Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS00 Page 1 of 1 INDEX SECTION WFS01: GENERAL DISTRIBUTION FUSING GENERAL ....................................................................................... Page 1 TYPES OF OVERCURRENT DEVICES .................................... Page 1 DISTRIBUTION LINE PROTECTION .......................................................... Page 1 SECTION WFS02: GENERAL DISTRIBUTION FUSING FUSE CUTOUTS .......................................................................... Page 1 FUSE LINKS .................................................................................. Page 4 CURRENT LIMITING FUSES ..................................................... Page 5 BAYONET FUSES ........................................................................ Page 10 SECTION WFS03: OVERHEAD TRANSFORMER FUSING SECTION WFS04: PADMOUNT TRANSFORMER FUSING OPERATING VOLTAGE TABLES FOR PADMOUNT TRANSFORMERS ................................................... Page 1 SECTION WFS05: STEP-TIE TRANSFORMERS SECTION WFS06: DISTRIBUTION CAPACITORS SECTION WFS07: RECLOSERS GENERAL ...................................................................................... Page 1 TYPES OF RECLOSERS ............................................................ Page 1 SEQUENCE AND OPTIONS ......................................................... Page 2 SECTION WFS08: SECTIONALIZERS GENERAL ...................................................................................... Page 1 TYPES OF SECTIONALIZERS .................................................... Page 1 SECTION WFS09: CIRCUIT BREAKERS AND RELAYS GENERAL - BREAKERS ............................................................. Page 1 GENERAL - RELAYS .................................................................. Page 1 Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS01 Page 1 of 2 GENERAL DISTRIBUTION FUSING 1. GENERAL The purpose of an overcurrent protective device is to isolate a fault or overloaded piece of equipment from the electrical delivery system. An overcurrent protective device will not prevent a fault, only isolate after it has occurred. Equipment that has a capacity rating (e.g. transformers) should have an appropriately sized overcurrent protective device on the source side of the equipment to provide overload protection. 2. TYPES OF OVERCURRENT DEVICES Overcurrent protective devices that are in use on the electrical delivery system are: breakers, reclosers, sectionalizers, and fuses. Each of the devices has their own operating characteristics and applications. Some are single-phase devices, while others are three-phase. Some require replacement parts after operating (fuses), while others just need to be reset (breakers, reclosers). 3. DISTRIBUTION LINE PROTECTION a. Main Feeder Protection The main feeder should be protected by a recloser (hydraulic or electronic) or a breaker with relays in the distribution substation. The main line should be solid to the normal open point or the end of the main feeder of a radial line if the zone of protection of the substation protective device reaches to the end of the main feeder. If the substation protective device's zone of protection does not reach to the end of the main feeder, another protective device should be installed in the main line at one of the following points: 1) Transition point from urban to rural customer base. 2) Downstream from a large customer. 3) At the end of the substation protective device's zone protection. The substation protective device can be single or three phase depending on the makeup of the customers served by the feeder. When sizing the main feeder protective devices, consideration should be given for backfeeding (if applicable). b. Protection of Taps off of the Main Feeder 1) Three-Phase Taps All three-phase taps greater than two spans should have an overcurrent protective device installed on it to minimize the exposure to the main feeder. This device should be located as close as possible to the tap point. Installing an overcurrent device on a tap may not be possible due to load levels (normal and when backfeeding) or miscoordination with upstream/downstream devices. The type of device used depends on the customer makeup, amount of line to be protected, load (normal and backfeeding) and upstream/downstream protective devices. 2) Single-Phase Taps All single-phase taps greater than two spans should have an overcurrent device installed as close as possible to the tap point. The type of device used depends on the customer makeup, amount of line protected, load and upstream/downstream protective devices. Section WFS01 Page 2 of 2 E.C.S. INFORMATION SECTION GENERAL DISTRIBUTION FUSING Issued 06-01-07 FUSING c. Protection of Taps Off of Taps Engineering judgment needs to be used when determining whether or not to install overcurrent protective devices on taps off of taps. Some items to consider when determining whether or not to install a device are: Outage exposure to customers. Troubleshooting. Providing locations to sectionalize. Coordination with upstream/downstream devices. Cost of the device. Single-phase taps off three-phase taps that serve three-phase customers should have an overcurrent device installed on the single-phase tap as close as possible to the tap point. This is done to reduce the possibility of single phasing the three-phase customers. d. Riser (Dip) Pole Fusing 1) Main Feeder Overcurrent protection where the main feeder transitions from overhead to underground is not required. It is recommended to install switches at the riser pole(s) that are compatible for use with a loadbuster tool. This allows the underground section to be isolated from the overhead portion of the main feeder, if so desired. 2) To a Single Transformer Use the appropriate table to select the riser fuse size. 3) To Multiple Transformers Use the appropriate table to determine the minimum size fuse that will coordinate with the largest transformer's bayonet fuse downstream from the riser. When sizing this fuse, consideration should be given to: Load current (normal and backfeeding where applicable). Upstream devices. Future development. Size and number of transformers fed from riser. (END) Issued 06-01-07 FUSING E.C.S. INFORMATION SECTION Section WFS02 P a g e 1 o f 11 GENERAL DISTRIBUTION FUSING 1. FUSE CUTOUTS a. General Most fuse cutouts operate on the expulsion principle. They employ an arc confining tube with a deionizing fiber liner and a fuse link. To interrupt fault current, the fiber liner is heated when the fusible element of the fuse link melts, emitting deionizing gases, which accumulate within the tube. The arc is stretched, compressed, and cooled within the tube, and escaping gas at the tube ends carry away a portion of arc-sustaining particles. Reestablishment of the fault current arc after current passes through the zero point is prevented by the presence of the deionizing gases and by extreme gas pressure and turbulence which increase the dielectric strength of the air gap in the tube. High pressure gases then expel arc-supporting ions remaining in the tube. b. Types Enclosed, open, and open-link cutouts differ in their external appearance (See Figure 02-1 Fuse Cutouts) and method of operation. Enclosed cutouts have terminals, fuse clips and fuseholders mounted completely within an insulating enclosure. Open cutouts have these parts completely exposed as the name indicates. Open-link cutouts have no integral fuseholder; the arc confining tube for these cutouts is incorporated in the fuse link. Source: Alliant Electrical Standards Figure 02-1 Fuse Cutouts E.C.S. INFORMATION SECTION Section WFS02 Page 2 of 11 Issued 06-01-07 GENERAL DISTRIBUTION FUSING FUSING c. Cutout Ratings VOLTAGE RATING MAXIMUM OPERATING VOLTAGE BIL CONTINUOUS CURRENT 15 kV 15 kV 95 kV 100A 10,000A 106667 15 kV 15 kV 95 kV 200A 12,000A 151129 15 kV 15 kV 95 kV 300A 12,000A 123342 15 kV 15 kV 95 kV 100A 16,000 A 102012 INTERRUPTING CAPACITY* ITEM ID 15 kV 15 kV 95 kV 100A 10,000A 121719** 15 kV 15 kV 95 kV 200A 22,400A 120790*** 27 kV 24.9 