PROXIMITY SWITCHES AND SENSORS
INDEX:
Switch Selection Guide
Pages 7-2 to 7-5
Series 5360
Proximity Switches
Pages 7-6 to 7-11
Hall Effect, Reed, & Magnetoresistive Types of
Switches & Sensors for Use with PHD Automation Products
Series 6250
Proximity Switches
Pages 7-12 to 7-15
Series 1750
Proximity Switches
Pages 7-16 to 7-19
Series 5580
Proximity Switches
Pages 7-20 to 7-22
Series 1590 Switches
Pages 7-23 to 7-27
Series 6790 Switches
Pages 7-28 to 7-29
Explanation of Terms
Page 7-30
Inductive Proximity
Switches
Page 7-31
Hall Sensor with
Set Point Module
Pages 7-33 to 7-39
Switch Brackets for
NFPA Cylinders
Page 7-40
Most PHD switches
are CE Certified.
7-1
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7
62002 Switches
Page 7-32
SWITCH SELECTION GUIDE
H = HALL SWITCH
S = HALL SENSOR
M = MAGNETORESISTIVE SWITCH
R = REED SWITCH
P = PROXIMITY KIT AVAILABLE
STD = STANDARD
S = COMPATIBLE WHEN ORDERED
WITH SWITCH READY KIT
L = LINEAR ONLY
R = ROTARY ONLY
SWITCHES/SENSORS
SERIES 5360
H
SEE REFERENCED PAGES FOR
SPECIFICATIONS & ORDERING DATA
CYLINDERS SERIES A, AV, HV, EA,
EL, NP, NE
SERIES CRS & CTS
SERIES CV
ROTARY ACTUATORS
SERIES 0180
P
R
O
D
U
C
T
SERIES 1000-8000
SERIES RA & RL
SERIES RI
SERIES RF
MULTI-MOTION ACTUATORS
SERIES 1000-8000
R
M
7-6 to 7-11
SERIES 6250
M
R
7-12 to 7-15
SERIES 1750
M
R
7-16 to 7-19
7
H
R
7-20 to 7-22
SERIES 1590
H
R
7-23 to 7-27
SERIES 6790
M
R
INDUCTIVE PROXIMITY
SERIES PHD
62002 SENSR.
4 mm 6 mm 8 mm 12 mm 8 mm
RND. SQ. THRD. THRD. R
7-28 to 7-29
7-31
7-32
OPTION
CODES
OPTION
CODES
-E
-M
-I
-M
-M
-M
-M
-E
-E
-M
-I
-M
-M
-E
-M
-E
S
7-33 to
7-39
-M
-M
-3
-J
-M
-M
P
-E
-M
P
-M
P
-E
-M
-H
R
SLIDES
SERIES SA & SB
T
Y
P
E
SERIES 5580
P
(*size 2-6 only)
SERIES SG
SERIES C
P
OPTION
CODES
OPTION
-M
SERIES SAx
SERIES SD & SE, *SK & SL
P
-M*
-M*
-M
-E
-M
-GG
-GH
-GI
-E
-M
-CB
STD
-M
-M
-M
-M
SERIES SIP
-M
-M
SERIES SJP
-M
-M
SERIES SHP
SERIES STP
CODES
-M
SERIES SMx
-M
P
Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering data
page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE.
7-2
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CAT-03
SOLUTIONS FOR
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SWITCH SELECTION GUIDE
H = HALL SWITCH
M = MAGNETORESISTIVE SWITCH
R = REED SWITCH
G = SHURGRIP MODEL
S = COMPATIBLE WHEN ORDERED
WITH SWITCH READY KIT
STD = STANDARD
P = PROXIMITY KIT AVAILABLE
SWITCHES/SENSORS
SERIES 5360
H
SEE REFERENCED PAGES FOR
SPECIFICATIONS & ORDERING DATA
P
R
O
D
U
C
T
-1
SERIES LC
-E
ANGULAR GRIPPERS
H
R
7-20 to 7-22
H
R
7-23 to 7-27
SERIES 6790
M
R
INDUCTIVE PROXIMITY
SERIES PHD
62002 SENSR.
4 mm 6 mm 8 mm 12 mm 8 mm
RND. SQ. THRD. THRD. R
7-28 to 7-29
7-31
H
7-32
7-33 to
7-39
OPTION
CODES
OPTION
CODES
SERIES 160
-E
-2
-2
STD
STD
-5
SERIES 8400
-3
S
-5
SERIES 190
-4
S
-3
-4
SERIES 8600 (3 Jaw)
SERIES 5300
-7
-4
-M
SERIES GRB (180°)
PARALLEL GRIPPERS
T
Y
P
E
7-6 to 7-11
M
SERIES 1590
SERIES GRD
SERIES 190 & 191
SERIES 5300
-7
SERIES GRC -2**
SERIES GRL
SERIES GRR
SERIES GRW
-M
S
-CU
-6
-7
-8*
S
S
S
-2
-1
-5
-5
-5
S
S
S
SENSOR
OPTION
-4
OPTION
CODES
G
G
-5•
-5*•
-6** -3**
-E
S
P
P
P
7
ESCAPEMENTS
R
SERIES 5580
P
P
NOTES:
1) *GRDx5x & GRDx6x •GRCx3x *•GRCx4x, 5x, 6x **GRCx3x, 4x, 5x, 6x
2) Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts,
see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE.
3) Escapement -2 option only on standard duty 1600x units.
4) -4 option is Hall sensor ready.
7-3
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SWITCH SELECTION: PROXIMITY SWITCHES
PHD Proximity Switches can be used with most PHD
Cylinders and Actuators. They are used to supply input signals to
programmable controllers, sequencers, relays, and in some cases,
to drive valve solenoids.
Use the requirements in the chart below to determine which
switch fits the application. By using the process of elimination, you
should be able to choose the proper switch. See the specifications
for each switch to confirm your choice.
PROXIMITY SWITCH SELECTION CHART
53603
53604
53623
53624
HALL
SERIES 5360
SERIES 6250
53605 53602 53609 62505 62507
53605 53622 53629 62506 62517
53625
62515 62515
53625 DC
AC
62516 DC/AC
MR REED REED
MR REED
REQUIREMENTS
AC
DC
MECHANICAL SWITCH
SOLID STATE SWITCH
(ZERO BOUNCE)
INPUT-PROGRAMMABLE
CONTROLLER
COIL DIRECT
LONGEST LIFE
BUILT-IN TRANSIENT
PROTECTION
HIGH MOISTURE
ENVIRONMENT
CE CERTIFIED
REFERENCE PAGES
7-6 to 7-11
*CE certification applicable to 10 to 30 VDC range only.
SERIES 1750
17503 17502 17509
17504 17522 17529
17523
AC
17524 DC
HALL REED REED
SERIES 5580
SERIES 1590
55803 55802 15902 15901 15900
55804 55822
55823
55824
HALL 3 AMP REED
HALL REED
REED
†
*
7-12 to 7-15
7-16 to 7-19
7-20 to 7-22
7-23 to 7-27
†
CE certification applicable to 4.5 to 24 VDC range only.
It is estimated that 95% of all PHD Switches are integrated with
PLC’s. The chart below serves as a guide in determining which
categories of PHD Switches are compatible with the configuration of
PLC being used.
7
PLC COMPATIBILITY CHART
AC
COMPATIBLE PHD
INPUT VOLTAGE TYPE REQUIRED
DC
COMPATIBLE PHD
AC SWITCHES
DC NPN (SINK) SWITCHES
SWITCH TYPE
1750, 15900, 5360, 61065, & 6250 1750, 5360, 5580, 61065, 62002, 6250 & 6790
MECHANICAL REED
—
5360, 6250 & 6790
MAGNETORESISTIVE
—
1750, 5360, 15902, & 5580
HALL EFFECT
15561
18430, 18431, 51422, & 15661
INDUCTIVE PROXIMITY
HALL SENSOR WITH
—
9800-01-0100 & 0300
SET POINT MODULE
COMPATIBLE PHD
DC PNP (SOURCE) SWITCHES
1750, 5360, 5580, 61065, 62002, 6250, & 6790
5360, 6250, & 6790
1750, 5360, 15902, & 5580
18430, 18431, 51422, & 15561
9800-01-0200 & 0400
NOTE: Not all types of switches are available on all PHD products. Reference charts on pages 7-2 to 7-5 to determine compatibility with
product being used.
7-4
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SWITCH SELECTION: PROXIMITY SWITCHES
PROXIMITY SWITCH SELECTION CHART
SERIES 6790
67903 67902
67904 67922
67923
67924
REED
MR
SERIES 18430 SERIES 18431 SERIES 51422 SERIES 62002
4 mm ROUND 6 mm SQUARE
INDUCTIVE
INDUCTIVE
PROXIMITY
PROXIMITY
7-28 to 7-29
8 mm ROUND
INDUCTIVE
PROXIMITY
8 mm ROUND
THREADED
62002
REED
SERIES 15561
12 mm ROUND
INDUCTIVE PROXIMITY
15561-001
15561-003
15561-002
DC
AC
7-32
7-31
7-31
COMPETITOR PART NUMBERS
LUMBERG
TURCK
HIRSCHMANN DANIEL WOODHEAD CROUSE HINDS
PART NO.
PART NO.
PART NO.
PART NO.
LENGTH PHD CORDSET NO.
PART NO.
RKM 3 06/2M PKG 3-2M
45300-001
5000125-13
2 meter
17533-00-02
ELKA-K-3308 PVC
014-2 Meter
45300-002
5000125-16
RKM 3 06/5M PKG 3-5M
ELKA-K-3308 PVC
5 meter
17533-00-05
014-5 Meter
7
DESCRIPTION
8 mm Push-in
Straight Connector
8 mm Push-in
Straight Connector
NOTE: PHD reserves the right to supply any of the cordsets listed.
Cordset specifications: 3 conductors, PVC jacket, 60 V (AC or DC) Max., 26 AWG, fine stranded copper conductors.
-25°C to +90°C, IP 65 protection class.
CYLINDERS AND ACTUATORS
OTHER REPLACEMENT SWITCHES
(Previously Catalogued)
When ordering a cylinder or actuator for magnetic proximity
switch operation, add the suffix -M or -E to proper unit description.
HALL EFFECT MAGNET
Imperial Examples:
AVF 1-1/8 x 2-P-E or
MA11B 3180 x 1-PL-E
REED MAGNET
Imperial Examples:
AVF 1-1/8 x 2-P-M or
MA11RF 3180 x 1-PL-M
Metric Examples:
AVMF 29 x 50-P-E or
MA15B 3180 x 25-PL-E
Metric Examples:
AVMF 29 x 50-P-M or
MA15RF 3180 x 25-PL-M
PART NO.
7518-01-12
13109-02-6
AN12-6
AB12
16383-1-06
9641
COLOR
Yellow
Green
Blue
Blue
White
—
DESCRIPTION
NPN (Sink) or PNP (Source) Hall Effect
3 Amp Reed
10 Watt Reed
10 Watt Reed, Quick Connect
Low Voltage DC Reed
Universal Bracket
7-5
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ORDERING DATA: SERIES 5360 PROXIMITY SWITCHES
TO ORDER SPECIFY:
Type, Cord Type, Sensing Circuitry,
Design No., and Cable Length.
TYPE
Hall, Reed, Magnetoresistive
CABLE LENGTH
02 - 2 meter length cable
(Leave blank when quick
connect is specified)
536 0
2-2 - 02
CORD TYPE
0 - Cabled
2 - Quick Connect
NOTES:
1) Cordsets for quick connect switches
must be ordered separately. See page 7-10.
2) Other cable lengths available. Consult PHD.
SENSING
CIRCUITRY
2-2
3-1
4-1
5-1
6-1
9-2
DESCRIPTION
SWITCH COLOR
NPN or PNP DC Reed
White
NPN DC Hall
Yellow
PNP DC Hall
Red
NPN DC Magnetoresistive
Black
PNP DC Magnetoresistive
Orange
AC Reed w/Current Limiting
Green
7
CORDSETS
WITH QUICK CONNECT
PART NO. LENGTH
63549-02 2 meter
63549-05 5 meter
7-6
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BENEFITS: SERIES 5360 HALL EFFECT SWITCHES
BENEFITS
■
Series 5360 Hall Effect Switches are available for use on
selected PHD products, making it easy to interface these
actuators with various electronic controls.
■
Switches have no moving parts or mechanical contacts,
providing long switch life and elimination of contact bounce.
■
Constant amplitude output is provided for use with most digital
logic systems.
■
Low profile integral clamp mounting is easy to adjust over the
entire piston travel of the cylinder or actuator.
■
Several switches may be mounted to control or initiate any
sequence or function.
■
Dual LED indicators provide convenient means for positioning
and troubleshooting circuits. Green LED shows that power is
being received at the switch and amber shows when the switch
output is on.
■
Available in a Quick Connect model for easy installation
and maintenance.
Series 5360 Hall Effect Switches are designed specifically to
provide an input signal to various types of programmable controllers
or logic systems. Since Hall Effect Switches are solid-state, there are
no moving parts to wear out. They offer an infinite number of troublefree operations. Hall Effect Switches operate on DC current only.
53603 & 53623
53604 & 53624
Hall Effect
Moving Magnet
4.5 to 24 VDC
NPN (Sink)
PNP (Source)
20 mA. Max.
