY PART NO. 5000 114-3 5000 114-6 5000 115-3 5000 115-6 DANIEL WOODHEAD PART NO. 70215 70219 70434 70429 LUMBERG PART NO. RKT 3U-618/12F RKWT 3U-618/12F RKT 4U-674/12F RKWT 4U-674/12F NOTE: PHD reserves the right to supply any of the cordsets listed. PIN/WIRE COLOUR ASSIGNMENT FOR PHD, DANIEL WOODHEAD, JOY, AND LUMBERG CORDSETS FACE VIEW OF PLUGS 3 WIRE 2 4 WIRE 2 3 1 1 3 POLE PIN ASSIGNMENT 1 GREEN 2 RED WITH BLACK TRACER 3 RED WITH WHITE TRACER 3 4 1 2 3 4 4 POLE PIN ASSIGNMENT RED WITH BLACK TRACER RED WITH WHITE TRACER RED GREEN MOUNTING DIRECTIONS 1. Orient bracket with respect to cylinder so that set screws are located on the most convenient side. 2. Slide switch into bracket with end containing LED indicator toward centre of cylinder. When mounting switches on rotary actuators, make sure that the powered piston is used for signal. Pistons are not attached to the gear rack which sometimes allow the piston on the exhaust side to move ahead of the actual rotation. 3. Hook bracket over one tierod and push assembly against cylinder until the side with the set screws rests against the other tierod. (Make sure set screws are clear of tierod.) Tighten set screws until they contact firmly underneath the tierod. Then loosen enough to enable switch and bracket assembly to slide along the cylinder tube. 4. Locate switch assembly where desired and lock in place by tightening the set screws. (This step is normally performed after all electrical connections have been made. Indicator light will then show at what point switch is made.) 22 INDICATOR LIGHT EXPLANATION OF TERMS: PROXIMITY SWITCHES HYSTERESIS: BAND WIDTH: The differential in distance between where the switch makes with the piston moving one direction, and where it breaks with the piston moving in the reverse direction. The distance the piston moves while the switch is made, less the hysteresis. (See Application Specifications charts on page 14 and 21 for Hall Effect Switches and Reed Switches.) HYSTERESIS AND BAND WIDTH ILLUSTRATION SWITCH MAKE POINT SWITCH BREAK POINT DIRECTION OF PISTON MOVEMENT SWITCH BREAK POINT SWITCH MAKE POINT DIRECTION OF PISTON MOVEMENT MID STROKE EXAMPLE SWITCH MAKE POINT SWITCH BREAK POINT SWITCH BREAK POINT SWITCH MAKE POINT HYSTERESIS HYSTERESIS BAND WIDTH END OF STROKE EXAMPLE SWITCH MAKE POINT END OF STROKE SWITCH BREAK POINT BAND WIDTH NOISE SUPPRESSION When using PHD Proximity Switches, it is important to consider the possible presence of electrical noise in the control system. The effects of this noise can vary from switch misfire and false signal to total permanent switch failure, causing the actuator or other machine functions to initiate out of sequence. Isolating the noise is the best method of dealing with electrical transients. This can be accomplished by using separate power supplies for both logic level signals (Microprocessor, P.C., CPU, Input Devices) and Output Field Devices (Motors, Valve Solenoids). Additional physical isolation is recommended for routing of control system wiring (e.g., separate conduit for AC and DC wiring, grounding of all shield or drain wires). In cases where isolation is not practical, such as direct small relay operation, valve solenoids, etc., inductive transient spikes may be minimized by use of clamping diodes or R-C networks. 