kV 125 kV 100A 12,000A 120312 27 kV 24.9 kV 125 kV 200A 10,000A 121375 27 kV 24.9 kV 125 kV 300A 12,000A 104947 27 kV 24.9 kV 125 kV 100A 12,000A 120247** * Asymmetrical Current Rating- Depending on the X/R Ratio the Symmetrical Rating for the 10,000 A. could be as low as 7,100 A, 12,000 A could be as low as 8,000 A, 16,000 A could be as low as 10,600 A. ** Arc chute cutout for fixed capacitor banks. *** This unit is for SMU-20 fuses. Source: Alliant Electrical Standards Chart 02-1 Cutout Ratings d. Replacement Parts ITEM VOLTAGE RATING CURRENT RATING INTERRUPTING RATING ITEM ID Fuseholder 15 kV 100A 10,000A 106793 Fuseholder 15 kV 200A 12,000A Fuseholder 15 kV 100A 104799 -- Switchblade 15 kV 300A 16,000A -- Fuseholder 27 kV 100A 12,000A 107487 Fuseholder 27 kV 27 kV 200A 10,000A -- 104799 Switchblade 300A 122582 102209 Source: Alliant Electrical Standards Chart 02-2 Replacement Parts Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS02 P a g e 3 o f 11 GENERAL DISTRIBUTION FUSING e. Current Rating Applications The American National Standard Institute's (ANSI) C37.42-3.2.1 states: 1) "For all cutouts except as noted in 2), fuse link sizes shall be from one Ampere to the rated continuous current of the cutout. 2) For cutouts rated above 100 Amperes, fuse link sizes shall be from above 100 Amperes to the rated current of the cutout." Even though a fuse link may fit, cutout fuseholders are designed for a specific fuse range. Thus, the fuse range for a 100 Ampere cutout runs up to and includes the 100 Amp fuselink. The fuse range for a 200 Ampere cutout is from 125 Amp up to and including the 200 Amp fuselink. Misapplication may result in a cutout that will not operate properly. DO NOT FUSE A 200 AMPERE CUTOUT WITH LESS THAN A 125 AMP FUSE LINK NOR A 100 AMPERE CUTOUT WITH MORE THAN A 100 AMP FUSE LINK. f. Cutout Installation Guidelines 1) Don't mount a cutout in a vault or other enclosed area. The cutout operates by expelling gases during interrution. Limiting the gas flow can result in insulator flashover. 2) Don't mount cutouts directly above transformers, capacitors, etc. Expelled gases and debris can cause flashovers. This will also minimize any safety hazard to the operator in case of equipment failure while opening or closing the cutout. 3) Always cut off any excess tail of the fuse link. Never stick excess fuse link cable (tail) into the fuse tube or allow it to hang free where it could get in the way of the fuseholder swinging open or cause a flashover. 4) Don't pull too hard on the pigtail of the fuse link. According to ANSI specifications, fuse links are designed to withstand up to ten pounds of tension. Pulling in excess of ten pounds can damage the fuse element, especially on small fuse links. 5) Do not remove or damage the small tube on the fuse link. This tube is not packaging. Low fault currents which do not clear in the fuseholder tube of the cutout, are cleared in this auxiliary fuse tube. g. Fuse Link Installation There have been some problems with fuse links pulling apart. This may be caused by not pulling the tension setting mechanism (flipper) all the way back when installing a fuse in the holder. If the tensioning device is not pulled all the way back, it will exert extra tension on the fuse link when the holder is slammed in the cutout. h. Cutouts in Open Position Cutout doors (fuse holders)should not be left in the open position. Moisture can build up in the fuse holder causing freezing and thawing action which can result in premature failure upon reenergization. Water in the fuse holder can also make the liner swell and trap the fuse link. In this condition, the fuse holder may not drop open when subjected to fault current. When a cutout must be disconnected from the line, hang the door on the pole by the hotstick ring with a nail so the fuse tube or switch blade is in the upright position. Section WFS02 Page 4 of 11 E.C.S. INFORMATION SECTION GENERAL DISTRIBUTION FUSING i. Issued 06-01-07 FUSING Cutout Fuse Tubes With Exposed Fiberglass Fuse tube paint coatings are expected to last approximately 20-25 years under normal conditions (there may be a reduction in the useful life in areas of high chemical contamination). However, the paint coating on cutout fuse tubes can become weathered to the point of exposing the fiberglass. The exposed fiberglass presents a potential safety hazard to line personnel during refusing of these cutouts. These same fuse tubes are also susceptible to the entrance of moisture which can affect the electrical operation of the cutout. For these reasons, all cutout fuse tubes with exposed fiberglass should be replaced. j. Cracking of Cutout Porcelain Cutout porcelain bodies can break allowing the cutout door to fall free. Cutout porcelain bodies were changed from brown to gray in about 1965. For these reasons, brown cutouts, whether in inventory or in service, should be replaced and/or junked. Also, extreme care should be maintained when handling and working around gray porcelain cutouts. To minimize the possibility of damage, keep cutouts in the shipment box until they are to be installed at the job site. Avoid accidental banging of the porcelain body during handling and installation. Inspect new and existing cutouts for cracks. If cracks are seen in gray porcelain cutouts, they also should be replaced. 2. FUSE LINKS a. General A distribution fuse link consists of three basic parts - button, fusible element, and leader as shown in Figure 02-2 Fuse Link. Various types of links are available, designed under NEMA specifications, to fit the several types of cutouts mentioned previously. A link with an element of given material, length, and cross section is rated to carry a specific load current and melt in a definite time when subjected to a specific fault current. When placed in a cutout and connected into a distribution line, a fuse link is ready to function as a protective device. When a fault occurs, the fusible element is melted by the fault current. Simultaneously, because of its high resistance, the strain wire is heated and separates. At this instant, an arc establishes itself across the severed link. The arc is a conducting path of ionized particles, among which are metallic ions of the melted element and wire and ionized gas. Because the arc provides a path for fault current to flow, it must be extinguished rapidly in order to prevent damage to the system and equipment. Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS02 P a g e 5 o f 11 GENERAL DISTRIBUTION FUSING As shown in Figure 02-3 Expulsion Fuse Fault Interruption, the expulsion fuse is capable of interrupting higher currents, but does not limit the current before the circuit is interrupted. SOURCE: Alliant Electrical Standards Figure 02-3 Expulsion Fuse Fault Interruption b. Fuse Link Loading Fuse links should not be loaded continuously above 100% of their current rating. Fuse links may be overloaded for short, infrequent periods of time up to 140% of their rated current. Loading fuse links beyond 100% of their current rating for long, frequent lengths of time can change their time - current characteristics resulting in coordination problems, or may partially melt the fuse link resulting in the malfunctioning of the fuse link and cutout during a fault. c. Fuse Link Failures A fuse link installed in a cutout with a loose buttonhead can cause overheating and result in premature failure. Fuse link buttonheads are supposed to be properly installed at the factory, however, they may become loose during handling and transportation. Therefore, be sure all buttonheads are correctly secured (screwed all the way down - tight) before installing fuse links in cutouts. 