100 mA. Max.
.5 VDC Max.
12 mA. Max.
IP67
0° to 80°C
7
NOTE: For Hall Effect Switch dimensions, see page 7-9.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
VOLTAGE DROP
SWITCH BURDEN
ENVIRONMENTAL
OPERATING TEMP.
HALL EFFECT WIRING SCHEMATICS
LOAD
BLUE
DC
SWITCH
QUICK CONNECT MODEL 53623
DC
PIN 1
PIN 2/4
SWITCH
DC
BROWN
BLACK
MODEL NO. 53604 & 53624 - PNP (SOURCE)
INPUT - 4.5-24 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - RED
(LED's have been omitted from the schematic for clarity.)
CABLED MODEL 53604
BROWN
1
LOAD
PIN 3
2/4 BLACK
DC
DC
BROWN
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 53624
SWITCH
SWITCH
MODEL NO. 53603 & 53623 - NPN (SINK)
INPUT - 4.5-24 VDC
LOAD CURRENT - 20 mA. MAX.
SWITCH HOUSING COLOR - YELLOW
(LED's have been omitted from the schematic for clarity.)
CABLED MODEL 53603
3
BLUE
DC
PIN 1
PIN 2/4
PIN 3
LOAD
BROWN
1
2/4 BLACK
DC
3
BLUE
7-7
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BENEFITS: SERIES 5360 MAGNETORESISTIVE SWITCHES
BENEFITS
■
Series 5360 Magnetoresistive Switches are available for use on
selected PHD products, making it easy to interface these
actuators with various electronic controls.
■
Switches are solid state, having no moving parts or mechanical
contacts, providing long switch life and elimination of
contact bounce.
■
Transient voltage protection.
■
Constant amplitude output is provided for use with most digital
logic systems.
■
Reverse polarity protection.
■
Low profile integral clamp mounting is easy to adjust over the
entire piston travel of the cylinder or actuator.
■
Several switches may be mounted to control or initiate any
sequence or function.
■
Dual LED indicators provide convenient means for positioning
and troubleshooting circuits. Green LED shows that power is
being received at the switch and amber shows when the switch
output is on.
■
Available in a Quick Connect model for easy installation
and maintenance.
Series 5360 Magnetoresistive Switches are designed specifically
to provide an input signal to various types of programmable
controllers or logic systems. Since Magnetoresistive Switches are
solid-state, there are no moving parts to wear out. They offer an
infinite number of trouble-free operations. Magnetoresistive
Switches operate on DC current only.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
VOLTAGE DROP
SWITCH BURDEN
ENVIRONMENTAL
OPERATING TEMP.
7
NOTE: For magnetoresistive switch dimensions, see page 7-9.
53605 & 53625
53606 & 53626
Magnetoresistive
Moving Magnet
6 to 24 VDC
NPN (Sink)
PNP (Source)
20 mA. Max.
100 mA. Max.
.5 VDC Max.
12 mA. Max.
IP67*
0° to 80°C
MAGNETORESISTIVE WIRING SCHEMATICS
LOAD
BLUE
DC
SWITCH
QUICK CONNECT MODEL 53625
DC
PIN 1
PIN 2/4
SWITCH
DC
BROWN
BLACK
MODEL NO. 53606 & 53626 - PNP (SOURCE)
INPUT - 6-24 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - ORANGE
(LED's have been omitted from the schematic for clarity.)
CABLED MODEL 53606
LOAD
PIN 3
2/4 BLACK
DC
DC
BROWN
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 53626
BROWN
1
SWITCH
SWITCH
MODEL NO. 53605 & 53625 - NPN (SINK)
INPUT - 6-24 VDC
LOAD CURRENT - 20 mA. MAX.
SWITCH HOUSING COLOR - BLACK
(LED's have been omitted from the schematic for clarity.)
CABLED MODEL 53605
3
BLUE
DC
PIN 1
PIN 2/4
PIN 3
LOAD
BROWN
1
2/4 BLACK
DC
3
BLUE
7-8
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DIMENSIONS: SERIES 5360 HALL/MAGNETORESISTIVE SWITCHES
HALL EFFECT AND MAGNETORESISTIVE SWITCH
.320
[8.1]
.150
[3.8]
2 m CABLE x Ø .134 [3.40]
.460
[11.7]
.061
[1.5]
.325
[8.2]
.580
[14.7]
.126
[3.2]
.290
[7.4]
.700 [17.8]
HALL EFFECT AND MAGNETORESISTIVE SWITCH WITH MALE QUICK CONNECT
.320
[8.1]
.150
[3.8]
CABLE x Ø .134 [3.40]
[M8x1]
.460
[11.7]
.061
[1.5]
4.000
[102.0]
.325
[8.3]
.126
[3.2]
(5.590 [142])
A
B
.580
[14.7]
7
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
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BENEFITS: SERIES 5360 REED SWITCHES
BENEFITS
■
Series 5360 Reed Switches are available for use on selected
PHD products, making it easy to interface these actuators with
various electronic controls.
■
Low profile integral clamp mounting is easy to adjust over the
entire piston travel of the cylinder or actuator.
■
Several switches may be mounted to control or initiate any
sequence or function.
■
An LED indicator provides convenient means for positioning
and troubleshooting circuits.
■
Available in a Quick Connect model for easy installation
and maintenance.
■
Special current limit model available for AC applications where
inrush might otherwise damage the switch.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
POWER CAPACITY
CURRENT RATING
CONTACT RESISTANCE
ENVIRONMENTAL
OPERATING TEMP.
Series 5360 Reed Switches are available in either AC or DC
models. They are ideal for use as inputs for many types of
sequencers and programmable controllers. In some cases, they can
be used to drive some relays or valve solenoids. However, electrical
transients (inrush currents or line spikes) associated with inductive
or capacitive loads can damage and shorten the life of the switch.
53609-2**
53602-2 & 53622-2
& 53629-2**
Magnetic Reed
Moving Magnet
4.5 to 24 VDC
110 to 120 VAC
Contact Closure
4 Watt Max.
2.5 Watt Max.
200 mA. Max. Inter. Limited to 20 mA.
.200 Ohms Max.
1.5 kOhm
IEC IP67
0° to 80°C
** CE certification not applicable to these switch models.
DIMENSIONS: SERIES 5360 REED SWITCHES
REED SWITCH
REED SWITCH WITH MALE QUICK CONNECT
APPLIES TO 53602-2
& 53622-2 ONLY
PWR
7
SGNL
.320
[8.1]
.460
[11.7]
45°
.79
[20.1]
.320
[8.1]
[M8x1]
.061
[1.5]
4.000
[102.0]
.325
[8.3]
.126
[3.2]
(5.590 [142])
A
B
.580
[14.7]
.460
[11.7]
.061
[1.5]
CABLE x Ø .134 [3.40]
.460
[11.7]
2 m CABLE x Ø .134 [3.40]
.150
[3.8]
.150
[3.8]
.325
[8.2]
.580
[14.7]
.126
[3.2]
MODEL NO.
53602-2 & 53622-2
53609-2 & 53629-2
A
B
LETTER DIM.
B
A
.685 [17.4] 1.090 [27.7]
.895 [22.7] 1.300 [33]
63549-xx CORDSET WITH FEMALE QUICK CONNECT
PIN 2/4
WIRE COLOR
BLACK
Ø .402
[10.2]
A
PIN 1
WIRE COLOR
BROWN
PIN 3
WIRE COLOR
BLUE
MODEL NO.
63549-02
.689 [19.3]
63549-05
CABLE x Ø .177 [4.5]
1.299 [34.8]
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
NUMBERS IN [ ] ARE IN mm–
IMPERIAL EQUIVALENTS
ARE PROVIDED FOR
CONVENIENCE
LETTER DIM.
A
78.74
[2 m]
196.85
[5 m]
NOTES:
1)For alternative supplier part numbers, see page 7-5.
2)For earlier design switches 1752x-1 and 17529-2, use
cordset 17533-00-02 or 17533-00-05.
All dimensions are reference only unless specifically toleranced.
7-10
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ENGINEERING DATA: SERIES 5360 REED SWITCHES
REED WIRING SCHEMATICS
CABLED MODEL 53609-2
BROWN
LINE
MODEL NO. 53609-2 & 53629-2
INPUT - 110-120 VAC
SWITCHED POWER - 2.5 WATT MAX.
INTERNAL RESISTANCE - 1.5 kOhm
SWITCH HOUSING COLOR - GREEN
LOAD
BLACK
BLUE
QUICK CONNECT MODEL 53629-2
BROWN
1
PIN 2/4
LINE
PIN 1
LOAD
2/4 BLACK
PIN 3
3
BLUE
SWITCH HOUSING COLOR - WHITE
(Bi-polar LED emits a green light in the Sinking circuit
and a red light in the Sourcing circuit.)
MODEL NO. 53602-2 & 53622-2 - NPN (SINK) OR PNP (SOURCE)
INPUT - 4.5-24 VDC
POWER CAPACITY - 4 WATT MAX.
LOAD CURRENT - 200 mA. MAX.
CABLED MODEL 53602-2 - PNP (SOURCE)
CABLED MODEL 53602-2 - NPN (SINK)
BLACK
LOAD
BROWN
LOAD
BLUE
DC
DC
QUICK CONNECT MODEL 53622-2 - NPN (SINK)
QUICK CONNECT MODEL 53622-2 - PNP (SOURCE)
BROWN
DC
PIN 3
PIN 2/4
PIN 1
BROWN
1
PIN 1
2/4 BLACK
LOAD
DC
PIN 2/4
1
DC
3
LOAD
PIN 3
3
DC
BLUE
2/4 BLACK
BLUE
NOISE SUPPRESSION
MOUNTING DIRECTIONS
When using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the control
system. The effects of this noise can vary from switch misfire and
false signal, to total permanent switch failure, causing the actuator
or other machine functions to initiate out of sequence.
1.
Orient the switch assembly so the wire/screw end is directed
away from the end of the unit.
2.
Insert the switch and locking nut into the “T” slot of the unit.
3.
Tighten the Phillips head screw until snug 12 in.-lbs.
[1.35 Nm]. The first quarter turn will position the locking nut
crossways in the “T” slot. Do not overtighten.
4.
The switch may be repositioned by loosening the Phillips head
screw and sliding the switch in the “T” slot. Once in the desired
position, repeat step number 3.
Isolating the noise is the best method of dealing with electrical
transients. This is accomplished by using separate power supplies
for both logic level signals (Microprocessor, P.C., CPU, Input
Devices) and Output Field Devices (Motors, Valve Solenoids).
Additional physical isolation is recommended for routing of control
system wiring (e.g., separate conduit for AC and DC wiring,
grounding of all shield or drain wires).
LOCKING NUT
PHILLIPS
HEAD SCREW
In cases where isolation is not practical, such as direct small
relay operation, valve solenoids, etc., inductive transient spikes may
be minimized by use of clamping diodes or R-C networks.
7-11
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
7
BLACK
DC
BROWN
DC
BLUE
ORDERING DATA: SERIES 6250 PROXIMITY SWITCHES
TO ORDER SPECIFY:
Type, Cord Type, Sensing Circuitry,
Design No., and Cable Length.
TYPE
Reed, Magnetoresistive
625 0
CORD TYPE
0 - Cabled
1 - Quick Connect
CABLE LENGTH
02 - 2 meter length cable
(Leave blank when quick
connect is specified)
7-1 - 02
SENSING
CIRCUITRY
DESCRIPTION
SWITCH COLOR
5-1
NPN (Sink) DC Magnetoresistive
Brown
6-1
PNP (Source) DC Magnetoresistive
Tan
7-1
AC/DC Reed
Silver
NOTES:
1) Cordsets for quick connect switches
must be ordered separately. See page 7-15.
2) Other cable lengths available. Consult PHD.
CORDSETS WITH QUICK CONNECT
7
FOR MAGNETORESISTIVE SWITCH
CABLE LENGTH
PART NO.
2 meter/3 wire
61397-02
5 meter/3 wire
61397-05
FOR REED SWITCH
CABLE LENGTH
PART NO.
2 meter/2 wire
61398-02
5 meter/2 wire
61398-05
7-12
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
BENEFITS: SERIES 6250 REED SWITCHES
BENEFITS
■
Series 6250 Reed Switches are available for use with PHD ISO
Cylinder and on other select PHD actuators which use the “M”
magnet option.
■
Series 6250 Reed Switches offer both 120 VAC or 10 to 30 VDC
sink and source operation for maximum flexibility in interfacing
with various electronic controls.
■
Special current limiting feature is designed into each switch for
protection against potential current inrush damage to switch
components.
■
Integral clamp mounting provides easy attachment and
adjustment while eliminating the cost of brackets and additional
hardware.
■
Several switches may be used on an actuator to control or
initiate a sequence or function.
■
LED indicator provides convenient means for positioning and
troubleshooting circuits.
■
Switches include either a hard wired 24 AWG, Polyurethane
(PUR) jacketed cable making it virtually impervious to chemical
or environmental damage, or an integral 8 mm screw type
connector mounted directly on the switch.
■
IP67 Environmental Protection
SPECIFICATIONS
SWITCH COLOR
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT VOLTAGE
POWER CAPACITY
CURRENT RATING
IMPEDANCE
ENVIRONMENTAL
OPERATING TEMP.