23 DC INDUCTIVE PROXIMITY SWITCHES 4 mm ROUND INDUCTIVE PROXIMITY SWITCHES 6 mm SQUARE INDUCTIVE PROXIMITY SWITCHES DESCRIPTION PART NO. 18430-001-02 NPN (Sink) 10-30 VDC, 2 metre cable 18430-002-02 PNP (Source) 10-30 VDC, 2 metre cable DESCRIPTION PART NO. 18431-001-02 NPN (Sink) 10-30 VDC, 2 metre cable 18431-002-02 PNP (Source) 10-30 VDC, 2 metre cable 12 mm THREADED INDUCTIVE PROXIMITY SWITCHES 8 mm THREADED INDUCTIVE PROXIMITY SWITCHES DESCRIPTION PART NO. 51422-005-02 NPN (Sink) 5-30 VDC, 2 metre cable 51422-006-02 PNP (Source) 5-30 VDC, 2 metre cable PART NO. 15561-001 15561-002 DESCRIPTION NPN (Sink) 10-30 VDC, 3 metre cable PNP (Source) 10-30 VDC, 3 metre cable BENEFITS ■ High reliability provided by solid state inductive sensing technology. ■ Ease of mounting with PHD’s Proximity Switch Bracket Kit and Target Kits for grippers. These kits include all hardware for mounting the switch and the target that is used to actuate the switch. (See Slide and Gripper sections in main catalog for details.) SPECIFICATIONS INPUT VOLTAGE OUTPUT TYPE SENSING RANGE OUTPUT CURRENT RATING SWITCH BURDEN VOLTAGE DROP CIRCUIT PROTECTION REVERSE VOLTAGE OUTPUT STATE ENVIRONMENTAL 18430-001-02 18431-001-02 10 to 30 VDC NPN (Sink) 0,8 mm Max. 100 mA. Max. 10 mA. Max. 2,5 VDC Max. Yes ■ Suitable for plant environments where dirt and contamination create difficulties for electromechanical and other types of switches. ■ LED indicator circuits are standard on 4 mm round and 8 mm threaded and provide a convenient means of positioning and troubleshooting. 18430-002-02 18431-002-02 51422-005-02 10 to 30 VDC 5 to 30 VDC PNP (Source) NPN (Sink) 0,8 mm Max. 1,5 mm Max. 100 mA. Max. 200 mA. Max. 10 mA. Max. 10 mA. Max. 2,5 VDC Max. 1,0 VDC Max. Yes No Yes Normally Open IP67 51422-006-02 5 to 30 VDC PNP (Source) 1,5 mm Max. 200 mA. Max. 10 mA. Max. 1,0 VDC Max. No 15561-002 15561-001 10 to 30 VDC 10 to 30 VDC PNP (Source) NPN (Sink) 1,6 mm Max. 1,6 mm Max. 200 mA Max. 200 mA Max. 8 mA Max. 8 mA Max. 2,5 V Max. 2,5 V Max. Yes Yes Normally Open IP68 WIRING SCHEMATICS SWITCH 24 DC BROWN BLACK BLUE LOAD DC SWITCH DC PNP (Source) MODEL 15561-002 18430-002-02 18431-002-02 51422-006-02 DC NPN (Sink) MODEL 15561-001 18430-001-02 18431-001-02 51422-005-02 DC BROWN BLACK BLUE LOAD DC SERIES 61065 & 62002 SWITCHES SERIES 61065 4 mm SQUARE REED SWITCH PART NO. 61065-1-01 COLOUR Black SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE POWER CAPACITY OUTPUT TYPE CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. SERIES 62002 8 mm ROUND THREADED PROXIMITY SWITCH DESCRIPTION 10 Watt NPN (Sink) or PNP (Source) 10-28 VDC, 1 metre cable PART NO. 62002-1-02 DESCRIPTION 8 mm Threaded Reed Switch with 2 metre cable 61065 4 mm SQUARE Magnetic Reed Piston Magnet 4,5 