3. CURRENT LIMITING FUSES a. General Current limiting fuses have many features which make them ideally suitable as protective devices. They primarily limit the fault current to a fraction of its damage potential within the first one-half cycle of fault current (see Figure 02-4 Current Limiting Fuse Fault Interruption). They do not expel any gases and are completely silent during operation. These characteristics are particularly useful for protective devices in constricted areas such as indoor and underground applications. By limiting the fault current, they greatly reduce the mechanical and thermal stress imposed on system components. Section WFS02 Page 6 of 11 E.C.S. INFORMATION SECTION Issued 06-01-07 GENERAL DISTRIBUTION FUSING FUSING Source: Alliant Electrical Standards Figure 02-4 Current Limiting Fuse Fault Interruption Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS02 P a g e 7 o f 11 GENERAL DISTRIBUTION FUSING The fusible element consists of one or more silver elements spirally wound and surrounded by a high-purity silica sand and enclosed in a high-temperature resistant material tube. Source: WP&L Electrical Standards Figure 02-5 Current Limiting Fuse Element When exposed to a high-current fault, the element melts almost instantaneously over its full length. The resulting arc loses its heat energy rapidly into the surrounding sand. This energy melts the sand to a glass-like substance. The rapid loss of heat energy and arc confinement by the molten glass literally chokes off the current to a relatively small value known as the letthrough current. b. Partial Range Current Limiting Fuses 1) General The partial range current limiting (PRCL) fuse is similar to the full range current limiting (FRCL) fuse in that it will limit high energy fault current to a fraction of its potential within the first one-half cycle of fault current (see section on current limiting fuses). However, the PRCL will not clear the low level faults and transformer overloads that the FRCL fuse will. For this reason, it is used in series with a bayonet expulsion fuse in padmount transformers and with an expulsion fuse on overhead transformers and capacitor banks. The PRCL fuse performs its function in a manner similar to the FRCL fuse does. In padmount transformers, the PRCL fuse is permanently installed under oil. It operates only on high energy faults due to transformer failure. Therefore, a padmount transformer with a blown PRCL fuse must be changed out. Where the current limiting fuse is mounted on the load side of the cutout, the manufacturers recommend that the current limiting fuse be mounted well out of the expulsion-fuse venting area of the cutout. Also, one foot of clearance must be maintained between the fuse and: a) other phase conductors b) grounded leads c) primary conductor of the same phase Section WFS02 Page 8 of 11 E.C.S. INFORMATION SECTION GENERAL DISTRIBUTION FUSING Issued 06-01-07 FUSING These recommendations will help prevent short-circuits from expulsion fuse gases during cutout operations. 2) Application Current limiting fuses are used to protect transformers from catastrophic failure during a high fault current event. The available fault current levels which determine when current limiting fuses are installed are as follows: a. For 4kV systems, the threshold fault current is 7,100 amps, phase to ground. b. For 12.5kV – 13.8kV, the threshold is 6,400 amps, phase to ground. c. For 24kV and 24.9kV systems, the threshold is 4,500 amps, phase to ground. There are two different styles of partial range current limiting fuses used at Alliant Energy. K-Mate fuses are mounted to the bottom terminal of a cutout as shown in figure 2-6. The Kmate current limiting cartridge is provided in a 40 Amp rating and is used to protect the following overhead transformers: a. 4kV systems – 37.5 kVA and 50 kVA transformers. b. 12.5kV, 13.2kV and 13.8kV systems – 100 kVA transformers. c. 24 kV & 24.9 kV systems – 250 kVA transformers. Figure 02-6 K-Mate Partial Range Current Limiting Fuse ELF Tandem mount - The Cooper Power Systems Tandem ELF current-limiting fuse combines the features of a series fuse link and a backup current-limiting fuse cartridge. The Tandem ELF unit replaces an S&C, Chance, etc. standard cutout door/assembly as shown in figure 2-6. The ELF has a 25 Amp current limiting fuse that coordinates with up to a 15T, 25K and 25 standard speed expulsion fuse links. This limits the size of transformer that can be effectively protected without miss-coordination of overcurrent devices. Tandem ELF devices are used as follows: a. 4kV systems – all overhead transformers 25kVA and smaller. b. 12.5kV, 13.2kV and 13.8kV systems – all overhead transformers 50kVA and smaller. c. 24kV and 24.9kV systems – all overhead transformers 167kVA and smaller. Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS02 P a g e 9 o f 11 GENERAL DISTRIBUTION FUSING The Cooper Tandem ELF Current-Limiting Dropout Fuse is a cost effective alternative to the K-Mate current limiting fuse/fuse cutout combination. This unit combines a current limiting fuse with a shortened expulsion fuse assembly and is designed to be interchangeable with standard S&C type XS and Chance type C fuse cutouts doors/fuse tubes. This feature makes the installation, removal and testing of the ELF units easier and safer than the KMate devices. Figure 02-7 Tandem Mount Series Expulsion and Current Limiting Fuse Cutout 3) Alliant Application Philosophy The pressure generated by an arc in the transformer tank during a fault is a function of the energy delivered to the fault by the electric delivery system. This energy is dependent upon the available fault current, the arc resistance (or arc voltage), arc length and the duration of current flow. The utility industry has relied upon testing and operating experience to develop thresholds for the application of current limiting fuses to minimize the risk of a pole-type transformer tank failure. ANSI standard c57.12.20-1988, Requirements for Overhead-type Distribution Transformers, 500 kVA and Smaller; High Voltage, 34,500 and Below; Low Voltage 7970/13,8090 Volts and Below specifies design tests to demonstrate the capability of a transformer enclosure to withstand pressure changes due to specified faults. ANSI standard C57 requires that transformer enclosures have the capability of withstanding pressure changes due to an 8,000 amp fault at 7,200 volts for ½ cycle. The total clearing time for a fuse cutout is 0.8 cycle. For this amount of time, a fault of approximately 6,400 amps will generate approximately the same amount of energy as the ANSI test at 8,000 amps. This fault current level is applicable for 12.5kV through 13.9kV delivery systems. Based on this energy let-through capability, and assuming the transformer sees fault current for 0.8 cycles, the fault current thresholds stated above were determined. The 0.8 cycle is more conservative than the ½ cycle standard and is based on the amount of time a fuse link will take to clear higher current faults. Limited information is available regarding 2.4kV transformer tank damage and failures due to internal faults. At lower voltages, it is difficult to sustain a 1-inch arc. Shorter arc lengths generate less energy. From Alliant Energy experience, very few, if any, catastrophic transformer failures have occurred on our 2.4/4.16 kV systems. The fault current interrupting rating of a 10,000-amp cutout is 7,100 amps. Therefore, on 2.4/4.16kV delivery systems at locations where the available fault current may exceed the interrupting rating of the cutout, a current limiting fuse will be installed. Section WFS02 P a g e 10 o f 1 1 E.C.S. INFORMATION SECTION GENERAL DISTRIBUTION FUSING Issued 06-01-07 FUSING At this time, WP&L has very few, if any, 2.4 kV single phase delivery systems. More 2.4/4.16 kV systems exist in IES & IPC service territories. Very few of these systems have available fault current levels in excess of 7,100 amps. 4) Failures Back-up current limiting fuses (used on the overhead distribution system) that have operated under low fault conditions will not normally withstand voltage for an extended period of time and can breakdown resulting in the generation of an extreme amount of heat. These failures are due to pre-conditioning of the PRCL fuse. A "window of exposure" exists where the protection characteristics of the expulsion fuse and the PRCL fuse overlap such that at low levels of fault current the expulsion fuse will