62507-1
62517-1
Silver
Magnetic Reed
Moving Magnet
10 to 30 VDC or 110-120 VAC*
Contact Closure
2.5 Watt Max.
Internally Limited to 25 mA.
2.25 k Ohm
IP67
0° to 80°C
* CE certification applicable to 10 to 30 VDC range only.
7
NOTE: For Reed Switch dimensions, see page 7-15.
REED WIRING SCHEMATICS
MODEL NO. 62507-1 & 62517-1
INPUT - 110 - 120 VAC
POWER CAPACITY - 2.5 WATTS MAX.
LOAD CURRENT - 25 mA. MAX.
INTERNAL RESISTANCE - 2.25 k Ohm
SWITCH HOUSING COLOR - SILVER
MODEL NO. 62507-1 & 62517-1
INPUT - 10 to 30 VDC
POWER CAPACITY - 2.5 WATTS MAX.
LOAD CURRENT - 25 mA. MAX.
SWITCH HOUSING COLOR - SILVER
CABLED MODEL 62507-1
CABLED MODEL 62507-1
BLUE
LOAD
LOAD
BLUE
PIN 3
LOAD
LOAD
LINE
QUICK CONNECT MODEL 62517-1
PIN 1
BROWN
LINE
BROWN
Alternate load position for
sink circuit
LOAD
LOAD
DC
DC
QUICK CONNECT MODEL 62517-1
Alternate load position for
sink circuit
1
PIN 1
2/4
PIN 3
3
LOAD
LOAD
Alternate load position for
sink circuit
DC
Alternate load position for
sink circuit
1
2/4
DC
3
7-13
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
BENEFITS: SERIES 6250 MAGNETORESISTIVE SWITCHES
BENEFITS
■
Series 6250 Magnetoresistive Switches are available for use
with PHD ISO Cylinders and on other select PHD actuators
which use the “M” magnet option
■
Available in both current sinking or current sourcing models
for maximum flexibility in interfacing with various electronic
controls.
■
Series 6250 “MR” switch incorporates many features to
prevent damage to the switch circuit caused by voltage surges,
wiring abuse, or adverse electronic reaction with adjacent
equipment.
■
Integral clamp mounting provides easy attachment and
adjustment while eliminating the cost of brackets and
additional hardware.
■
Several switches may be mounted to control or initiate any
sequence or function.
■
An LED indicator provides convenient means for positioning
and troubleshooting circuits.
■
Switches include either a hard wired 24 AWG, Polyurethane
(PUR) jacketed cable making it virtually impervious to chemical
or environmental damage, or an integral 8mm screw type
connector mounted directly on the switch.
■
Series 6250 Magnetoresistive Switches are designed specifically
to provide an input signal to various types of programmable
controllers or logic systems. Since Magnetoresistive Switches are
solid-state, there are no moving parts to wear out. They offer an
infinite number of trouble-free operations. Magnetoresistive
Switches operate on DC current only.
SPECIFICATIONS
SWITCH COLOR
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
VOLTAGE DROP
SWITCH BURDEN
ENVIRONMENTAL
OPERATING TEMP.
IP67 Environmental Protection
7
NOTE: For Magnetoresistive Switch dimensions, see page 7-15.
62505-1 &
62506-1 &
62515-1
62516-1
Brown
Tan
Magnetoresistive
Moving Magnet
10 to 30 VDC
NPN (Sink)
PNP (Source)
100 mA. Max.
100mA. Max.
.5 VDC Max.
12 mA. Max.
IP67
0° to 80°C
MAGNETORESISTIVE WIRING SCHEMATICS
MODEL NO. 62506-1 & 62516-1 - PNP - (SOURCE)
INPUT - 10-30 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - TAN
(LED has been omitted from the schematic for clarity.)
CABLED MODEL 62505-1
CABLED MODEL 62506-1
DC
BROWN
BLACK
MR
SWITCH
MR
SWITCH
MODEL NO. 62505-1 & 62515-1 - NPN - (SINK)
INPUT - 10-30 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - BROWN
(LED has been omitted from the schematic for clarity.)
LOAD
BLUE
DC
DC
PIN 1
2/4
LOAD
PIN 3
2/4
DC
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 62516-1
1
MR
SWITCH
MR
SWITCH
QUICK CONNECT MODEL 62515-1
DC
BROWN
3
DC
PIN 1
2/4
PIN 3
1
LOAD
2/4
DC
3
7-14
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DIMENSIONS: SERIES 6250 REED/MAGNETORESISTIVE SWITCHES
REED AND MAGNETORESISTIVE SWITCH
SGNL
.203
[5.2]
.660
[16.7]
.660
[16.7]
.380
[9.6]
M8 THREAD
.876
[22.3]
1.088
[27.6]
REED SWITCH
.503
[12.8] .380
[9.6]
.071
[1.8]
.071
[1.8]
.682
.318
[17.3] .503
[8.1]
[12.8]
.158
[4]
.318
[8.1]
.183
[4.6]
.682
[17.3]
1.088
[27.6]
.660
[16.7]
MAGNETORESISTIVE SWITCH
.503
[12.8]
.380
[9.6]
.071
[1.8]
NUMBERS IN [ ] ARE IN mm–
IMPERIAL EQUIVALENTS ARE
PROVIDED FOR CONVENIENCE
.158
[4]
.183
.318 [4.6]
[8.1]
.660
[16.7]
.682
[17.3]
1.088
[27.6]
61397-xx CORDSET WITH FEMALE QUICK CONNECT (MAGNETORESISTIVE SWITCH)
CABLE x Ø .177 [4.5]
PIN 1 - BROWN WIRE
MODEL NO.
.335
[8.5]
61397-02
A
PIN 3 - BLUE WIRE
PIN 2/4 - BLACK COLOR
61397-05
61398-xx CORDSET WITH FEMALE QUICK CONNECT (REED SWITCH)
CABLE x Ø .177 [4.5]
PIN 1 - BROWN WIRE
61398-02
.335
[8.5]
A
PIN 3 - BLUE WIRE
PIN 2/4 - OPEN
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
7
61398-05
LETTER DIM.
LENGTH
A
78.7
3 wire
[2000]
197.0 3 wire
[5000]
78.7
2 wire
[2000]
197.0 2 wire
[5000]
ENGINEERING DATA: SERIES 6250 SWITCHES
NOISE SUPPRESSION
MOUNTING DIRECTIONS
When using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the control
system. The effects of this noise produce from switch misfire and
false signal, causing the actuator or other machine functions to
initiate out of sequence.
1.
Orient the switch assembly so the wire/screw end is directed
away from the end of the unit.
2.
Insert the switch and locking nut into the “T” slot of the unit.
3.
Tighten the Phillips head screw until snug 12 in.-lbs.
[1.35 Nm]. The first quarter turn will position the locking nut
crossways in the “T” slot. Do not overtighten.
4.
The switch may be
LOCKING NUT
repositioned by loosening
the Phillips head screw and
sliding the switch in the
“T” slot. Once in the
desired position,
repeat step number 3.
Isolating the noise is the best method of dealing with electrical
transients. This is accomplished by using separate power supplies
for both logic level signals (Microprocessor, P.C., CPU, Input
Devices) and Output Field Devices (Motors, Valve Solenoids).
Additional physical isolation is recommended for routing of control
system wiring (e.g., separate conduit for AC and DC wiring,
grounding of all shield or drain wires).
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
PHILLIPS
HEAD SCREW
7-15
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ORDERING DATA: SERIES 1750 SWITCHES
ORDERING DATA
TO ORDER SPECIFY:
Type, Cord Type, Sensing
Circuitry, Design No., and
Cable Length.
CABLE LENGTH
06 - 6 ft [1.8 m] length cable
(Leave blank when quick
connect is specified)
TYPE
Solid State, Reed
175 0
CORD TYPE
0 - Cabled
2 - Quick Connect
SENSING
CIRCUITRY
2-2
3-2
4-2
9-3
2-2 - 06
DESCRIPTION
SWITCH COLOR
NPN or PNP DC Reed
White
NPN DC Solid State
Yellow
PNP DC Solid State
Red
*AC Reed w/Current Limiting Green
CORDSETS
WITH QUICK CONNECT
LENGTH
PART NO.
2 meter
63549-02
5 meter
63549-05
NOTES:
1) Cordsets for quick connect
switches must be ordered
separately. See page 7-17.
2) Other cable lengths
available. Consult PHD.
3) *CE certification not
applicable to the AC Reed
with Current Limiting model.
7
COMMON BENEFITS
■
Series 1750 switches are available for use on most Tom
Thumb and PHD products for simple interfacing to many types
of electrical controllers.
■
The compact low profile design saves space and provides
mounting versatility.
■
Low profile bracket attaches securely across two tie rods and
allows easy position adjustment over the entire piston travel of
the cylinder or actuator.
■
IP67 Environmental Protection
■
Red LED indicator provides convenient method for position
setting and troubleshooting.
■
Available in a cabled or 8 mm threaded Quick Connect model
for easy installation and maintenance.
■
24 AWG polyurethane (PUR) jacketed cable is robust and
virtually impervious to chemical and environmental damage.
■
Multiple switches may be mounted to control or initiate any
sequence or function.
REED BENEFITS
SOLID STATE BENEFITS
■
Available as either 10 -30 VDC or 110-120 VAC models for
simple interfacing to sequencers and programmable
controllers.
■
Solid state switches afford long life. Constant amplitude output
allows use with most digital logic systems.
■
■
Can be used to directly drive some types of relays or valve
solenoids.
Switch circuitry protects against voltage surges and other
electrical anomalies associated with operating systems.
■
Excellent switch hysteresis characteristics and symmetry.
■
Offered in 10-30 VDC current sinking and current sourcing
versions for simple interfacing to electronic system controllers.
7-16
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DIMENSIONS: SERIES 1750 SWITCHES
SOLID STATE SWITCH
MALE QUICK CONNECT DETAIL
.286
[7.3]
Ø .200 [4.6]
4.000
[101.6]
4° TYP
LED INDICATOR
.286
[7.3]
4° TYP
(5.590 [142])
6 ft [1.8 m] CABLE
x Ø .177 [4.5]
.473
[12]
.473
[12]
.323
[8.2]
.178
[4.52]
1.000 [25.4]
.322
[8.2]
Ø .177 [4.5]
.314
[8]
.323
[8.2]
.178 .322
[4.52] [8.2]
MALE QUICK CONNECT DETAIL
.286
[7.3]
Ø.200 [4.6]
4° TYP
LED INDICATOR
(5.590 [142])
.178
[4.52]
SWITCH BRACKETS
17000-xx-5
.322
[8.2]
.473
[12.0]
.028 [.71]
PART NUMBER
Ø .177 [4.5]
1.000
[25.4]
.144 [3.7] MAX
LED INDICATOR
17000-31-5
17000-32-5
17000-33-5
17000-34-5
.700
[17.8]
.429 [10.9] MAX
17000-xx-0
.500 [12.7] MAX
LED INDICATOR
17000-35-0
17000-36-0
17000-37-0
17000-40-0
17000-41-0
1.000
[25.4]
M8x1
.028 [.71]
.314
[8]
.323 .178
[8.2] [4.52]
.322
[8.2]
CYLINDERS
DESCRIPTION
Strain relief kit for non -5 brackets
(-35-0 through -41-0)
17494
SWITCH BRACKET
DOES NOT EXTEND
BEYOND CYLINDER
OUTLINE ON THIS SIDE
4° TYP
6 ft [1.8 m] CABLE
x Ø .177 [4.5]
.473
[12.0] .323
[8.2]
1.000 [25.4]
.286
[7.3]
4.000
[101.6]
BORE SIZE
SERIES IMPERIAL METRIC COMPACT BRACKETS
19
17000-31-5
3/4
25
17000-32-5
1
AV & HV
29
17000-33-5
1-1/8
35
17000-34-5
1-3/8
19
17000-35-0
3/4
29
17000-36-0
1-1/8
EA, EL,
35
17000-37-0
1-3/8
& NEA
51
17000-40-0
2
75
17000-41-0
3
29
17000-33-5
1-1/8
NPG
35
17000-36-0
1-3/8
IMPERIAL LARGE BORE CYLINDERS
BORE SIZE
1-1/2
2
2-1/2
3-1/4*
4
5, 6, & 8
COMPACT BRACKETS*
17000-51-0
17000-51-0
17000-51-0
17000-51-0
17000-51-0
17000-57-0
*3-1/4" Bore C
& C Cylinders
require switch
bracket
5142-54-3.
7
REED SWITCH
M8x1
.137 [3.5] MAX
ROTARY & MULTI-MOTION ACTUATORS
SWITCH BRACKET DOES NOT EXTEND
BEYOND CYLINDER OUTLINE ON THIS SIDE
.690
[17.5]
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
COMPACT BRACKETS
SERIES
LINEAR SECTION ROTARY SECTION
17000-32-5
1000 & 2000
17000-36-0
17000-34-5
3000 & 4000
17000-37-0
17000-38-0
5000 & 6000
17000-40-0
17000-39-0
7000 & 8000
17000-41-0
—
MINIATURE
17000-35-0
63549-xx CORDSET WITH FEMALE QUICK CONNECT
PIN 2/4
WIRE COLOR
BLACK
Ø .402
[10.2]
PIN 1
WIRE COLOR
BROWN
PIN 3
WIRE COLOR
BLUE
1.299
[34.8]
.689
[19.3]
MODEL NO.