to 28 VDC 10 Watt Max. Contact Closure 5-40 mA. 0,100 Ohm Max. IP66 0° to 60°C SPECIFICATIONS OPERATING PRINCIPLE ACTUATED BY INPUT VOLTAGE OUTPUT VOLTAGE POWER CAPACITY CURRENT RATING CONTACT RESISTANCE ENVIRONMENTAL OPERATING TEMP. 62002-1-02 Magnetic Reed Target Magnet 4,5 to 24 VDC Contact Closure 10 Watt Max. 0,2 Amp Max. 0,110 Ohm Max. IP67 0° to 80°C 2000 ± 20 27,31 1000 ± 10 26,3 25,15 20,19 22,5 2,16 1,8 14,99 2x 4,1 7,0 ± 1,0 4,1 5,88 7,0 ± 1,0 12,95 BODY Ø 3,8 25,0 ± 2,03 2x 6,73 LED IN THIS APPROX LOCATION LED AT END M8 HEX NUT (2 SUPPLIED) (M8 x 1,0-6g THREAD) SERIES 61065 REED WIRING SCHEMATICS MODEL 61065 - DC NPN (SINK) BLUE MODEL DC SWITCH SWITCH BROWN LOAD DC 61065 - DC PNP (SOURCE) DC BROWN BLUE LOAD DC SERIES 62002 PROXIMITY WIRING SCHEMATICS MODEL NO. 62002-1-02 - NPN (SINK) OR PNP (SOURCE) INPUT - 4,5-24 VDC POWER CAPACITY - 10 WATT MAX. LOAD CURRENT - 0,2 AMP MAX. DC BROWN BLUE LOAD DC CABLED MODEL 62002 - NPN (SINK) SWITCH CABLED MODEL 62002 - PNP (SOURCE) SWITCH 4,1 25,0 ± 2,03 BROWN LOAD BLUE All dimensions are reference only unless specifically toleranced. DC DC 25 ORDERING DATA: HALL SENSOR WITH SET POINT MODULE HALL EFFECT SENSOR/TRANSDUCER DUAL INPUT SET POINT MODULE The Sensor/Transducer must be ordered as part of the Gripper or Actuator assembly. The Sensor/Transducer will be mounted to the unit with a transition plate. See individual unit Ordering Data for availability and ordering information. Individual replacement sensors are available as shown. DESCRIPTION PART NO. 9800-01-0300 NPN (Sink) 4,5-24 VDC 9800-01-0400 PNP (Source) 4,5-24 VDC HALL SENSOR KIT FOR SERIES 190 & 191 MINIATURE GRIPPERS PART NO. 18057-04 18058-04 18059-04 18060-04 18057-04 18058-04 18059-04 18060-04 DESCRIPTION Size 6 Models 19x65, 19x66, & 19x67 Parallel Size 7 Models 19x75, 19x76, & 19x77 Parallel Size 8 Models 19x85, 19x86, & 19x87 Parallel Size 9 Models 19x95, 19x96, & 19x97 Parallel Size 0 Model 19x02 Angular Size 1 Model 19x12 Angular Size 2 Model 19x22 Angular Size 3 Model 19x32 Angular INDIVIDUAL REPLACEMENT SENSORS PART NO. 10688-2-012 DESCRIPTION Sensor for all 8600 and 7900 Angular Grippers and 190 & 191 Parallel Grippers 10832-1-1-012 Sensor for all Rotary Actuators and Multi-Motion Actuators, cable to extend outside #1 of actuator only APPLICATIONS GRIPPERS ■ Provides two adjustable sensing positions throughout jaw travel for two grippers (through a single set point module). ■ Allows the assurance of part presence by ensuring the jaws have closed or opened to the proper size. ■ Permits “go, no go” type gauging to occur as parts are gripped. ROTARY ACTUATORS & MULTI-MOTION ACTUATORS ■ Provides two adjustable sensing positions throughout the 180° rotation of two rotary actuators or multi-motion actuators. ■ Can be used to signal ends of rotation of two units. NOTE: All sensors come with 3 m minimum of shielded cable. DUAL INPUT SET POINT LOGIC EXAMPLE A B A CASE 1 Both gripper jaws are wide open. No set points are made. A B B A B B CASE 2 CASE 3 CASE 4 The jaws of gripper