not totally clear before the PRCL fuse element begins to melt. This results in partial melting of the PRCL fuse element. In some cases, following a low current fault, the element of the PRCL fuse may be damaged. Therefore, after replacing the expulsion fuse, voltage may not be restored. This is the result of the PRCL fuse element burning open. The partially melted element of the PRCL fuse then begins arcing over internally until the fuse burns itself up. Depending on the extent of the partial melt and amount of load current, this internal arcing and burning up may take a few days. Customer complaints of blinking lights are an indication of this process. Therefore, it is very important to check the continuity of the current limiting fuse before refusing the fuse link in the cutout. Replace the current limiting fuse if it is found to be open. 4. BAYONET FUSES A bayonet fuse is an oil-immersed expulsion-type fuse used in both single-phase and three-phase deadfront padmount transformers. This bayonet expulsion fuse is a part of the two fuse protection scheme. This fuse is in series with a nonreplaceable, partial range current limiting (PRCL) fuse which is placed under oil inside the transformer by the manufacturer. The two fuses are connected in series between the high-voltage bushing and the transformer coil as shown in Figure 02-8 Bayonet Expulsion Fuse With PRCL Fuse on Page WFS02.11. Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS02 P a g e 11 o f 11 GENERAL DISTRIBUTION FUSING Source: Alliant Electrical Standards Figure 02-8 Bayonet Expulsion Fuse With PRCL Fuse The bayonet expulsion fuse sits in a bayonet fuseholder. The main advantages of the bayonet fuseholder are that it provides a loadbreak function and is externally removable. This allows positive visual indication that load has been interrupted and enables the operator to inspect and replace the fuse element. This fusing scheme also provides cost advantages in that it reduces both transformer costs and replacement fuse costs. The fuse characteristics of the bayonet expulsion fuse and PRCL fuse combine to form a characteristic very similar to the full range drywell fuse. In this protection scheme, the expulsion fuse is coordinated to clear low level faults and excessive load currents. The PRCL fuse is then coordinated to clear the high energy faults due to transformer failure. The bayonet expulsion fuse is a dual element link which is sensitive to both current and oil temperature. The link is used to sense secondary faults and excessive load currents, but is also affected by excessive transformer oil temperatures. This feature limits long time transformer heating due to overloads or elevated temperature environments. The High Ampere (HA) bayonet fuse has an integral fuse link and should not be disassembled. If the HA fuse blows, the entire fuse cartridge should be replaced. (END) E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS03 Page 1 of 6 OVERHEAD TRANSFORMER FUSING 2.4/4.16 KV OPERATING VOLTAGE Table 03-1 - Overhead Transformer Fusing for 2400 Volt Single-Phase or 4160 Volt Three-Phase KVA 1 3 5 7.5 10 15 25 37.5 50 75 100 167 250 333 TANK MOUNTED ARRESTER (NON-STANDARD) STANDARD (SPEED) LINK T (SPEED) Link CURRENT LIMITING FUSE SIZE “CU” SIZE “CU” SIZE “CU” SIZE 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 25STD FUNIVSTSPD25A 30STD FUNIVSTSPD30A 50STD FUNIVSTSPD50A 65STD FUNIVSTSPD65A 100STD FUNIVSTSPD100A 150STD FUNIVSTSPD150A 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 5STD FLB5STD 7STD 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 25STD FUNIVSTSPD25A 30STD FUNIVSTSPD30A 50STD FUNIVSTSPD50A 65STD FUNIVSTSPD65A 100STD FUNIVSTSPD100A 150STD FUNIVSTSPD150A -- -- -6T FLB6T(W) 10T FLB10T(W) 15T FLB15T(W) 25T FLB25T(W) 30T FLB30T(W) 50T FLB50T(W) 65T FLB65T(W) 100T FLB100T(W) 140T FLB140T(W) 200T FLB200T TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT 40 KMATE 40 KMATE 40 KMATE ----- Current Limiting Fuses should be installed where available fault current exceeds 7100 Amps E.C.S. INFORMATION SECTION Section WFS03 Page 2 of 6 Issued 06-01-07 OVERHEAD TRANSFORMER FUSING FUSING 7.2 KV, 7.6 KV, 7.9 KV SINGLE-PHASE AND 12.47 KV, 13.2 KV AND 13.8 KV THREE-PHASE OPERATING VOLTAGE Table 03-2 Overhead Transformer Fusing for 7200, 7600, and 7900 Volt Single-Phase and 12470, 13200, and 13800 Volt Three-Phase. TANK MOUNTED ARRESTER (NONSTANDARD) STANDARD (SPEED) LINK SIZE “CU” SIZE “CU” SIZE “CU” 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 50STD FUNIVSTSPD50A 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 3STD FLB3STD 5STD FLB5STD 5STD FLB5STD 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 50STD FUNIVSTSPD50A 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 333 -- -- 500 -- -- KVA 1 3 5 7.5 10 15 25 37.5 50 75 100 167 250 T (SPEED) Link -3STD FLB3STD 5STD FLB5STD 6T FLB6T(W) 8T FLB8T(W) 10T FLB10T(W) 15T FLB15T(W) 20T FLB20T(W) 30T FLB30T(W) 50T FLB50T(W) 65T FLB65T(W) 100T FLB100T(W) CURRENT LIMITING FUSE SIZE TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT 40 KMATE 40 KMATE --- Current Limiting Fuses should be installed where available fault current exceeds 6400 Amps. E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS03 Page 3 of 6 OVERHEAD TRANSFORMER FUSING 7 . 2 K V D E L T A T H R E E - PH A S E O P E R A T I N G V O L T A G E Table 03-3 - Overhead Transformer Fusing for 7200 Volt Delta Three-Phase KVA/PHASE 1 3 5 7.5 10 15 25 37.5 50 75 100 167 250 NOTE: TANK MOUNTED ARRESTER (NON-STANDARD) STANDARD (SPEED) LINK SIZE “CU” SIZE “CU” 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 40STD FUNIVSTSPD40A 65STD FUNIVSTSPD65A 100STD FUNIVSTSPD100A 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 5STD FLB5STD 5STD FLB5STD 7STD 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 40STD FUNIVSTSPD40A 65STD FUNIVSTSPD65A 100STD FUNIVSTSPD100A For open delta banks, fuse each outside leg per single-phase transformer fusing recommendations. The middle leg should be fused for the largest connected transformer. For closed banks of unequal size, fuse for the largest transformer connected to that leg. E.C.S. INFORMATION SECTION Section WFS03 Page 4 of 6 OVERHEAD TRANSFORMER FUSING Issued 06-01-07 FUSING 14.4 KV SINGLE-PHASE AND 24.9 KV THREE-PHASE OPERATING VOLTAGE Table 03-4 - Overhead Transformer Fusing for 14400 Volts Single-Phase and 24900 Volt ThreePhase KVA 1 3 5 10 15 25 37.5 50 75 100 167 250 333 500 T (SPEED) Link CURRENT LIMITING FUSE SIZE “CU” SIZE 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 6T FLB6T(W) 6T FLB6T(W) 8T FLB8T(W) 10T FLB10T(W) 15T FLB15T(W) 25T FLB25T(W) 30T FLB30T(W) 50T FLB50T(W) TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT TANDEM MOUNT 40 KMATE -- Current Limiting Fuses should be installed where available fault current exceeds 4500 Amps. Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS03 Page 5 of 6 OVERHEAD TRANSFORMER FUSING 12.5 KV AND 13.8 KV DELTA SINGLE-PHASE OPERATING VOLTAGE Table 03-5 - Overhead Transformer Fusing for 12500 Volt and 13800 Volt Delta Single-Phase TANK MOUNTED ARRESTER (NON-STANDARD) STANDARD (SPEED) LINK T (SPEED) Link SIZE “CU” SIZE “CU” 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD SIZE “CU” 2STD FLB20STD 2STD FLB20STD 2STD FLB20STD -- -- 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 5STD FLB5STD 7STD 10STD FUNIVSTSPD10A 15STD FUNIVSTSPD15A 20STD FUNIVSTSPD20A 30STD FUNIVSTSPD30A 333 -- -- 500 -- -- 2STD FLB20STD 2STD FLB20STD 3STD FLB3STD 6T FLB6T(W) 6T FLB6T(W) 10T FLB10T(W) 12T FLB12T(W) 20T FLB20T(W) 30T FLB30T(W) 40T FLB40T(W) 50T FLB50T(W) KVA 1 3 5 7.5 10 15 25 37.5 50 75 100 167 250 NOTE: For open delta banks, fuse each outside leg per single phase transformer fusing recommendations. For closed banks of unequal size, fuse for the largest transformer connected to that leg. E.C.S. INFORMATION SECTION Section WFS03 Page 6 of 6 Issued 06-01-07 OVERHEAD TRANSFORMER FUSING Table 03-6 - Tandem Mount Series Expulsion and Current Limiting Fuse Cutouts CUTOUT, TANDEM MOUNT, SERIES EXPULSION AND CURRENT LIMITING FUSE OPERATING VOLTAGE CUTOUT