BLACK CONNECTOR
BLACK CABLE
63549-02
63549-05
L
LETTER DIM.
L
78.74
[2 m]
196.85
[5 m]
NOTES:
1) For alternative supplier part numbers, see page 7-5.
2) For earlier design switches 1752x-1 and 17529-2,
use cordset 17533-00-02 or 17533-00-05.
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
7-17
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
SPECIFICATIONS: SERIES 1750 SWITCHES
SPECIFICATIONS
17503-2 & 17523-2 17504-2 & 17524-2
OPERATING PRINCIPLE
Solid State
ACTUATED BY
Piston Magnet
INPUT VOLTAGE
10-30 VDC
OUTPUT TYPE
NPN (Sink)
PNP (Source)
CURRENT RATING
20 mA. Max
100 mA. Max
VOLTAGE DROP
.5 VDC
SWITCH BURDEN
10 mA. Max.
ENVIRONMENTAL
IP67
OPERATING TEMP.
0° to 80°C
17502-2
17509-3*
17522-2
17529-3*
Magnetic Reed
Piston Magnet
10-30 VDC
110-120 VAC
10 Watt Max.
10 Watt Max.
Contact Closure
200 mA.
Inter. Limited
Switched
to 25 mA.
.1 Ohm Max.
.1 Ohm Max.
IP67
0° to 80°C
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
POWER CAPACITY
OUTPUT TYPE
CURRENT RATING
CONTACT RESISTANCE
ENVIRONMENTAL
OPERATING TEMP.
* CE certification not applicable to these switch models.
SOLID STATE WIRING SCHEMATICS
LOAD
BLUE
DC
SWITCH
QUICK CONNECT MODEL 17523-2
DC
PIN 1
PIN 2/4
SWITCH
DC
BROWN
BLACK
MODEL NO. 17504-2 & 17524-2 - PNP (SOURCE)
INPUT - 10-30 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - RED
(LED’s have been omitted from the schematic for clarity.)
CABLED MODEL 17504-2
BROWN
1
LOAD
PIN 3
2/4 BLACK
DC
DC
BROWN
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 17524-2
SWITCH
SWITCH
MODEL NO. 17503-2 & 17523-2 - NPN (SINK)
INPUT - 10-30 VDC
LOAD CURRENT - 20 mA. MAX.
SWITCH HOUSING COLOR - YELLOW
(LED’s have been omitted from the schematic for clarity.)
CABLED MODEL 17503-2
3
BLUE
BROWN
1
DC
PIN 1
PIN 2/4
LOAD
PIN 3
2/4 BLACK
DC
3
BLUE
REED WIRING SCHEMATICS
BLACK
BLACK
DC
BLUE
LOAD
BROWN
DC
QUICK CONNECT MODEL 17522-2 - NPN (SINK)
DC
PIN 3
PIN 2/4
LOAD
LINE
BROWN
CABLED MODEL 17502-2 - NPN (SINK)
BLUE
MODEL NO. 17509-3 & 17529-3
INPUT - 120 VAC
SWITCHED POWER - 3 WATT MAX.
INTERNAL RESISTANCE - 1.5 kOhm
SWITCH HOUSING COLOR - GREEN
CABLED MODEL 17509-3
LOAD
PIN 1
QUICK CONNECT MODEL 17529-3
BROWN
1
PIN 2/4
2/4 BLACK
DC
BROWN
1
PIN 1
PIN 3
3
BLUE
LOAD
LINE
7
MODEL NO. 17502-2 & 17522-2 - NPN (SINK) OR PNP (SOURCE)
INPUT - 10-30 VDC
POWER CAPACITY - 3 WATT MAX.
LOAD CURRENT - 200 mA. MAX.
SWITCH HOUSING COLOR - WHITE
(Bi-polar LED emits a red light.)
2/4 BLACK
3
BLUE
CABLED MODEL 17502-2 - PNP (SOURCE)
DC
BROWN
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 17522-2 - PNP (SOURCE)
DC
PIN 1
PIN 2/4
PIN 3
BROWN
1
LOAD
2/4 BLACK
DC
3
BLUE
7-18
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ENGINEERING DATA: SERIES 1750 SWITCHES
SOLID STATE SWITCH MODELS (-E OPTION) 17503-2, 17504-2, 17523-2, 17524-2
SERIES
3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV
1-3/8 [35] BORE AV & HV
3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH,
1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG &
1000-8000 MULTI-MOTION LINEAR SECTION
1000 & 2000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
3000-6000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
7000 & 8000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
BAND WIDTH
MINIMUM/
HYSTERESIS
MAXIMUM
REPEATABILITY* MAXIMUM
±.010 [±.25]
.093 [2.36] .125/.312 [3.18/7.92]
±.010 [±.25]
.125 [3.18] .218/.375 [5.53/9.52]
MINIMUM TRAVEL**
ONE SWITCH TWO SWITCHES
ON ONE SIDE ON SAME SIDE
.625 [16]
2.000 [50]
.375 [10]
1.500 [40]
±.010 [±.25]
.125 [3.18]
.125/.375 [3.18/9.53]
±1°15'
11°
15°/43°
15°
—
±45'
7°30'
9°/29°
10°
—
±30'
3°30'
4°/15°
5°
—
.500
[13]
1.500
[40]
REED SWITCH MODELS (-M OPTION) 17502-2, 17509-3, 17522-2, 17529-3
SERIES
3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV***
1-3/8 [35] BORE AV & HV
3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH,
1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG &
1000-8000 MULTI-MOTION LINEAR SECTION
1000 & 2000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
3000-6000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
7000 & 8000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
MINIMUM TRAVEL**
BAND WIDTH
ONE SWITCH TWO SWITCHES
HYSTERESIS
MINIMUM/
ON ONE SIDE ON SAME SIDE
MAXIMUM
REPEATABILITY* MAXIMUM
[1.50]
[5.53/10.16]
[±.76]
±.030
.060
.250 [7]
.218/.400
1.750 [45]
±.020 [±.51]
.125 [4]
.040 [1.07] .312/.400 [7.92/10.16]
1.375 [35]
±.030 [±.76]
.125 [4]
.060 [1.52] .218/.400 [5.53/10.16]
1.375 [35]
±.015 [±.38]
.060 [1.52] .218/.400 [5.53/10.16]
.125 [4]
1.375
±3°30'
7°
25°/46°
7°
—
±1°40'
3°
17°/31°
3°
—
±1°
2°
8°/15°
2°
—
[35]
* Dependent upon ability of piston and rod assembly to rotate in actual application
** Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD.
*** Switch may turn on by as much as .090 inch [2.3 mm] prior to end of travel.
1.
2.
3.
4.
Orient the bracket with respect to the cylinder so that the locking screw is readily accessible.
Slide the switch into the bracket with the cable end toward the center of the cylinder. When mounting
switches on rotary actuators, ensure that the driving piston in the cylinder being pressurized is used
for signaling. The pistons are not attached to the gear rack and this can sometimes allow the
piston on the exhaust side to lose contact with the end of the rack and move ahead of
the actual rotation.
17000-xx-5 Switch Brackets: Hook the nut over one tie rod and push the assembly against
the cylinder until the free side snaps over the other tie rod. Tighten the screw until the
nut contacts firmly under the tie rod. Finally, loosen it sufficiently to enable the switch
and bracket assembly to slide along the cylinder tube.
17000-xx-0 Switch Brackets: Hook the bracket over one tie rod and push
assembly against the cylinder until the side with the set screw rests against the
other tie rod. (Make sure the set screw is clear of the tie rod.) Tighten the set
screw until it contacts firmly underneath the tie rod. Loosen the screw sufficiently
for the switch and bracket assembly to slide along the cylinder tube.
Locate the switch assembly where required for a position signal and lock in place by
tightening the locking screw. (This step is normally performed after all electrical connections
have been made. The LED indicator will then show at what point the switch
gate actually closes.)
7
MOUNTING DIRECTIONS FOR SWITCH BRACKETS
17000-xx-5
Switch Bracket
17000-xx-0
Switch Bracket
7-19
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ORDERING DATA: SERIES 5580 PROXIMITY SWITCHES
TO ORDER SPECIFY:
Type, Cord Type, Sensing Circuitry,
Design No., and Cable Length.
CABLE LENGTH
02 - 2 meter length cable
(Leave blank when quick
connect is specified)
TYPE
Hall, Reed
558 0
CORD TYPE
0 - Cabled
2 - Quick Connect
NOTES:
1) Cordsets for quick connect switches
must be ordered separately. See page 7-21.
2) Other cable lengths available. Consult PHD.
CORDSETS
WITH QUICK CONNECT
PART NO. LENGTH
63549-02 2 meter
63549-05 5 meter
2-1 - 02
SENSING
CIRCUITRY
2-1
3-1
4-1
DESCRIPTION
NPN or PNP DC Reed
NPN DC Hall
PNP DC Hall
SWITCH COLOR
White
Yellow
Red
7
BENEFITS
■
Series 5580 Proximity Switches are available for use on
selected PHD products making it easy to interface these
actuators with various electronic controls.
■
Hall Effect Switches are solid state for long life and elimination
of contact bounce. Constant amplitude output is provided for
use with most digital logic systems.
■
Low profile mounting is easy to adjust at the ends of travel of
the slide or gripper.
■
LED indicator provides convenient means for positioning and
troubleshooting circuits. An LED shows when the switch
output is on.
■
Available in a Quick Connect model for easy installation and
maintenance.
HALL EFFECT
REED
PHD Series 5580 Hall Effect Proximity Switches are designed
specifically to provide an input signal to various types of
programmable controllers or logic systems. Since Hall Effect
Switches are solid-state, there are no moving parts to wear out. The
switches offer an infinite number of trouble-free operations. Hall
Effect Switches operate on DC current only.
PHD Series 5580 Reed Switches are available in a DC model.
They are ideal for use as inputs for many types of sequencers and
programmable controllers. In some cases, they can be used to drive
some relays or valve solenoids. However, electrical transients
(inrush currents or line spikes) associated with inductive or
capacitive loads can damage and shorten the life of the switch.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
VOLTAGE DROP
SWITCH BURDEN
ENVIRONMENTAL
OPERATING TEMP.
55803 & 55823
55804 & 55824
Hall Effect
Target Magnet
4.5 to 24 VDC
NPN (Sink)
PNP (Source)
20 mA. Max.
100 mA. Max.
.5 VDC Max.
12 mA. Max.
IP67
0° to 80°C
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
CONTACT RESISTANCE
ENVIRONMENTAL
OPERATING TEMP.
55802 & 55822
Magnetic Reed
Target Magnet
4.5 to 24 VDC
NPN (Sink) or
PNP (Source)
200 mA. Switched
.090 Ohm Max.
IP67
0° to 80°C
7-20
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DIMENSIONS: SERIES 5580 PROXIMITY SWITCHES
HALL EFFECT AND REED SWITCH
.118
[3.0]
2 m CABLE x Ø .134 [3.4]
.118
[3.0]
.236 [6.0]SQ
1.180 [30.0]
HALL EFFECT AND REED SWITCH WITH MALE QUICK CONNECT
CABLE x Ø .134 [3.40]
[M8x1]
.236 [6.0] SQ
4.000
[102.0]
(5.550 [141])
1.180 [30.0]
63549-xx CORDSET WITH FEMALE QUICK CONNECT
A
PIN 1
WIRE COLOR
BROWN
PIN 2/4
WIRE COLOR
BLACK
Ø .402
[10.2]
LETTER DIM.
A
78.74
[2 m]
196.85
[5 m]
MODEL NO.
63549-02
PIN 3
WIRE COLOR
BLUE
63549-05
CABLE x Ø .177 [4.5]
.689 [19.3]
NOTES:
1) For alternative supplier part numbers, see page 7-5.
2) For earlier design switches 1752x-1 and 17529-2,
use cordset 17533-00-02 or 17533-00-05.
1.299 [34.8]
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
HALL EFFECT WIRING SCHEMATICS
MODEL NO. 55804 & 55824 - PNP (SOURCE)
INPUT - 4.5-24 VDC
LOAD CURRENT - 100 mA. MAX.
SWITCH HOUSING COLOR - RED
(LED has been omitted from the schematic for clarity.)
CABLED MODEL 55803
CABLED MODEL 55804
BLACK
LOAD
BLUE
DC
SWITCH
QUICK CONNECT MODEL 55823
DC
PIN 1
PIN 2/4
PIN 3
2/4 BLACK
DC
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 55824
BROWN
1
LOAD
DC
BROWN
3
BLUE
PIN 2/4
BROWN
1
DC
PIN 1
LOAD
PIN 3
7
BROWN
SWITCH
DC
SWITCH
SWITCH
MODEL NO. 55803 & 55823 - NPN (SINK)
INPUT - 4.5-24 VDC
LOAD CURRENT - 20 mA. MAX.
SWITCH HOUSING COLOR - YELLOW
(LED has been omitted from the schematic for clarity.)
2/4 BLACK
3
BLUE
DC
REED WIRING SCHEMATICS
MODEL NO. 55802 & 55822 - NPN (SINK) OR PNP (SOURCE)
LOAD CURRENT - 200 mA. MAX.
INPUT - 4.5-24 VDC
SWITCH HOUSING COLOR - WHITE
(Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.)