A are closed to grip a part and are wide open on gripper B. One set point is made for gripper A. Both gripper jaws are closed to grip a part. Two set points are made, one for gripper A and one for gripper B. Gripper A jaws are closed all the way (no parts) and Gripper B jaws are closed to grip a part. Two set points for gripper A and one set point for gripper B are made. A B CASE 5 CASE 6 Both gripper jaws are closed all the way (no parts). Two set points are made for both grippers A and B. In the event one gripper is wide open(A) and the other is closed all the way(B), only the two set points for the closed gripper would be made. 26 A CASE 1 2 3 4 5 6 SET POINT OUTPUT B1 A2 A1 0 0 0 0 0 1 1 0 1 1 1 1 1 1 1 1 0 0 B2 0 0 0 0 1 1 BENEFITS: HALL SENSOR WITH SET POINT MODULE ■ For use on Series 8600 and 7900 Angular Grippers, Series 190 & 191 Parallel, 190 Angular Grippers, Series 5300 Oval Grippers, and all Rotary Actuators and Multi-Motion Actuators. ■ Solid state electronics with Hall Effect sensing technology for an infinite number of trouble-free cycles. ■ Wide signal range capability permits interfacing with most programmable controllers and other logic systems. ■ Independent adjustment of two set point positions from two sensors allows one set point module to interface with two grippers. ■ LED indicators for visual confirmation of each output state. ■ Set Point Module is available for either current sinking or current sourcing models with 4,5 to 24 VDC output capability. SPECIFICATIONS OPERATING PRINCIPLE INPUT VOLTAGE OUTPUT TYPE 9800-01-0300 9800-01-0400 Linear Hall Effect 18 to 24 VDC NPN (Sink) PNP (Source) Open Collector Collector Output OUTPUT VOLTAGE 4,5 to 24 VDC OUTPUT CURRENT RATING 200 mA. Max. OUTPUT VOLTAGE DROP 0,4 VDC Max. 0,5 VDC Max. at Rated Current at 50 mA. SWITCH BURDEN 150 mA. Max. OPERATING TEMP. 0° to 60°C HUMIDITY 5 to 95% (NON CONDENSING) 27 DIMENSIONS: HALL SENSOR 13,0 10688-2-012 BASIC HALL SENSOR 28,5 28,5 2X THRU HOLE FOR #6 SCREWS 28,5 4 m OF SHIELDED CABLE IS INCLUDED WITH SENSOR 6,0 9,5 6,0 SERIES 7900 JAW STYLE 1 & 2 ANGULAR GRIPPER A SERIES 8600 ANGULAR GRIPPER GRIPPER MODEL NO. 792x & 862x 793x & 863x 794x & 864x 795x & 865x B LETTER DIM. B A 0,0 1,0 3,0 5,0 6,5 11,0 14,0 14,0 SERIES 7900 & 8600 3-JAW ANGULAR GRIPPERS GRIPPER MODEL NO. 792x & 862x 793x & 863x 794x & 864x 795x & 865x B 30° LETTER DIMENSION B A C 32,0 21,5 0,0 39,0 23,5 3,0 49,5 28,5 6,0 63,5 40,5 11,0 A C SERIES 190 ANGULAR GRIPPERS 5,0 GRIPPER MODEL NO. 19002 19012 19022 19032 9,5 B A LETTER DIMENSION C A B 20,0 36,5 16,5 25,0 39,5 14,0 38,0 46,0 7,6 50,0 58,0 7,6 C SERIES 190 & 191 PARALLEL GRIPPERS GRIPPER MODEL NO. 19x6x 19x7x 19x8x 19x9x 9,5 B 5,0 A 28 C All dimensions are reference only unless specifically toleranced. LETTER DIMENSION A C B 36,5 20,0 16,5 39,5 25,0 14,0 46,0 38,0 7,5 58,0 50,0 7,5 DIMENSIONS: HALL SENSOR AND SET POINT MODULE SERIES 1000-8000 ROTARY ACTUATORS & MULTI-MOTION ACTUATORS 3 m SHIELDED CABLE FROM THIS SIDE ON SERIES 1000 & 2000 UNITS ONLY 12,7 A B 3 m