RATING APPLICATION CU CODE 4KV 15KV 1 TO 25KVA TRANSFORMER CO15TECL 104728 15KV 15KV 1 TO 75KVA TRANSFORMER CO15TECL 104728 15KV 25KV 1 TO 75KVA TRANSFORMER CO1525TECL 101939 25KV 25KV 1 TO 167KVA TRANSFORMER CO25TECL 102397 ITEM ID Includes CL fuse and link holder. Order fuse link separately. Table 03-7 - Tandem Mount Fuse Holders HOLDER, TANDEM MOUNT, SERIES EXPULSION AND CURRENT LIMITING FUSE OPERATING VOLTAGE CUTOUT RATING CU CODE ITEM ID 4-15KV 15KV HF15TECL 125001 15KV 25KV HF1525TECL 125002 25KV 25KV HF25TECLL 125003 Holders can be installed in existing cutout bodies when CL protection must be added to existing transformer installations. Fuse link must be ordered separately. Figure 03-1 Tandem Mount Holder (END) FUSING E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS04 Page 1 of 12 PADMOUNT TRANSFORMER FUSING 1. OPERATING VOLTAGE TABLES FOR PADMOUNT TRANSFORMERS 7.2/12.47 kV OPERATING VOLTAGE Table 04-1 -Padmount Transformer Full-Range Current Limiting Fusing for WP&L Territory ('Drywell' Fuses in Transformers Manufactured Prior to 1986) TRANSFORMER kVA FUSE VOLTAGE FUSE AMPS ITEM ID 15 8.3 kV 3 123102 25 8.3 kV 6 100022 50 8.3 kV 12 103384 100 8.3 kV 20 120257 167 8.3 kV 30 106844 Single-Phase 240/120 V Three-Phase 480Y/277 V or 208Y/120 V 75 8.3 kV 6 100022 150 8.3 kV 12 103384 300 8.3 kV 20 120257 500 8.3 kV 30 120956 75 15 kV 6 101471 150 15 kV 12 106254 300 15 kV 20 103193 500 15 kV 30 105132 Three-Phase 240/120 V Delta E.C.S. INFORMATION SECTION Section WFS04 Page 2 of 12 Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING 2.4/4.16 kV OPERATING VOLTAGE Table 04-2 -2.4/4.16 kV Padmount Transformer Bayonet-Type Expulsion Fusing BAY-O-NET FUSING FUSE SIZE COOPER NUMBER 15 15DE 4038108C07B 121033 25 25DE 4038108C09B 108431 50 50DE 4038108C12B 101731 100 65HA 4038361C03CB 103191 167 100HA 4038361C04CB 101650 75 25DE 4038108C09B 108431 150 50DE 4038108C12B 101731 300 65HA 4038361C03CB 103191 500 100HA 4038361C04CB 101650 750 125HA 4038361C05CB 102292 kVA ITEM ID Single-Phase Three-Phase NOTE 1: Fuse Size with "DE" Suffix is a Dual Element Bay-O-Net NOTE 2: Fuse Size with "HA" Suffix is a High Ampere Overload Bay-O-Net NOTE 3: "HA" Type Fuses have an Integral Cartridge, and Should Not be Disassembled Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS04 Page 3 of 12 PADMOUNT TRANSFORMER FUSING 7.2/1 2.47 kV, 7.6/1 3.2 kV, 7.9/1 3.8 kV, and 7.2 kV DELTA OPERATING VOLTAGE Table 04-3 -7.2/12.47 kV; 7.62/13.2 kV 7.96/13.8 kV, 7.2 kV Delta Padmount Transformer Bay-O-Net Type Expulsion Fusing BAY-O-NET FUSING Single-Phase COOPER ITEM ID NUMBER 5DE 4038108C03B 103225 15 6DE 4038108C04B 105712 25 15DE 4038108C07B 121033 50 25DE 4038108C09B 108431 100 50DE 4038108C12B 101731 167 Three-Phase 7.2 kV Delta, 7.2/12.47 kV Delta-Wye Switch on Primary Side COOPER ITEM ID FUSE SIZE KVA NUMBER 12DE 4038108C06B 109930 75 25DE 4038108C09B 108431 150 50DE 4038108C12B 101731 300 65HA 4038361C03CB 103191 500 100HA 4308361C04CB 101650 750 125HA 4038361C05CB 102292 1000 125HA 4038361C05CB 102292 1500 Three-Phase 7.2/12.47 kV, 7.6/13.2 kV, 7.9/13.8 kV, 14.4 kV Delta With 4 Taps All Down 6DE 4038108C04B 105712 75 15DE 4038108C07B 121033 150 25DE 4038108C09B 108431 300 50DE 4038108C12B 101731 500 65DE 4038108C14B 109267 750 65HA 4038361C03CB 103191 1000 100HA 403836AC04CB 101650 1500 125HA 403836AC05CB 102292 2000 125HA 403836AC05CB 102292 2500 NOTE 1: Fuse Size with"DE" Suffix is a Dual Element Bay-O-Net NOTE 2: Fuse Size with "HA" Suffix is a High Ampere Overload Bay-O-Net NOTE 3: "HA" Type Fuses have an Integral Cartridge, and Should Not be Disassembled KVA FUSE SIZE Section WFS04 Page 4 of 12 E.C.S. INFORMATION SECTION Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING 14.4/24.9 kV OPERATING VOLTAGE Table 04-4 -14.4/24.9 kV Padmount Transformer Bay-O-Net Type Expulsion Fusing KVA BAY-O-NET FUSING COOPER FUSE SIZE NUMBER ITEM ID Single-Phase 5DE 4038108C03B 103225 15 5DE 4038108C03B 103225 25 8DE 4038108C05B 107270 50 15DE 4038108C07B 121033 100 25DE 4038108C09B 108431 167 Three-Phase 5DE 4038108C03B 103225 75 8DE 4038108C05B 107270 150 15DE 4038108C07B 121033 300 25DE 4038108C09B 108431 500 40DE 4308108C11B 102453 750 50DE 4038108C12B 101731 1000 65HA 4038361C03B 103191 1500 100HA 4038361C04B 101650 2000 100HA 4038361C04CB 101650 2500 NOTE 1: Fuse Size with"DE" Suffix is a Dual Element Bay-O-Net NOTE 2: Fuse Size with "HA" Suffix is a High Ampere Overload Bay-O-Net NOTE 3: "HA" Type Fuses have an Integral Cartridge, and Should Not be Disassembled Issued 06-01-07 FUSING E.C.S. INFORMATION SECTION Section WFS04 Page 5 of 12 PADMOUNT TRANSFORMER FUSING GUIDELINES FOR USING FUSE TABLES 04-5, 04-6 AND 04-7 DETERMINE SECTIONALIZING FUSE FOR SINGLE PADMOUNT TRANSFORMER BACKGROUND The sectionalizing fuse identified in Table 04-5 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.6 Table 04-6 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.7, and Table 04-7 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.8and is the recommended minimum size fuse capable of carrying transformer full-load current, moderate overloads, inrush and cold-load pickup. The fuse sizes were chosen by following utility industry transformer fusing guidelines. In general, the size of the sectionalizing fuse in the aforementioned tables was minimized to aid in coordination with upstream devices. As a result, the sectionalizing fuse does not coordinate with the transformer internal bayonet or full range current limiting fuse. This miscoordination is not an important factor since only one transformer is being served by the sectionalizing fuse. If desired, the sectionalizing fuse size can be increased when serving transformers containing internal bayonet or fullrange current limiting fuse protection. Consult your Distribution Engineer on these applications. EXAMPLE Determine the recommended size sectionalizing fuse to serve the padmount transformer shown below: Figure 04-1 - Sectionalizing Fuse, Single Padmount a. Step #1 - Refer to proper fusing chart. Since this example involves a single padmount transformer on the 7.2/12.47 kV distribution system, use Table 04-6 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.7. If the distribution system operating voltage had been 14.4/24.9 kV, you would need to refer to Table 04-7 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.8. b. Step #2 - Locate the transformer size and type in the left column of the table. c. Step #3 - Follow the row across to the right to determine the recommended size sectionalizing fuse. For this example in WPL territory, Table 04-6 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer on Page WFS04.7 recommends that a 25T riser fuse or 30E SM-4 switchgear fuse be installed. E.C.S. INFORMATION SECTION Section WFS04 Page 6 of 12 Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING 2.4/4.16 KV OPERATING VOLTAGE SINGLE PADMOUNT TRANSFORMER FUSING Table 04-5 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer RISER FUSES KVA STANDARD TCC 123-6 SWITCHGEAR FUSES ITEM ID # T SPEED TCC 170-6 ITEM ID # SMU-20 TCC 119-2 ITEM ID # SMU-20 TCC 165-2 ITEM ID # SINGLE-PHASE 15 10A 121831 8T 105380 10E 106919 10K 101003 25 15A 106996 12T 106362 15E 121728 15K 106528 50 25A 105571 25T 105891 25E 100809 25K 106214 100 50A 107456 50T 108986 50E 108672 50K 109355 167 80A 121942 80T 100063 80E 105834 80K 108663 THREE-PHASE (2) 75 15A 106996 12T 106362 15E 121728 15K 106528 150 25A 105571 25T 105891 25E 100809 25K 106214 300 50A 107456 50T 108986 50E 108672 50K 109355 500 80A 121942 80T 100063 80E 105834 80K 108663 750 125A 100398 140T(2) 102029 125E 123256 140K 120889 These fuses coordinate with the Bay-O-Net above 400A E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS04 Page 7 of 12 PADMOUNT TRANSFORMER FUSING 7.2/12.47 KV, 7.6/13.2 KV, 7.9/13.8 KV, AND 14.4 DELTA OPERATING VOLTAGE SINGLE PADMOUNT TRANSFORMER FUSING Table 04-6 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer RISER FUSES IES STANDARD KVA TCC 123-6 Single-Phase SWITCHGEAR FUSES IPW/WPL IES/IPW/WPL IES/IPW ITEM ID # T SPEED TCC 170-6 ITEM ID # SMU-20 TCC 