CABLED MODEL 55802 - NPN (SINK)
BLUE
BLACK
CABLED MODEL 55802 - PNP (SOURCE)
DC
LOAD
BROWN
BLACK
DC
DC
PIN 2/4
DC
PIN 1
PIN 2/4
2/4 BLACK
DC
DC
QUICK CONNECT MODEL 55822 - PNP (SOURCE)
BROWN
1
LOAD
PIN 1
LOAD
BLUE
QUICK CONNECT MODEL 55822 - NPN (SINK)
PIN 3
DC
BROWN
LOAD
PIN 3
3
BLUE
BROWN
1
2/4 BLACK
DC
3
BLUE
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
7-21
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ENGINEERING DATA: SERIES 5580 PROXIMITY SWITCHES
NOISE SUPPRESSION
When using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the control
system. The effects of this noise can vary from switch misfire and
false signal, to total permanent switch failure, causing the actuator
or other machine functions to initiate out of sequence.
Isolating the noise is the best method of dealing with electrical
transients. This is accomplished by using separate power supplies
for both logic level signals (Microprocessor, P.C., CPU, Input
Devices) and Output Field Devices (Motors, Valve Solenoids).
Additional physical isolation is recommended for routing of control
system wiring (e.g., separate conduit for AC and DC wiring, and
grounding of all shield or drain wires).
In cases where isolation is not practical, such as direct small
relay operation, valve solenoids, etc., inductive transient spikes may
be minimized by use of clamping diodes or R-C networks.
MOUNTING DIRECTIONS
The switch should be mounted so that the sensing area is
oriented parallel to the moving target magnet.
HALL EFFECT SWITCH
MODEL 55803 & 55823
55804 & 55824
TOP VIEW
REED SWITCH
MODEL 55802 & 55822
TOP VIEW
LED
INDICATOR
LED
INDICATOR
SENSING
AREA
SENSING
AREA
BOTTOM VIEW
BOTTOM VIEW
FOR USE WITH THESE PHD PRODUCTS
SERIES SA & SB SLIDES
7
SERIES 190 & 191 GRIPPERS
GRIPPER
MODEL NO.
19x6x
19x7x
19x8x
19x9x
SLIDE
MODEL NO.
Sx012 Sx017
Sx022 Sx027
Sx033 Sx038
Sx044 Sx049
Sx066 Sx068
KIT NUMBER
IMPERIAL
METRIC
59794-1
55770
59795-1
55771
55772
55772
55773
55773
NOTE: Part number suffix (-1) indicates Buna-N
seals. Part number suffix (-2) indicates FluoroElastomer seals. Proximity Switches must be
ordered separately. Each Proximity Switch Kit will
contain 1 target and 2 brackets to mount two
switches (Models 19x6x and 19x7x utilize a onepiece bracket for both switches).
KIT NUMBERS
IMPERIAL METRIC
55967
55968
55969
55970
60417
60420
60584
60608
60363
59824
NOTES:
1)Proximity Switches must be ordered separately.
The following items are included with this kit:
1 target pin with magnet
2 shaft collars (1 has been modified with magnet)
2 shock pads
2 switch mounting brackets with screws
Please refer the Powered Slides section for ordering
and dimensional information.
2)For old design slides consult factory for kit number.
Please refer to the Grippers section for ordering
and dimensional information.
7-22
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ORDERING DATA: SERIES 1590 SWITCHES
TO ORDER SPECIFY:
Type, Sensing Circuitry,
and Design No.
TYPE
Hall, Reed
1590
NOTES:
1) Cordsets for quick connect
switches must be ordered
separately. See page 7-25.
2) Other cable lengths available.
Consult PHD.
SENSING
CIRCUITRY
0-1
1-1
2-1
0-1
DESCRIPTION
10 WATT DC or AC Reed
3 AMP AC Reed
NPN or PNP DC Hall
CORDSETS
PART NO.
DESCRIPTION
15903-00-12 12 ft [3 m] Cordset for Reed
Switch, Straight Connector
15903-90-12 12 ft [3 m] Cordset for Reed
Switch, 90° Connector
15904-00-12 12 ft [3 m] Cordset for Hall
Effect Switch, Straight Connector
15904-90-12 12 ft [3 m] Cordset for Hall
Effect Switch, 90° Connnector
NOTE: Cordsets must be ordered separately.
BENEFITS: SERIES 1590 HALL SWITCHES
■
Hall Effect Switches are suitable for use on most Tom Thumb/
PHD products.
■
Liquid Resistant Switches can be used in applications where
coolant or moisture due to washdown is present (IEC IP67
rating). Consult PHD for compatibility with caustic or
hazardous liquids.
■
Hall Effect Switches are solid state for long life and elimination
of contact bounce. Constant amplitude output is provided for
use with most digital logic systems.
■
Adjustable mounting allows switches to be located anywhere
within range of piston travel.
■
Several switches may be mounted to control or initiate any
sequence function.
■
Suitable for use in plant environments where dirt and
contamination create difficulties for electromechanical and
other types of controls.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
OUTPUT CURRENT RATING
■
LED indicator provides convenient means for positioning and
troubleshooting circuits.
OUTPUT VOLTAGE DROP
■
Reverse Voltage Protection is built into these switches to
safeguard against switch failure due to reverse hookup.
The PHD Hall Effect Switch is a solid-state device designed
specifically to provide an input signal to various types of
programmable controllers or logic systems. Since the Hall Effect
Switch is solid-state, there are no moving parts to wear out.
Because of this, the switch offers an infinite number of trouble-free
operations. The Hall Effect Switch operates on DC current only, and is
a dual output for either current sinking or a current sourcing input.
SWITCH BURDEN
CIRCUIT PROTECTION
FALSE PULSE
LOAD SHORT
REVERSE VOLTAGE
400 Hz INTERFERENCE
TRANSIENTS
SPECIAL FEATURE
POWER DISSIPATION
ENVIRONMENTAL
OPERATING TEMP.
15902-1
Hall Effect
Piston Magnet
4.5 to 24 VDC
NPN (Sink) or PNP (Source)
200 mA. Max. NPN (Sink) or
100 mA. Max. PNP (Source)
.4 VDC Max. NPN (Sink) or
.5 VDC Max. PNP (Source)
19 mA. Max.
No
No
Yes
No
No
Groundable Braided Shield
300 milliwatt Max.
IP67
0° to 48°C
7-23
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
7
BENEFITS
BENEFITS: SERIES 1590 REED SWITCHES
■
Reed Switches are suitable for use on most Tom Thumb/PHD
products.
■
Adjustable mounting allows switches to be located anywhere
within range of piston travel.
■
Several switches may be mounted to control or initiate any
sequence function.
■
Liquid Resistant Switches can be used in applications where
coolant or moisture due to washdown is present (IEC IP67
rating). Consult PHD for compatibility with caustic or
hazardous liquids.
■
No externally moving parts to wear or maintain.
■
Suited for use in plant environments where dirt and
contamination create difficulties for electromechanical and
other types of controls.
■
LED provides convenient means for positioning and troubleshooting switch and circuits.
■
Standard Reed suitable for AC or DC service.
■
3 Amp Switch provides internal transient protection under
normal conditions (AC only).
15900-1 10 WATT REED SWITCH
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
POWER CAPACITY
CURRENT RATING
CONTACT RESISTANCE
LED INDICATOR
15900-1
Magnetic Reed
Piston Magnet
4.5 to 24 VDC or 110 to 120 VAC*
Contact Closure
10 Watt Max.
200 mA. Switched
.100 Ohm
Visible voltage range from
24 to 120 AC or DC
ENVIRONMENTAL
IP67
OPERATING TEMP.
0° to 80°C
* CE certification applicable to 4.5 to 24 VDC range only.
15901-1 3 AMP REED SWITCH (TRIAC)
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
VA MAX.
CURRENT (BREAK)
LEAKAGE
RESPONSE TIME
LED INDICATOR
ENVIRONMENTAL
OPERATING TEMP.
The PHD Reed Switch can be operated on either AC or DC
current. They are ideal for use as inputs for many types of
sequencers and programmable controllers. In some cases they can
be used to drive some relays or valve solenoids. However, electrical
transients (inrush currents or line spikes) associated with inductive
or capacitive loads can damage and shorten the life of the switch.
PHD offers a 3 Amp Reed Switch (AC only) to be used for these
types of applications.
The 3 Amp Switch is very similar to the Reed Switch in
construction. The difference is the inclusion of a triac which
upgrades the contact rating to 3 amps. The 3 Amp Switch also has
built-in protection against electrical transients.
15901-1*
Magnetic Reed
Piston Magnet
65 to 120 VAC (50/60 Hz)
360
3 Amp
1.7 mA.
1.5 ms On, 0-8.3 ms Off
Visible throughout voltage range
IP67
0° to 80°C
* CE certification not applicable to this switch model.
VOLTAGE VS. AMPERES DERATING CURVE
VOLTAGE - AC OR DC
7
BENEFITS
50
57
67
80
100
200
175
150
125
100
75
50
25
0
133
SAFE
OPERATION
AREA
0
50
200
100 150 200
MILLIAMPERES
NOTE: All incandescent loads derate switch capacity to 10%
due to inrush current. Consult PHD for higher load requirement for
the 3 Amp switch.
OPERATING TEMPERATURE
SHOCK RATING
0° to 80°C for standard cable.
The basic switch can withstand up to 60G maximum in the
direction of contact closure without misfire or malfunction.
CORDSET SPECIFICATIONS
VIBRATION SENSITIVITY
Switch will withstand vibration amplitude of 30G at frequencies
up to 6000 Hz without misfire. False operation can occur at vibration
frequency levels higher than 6000 Hz.
22 AWG PVC insulated, metallic braid, fine stranded copper
conductors. Yellow munsell 5Y 8/12 PVC jacket. Nominal cable O.D.
.225 300V, 105°C. UL Recognized, CSA Certified.
7-24
(800) 624-8511
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CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DIMENSIONS: SERIES 1590 SWITCHES
HALL EFFECT AND REED SWITCH
1.280
[32.5]
.500
[12.7]
1/2-20 [12 mm] THREAD
FOR CORDSET
REED SWITCHES USE 3 POLE
HALL SWITCHES USE 4 POLE
1.411
[35.8]
.763
[19.4]
.572[14.5]
3° TYP
CYLINDERS
5142-xx-3 SWITCH BRACKET
1.050
[26.7]
1.094
[27.8]
.312
[7.9]
SWITCH BRACKET DOES NOT
EXTEND BEYOND CYLINDER
OUTLINE ON THIS SIDE
STRAIN RELIEF KITS
ROTARY & MULTI-MOTION ACTUATORS
SERIES
1000 & 2000
3000 & 4000
5000 & 6000
7000 & 8000
MINIATURE
LIQUID RESISTANT SWITCH*
LINEAR SECTION ROTARY SECTION
5142-36-3
5142-32-3
5142-37-3
5142-34-3
5142-40-3
5142-38-3
5142-41-3
5142-39-3
5142-35-3
—
SWITCH CORDSETS
PART NO.
18412
DESCRIPTION
Strain Relief Kit for use with Large
Bore Cylinder Switch Brackets
Ø 1/4 [6.4] CORD
1.141
[29.0] MAX
1590x-00-xx STRAIGHT
CONNECTOR CORDSET
1.718
[43.6]
LARGE BORE CYLINDERS
BORE SIZE
IMPERIAL METRIC LIQUID RESISTANT*
5142-51-3
1-1/2
—
5142-52-3
2
—
5142-53-3
2-1/2
—
5142-55-3
3-1/4*
—
5142-56-3
4
—
—
5, 6, & 8
—
*3-1/4" Bore C & C Cylinders require switch
bracket 5142-54-3
1.203
[30.5] MAX
Ø 1/4 [6.4] CORD
CORD WILL EXTEND FROM SWITCH ON
THE LED SIDE OF THE SWITCH
1590x-90-xx
90° CONNECTOR CORDSET
7
1.280 [32.5]
1.062 [27]
BORE SIZE
SERIES IMPERIAL METRIC LIQUID RESISTANT*
19
3/4
5142-31-3
25
1
5142-32-3
AV & HV
29
1-1/8
5142-33-3
35
1-3/8
5142-34-3
19
3/4
5142-35-3
29
1-1/8
5142-36-3
EA, EL,
35
1-3/8
5142-37-3
& NEA
51
2
5142-40-3
75
3
5142-41-3
29
1-1/8
5142-33-3
NPG
35
1-3/8
5142-36-3
LED INDICATOR REF
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
HALL EFFECT WIRING SCHEMATICS
15902-1 - NPN (SINK)
PIN 3
15902-1 - PNP (SOURCE)
R
LOAD
VSL
LED
PIN 3
VS
SWITCH V (OUT)
SWITCH
4.5 TO 24
VDC
PIN 2
PIN 4
PIN 1
PIN ASSIGNMENT
PIN 2
PIN 3
LOAD
PIN 1
PIN 1
PIN 4
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
7-25
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ENGINEERING DATA: SERIES 1590 SWITCHES
REED WIRING SCHEMATICS
15901-1 AC ONLY
15900-1 AC
PIN 2
LINE
PIN ASSIGNMENT
LED
LINE
PIN 2
PIN 2
PIN 3
117
VAC
SWITCH
117
VAC
PIN 3
PIN 3
LOAD
NEUTRAL
PIN 1
15900-1 DC NPN (SINK)
15900-1 DC PNP (SOURCE)
PIN 2
DC
PIN 2
DC
PIN 3
PIN 3
LOAD
DC
PIN 1
LOAD
NEUTRAL
LOAD
DC
PIN 1
PIN 1
(Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.)