SHIELDED CABLE FROM THIS SIDE ON SERIES 3000-8000 UNITS LIMITATIONS: SENSOR MAY BE USED ON UNITS WITH MAXIMUM ROTATION UP TO AND INCLUDING 180° MINIATURE ROTARY ACTUATORS & MINIATURE MULTI-MOTION ACTUATORS 12,7 ACTUATOR SERIES 1000 & 2000 3000 & 4000 5000 & 6000 7000 & 8000 LETTER DIM. B A 50,8 75,7 76,2 107,4 101,6 126,5 127,0 202,7 ACTUATOR MODEL NO. 018x75 018x50 MA5 & MT5 LETTER DIM. B A 50,8 95,3 38,1 63,5 50,8 95,3 A B 3 m SHIELDED CABLE FROM THIS SIDE OF UNIT SET POINT MODULE #9800-01-0x00 22,0 7,5 5,5 88,0 56,5 7,0 12,5 3,5 23,0 4X SET POINT ADJUSTMENT + 18 - 24 VDC -0 VDC TRNS POS TRNS SIG A 101,5 86,5 55,6 TRNS SIG B 94,5 OUTPUT A1 OUTPUT A2 OUTPUT B1 OUTPUT B2 + 4,5-24 VDC SOURCE ONLY 4X SET POINT MADE LED INDICATORS All dimensions are reference only unless specifically toleranced. 4X THRU HOLE FOR M4 SCREW 29 ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE WIRING SCHEMATICS Diagrams are typical for many programmable controller interface applications. Modules may also be used to signal TTL. CMOS, relays or solenoids within rated electrical specifications. NOTE: For single applications where four outputs are desired, install a jumper between terminals 4 & 5. MODEL 9800-01-0300 NPN (SINK) 18-24 VDC POWER SUPPLY INPUT TO PROGRAMMABLE CONTROLLER COMMON RED BLACK A BLACK RED WHITE WHITE B 1 2 3 4 5 6 7 8 9 10 OUTPUTS A1 & A2 OUTPUTS B1 & B2 18-24 VDC POWER SUPPLY MODEL 9800-01-0400 PNP (SOURCE) PRIMARY SUPPLY INPUT TO PROGRAMMABLE CONTROLLER OPTIONAL REQUIRED ONLY IF DESIRED SOURCE OUTPUT VOLTAGE IS OTHER THAN THAT OF PRIMARY SUPPLY IF OUTPUT VOLTAGE REQUIRED IS THE SAME AS THE PRIMARY SUPPLY ATTACH A JUMPER BETWEEN TERMINALS 1 & 10 COMMON B RED BLACK A BLACK RED WHITE WHITE 1 2 3 4 5 6 7 8 9 10 OUTPUTS A1 & A2 OUTPUTS B1 & B2 APPLICATION NOTES In addition to the normal use with PHD Sensors, the PHD Set Point Module can be used with other voltage feedback-type devices. The most common of these is a potentiometer used as a voltage divider. SPECIFICATIONS REPEATABILITY HYSTERESIS MINIMUM DISTANCE BETWEEN TWO SET POINTS WITHOUT CROSSTALK (DISCRIMINATION) SENSOR RESISTANCE 30 SET POINT MODULE WITH POTENTIOMETER 2 mV. 15 mV. Typ. 30 mV. Typ. 20 mV. Min. 35 mV. Max. 1 kOhm Min. Example 1 (linear application): Using a 152,0 mm linear potentiometer as a voltage divider to supply a signal to a PHD Set Point Module. 3 TRANS. NEG. (0 VDC) Linear Discrimination = 2 TRANS. SIGNAL (0 to 15 VDC) 1 TRANS. POS. (+15 VDC) (152,0 mm stroke) x (0,035 mV.) 15 Volt supply = 0,36 mm min. distance between two points without crosstalk Example 2 (rotary application): (degrees rotation) x (0,035 mV.) Rotary Discrimination = 15 Volt supply ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE PERFORMANCE SPECIFICATIONS Specifications for Series 190 & 191 Parallel and 190 Angular Miniature Grippers with Sensors vary according to the degree of jaw closing. The graphs below show the performance of Sensors on Miniature Grippers. See the chart on page 32 for all other units. 