119-2 ITEM ID # SMU-20 TCC 165-2 ITEM ID # WPL SM-4 TCC 119-4 ITEM ID # 15 10A 121831 3A/2.5X(2) 104307 5E 102799 5E(1) 5E(1) 25 10A 121831 6T 107031 5E 102799 5E(1) 5E(1) 50 10a 121831 8T 121334 10E 106919 10K 101003 10E(1) 107947 100 15A 106996 15T 106953 15E 121728 15K 106528 20E 107527 167 25A 105571 25T 106050 25E 106919 25K 106214 30E 109160 Three-Phase 7.2 kV Delta and 7.2/12.47 kV Tranfsormers Equipped with a Delta/Wye Switch on Primary Side 75 10A 121831 8T 121334 10E 106919 10K 101003 10E(1) 107947 150 15A 106996 15T 106953 15E 121728 15K 106528 15E 122034 300 30A 101496 30T 102152 30E 106222 30K 107432 30E 109160 500 50A 107456 50T 123035 50E 108672 50K 109355 50E 122921 750 65A 102042 65T 120424 65E 100747 65K 101433 65E 106148 1000 100A 120363 100T 109005 100E 121395 100K 104648 100E 123298 1500 125A 100398 140T 121946 125E 123256 140K 120889 125E 108218 5E(1) 106645 Three-Phase 7.2/12.47 kV, 7.6/13.2 kV, 7.9/13.8 kV and 14.4 kV Delta W/4 Taps Down 75 10A 121831 6T 107031 5E 102799 5E(1) (1) 150 10A 121831 8T 121334 10E 106919 10K 101003 300 15A 106996 15T 106953 15E 121728 15K 106528 20E 107527 500 25A 105571 25T 106050 25E 106919 25K 106214 30E 109160 750 40A 120109 40T 120518 40E 121728 40K 122214 50E 122921 1000 50A 107456 50T 123035 50E 108672 50K 109355 65E 106148 1500 80A 121942 80T 103087 80E 105834 80K 108663 80E 102049 2000 100A 120363 100T 109005 100E 121395 100K 104648 100E 128298 2500 125A 100398 140T 121946 125E 123256 140K 120889 125E 108218 (1) This fuse is a standard speed TCC 153-2 for SMU-20 or 153-4 for SM-4. (2) Standard Speed TCC 123-6 (IPW) Kearney X-Link (WPL). 10E 107947 E.C.S. INFORMATION SECTION Section WFS04 Page 8 of 12 Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING 14.4/24.9 KV OPERATING VOLTAGE SINGLE PADMOUNT TRANSFORMER FUSING Table 04-7 - Used to Determine Sectionalizing Fuse Size for Serving a Single Padmount Transformer RISER FUSES SWITCHGEAR FUSES IES STANDARD KVA TCC 123-6 Single-Phase 10A 15 25 10A IPW/WPL IE S/IP W/WPL ITEM ID # T SPEED TCC 170-6 ITEM ID # SMU-20 TCC 119-2 ITEM ID # 121831 2A/2X(2) 107236 5E(1) 106672 104307 (1) 106672 (1) 121831 3A/2.5X ( 2 ) 5E 100 10A 10A 121831 121831 6T 10T 107031 121716 5E 10E(1) 106672 108026 167 15A 106996 12T 122617 15E 108943 Three-Phase 10A 75 121831 3A/2.5X(2) 104307 5E(1) 106672 50 150 10A 121831 6T 107031 (1) 108026 (1) 10E 500 10A 15A 121831 106996 10T 12T 121716 122617 10E 15E 108026 108943 750 20A 109718 20T 105936 25E 109982 1000 1500 25A 40A 105571 120109 25T 40T 106050 120518 30E 50E 103633 107111 2500 65A 102042 65T 120424 80E 107016 300 (1) This fuse is a standard speed TCC 153-2. (2) Standard Speed TCC 123-6 (IPW) / Kearney X-Link (WPL) Issued 06-01-07 FUSING E.C.S. INFORMATION SECTION Section WFS04 Page 9 of 12 PADMOUNT TRANSFORMER FUSING GUIDELINES FOR USING FUSE TABLES 04-8, 04-9 AND 04-10 DETERMINE SECTIONALIZING FUSE FOR MULTIPLE PADMOUNT TRANSFORMERS BACKGROUND The sectionalizing fuse identified in Table 04-8 Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System on Page WFS04.10, Table 04-9 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System on Page WFS04.11 and Table 04-10 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transfomer Bayonet Fuse in a Multiple Transformer System on Page WFS04.12 is the minimum size fuse that will properly coordinate with the transformer internal bayonet fuse under secondary fault conditions. The fuse sizes were chosen such that when a transformer secondary fault occurs, the transformer internal bayonet fuse will open without affecting the sectionalizing fuse. As a result, the other transformers served by the sectionalizing fuse will remain energized. The sectionalizing fuse size can be increased if more capacity is needed to serve the full load of the tap. Consult your Distribution Engineer for these applications. EXAMPLE Determine the minimum size sectionalizing fuse for serving the multiple padmount transformers shown below: Figure 04-2 - Sectionalizing Fuse, Multiple Padmounts a. Step #1 - Refer to proper fusing chart. Since this example involves multiple padmount transformers on the 7.2/12.47 kV distribution system, use Table 04-9 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System on Page WFS04.11. b. Step #2 - Identify the largest size transformer to be served. For this example, the largest transformer is 500 kVA, 480/277 volt. Locate this transformer size and type in the left column of the table. c. Step #3 - Follow the row across to the right to determine the minimum size sectionalizing fuse that will coordinate with the transformer internal bayonet or full-range current limiting fuse. For this example in WPL territory, Table 04-9 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System on Page WFS04.11 identifies that the minimum size sectionalizing fuse should be a 65T riser fuse or 80E SM-4 switchgear fuse. E.C.S. INFORMATION SECTION Section WFS04 Page 10 of 12 Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING d. Step #4 - Estimate the diversified load on the tap and compare to the size of the sectionalizing fuse. If appropriate, consult your Distribution Engineer to increase the size of the sectionalizing fuse. 2.4/4.16 KV OPERATING VOLTAGE MULTIPLE PADMOUNT TRANSFORMER FUSING Table 04-8 Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System RISER FUSES IES STANDARD KVA TCC 123-6 SINGLE-PHASE SWITCHGEAR FUSES IPW/WPL IES/IPW ITEM ID # T SPEED TCC 170-6 ITEM ID # SMU-20 TCC 119-2 ITEM ID # SMU-20 TCC 165-2 ITEM ID # 15 15A 106996 12T 122617 15E 121728 20K 104456 25 20A 109718 15T 106953 20E 106896 25K 106214 50 65A 102042 40T 120518 50E 108672 65K 101438 100 100A 120363 65T 120424 80E 105834 100K 104648 167 125A 100398 140T 121946 125E 123256 140K 120889 40T 120518 50E 108672 65K 101438 THREE-PHASE 75 65A 102042 150 100A 120363 65T 120424 80E 105834 100K 104648 300 125A 100398 140T 121946 125E 123256 140K 120889 500 150A 103308 140T 121946 150E 105026 200K 101789 750 200A 104883 140T(1) 121946 175E 101419 200K 101789 (2) These fuses coordinate with the Bay-O-Net above 400A E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS04 Page 11 of 12 PADMOUNT TRANSFORMER FUSING 7.2/1 2.47 KV, 7.6/13.2 KV, 7.9/1 3.8 KV AND 14.4 DELTA OPERATING VOLTAGE MULTIPLE PADMOUNT TRANSFORMER FUSING Table 04-9 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transformer Bayonet Fuse in a Multiple Transformer System RISER FUSES SWITCHGEAR FUSES IES STANDARD KVA TCC 123-6 10A 15 IPW/WPL IES/IPW/WPL IES/IPW WPL ITEM ID # 121831 T SPEED TCC 170-6 8T ITEM ID # 121334 SMU-20 TCC 119-2 15E ITEM ID # 106528 SMU-20 TCC 165-2 10K ITEM ID # 101003 SM-4 TCC 119-4 10E(1) ITEM ID # 107947 25 15A 106996 10T 121716 15E 106528 15K 106528 15E 122034 50 40A 120109 25T 106050 30E 107432 40K 122214 30E 109160 100 65A 102042 40T 120518 65E 101438 65K 101438 65E 106148 167 100A 120363 65T 120424 80E 108663 100K 104648 80E 102049 106214 20E 107527 Three-Phase 7.2 kV Delta and 7.2/12.47 kV Tranfsormers Equipped with a Delta/Wye Switch on Primary Side 75 20A 109718 15T 106953 20E 106896 25K 150 65A 102042 40T 120518 50E 108672 65K 101438 50E 122921 300 100A 120363 65T 120424 80E 105834 100K 104648 80E 102049 500 125A 100398 140T 121946 125E 123256 140K 120889 150E 102703 750 150A 103308 140T 121946 150E 105026 200K 101789 175E 109002 (2) 1000 200A 104883 140T 121946 175E 101419 200K 101789 200E 102499 1500 200A 104883 140T(2) 121946 175E 101419 200K 101789 200E 102499 Three-Phase 7.2/12.47 kV, 7.6/13.2 kV, 7.9/13.8 kV and 14.4 kV Delta W/4 Taps Down 75 15A 106996 10T 121716 15E 106528 15K 106528 15E 122034 150 40A 120109 25T 106050 30E 107432 40K 122214 30E 109160 300 65A 102042 40T 120518 50E 108672 65K 101438 50E 122921 500 100A 120363 65T 120424 80E 105834 100K 104648 80E 102049 750 125A 100398 80T 103087 100E 121395 140K 120889 100E 123298 1000 125A 100398 140T 121946 125E 123256 140K 120889 150E 102703 1500 150A 103308 140T 121946 150E 105026 200K 101789 175E 109002 (2) 2000 200A 104883 140T 121946 17TE 101419 200K 101789 200E 102499 2500 200A 104883 140T(2) 121946 175E 101419 200K 101789 200E 