7
HALL EFFECT SWITCH MODELS (-E OPTION) 15902-1
SERIES
3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV
1-3/8 [35] BORE AV & HV
3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH,
1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG &
1000-8000 MULTI-MOTION LINEAR SECTION
1000 & 2000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
3000-6000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
7000 & 8000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
MINIMUM TRAVEL
BAND WIDTH
MINIMUM/
ONE SWITCH TWO SWITCHES
HYSTERESIS
MAXIMUM
ON ONE SIDE ON SAME SIDE
REPEATABILITY* MAXIMUM
±.010 [±.25] .093 [2.36] .125/.312 [3.18/7.92] .625 [16] 2.000 [50]
±.010 [±.25] .125 [3.18] .218/.375 [5.53/9.52] .375 [10] 1.500 [40]
±.010 [±.25]
.125 [3.18] .125/.375 [3.18/9.53]
[13]
.500
[40]
1.500
±1°15'
11°
15°/43°
15°
—
±45'
7°30'
9°/29°
10°
—
±30'
3°30'
4°/15°
5°
—
REED SWITCH MODELS (-M OPTION) 15900-1, 15901-1
SERIES
3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV
1-3/8 [35] BORE AV & HV
3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH,
1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG &
1000-8000 MULTI-MOTION LINEAR SECTION
1000 & 2000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
3000-6000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
7000 & 8000 ROTARY ACTUATOR
& MULTI-MOTION ROTARY SECTION
MINIMUM TRAVEL
BAND WIDTH
MINIMUM/
ONE SWITCH TWO SWITCHES
HYSTERESIS
MAXIMUM
ON ONE SIDE ON SAME SIDE
REPEATABILITY* MAXIMUM
1.750 [45]
.250 [7]
±.030 [±.76]
.060 [1.52] .218/.400 [5.53/10.16]
1.375 [35]
.125 [4]
±.020 [±.51]
.040 [1.07] .312/.400 [7.92/10.16]
1.375 [35]
.125 [4]
±.030 [±.76]
.060 [1.52] .218/.400 [5.53/10.16]
±.015 [±.38]
.060 [1.52] .218/.400 [5.53/10.16]
[4]
.125
1.375
±3°30'
7°
25°/46°
7°
—
±1°40'
3°
17°/31°
3°
—
±1°
2°
8°/15°
2°
—
[35]
*Dependent upon ability of piston and rod assembly to rotate in actual application. Minimum strokes can be affected by cylinder options such
as shock pads, spring returns and stop tubes. Consult PHD.
7-26
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ENGINEERING DATA: SERIES 1590 SWITCHES
TYPE OF SWITCH
REED
REED
HALL EFFECT
HALL EFFECT
DESCRIPTION
straight connector
90° connector
straight connector
90° connector
PHD CORDSET
PART NO.
15903-00-12
15903-90-12
15904-00-12
15904-90-12
JOY
PART NO.
5000 114-3
5000 114-6
5000 115-3
5000 115-6
DANIEL WOODHEAD
PART NO.
70215
70219
70434
70429
LUMBERG
PART NO.
RKT 3U-618/12F
RKWT 3U-618/12F
RKT 4U-674/12F
RKWT 4U-674/12F
NOTE: PHD reserves the right to supply any of the cordsets listed.
PIN/WIRE COLOR ASSIGNMENT FOR PHD, DANIEL WOODHEAD, JOY, AND LUMBERG CORDSETS
FACE VIEW OF PLUGS
3 WIRE
2
4 WIRE
2
3
1
1
3
4
3 POLE
PIN ASSIGNMENT
1 GREEN
2 RED WITH BLACK TRACER
3 RED WITH WHITE TRACER
1
2
3
4
4 POLE
PIN ASSIGNMENT
RED WITH BLACK TRACER
RED WITH WHITE TRACER
RED
GREEN
MOUNTING DIRECTIONS
Orient bracket with respect to cylinder so that set screws are
located on the most convenient side.
2.
Slide switch into bracket with end containing LED indicator
toward center of cylinder. When mounting switches on rotary
actuators, make sure that the powered piston is used for
signal. Pistons are not attached to the gear rack which
sometimes allow the piston on the exhaust side to move ahead
of the actual rotation.
INDICATOR LIGHT
7
1.
3.
Hook bracket over one tierod and push assembly against
cylinder until the side with the set screws rests against the
other tierod. (Make sure set screws are clear of tierod.) Tighten
set screws until they contact firmly underneath the tierod. Then
loosen enough to enable switch and bracket assembly to slide
along the cylinder tube.
4.
Locate switch assembly where desired and lock in place by
tightening the set screws. (This step is normally performed
after all electrical connections have been made. Indicator light
will then show at what point switch is made.)
7-27
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ORDERING DATA: SERIES 6790 SWITCHES
ORDERING DATA
TO ORDER SPECIFY:
Product Type, Cable Type,
Sensing Circuitry, Cable Length
679
PRODUCT TYPE
Reed, Solid State
CABLE LENGTH
02 - 2 meter length cable
05 - 5 meter length cable
CORD TYPE
0 - Cabled
2 - Quick Connect
0
(Leave blank when quick
connect is specified
2-1 - 02
CORDSETS
WITH QUICK CONNECT
LENGTH
PART NO.
2 meter
63549-02
5 meter
63549-05
NOTES:
1) Cordsets for quick connect switches
must be ordered separately.
2) Other cable lengths available.
Consult PHD.
SENSING CIRCUITRY
2-1 PNP or NPN DC Reed
3-1 NPN DC Solid State
4-1 PNP DC Solid State
7
COMMON BENEFITS
■
Series 6790 Switches are available for use on Series ST and
SH Slides and Series RIS Rotary Actuators and allow simple
interfacing to many types of electrical controllers.
■
Saving space and providing mounting versatility, the round
design fits into grooves in the body of the actuator.
■
IP67 Environmental Protection
■
LED indicator provides convenient method for position setting
and troubleshooting.
■
Available in a cabled or 8 mm threaded Quick Connect model
for easy installation and maintenance.
■
28 AWG PVC jacketed cable
■
Multiple switches may be mounted to control or initiate any
sequence or function.
SOLID STATE BENEFITS
REED BENEFITS
■
Solid state switches afford long life. Constant amplitude
output allows use with most digital logic systems.
■
Available as 4.5 - 30 VDC model for simple interfacing to
sequencers and programmable controllers.
■
Switch circuitry protects against voltage surges and other
electrical anomalies associated with operating systems.
■
Can be used to directly drive some types of relays or valve
solenoids within the switch specifications stated.
■
Excellent switch hysteresis characteristics and symmetry.
■
Offered in 4.5 - 30 VDC current sinking and current sourcing
versions for simple interfacing to electronic system
controllers.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
VOLTAGE DROP
SWITCH BURDEN
ENVIRONMENTAL
OPERATING TEMP.
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT TYPE
CURRENT RATING
CONTACT RESISTANCE
ENVIRONMENTAL
OPERATING TEMP.
67903 & 67923
67904 & 67924
Solid State
Piston Magnet
4.5 - 30 VDC
NPN (Sink)
PNP (Source)
50 mA. Max
.5 VDC
10 mA. Max.
IP67
-20° to 85°C
67902 & 67922
Magnetic Reed
Piston Magnet
4.5 - 30 VDC
Contact Closure
50 mA Max.
.115 Ohm Max.
IP67
-20° to 85°C
7-28
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
BENEFITS: SERIES 6790 SWITCHES
1.100 [27.9]
.777 [19.7]
.136 [3.5]
LED
MALE QUICK CONNECT DETAIL
.078 [2]
12.0 [305]
1.736 [44]
.095 [2.4]
M8 x 1 THREAD
.108 [2.7] .156 [3.9]
3-48 x 3/16 [4.8]
SET SCREW*
.260 [6.6]
Ø .315 [8]
.236 [6]
.134 [3.4]
.102 [2.6]
.180 [4.6]
*MAX. SCREW TORQUE 1.0 in-lb [.110 Nm]
METRIC INFORMATION SHOWN IN [ ]
63549-xx CORDSET WITH FEMALE QUICK CONNECT
1.299
[34.8]
.689
[19.3]
PIN 1
WIRE COLOR
BROWN
PIN 2/4
WIRE COLOR
BLACK
BLACK CONNECTOR
BLACK CABLE
PIN 3
WIRE COLOR
BLUE
Ø .402
[10.2]
MODEL NO.
63549-02
63549-05
LETTER DIM.
L
78.74 [2 m]
196.85 [5 m]
L
SOLID STATE WIRING SCHEMATICS
MODEL NO. 67904-1 & 67924-1 - PNP (SOURCE)
INPUT: 4.5-30 VDC
LOAD CURRENT: 50 mA. MAX.
SWITCH HOUSING COLOR: BLACK
(Bi-polar LED emits a red light.)
CABLED MODEL 67904
DC
BLACK
LOAD
BLUE
DC
BROWN
1
DC
LOAD
PIN 3
SWITCH
SWITCH
PIN 2/4
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 67924
QUICK CONNECT MODEL 67923
PIN 1
DC
BROWN
2/4 BLACK
3
BLUE
DC
PIN 1
PIN 2/4
DC
BROWN
1
DC
3
BLUE
LOAD
2/4 BLACK
PIN 3
7
BROWN
SWITCH
SWITCH
MODEL NO. 67903-1 & 67923-1 - NPN (SINK)
INPUT: 4.5 - 30 VDC
LOAD CURRENT: 50 mA. MAX.
SWITCH HOUSING COLOR: BLACK
(Bi-polar LED emits a yellow light)
CABLED MODEL 67903
REED WIRING SCHEMATICS
MODEL NO. 67902-1 & 67922-1 - NPN (SINK) OR PNP (SOURCE)
INPUT: 4.5 - 30 VDC
LOAD CURRENT: 50 mA. MAX.
SWITCH HOUSING COLOR: BLACK
(LED emits a red light)
BLACK
CABLED MODEL 67902 - PNP (SOURCE)
DC
BLUE
SWITCH
SWITCH
CABLED MODEL 67902 - NPN (SINK)
LOAD
BROWN
DC
DC
PIN 3
PIN 2/4
PIN 1
BROWN
1
LOAD
2/4 BLACK
DC
BLACK
LOAD
BLUE
DC
QUICK CONNECT MODEL 67922 - PNP (SOURCE)
SWITCH
SWITCH
QUICK CONNECT MODEL 67922 - NPN (SINK)
DC
BROWN
3
BLUE
PIN 1
PIN 2/4
PIN 3
DC
BROWN
1
DC
3
BLUE
LOAD
2/4 BLACK
7-29
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
EXPLANATION OF TERMS: PROXIMITY SWITCHES
HYSTERESIS:
BAND WIDTH:
The differential in distance between where the switch makes
with the piston moving one direction, and where it breaks with the
piston moving in the reverse direction.
The distance the piston moves while the switch is made, less
the hysteresis. (See charts on page 7-19 and 7-26 for Hall Effect
Switches and Reed Switches.)
HYSTERESIS AND BAND WIDTH ILLUSTRATION
SWITCH
MAKE POINT
SWITCH
BREAK POINT
DIRECTION OF
PISTON MOVEMENT
SWITCH
BREAK POINT
SWITCH
MAKE POINT
DIRECTION OF
PISTON MOVEMENT
MID STROKE EXAMPLE
SWITCH
MAKE POINT
SWITCH
BREAK POINT
SWITCH
BREAK POINT
SWITCH
MAKE POINT
HYSTERESIS
HYSTERESIS
BAND
WIDTH
END OF STROKE EXAMPLE
7
SWITCH
MAKE POINT
END OF
STROKE
SWITCH
BREAK POINT
HYSTERESIS
NOISE SUPPRESSION
When using PHD Proximity Switches, it is important to
consider the possible presence of electrical noise in the control
system. The effects of this noise can vary from switch misfire and
false signal to total permanent switch failure, causing the actuator or
other machine functions to initiate out of sequence.
Isolating the noise is the best method of dealing with electrical
transients. This can be accomplished by using separate power
supplies for both logic level signals (Microprocessor, P.C., CPU,
Input Devices) and Output Field Devices (Motors, Valve Solenoids).
Additional physical isolation is recommended for routing of control
system wiring (e.g., separate conduit for AC and DC wiring,
grounding of all shield or drain wires).
In cases where isolation is not practical, such as direct small
relay operation, valve solenoids, etc., inductive transient spikes may
be minimized by use of clamping diodes or R-C networks.
7-30
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DC INDUCTIVE PROXIMITY SWITCHES
6 mm SQUARE
4 mm ROUND
DESCRIPTION
PART NO.
18431-001-02 NPN (Sink) 10-30 VDC, 2 meter cable
18431-002-02 PNP (Source) 10-30 VDC, 2 meter cable
DESCRIPTION
PART NO.
18430-001-02 NPN (Sink) 10-30 VDC, 2 meter cable
18430-002-02 PNP (Source) 10-30 VDC, 2 meter cable
12 mm THREADED
8 mm THREADED
DESCRIPTION
PART NO.