190 ANGULAR SET POINT PERFORMANCE 1,4 1,2 1,0 0,8 * 0,6 19002 19012 19022 19032 0,4 0,2 0,0 0 2 4 6 JAW OPEN 8 10 12 14 ^ 16 18 TRAVEL PER JAW (Degree of Rotation) 20 JAW CLOSED ^ Position at which jaws are parallel to each other - 15° distance between two set points without crosstalk in degrees * Minimum of jaw movement 19x6x PARALLEL SET POINT PERFORMANCE 0,4 * 19x7x PARALLEL SET POINT PERFORMANCE 0,4 Long Travel 19x67 0,35 0,35 0,3 0,3 Short Travel 19x66 0,25 * 0,2 0,15 0,15 0,1 0,0 JAW CLOSED 1,0 2,0 3,0 TRAVEL PER JAW (mm) 4,0 0,0 JAW OPEN JAW CLOSED 19x8x PARALLEL SET POINT PERFORMANCE 2,0 1,0 3,0 5,0 4,0 TRAVEL PER JAW (mm) 6,0 JAW OPEN 19x9x PARALLEL SET POINT PERFORMANCE 0,6 0,5 Long Travel 19x87 0,4 * Short Travel 19x76 0,25 0,2 0,1 Long Travel 19x77 Short Travel 19x86 Long Travel 19x97 Short Travel 19x96 0,5 0,4 * 0,3 0,3 0,2 0,2 0,1 0,1 0,0 0,0 JAW CLOSED 2,0 4,0 6,0 TRAVEL PER JAW (mm) 8,0 0,0 JAW OPEN JAW CLOSED 2,75 5,5 8,25 TRAVEL PER JAW (mm) 11,0 JAW OPEN *Minimum distance between two set points without crosstalk in millimetres of jaw movement. 31 ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE PERFORMANCE SPECIFICATIONS UNIT ANGULAR GRIPPERS* SERIES 7900 & 8600 ROTARY ACTUATORS & MULTI-MOTION ACTUATORS REPEATABILITY HYSTERESIS MAXIMUM MINIMUM DISTANCE BETWEEN TWO POINTS WITHOUT CROSSTALK 1' ARC 10' ARC 10' ARC 10' ARC 1,5° ARC 2° ARC *Values shown are for rotation per jaw. EXPLANATION OF TERMS FIRST SET POINT MAKES SET POINT: Each set point is a graduated position. The first set point remains made as the second set point makes. Each set point will repeat to its adjusted position each time it is made within the tolerances shown above. DIRECTION OF JAW TRAVEL CLOSING OR CLOCKWISE ROTATION OF ROTARY ACTUATORS FIRST SET POINT MAKES HYSTERESIS: The differential in distance between where the set point makes and where it breaks with the units moving in the reverse direction. REVERSE DIRECTION HYSTERESIS MINIMUM DISTANCE BETWEEN SET POINTS: Minimum sensing distance between two points without crosstalk. MINIMUM DISTANCE NOISE SUPPRESSION When using PHD Set Point Modules, it is important to consider the presence of electrical noise in the system. Some considerations should be taken to minimize the chances for electrical noise which can adversely affect the set point module. It is important to keep the control and sensing circuits separate from any air valves, motor PHD, Inc. 9009 Clubridge Drive P.O. Box 9070, Fort Wayne, Indiana 46899 U.S.A. Phone (219) 747-6151 • Fax (219) 747-6754 32 cables, etc. The maximum length of any switch or sensor cable should not exceed 15 m. Cable should be shielded with the shield being grounded. On floating ground systems, the shield should be connected to the “O” voltage. PHD Ltd. 7 Eden Way, Pages Industrial Park Leighton Buzzard, Bedfordshire LU7 8TP U.K. Phone 01525 853488 • Fax 01525 378210 PHD GmbH Arnold-Sommerfeld-Ring 2 D-52499 Baesweiler GERMANY Phone 02401-805 230 • Fax 02401-805 232 Internet Web Site: http://www.phdinc.com • E-Mail: phdinfo@phdinc.com 3M 7/97 4136