102499 (1) This fuse is a standard speed TCC 153-4. (2) These fuses coordinate with the Bay-O-Net above 400A. E.C.S. INFORMATION SECTION Section WFS04 Page 12 of 12 Issued 06-01-07 PADMOUNT TRANSFORMER FUSING FUSING 14.4/24.9 KV OPERATING VOLTAGE MULTIPLE PADMOUNT TRANSFORMER FUSING Table 04-10 - Use to Coordinate Sectionalizing Fuse with Largest Padmount Transfomer Bayonet Fuse in a Multiple Transformer System RISER FUSES IES SWITCHGEAR FUSES IPW/WPL IES/IPW/WPL STANDARD TCC 123-6 ITEM ID # T SPEED TCC 170-6 ITEM ID # SMU-20 TCC 119-2 ITEM ID # 15 10A 121831 8T 105380 15E 108943 25 10A 121831 8T 105380 15E 108943 50 15A 106996 12T 106362 15E 108943 100 40A 120109 25T 105891 30E 103633 167 65A 102042 40T 102029 50E 107111 75 10A 121831 8T 105380 15E 108943 150 15A 106996 12T 106362 15E 108943 300 40A 120109 25T 105891 30E 103633 500 65A 102042 40T 102029 50E 107111 750 80A 121942 50T 108986 6TE 103586 1000 100A 120363 65T 121327 80E 107016 1500 2500 125A 150A 100398 103308 100T 140T 107536 102889 125E 150E 105031 102072 KVA Single-Phase Three-Phase (END) Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS05 Page 1 of 4 STEP-TIE TRANSFORMERS GUIDELINES FOR USING FUSE TABLE 05-1 STEP-TIE TRANSFORMER PROTECTION SOURCE AND LOAD SIDE FUSING BACKGROUND The source and load side fuse combination identified in Figure 05-1 - Step-Tie Transformer Fuse is the recommended method for fusing step-tie transformer applications. The load side fuse protects the steptie transformer from overloads and downstream faults. The source side fuse provides protection in the event of a step-tie transformer failure. This fuse combination will coordinate throughout the entire range of fault levels on the Alliant distribution system. Since the load side fuse is the device protecting the step-tie transformer from overloads and down stream faults, it must be located as close to the transformer as possible. In overhead step-tie transformer applications, the load side fuse should be installed on the transformer pole. It is recommended that the source side fuse be located one span away from the step-tie transformer to provide a safe physical separation for line personnel in the event that a damaged transformer is refused. There are other devices (i.e., reclosers) and protection schemes which can be used to protect step-tie transformers, providing the transformer damage curve is not exceeded. Consult your Distribution Engineer on these applications. EXAMPLE Determine the source and load side fuse sizes for protecting the step-tie transformer shown below. Figure 05-1 - Step-Tie Transformer Fuse a. Step #1 - Refer to proper fusing chart. Since this example involves fusing for both the source and load side of the step-tie transformer, use Figure 05-1 - Step-Tie Transformer Fuse. b. Step #2 - This example involves a 14.4/24.9 kV distribution source. Locate the 250 kVA step-tie transformer in the 14.4/24.9 kV portion of the table. c. Step #3 - Follow the row across to the right to determine the recommended size source and load side fuse. For this example, Table 05-1 recommends that a 40T source side fuse and a 40T load size fuse be installed. E.C.S. INFORMATION SECTION Section WFS05 Page 2 of 4 Issued 06-01-07 STEP-TIE TRANSFORMERS FUSING STEP-TIE TRANSFORMER PROTECTION (SOURCE AND LOAD SIDE FUSING) Table 05-1 Use to determine maximum source side and load side fuse combination for protection of overhead or padmount step-tie transformers. This fuse combination will protect the step-tie transformer and coordinate throughout the entire range of fault levels on the WP&L distribution system. This is the recommended method for fusing step-tie transformer applications. In situations where there is no load side fuse, use Figure 05-2 - Step-Tie Transformer Fuse. 14.4/24.9 kV Distribution Source(Step-Down Applications) kVA PHASE 100 167 250 333 500 500 750 1000 1500 2500 5000 1-Phase 1-Phase 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 14.4/24.9kV SOURCE SIDE T-LINK 10T 15T 25T 30T 40T 15T 25T 30T 40T 80T 140T 7.2/14.47 kV LOAD SIDE T-LINK 12T 20T 30T 40T 50T 20T 30T 40T 50T 100T 140T 7.2/12.47 kV Distribution Source (Step-Up Applications) kVA PHASE 100 167 250 333 500 500 750 1000 1500 2500 5000 1-Phase 1-Phase 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 7.2/12.47 kV SOURCE SIDE T-LINK 20T 30T 50T 65T 80T 30T 50T 65T 80T 140T 200T 14.4/24.9 kV LOAD SIDE T-LINK 8T 10T 15T 20T 25T 10T 15T 20T 25T 50T 100T Do not exceed the fuse size identified or transformer protection will be compromised. Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS05 Page 3 of 4 STEP-TIE TRANSFORMERS GUIDELINES FOR USING FUSE TABLE 05-2 STEP-TIE TRANSFORMER PROTECTION SOURCE SIDE FUSING ONLY BACKGROUND The source side only fuse protection scheme identified in Figure 05-2 - Step-Tie Transformer Fuse is an alternative method for fusing step-tie transformer applications. This method should be used when a load side fuse is not located at the transformer. The source side fuse protects the step-tie transformer from overloads and down stream faults. It also provides protection in the event of a step-tie transformer failure. In overhead applications, it is recommended that the source side fuse be located one span away from the step-tie transformer to provide a safe physical separation for line personnel in the event that a damaged transformer is re-fused. It is also recommended that a disconnect device (cutout) be located on the load side of the step-tie transformer to aid line personnel when troubleshooting outages. There are other devices (i.e., reclosers) which can be used to protect step-tie transformers providing the transformer damage curve is not exceeded. Consult your Distribution Engineer on these applications. EXAMPLE Determine the source side fuse size for protecting the step-tie transformer shown below. Figure 05-2 - Step-Tie Transformer Fuse a. Step #1 - Refer to proper fusing chart. Since this example involves fusing only the source side of the step-tie transformer, use Figure 05-2 - Step-Tie Transformer Fuse. b. Step #2 - This example involves a 14.4/24.9 kV distribution source. Locate the 250 kVA step-tie transformer in the 14.4/24.9 kV portion of the table. c. Step #3 - Follow the row across to the right to determine the recommended size source side fuse. For this example, Table 05-2 recommends that a 20T or 25E source side fuse be installed. E.C.S. INFORMATION SECTION Section WFS05 Page 4 of 4 Issued 06-01-07 STEP-TIE TRANSFORMERS FUSING STEP-TIE TRANSFORMER PROTECTION (SOURCE SIDE FUSING ONLY) Table 05-2 Use to determine maximum source side fuse for protection of overhead or padmount step-tie transformers. This method of fusing step-tie transformers should be followed when there is no load side fuse. 14.4/24.9 kV Distribution Source(Step-Down Applications) kVA PHASE 100 167 250 333 500 500 750 1000 1500 2500 5000 1-Phase 1-Phase 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase MAXIMUM SOURCE SIDE FUSE T-LINK SMU-20 8T 10E 15T 20E 20T 25E 25T 30E 40T 50E 15T 20E 20T 25E 25T 30E 40T 50E 65T 80E 140T 150E 7.2/12.47 kV Distribution Source (Step-Up Applications) kVA PHASE 100 167 250 333 500 500 750 1000 1500 2500 5000 1-Phase 1-Phase 1-Phase 1-Phase 1-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase 3-Phase MAXIMUM SOURCE SIDE FUSE T-LINK 15T 25T 40T 50T 80T 25T 40T 50T 80T 100T 200T SM-4 20E 30E 50E 65E 100E 30E 50E 65E 100E 125E 200E Do not exceed the maximum source side fuse identified or transformer protection will be compromised. (END) E.C.S. INFORMATION SECTION Issued 06-01-07 FUSING Section WFS06 Page 1 of 1 DISTRIBUTION CAPACITORS Table 06-1 - Distribution Capacitor Bank Fusing Chart MAXIMUM COORDINATING FAULT CURRENT COOPER TYPE EX VOLTAGE (KVLL) 4.16 BANK SIZE (KVAR) 150 STD LINK FUSE SIZE 25STD K LINK FUSE SIZE 20K T LINK FUSE SIZE 25T 50 KVAR CELLS 100 KVAR CELLS 200 KVAR CELLS GE 400 KVAR CELLS 100 KVAR CELLS 200 KVAR CELLS * * ABB 400 KVAR CELLS 50 KVAR CELLS 100 KVAR CELLS 1000 * 520 300 50STD 40K 50T 4.16 450 65STD 65K 65T 4.16 600 100STD 80K 100T 12.47 150 7STD 6K 8T * 12.47 300 15STD 