51422-005-02 NPN (Sink) 5-30 VDC, 2 meter cable
51422-006-02 PNP (Source) 5-30 VDC, 2 meter cable
DESCRIPTION
NPN (Sink) 10-30 VDC, 3 meter cable
PNP (Source) 10-30 VDC, 3 meter cable
20-250 VAC, 3 meter cable
PART NO.
15561-001
15561-002
15561-003
■
High reliability provided by solid state inductive sensing
technology.
■
Ease of mounting with PHD’s Proximity Switch Bracket Kit and
Target Kits for grippers. These kits include all hardware for
mounting the switch and the target that is used to actuate the
switch. (See Slide and Gripper sections for details.)
SPECIFICATIONS
INPUT VOLTAGE
OUTPUT TYPE
SENSING RANGE
OUTPUT CURRENT RATING
SWITCH BURDEN
VOLTAGE DROP
CIRCUIT PROTECTION
REVERSE VOLTAGE
OUTPUT STATE
ENVIRONMENTAL
18430-001-02
18431-001-02
10 to 30 VDC
NPN (Sink)
0.8 mm Max.
100 mA. Max.
10 mA. Max.
2.5 VDC Max.
Yes
■
Suitable for plant environments where dirt and contamination
create difficulties for electromechanical and other types of
switches.
■
LED indicator circuits are standard on 4 mm round, 6 mm
square, and 8 mm threaded and provide a convenient means of
positioning and troubleshooting.
18430-002-02
18431-002-02 51422-005-02
10 to 30 VDC
5 to 30 VDC
PNP (Source)
NPN (Sink)
0.8 mm Max. 1.5 mm Max.
100 mA. Max. 200 mA. Max.
10 mA. Max.
10 mA. Max.
2.5 VDC Max. 1.0 VDC Max.
Yes
No
Yes
Normally Open
IP67
51422-006-02
5 to 30 VDC
PNP (Source)
1.5 mm Max.
200 mA. Max.
10 mA. Max.
1.0 VDC Max.
No
15561-001
10 to 30 VDC
NPN (Sink)
1.6 mm Max.
200 mA Max.
8 mA Max.
1.5 V Max.
Yes
15561-002
10 to 30 VDC
PNP (Source)
1.6 mm Max.
200 mA Max.
8 mA Max.
1.5 V Max.
Yes
Yes
Normally Open
IP68
15561-003
20 to 250 VAC
Solid State
1.6 mm Max.
130 mA Max.
—
11 V Max.
No
WIRING SCHEMATICS
BLUE
LOAD
DC
BROWN
BLUE
DC PNP (Source)
MODEL 15561-002
18430-002-02
18431-002-02
51422-006-02
LINE
LOAD
SWITCH
DC
BROWN
BLACK
AC
MODEL 15561-003
SWITCH
SWITCH
DC NPN (Sink)
MODEL 15561-001
18430-001-02
18431-001-02
51422-005-02
NEUTRAL
DC
BROWN
BLACK
BLUE
LOAD
DC
7-31
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
7
BENEFITS
SERIES 62002 SWITCHES
SERIES 62002 8 mm ROUND
THREADED PROXIMITY SWITCH
PART NO.
62002-1-02
DESCRIPTION
8 mm Threaded Reed Switch with 2 meter cable
SPECIFICATIONS
OPERATING PRINCIPLE
ACTUATED BY
INPUT VOLTAGE
OUTPUT VOLTAGE
POWER CAPACITY
CURRENT RATING
CONTACT RESISTANCE
ENVIRONMENTAL
OPERATING TEMP.
62002-1-02
Magnetic Reed
Target Magnet
4.5 to 24 VDC
Contact Closure
10 Watt Max.
.2 Amp Max.
.110 Ohm Max.
IP67
0° to 80°C
* CE certification not applicable.
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
78.74 ± .787
[2000 ± 20]
1.075
[27.31]
.990
[25.15]
.795
[20.19]
.085
[2.16]
2x .160
[4.1]
.220
[5.88]
.59
[14.99]
.276 ± .040
[7 ± 1]
.51
[12.95]
.984 ± .080
[25 ± 2.03]
2x .265
[6.73]
LED IN THIS APPROX LOCATION
M8 HEX NUT (2 SUPPLIED)
(M8 x 1.0-6g THREAD)
7
SERIES 62002 PROXIMITY WIRING SCHEMATICS
MODEL NO. 62002-1-02 - NPN (SINK) OR PNP (SOURCE)
INPUT - 4.5-24 VDC
POWER CAPACITY - 10 WATT MAX.
LOAD CURRENT - .2 AMP MAX.
DC
BROWN
BLUE
CABLED MODEL 62002 - NPN (SINK)
SWITCH
SWITCH
CABLED MODEL 62002 - PNP (SOURCE)
LOAD
DC
BROWN LOAD
BLUE
DC
DC
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
7-32
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ORDERING DATA: HALL SENSOR WITH SET POINT MODULE
HALL EFFECT SENSOR/TRANSDUCER
DUAL INPUT SET POINT MODULE
The Sensor/Transducer must be ordered as part of the Gripper
or Actuator assembly. The Sensor/Transducer will be mounted to
the unit with a transition plate. See individual unit Ordering Data for
availability and ordering information. Individual replacement sensors
are available as shown.
DESCRIPTION
PART NO.
9800-01-0300 NPN (Sink) 4.5-24 VDC
9800-01-0400 PNP (Source) 4.5-24 VDC
HALL SENSOR KIT
FOR SERIES 190, 191, & 8400 MINIATURE GRIPPERS
PART NO.
IMPERIAL METRIC
18674-04 18057-04
18675-04 18058-04
18676-04 18059-04
18677-04 18060-04
—
18057-04
—
18058-04
—
18059-04
—
18060-04
10906-012
—
10907-012
—
10908-012
—
18686-04
—
APPLICATIONS
DESCRIPTION
Size 6 Models 19x60, 19x61, & 19x62 Parallel
Size 7 Models 19x70, 19x71, & 19x72 Parallel
Size 8 Models 19x80, 19x81, & 19x82 Parallel
Size 9 Models 19x90, 19x91, & 19x92 Parallel
Size 0 Model 19x02 Angular
Size 1 Model 19x12 Angular
Size 2 Model 19x22 Angular
Size 3 Model 19x32 Angular
8400 Gripper Angular
8410 Gripper Angular
8420 Gripper Angular
8430 Gripper Angular
GRIPPERS
■
Provides two adjustable sensing positions throughout jaw
travel for two grippers (through a single set point module).
■
Allows the assurance of part presence by ensuring the jaws
have closed or opened to the proper size.
■
Permits “go, no go” type gauging to occur as parts are
gripped.
ROTARY ACTUATORS & MULTI-MOTION
ACTUATORS
INDIVIDUAL REPLACEMENT SENSORS
PART NO.
10688-2-012
DESCRIPTION
Sensor for all 8600, 7900, and 5300 Angular Grippers,
and 8600 Parallel Grippers
10832-1-1-012 Sensor for all Rotary Actuators and
Multi-Motion Actuators
■
Provides two adjustable sensing positions throughout the 180°
rotation of two rotary actuators or multi-motion actuators.
■
Can be used to signal ends of rotation of two units.
NOTE: All sensors come with 12 ft [3 m] minimum of shielded cable.
7
DUAL INPUT SET POINT LOGIC EXAMPLE
A
B
A
CASE 1
Both gripper jaws are wide open. No set
points are made.
A
B
A
B
A
B
B
CASE 2
CASE 3
CASE 4
The jaws of gripper A are closed to grip a
part and are wide open on gripper B. One
set point is made for gripper A.
Both gripper jaws are closed to grip a part.
Two set points are made, one for gripper A
and one for gripper B.
Gripper A jaws are closed all the way (no
parts) and Gripper B jaws are closed to grip
a part. Two set points for gripper A and one
set point for gripper B are made.
A
B
CASE 5
CASE 6
Both gripper jaws are closed all the way (no
parts). Two set points are made for both
grippers A and B.
In the event one gripper is wide open (A)
and the other is closed all the way (B), only
the two set points for the closed gripper
would be made.
CASE
1
2
3
4
5
6
SET POINT OUTPUT
B1
A2
A1
0
0
0
0
0
1
1
0
1
1
1
1
1
1
1
1
0
0
B2
0
0
0
0
1
1
7-33
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
BENEFITS: HALL SENSOR WITH SET POINT MODULE
BENEFITS
■
Provides independent and fully adjustable multiple position
sensing on Series 8400 Angular Grippers, Series 190 & 191
Parallel and 190 Angular Grippers, Series 5300 Oval Grippers,
and all Rotary Actuators and Multi-Motion Actuators.
■
Independent adjustment of two set point positions from
two sensors allows one set point module to interface with
two actuators. Or, can be used with a single unit providing 4
adjustable set points throughout jaw travel or rotation.
■
Solid state electronics with Hall Effect sensing technology for
an infinite number of trouble-free cycles.
■
Wide signal range capability permits interfacing with most
programmable controllers and other logic systems.
■
LED indicators for visual confirmation of each output state.
■
Set Point Module is available for either current sinking or
current sourcing models with 4.5 to 24 VDC output capability.
9800-01-0300
9800-01-0400
Linear Hall Effect
18 to 24 VDC
NPN (Sink)
PNP (Source)
Open Collector
Collector Output
OUTPUT VOLTAGE
4.5 to 24 VDC
OUTPUT CURRENT RATING
200 mA. Max.
OUTPUT VOLTAGE DROP
.4 VDC Max.
.5 VDC Max.
at Rated Current
at 50 mA.
SWITCH BURDEN
150 mA. Max.
OPERATING TEMP.
0° to 60°C (32° to 140°F)
HUMIDITY
5 to 95%
(NON CONDENSING)
7
SPECIFICATIONS
OPERATING PRINCIPLE
INPUT VOLTAGE
OUTPUT TYPE
7-34
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
DIMENSIONS: HALL SENSOR
10688-2-012 BASIC HALL SENSOR
.500 [13.0]
.625 [28.5]
.125
[28.5]
2X THRU HOLE
FOR #6 SCREWS
1.125
[28.5]
.246
[6.0]
.375
[9.5]
SERIES 7900 JAW STYLE 1 & 2,
SERIES 8600, &
SERIES 5300 ANGULAR GRIPPERS
12 FT [4 m] OF SHIELDED
CABLE IS INCLUDED WITH SENSOR
.237 [6.0]
GRIPPER
MODEL NO.
792x, 862x, & 1532x
793x, 863x, & 1533x
794x, 864x, & 1534x
795x, 865x, & 1535x
A
B
SERIES 7900, 8600 3-JAW, & 5300
ANGULAR GRIPPERS
GRIPPER
MODEL NO.
792x, 862x, & 1532x
793x, 863x, & 1533x
794x, 864x, & 1534x
795x, 865x, & 1535x
B
30°
A
.854
.917
1.112
1.586
LETTER DIM.
B
A
.031 [1.0] 0.00 [0.0]
.187 [5.0] .122 [3.0]
.437 [11.0] .250 [6.5]
.562 [14.0] .562 [14.0]
LETTER DIMENSION
B
A
C
[21.5] 1.257 [32.0] 0.00 [0.0]
[23.5] 1.540 [39.0] .122 [3.0]
[28.5] 1.945 [49.5] .247 [6.0]
[40.5] 2.500 [63.5] .441 [11.0]
C
SERIES 8600 PARALLEL GRIPPERS
GRIPPER
MODEL NO.
866x
867x
868x
869x
Imperial units only
B
LETTER DIM.
B
A
.165
.750
1.125 .338
1.500 .457
2.062 .813
A
.375
[5.0]
GRIPPER MODEL NO.
IMPERIAL METRIC
840x
19002
841x
19012
842x
19022
843x
19032
.187
[9.5]
B
LETTER DIMENSION
C
A
B
1.354 [36.5]
.654 [16.5] .700 [20.0]
1.454 [39.5]
.554 [14.0] .900 [25.0]
1.704 [46.0]
.304 [7.6] 1.400 [38.0]
2.237 [58.0]
.300 [7.6] 1.910 [50.0]
A
C
SERIES 190 & 191
PARALLEL GRIPPERS
.375
[9.5]
.187
[5.0]
B
C
GRIPPER
MODEL NO.
19x6x
19x7x
19x8x
19x9x
LETTER DIMENSION
A
C
B
1.437 [36.5] .650 [16.5] .787 [20.0]
1.555 [39.5] .550 [14.0] .985 [25.0]
1.810 [46.0] .295 [7.5] 1.496 [38.0]
2.283 [58.0] .295 [7.5] 1.968 [50.0]
A
NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
All dimensions are reference only unless specifically toleranced.
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
7-35
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
7
SERIES 8400 & 190 ANGULAR GRIPPERS
DIMENSIONS: HALL SENSOR AND SET POINT MODULE
SERIES 1000-8000 ROTARY ACTUATORS &
MULTI-MOTION ACTUATORS
3 m SHIELDED CABLE FROM THIS SIDE
ON SERIES 1000 & 2000 UNITS ONLY
.500 [12.7]
A
B
3 m SHIELDED CABLE FROM THIS SIDE
ON SERIES 3000-8000 UNITS
LIMITATIONS: SENSOR MAY BE USED ON UNITS WITH MAXIMUM ROTATION
UP TO AND INCLUDING 180°
ACTUATOR
SERIES
1000 & 2000
3000 & 4000
5000 & 6000
7000 & 8000
LETTER DIM.