15K 15T * * 4200 4200 5200 12.47 450 25STD 20K 25T * * 4200 3800 5200 12.47 600 30STD 30K 30T * * 4000 4800 5000 12.47 900 50STD 50K 50T * * 1000 3800 3500 12.47 1200 65STD 65K 65T 13.2 300 15STD 15K 15T 13.2 600 30STD 30K 25T * * 4200 4800 5200 13.2 900 50STD 50K 40T * * 3300 4400 4500 13.2 1200 65STD 65K 65T 13.8 150 7STD 6K 8T * 13.8 300 15STD 15K 15T * * 4200 4200 5200 13.8 450 20STD 20K 20T * * 4200 4200 5200 13.8 600 25STD 30K 25T * * 4200 4800 5200 13.8 900 50STD 50K 40T * * 3300 4400 4500 13.8 1200 65STD 65K 65T 24.9 300 7STD 6K 8T 24.9 600 15STD 12K 15T * * 4200 4800 5200 24.9 900 25STD 20K 25T * * 4200 4800 5200 24.9 24.9 24.9 1200 1800 2400 30STD 50STD 65STD 25K 50K 65K 400 KVAR CELLS 3800 * 4.16 * 400 3500 800 0 700 4200 * * 200 KVAR CELLS 2410 * 4200 * * * * 6000 4200 5200 2400 * * 6000 * 4200 * 2400 * * * 6000 4200 30T * * 50T * * 65T * * 2400 * * 4800 * * 3800 * * 6000 * There is not a concern with tank rupture for these units for faults under 10,000 Amps. For application using GE and ABB capacitor cells with fault currents greater than those listed contact a Distribution Engineer for the possible application of a current limiting fuse. This cell size is not applicable with bank size. Note: A standard cutout should be used on all switched banks and an arc chute cutout should be used on all fixed banks. (END) * Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS07 Page 1 of 2 RECLOSERS 1. GENERAL Reclosers are utilized within many substations and on the distribution feeders or tap lines to protect concentrated load areas from interruptions from downstream faults. Utilization of successively smaller reclosers, going away from the substation, can also insure that a high resistance fault at the end of a line will trip a recloser. Three-phase reclosers are often used in a substation to prevent single-phasing of large three-phase loads. Single-phase reclosers are usually preferred on rural feeder lines to limit an outage to the least possible number of customers. Most reclosers are equipped with a non-reclosing handle that can be used to prevent the recloser from closing back into a fault. This "one shot" feature should be used when working on a line downstream from the recloser. R, RX, W and WV reclosers are equipped with a closing coil on the source side of the recloser. This coil has to be energized for the recloser to close after an operation. When backfeeding through these reclosers, they will not close after the first operation because the closing coil would be de-energized. To close the recloser, the source side needs to be re-energized. 2. TYPES OF RECLOSERS a. Single-Phase Reclosers Single-phase reclosers in use on the delivery system are: H, 3H, 4H, L and V4H. Each of these reclosers have different applications, depending on load, sequence needed, interrupting rating needed, and interrupting medium desired (oil or vacuum). b. Three-Phase Reclosers Three-phase reclosers in use on the delivery system are 6H, V6H, R, RX, W, WV, VW and WVE. These reclosers differ in interrupting rating, interrupting medium, type of control (hydraulic or electronic), voltage rating and trip style (single-phase or three-phase lockout). The 6H and V6H reclosers are single-phase trip with three-phase lockout. The R, RX, W, WV, VW and WVE are three-phase trip with three-phase lockout. c. Three-Phase 15 kV Electronic Reclosers The electronic reclosers are: RE, RXE, WE and VWE. These reclosers usually have their control mounted on the recloser stand. The recloser is normally operated with the control switch inside the control cabinet. Some reclosers may be controlled remotely. If the manual operating handle is down, the electronic control cannot reclose the device until the manual operating handle is returned to the closed position. If the yellow handle is pulled down manually, the recloser will lockout. If the yellow handle is raised, the recloser may close. Normally the recloser must be closed with the control switch, or remotely. These reclosers have closing coils and are mostly used in substations. d. Single-Phase 24.9 kV Hydraulic Reclosers Single-phase reclosers that can be used on 24 kV systems are: E, 4E and V4E. e. Three-Phase 24.9 kV Reclosers The hydraulic recloser used on 24 kV systems is the WV. The electronic reclosers used on 24 kV systems are RVE and WVE. These reclosers have closing coils. Section WFS07 Page 2 of 2 E.C.S. INFORMATION SECTION RECLOSERS Issued 06-01-07 FUSING 3. SEQUENCE AND OPTIONS Reclosers can be set to operate on all delayed sequence or a combination of fast (instantaneous) and delayed sequence. Another option that can be installed on reclosers is ground trip. This option is most commonly used in substations. The most common sequence used on a recloser installed outside of a substation is 2A2B. This is the preferred sequence, but may not work in all applications. (END) Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS08 Page 1 of 1 SECTIONALIZERS 1. GENERAL Sectionalizers are used in conjunction with an upstream recloser to permit an additional automatic sectionalizing device where overcurrent device coordination is tight. A sectionalizer does not interrupt fault current. Sectionalizers sense an overcurrent condition and will open following a set number of operations of the upstream recloser (at least one less operation than the number of operations to lockout of the upstream recloser). These devices are usually sized for the same current rating as the upstream recloser. The upstream recloser must be sized to be able to detect a downstream fault, beyond the sectionalizer, to the next overcurrent device or the end of line. 2. TYPES OF SECTIONALIZERS There are two types of sectionalizers in use on our delivery system: hydraulic and electronic. Hydraulic sectionalizers look very much like a recloser and are capable of switching normal load current. Counters in these devices are actuated when fault current drops below the actuating current level of the device. To reset an open hydraulic sectionalizer, the operating handle needs to be reset like a recloser. Electronic sectionalizers fit into a cutout body. Electronic cutout-type sectionalizers are not designed to interrupt normal load current. To open these devices under load, an S&C Loadbuster tool must be used. The electronic sectionalizer opens after counting a preset number of loss of voltages preceded by fault current. After they operate, an actuator located on the bottom of the sectionalizer must be replaced before the electronic sectionalizer can be re-energized. (END) Issued 06-01-07 E.C.S. INFORMATION SECTION FUSING Section WFS09 Page 1 of 1 CIRCUIT BREAKERS AND RELAYS 1. GENERAL - BREAKERS Breakers are an interrupting device capable of multiple operations, much like a recloser. A breaker receives an open and close signal from relays. The interrupting medium for a breaker varies. Some options are vacuum, oil, air blast, air-magnetic, and SF6. The main application for circuit breakers are in substations. The advantages of a circuit breaker over a recloser are higher interrupting ratings and higher continuous current capacities. A breaker is used to open and break load or fault current. Each breaker has an emergency trip lever, but operation is performed with an open/close switch. 2. GENERAL - RELAYS Relays provide the trip information to the circuit breakers, similar to the current coil in a recloser. The most common relays used on our distribution system are the Westinghouse CO Type, G.E. IAC Type, and Schweitzer (SEL). A relay has multiple settings available that allows its use in many different scenarios. The settings depend on load current, available fault current, and upstream/downstream devices. A reclosing relay is also needed with the Westinghouse Type RC being the most common. This relay provides a signal to the circuit breaker to close in a preset length of time after the circuit breaker has opened for a faulted condition. The relays, non-reclosing switch, and breaker open/close control switch can be located in either a control house or a cabinet mounted on the breaker. (END)