B
A
2.980 [75.7] 2.000 [50.8]
4.230 [107.4] 3.000 [76.2]
4.980 [126.5] 4.000 [101.6]
7.980 [202.7] 5.000 [127.0]
ACTUATOR
MODEL NO.
018x75
018x50
MA & MT
LETTER DIM.
B
A
3.750 [95.3] 2.000 [50.8]
2.500 [63.5] 1.500 [38.1]
3.750 [95.3] 2.000 [50.8]
MINIATURE ROTARY ACTUATORS &
MINIATURE MULTI-MOTION ACTUATORS
.500 [12.7]
A
B
7
3 m SHIELDED CABLE
FROM THIS SIDE OF UNIT
SET POINT MODULE #9800-01-0x00
3.470 [88.0]
2.220 [56.5]
.270
[7.0]
.490
[12.5]
.295
[7.5]
.750
[22.0]
.140 [3.5]
.220
[5.5]
.905
[23.0]
4X SET POINT
ADJUSTMENT
+ 18 - 24 VDC
-0 VDC
TRNS POS
2.190
[55.6]
TRNS SIG A
3.720
[94.5]
TRNS SIG B
OUTPUT A1
4.000 3.410
[101.5] [86.5]
OUTPUT A2
OUTPUT B1
OUTPUT B2
+ 4,5-24
VDC
SOURCE
ONLY
4X THRU HOLE FOR
#8 [M4] SCREW
4X SET POINT MADE
LED INDICATORS
NUMBERS IN [ ] ARE IN mm–IMPERIAL
EQUIVALENTS ARE PROVIDED FOR CONVENIENCE
All dimensions are reference only unless specifically toleranced.
7-36
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CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
WIRING SCHEMATICS
Diagrams are typical for many programmable controller
interface applications. Modules may also be used to signal TTL.
CMOS, relays or solenoids within rated electrical specifications.
NOTE: For single applications where four outputs are desired,
install a jumper between terminals 4 & 5.
MODEL 9800-01-0300
NPN (SINK)
18-24 VDC
POWER SUPPLY
INPUT TO
PROGRAMMABLE
CONTROLLER
COMMON
RED
BLACK
A
BLACK
RED
WHITE
WHITE
B
1
2
3
4
5
6
7
8
9
10
OUTPUTS A1 & A2
OUTPUTS B1 & B2
18-24 VDC
POWER SUPPLY
MODEL 9800-01-0400
PNP (SOURCE)
PRIMARY
SUPPLY
INPUT TO
PROGRAMMABLE
CONTROLLER
OPTIONAL REQUIRED ONLY IF
DESIRED SOURCE
OUTPUT VOLTAGE IS
OTHER THAN THAT
OF PRIMARY SUPPLY
IF OUTPUT VOLTAGE
REQUIRED IS THE
SAME AS THE PRIMARY
SUPPLY ATTACH A
JUMPER BETWEEN
TERMINALS 1 & 10
COMMON
RED
BLACK
A
BLACK
RED
WHITE
WHITE
B
1
2
3
4
5
6
7
8
9
10
OUTPUTS A1 & A2
7
OUTPUTS B1 & B2
APPLICATION NOTES
In addition to the normal use with PHD Sensors, the PHD
Set Point Module can be used with other voltage feedback-type
devices. The most common of these is a potentiometer used as a
voltage divider.
SPECIFICATIONS
REPEATABILITY
HYSTERESIS
MINIMUM DISTANCE BETWEEN
TWO SET POINTS WITHOUT
CROSSTALK (DISCRIMINATION)
SENSOR RESISTANCE
SET POINT MODULE
WITH POTENTIOMETER
2 mV.
15 mV. Typ.
30 mV. Typ.
20 mV. Min.
35 mV. Max.
1 kOhm Min.
Example 1 (linear application):
Using a 6 in [152.0 mm] linear potentiometer as a voltage
divider to supply a signal to a PHD Set Point Module.
3
TRANS. NEG.
(0 VDC)
2
TRANS. SIGNAL
(0 to 15 VDC)
1
TRANS. POS.
(+15 VDC)
(6.0 in [152.0 mm] stroke) x (.035 mV.)
Linear Discrimination =
15 Volt supply
= .014 in [0.36 mm] min. distance between
two points without crosstalk
Example 2 (rotary application):
(degrees rotation) x (.035 mV.)
Rotary Discrimination =
15 Volt supply
7-37
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
(800) 624-8511
CAT-03
www.phdinc.com/products/switchesandsensors
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
PERFORMANCE SPECIFICATIONS
Specifications for Series 8400 Angular and 190 & 191 Parallel and
190 Angular Grippers with Sensors vary according to the degree of
jaw closing. The graphs below cover the performance for Sensors on
Miniature Grippers. See the chart on page 7-39 for all other units.
8400
8410
2°
2°
❊ Position at which jaws
are parallel to each other.
Max. Hysteresis - 10'
1°45'
1°30'
❊ Position at which jaws
are parallel to each other.
Max. Hysteresis - 7'
Repeatability - 30"
1°45'
1°30'
1°15'
1°15'
1°
1°
45'
45'
30'
30'
15'
15'
0°
0°
0°
5°
10°
15°❊
20°
0°
5°
10°
15°❊
JAW CLOSING
20°
JAW CLOSING
8420
8430
2°
2°
❊ Position at which jaws
are parallel to each other.
Max. Hysteresis - 9'
Repeatability - 30"
1°45'
1°30'
❊ Position at which jaws
are parallel to each other.
Max. Hysteresis - 9'
Repeatability - 30"
1°45'
1°30'
1°15'
1°15'
1°
1°
45'
45'
30'
30'
15'
15'
0°
0°
0°
5°
10°
15°❊
20°
0°
5°
10°
15°❊
JAW CLOSED
20°
JAW CLOSED
19x6x PARALLEL SET POINT PERFORMANCE
19x7x PARALLEL SET POINT PERFORMANCE
.016 [0.4]
.016 [0.4]
Long Travel
[45xx]
.014 [.35]
Long Travel
[40xx]
.014 [.35]
Long Travel
[45xx]
Long Travel
[40xx]
Short Travel Short Travel
[45xx]
[40xx]
.012 [0.3]
.012 [0.3]
*
*
.010 [.25]
.010 [.25]
.008 [0.2]
.008 [0.2]
Short Travel
[40xx]
.006 [.15]
7
.006 [.15]
Short Travel
[45xx]
.004 [0.1]
.000
[0.0]
.040
[1.0]
JAW CLOSED
.080
[2.0]
.120
[3.0]
TRAVEL PER JAW (in)
.004 [0.1]
.000
[0.0]
.160
[4.0]
JAW OPEN
.040
[1.0]
JAW CLOSED
19x8x PARALLEL SET POINT PERFORMANCE
.080
[2.0]
.120
[3.0]
.160
[4.0]
.200
[5.0]
TRAVEL PER JAW (in)
.240
[6.0]
JAW OPEN
19x9x PARALLEL SET POINT PERFORMANCE
.020 [0.5]
.024 [0.6]
Long Travel
[45xx]
.016 [0.4]
Long Travel
[40xx]
Short Travel
[45xx]
.020 [0.5]
Short Travel
[40xx]
Long Travel
[45xx]
Long Travel
[40xx]
Short Travel
[45xx]
.016 [0.4]
*
Short Travel
[40xx]
*
.012 [0.3]
.012 [0.3]
.008 [0.2]
.008 [0.2]
.004 [0.1]
.004 [0.1]
.000
[0.0]
JAW CLOSED
.080
[2.0]
.160
[4.0]
.240
[6.0]
TRAVEL PER JAW (in)
.000 [0.0]
.000
[0.0]
.320
[8.0]
JAW OPEN
JAW CLOSED
.110
[2.75]
.220
[5.5]
.330
[8.25]
TRAVEL PER JAW (in)
.440
[11.0]
JAW OPEN
*Minimum distance between two set points without crosstalk in inches [mm] of jaw movement.
NUMBERS IN [ ] ARE IN mm OR FOR METRIC UNITS.
7-38
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE
190 ANGULAR SET POINT PERFORMANCE
PERFORMANCE
1.4
1.2
1.0
0.8
* 0.6
19002
19012
19022
19032
0.4
0.2
0.0
0
2
4
6
JAW OPEN
8
10
12
14
^
16
TRAVEL PER JAW
(Degree of Rotation)
18
20
UNIT
REPEATABILITY
ANGULAR GRIPPERS*
1' ARC
SERIES 7900, 8600, & 5300
PARALLEL GRIPPERS**
8660
.0005 [.013]
8670
.0006 [.015]
8680
.0006 [.015]
8690
.0010 [.025]
ROTARY &
MULTI-MOTION
10' ARC
ACTUATORS
HYSTERESIS
MAXIMUM
MINIMUM DISTANCE
BETWEEN TWO POINTS
WITHOUT CROSSTALK
10' ARC
10' ARC
.0015
.0025
.0030
.0040
[.038]
[.064]
[.076]
[.102]
.0040
.006
.008
.012
1.5° ARC
[.102]
[.152]
[.204]
[.306]
2° ARC
* Values shown are for rotation per jaw.
** Values shown are for movement per jaw in inches.
JAW CLOSED
^ Position at which jaws are parallel to each other - 15°
distance between two set points without crosstalk in degrees
* Minimum
of jaw movement
EXPLANATION OF TERMS
SET POINT:
Each set point is a graduated position. The first set point
remains made as the second set point makes. Each set point will
repeat to its adjusted position each time it is made within the
tolerances shown above.
FIRST SET
POINT MAKES
DIRECTION OF JAW TRAVEL CLOSING OR
CLOCKWISE ROTATION OF ROTARY ACTUATORS
HYSTERESIS:
FIRST SET
POINT MAKES
7
The differential in distance between where the set point makes
and where it breaks with the units moving in the reverse direction.
REVERSE
DIRECTION
HYSTERESIS
MINIMUM DISTANCE BETWEEN
SET POINTS:
Minimum sensing distance between two points without
crosstalk.
MINIMUM
DISTANCE
NOISE SUPPRESSION
When using PHD Set Point Modules, it is important to consider
the presence of electrical noise in the system. Some considerations
should be taken to minimize the chances for electrical noise which
can adversely affect the set point module. It is important to keep the
control and sensing circuits separate from any air valves, motor
cables, etc. The maximum length of any switch or sensor cable
should not exceed 50 feet [15 m]. Cable should be shielded with the
shield being grounded. On floating ground systems, the shield
should be connected to the “O” voltage.
7-39
SOLUTIONS FOR
INDUSTRIAL AUTOMATION
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CAT-03
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BENEFITS & DIMENSIONS: BRACKETS FOR NFPA CYLINDERS
BENEFITS
PART NO.
17509-3-06
17502-2-06
17529-3
17522-2
17503-2-06
17504-2-06
17523-2
17524-2
PHD SWITCH MODELS
DESCRIPTION
AC Reed
DC Reed
AC Reed, Quick Connect
DC Reed, Quick Connect
Hall Effect NPN (Sink)
Hall Effect PNP (Source)
Hall Effect NPN (Sink), Quick Connect
Hall Effect PNP (Source), Quick Connect
■
Allows PHD Series 1750 Reed and Hall Effect Switches to be
mounted to 1-1/2" [38.1 mm] to 8" [203.2 mm] bore NFPA
Cylinders.
■
The brackets’ flexible design means only two brackets are
required to cover 8 sizes of NFPA Cylinders.
■
The extruded aluminum bracket attaches securely to a single
tierod and does not allow the switch to pull away from the
cylinder barrel.
■
The low profile of the switch and bracket saves space and
provides additional mounting flexibility.
■
Optional strain relief clamp may be used to protect the switch
cable from damage at the switch due to flexing.
NFPA CYLINDER
BORE
SWITCH BRACKET
NUMBER
STRAIN RELIEF
BRACKET
1-1/2, 2, 2-1/2,
3-1/4, & 4
17000-51-0
18412
5, 6, & 8
17000-57-0
18412
See pages 7-16 to 7-19 for switch information. NFPA cylinder must have the proper magnetic piston for the PHD Switches
to function correctly.
7
17000-xx-0 NFPA SWITCH BRACKET
18412 CABLE RESTRAINT KIT
OPTIONAL CABLE
RESTRAINT BRACKET
1.000
[25.4]
A REF
LED INDICATOR
B REF
C SQ REF
D REF DIA
BORE
SIZE
1-1/2
2
2-1/2
3-1/4
4
5
6
8
LETTER DIMENSION
B
D
A
C
1.375 1.500 2.000 .250
1.500 1.750 2.500 .312
1.750 1.875 3.000 .312
2.000 2.187 3.750 .375
2.375 2.500 4.500 .375
3.000 3.125 5.500 .500
3.375 3.375 6.500 .500
4.000 4.125 8.500 .625
PHD SWITCH MODELS
DESCRIPTION
PART NO.
DC Reed NPN/PNP (White)
17502-2-06
AC Reed (Green)
17509-3-06
Solid State NPN (Yellow)
17503-2-06
Solid State PNP (Red)
17504-2-06
All dimensions are reference only unless specifically toleranced.
7-40
(800) 624-8511
www.phdinc.com/products/switchesandsensors
CAT-03
SOLUTIONS FOR
INDUSTRIAL AUTOMATION