CI/Sfb (22.89) Km1 (P2) June 2010 Ref: IGEWM1703 Isover Installation Guide Masonry Separating Walls (Isover RD Party Wall Roll) Masonry Separating Walls Isover has developed a glass mineral wool roll designed for use in Robust Detail wall constructions to meet Part E Building Regulations (England and Wales). Significant cost savings can be obtained since there is no need for pre-completion testing and additional savings can be made with E-WM-17 as it removes the need of wet plaster or parge coats. Features Benefits • Approved for use in Robust Detail E-WM-6, E-WM 10, E-WM-13 and E-WM-17 • Exceeds Part E Building Regulations (England & Wales) requirements in a nominal 75mm and 100mm cavity • Significant cost savings can be obtained since there is no requirement for pre-completion testing • With E-WM-17, additional cost savings can be obtained since there is no requirement for a sand/cement render and the construction can be drylined with gypsum boards directly to the inner face of the blockwork • Provides the opportunity to gain up to 4 credits towards The Code for Sustainable Homes with category Hea 2 • 455mm wide glass mineral wool rolls • Compatible with conventional wall tie spacing ensuring ease of installation • Since the product is in roll form, ease of installation and acoustic performance is improved due to no/minimal vertical butt joints • Easy to handle, cut and install • High quality glass mineral wool • Minimal on-site waste • Robust flexible material properties S OR EST D FON T G!! E NE ETI TIN NO MPL COA E O E-C RG PR R PA O • Resilient to damage in storage, during transportation and on site during installation Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk Construction Overview Following an extensive site testing programme, Isover RD Party Wall Roll has been approved in the following Robust Details by the RD Assessment and Approval Committee. E-WM-17 Robust Detail E-WM-17 is based on 2 leaves of lightweight aggregate blocks with a nominal cavity width of 75mm (70mm Isover RD Party Wall Roll) or a nominal cavity width of 100m (95mm Isover RD Party Wall Roll) leaf to leaf, with a gypsum-based board ‘dot-and-dab’ finish (a sand/cement render is not required). RD Party Wall Roll is an integral component of this construction. Block density 1350 to 1600 kg/m3 Wall ties Approved Document E ‘Tie type A’ (Refer to Robust Detail) Cavity width 75mm nominal cavity width (70mm Isover RD Party Wall Roll) 100mm nominal cavity width (95mm Isover RD Party Wall Roll) Block thickness 100mm (min), each leaf Wall finish Gypsum-based board (nominal 9.8kg/m2) mounted on dabs Insulation Isover RD Party Wall Roll External (flanking) wall Masonry (both leaves) with 50mm (min) cavity – clear, fully filled or partially filled with insulation. If the cavity is clear or partially filled, use an Isover Cavity Barrier to minimise acoustic flanking and to provide effective edge-sealing. Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk Masonry Separating Walls E-WM-6, E-WM-10 & E-WM-13 Robust Detail E-WM-17 is based on 2 leaves of lightweight aggregate blocks with a nominal cavity width of 75mm (70mm Isover RD Party Wall Roll) or a nominal cavity width of 100m (95mm Isover RD Party Wall Roll) leaf to leaf, with a gypsum-based board ‘dot-and-dab’ finish (a sand/cement render is not required). RD Party Wall Roll is an optional component of these constructions and is included to anticipate future regulatory requirements Block density 600 to 800 kg/m 3 aircrete blocks (E-WM-6 uses conventional mortar joints, whilst E-WM-10 and E-WM-13 use thin joint system) Wall ties E-WM-6 – Approved Document E ‘Tie Type A’ EWM-10 – Ancon Building Products Staifix HRT4 or Clan PWT4 E-WM-13 – No Wall ties required Cavity width 75mm nominal cavity width (70mm Isover RD Party Wall Roll) 100mm nominal cavity width (95mm Isover RD Party Wall Roll) Block thickness 100mm (min), each leaf Wall finish Gypsum-based board (nominal 8 kg/m2) mounted on dabs on cement sand render (nominal 8mm) with scratch finish. Render mix must not be stronger than 1:1:6 and not stronger than background (refer to Robust Details) Insulation Isover RD Party Wall Roll External (flanking) wall Masonry (both leaves) with 50mm (min) cavity – clear, fully filled or partially filled with insulation. If the cavity is clear or partially filled, use an Isover Cavity Barrier to minimise acoustic flanking and to provide effective edge-sealing. NOTE: Image reflects the construction of E-WM-6 Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk Installation Procedure 1) A section of the leading leaf is built to a height of 3 block courses, with the first row of wall ties at approximately 900mm horizontal spacing, positioned where the insulation is to begin. It is recommended that the insulation should start as close to the base of the cavity as possible to minimise noise transfer across the cavity. A second row of wall ties at 900mm horizontal centres is positioned in the mortar joint between the second and third block courses. the top edge of the insulation in contact with the wall tie, and with the back of the insulation in full contact with the block faces. The insulation should then be carefully unrolled along the full wall length. 4) It is essential that both ends of the acoustic insulation roll are positioned so they can be fully butt-jointed with the full fill thermal insulation (or Isover cavity barrier) that will be installed in the external walls. 5) Where the full length of the acoustic roll is installed and it is shorter than the full length of the party separating wall, a second piece of insulation should continue the run, ensuring that the joining ends form a close butted joint. Where the insulation needs to be cut, use a sharp, clean knife. 6) The trailing leaf is built up to the same level as the top of the acoustic insulation, that is, 2 courses. 2) This leaf should be constructed at this 3 block height along the full length from the front to the rear of the separating wall. 3) Isover RD Party Wall Roll insulation is removed from its packaging ensuring that it remains in roll form, but exposing approximately 750mm of length. This is then positioned between the base of the first block course (at the bottom of the wall) and next row above, with Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk Masonry Separating Walls 7) This process is repeated, building up Use of a cavity board will help to successive sections of wall incorporating protect insulation edges and make wall ties, at 900mm horizontal and cleaning easier. 450mm vertical centres, as work 9) Isover acoustic insulation should always proceeds to the required height, with the next layer of acoustic insulation roll be installed in the party wall at a minimum of 300mm above the ceiling installed every 2-block height. level into the roof space to maximise 8) After each section of wall leaf is built, noise reduction from property to property. excess mortar should be removed For room-in-roof situations, Isover RD from the cavity face and mortar Party Wall Roll should be installed in the droppings cleaned from the exposed full height of the wall to ridge level. top edge of the installed insulation 10) All exposed areas of insulation should before installation of the next roll. be protected with waterproof material Helpful Notes: • Fully fill all blockwork with mortar • Ensure that all vertical and horizontal joints in the insulation are tightly butted and cuts are made with a clean knife • Ensure that only solid blocks are used as stipulated in the Robust Detail manual. at the end of the days work, or if work is suspended, or during rain (Ref: NHBC Standards Manual Chapter 6.1 – S10-d). 11) Generally, wall ties should be at the usual spacing of 450mm vertically and not more than 900mm horizontally (or in accordance with NHBC guidelines). IMPORTANT: It is essential that all mortar droppings are removed from the top edge of each run of insulation. Bridging of the cavity can significantly reduce the acoustic performance of the wall. • Cover and protect the wall construction at the end of a days work and during spells of rain. • Keep any chases for services to a minimum and fill well with mortar. • For further information refer to the Stagger chases on each side of the wall required Robust Details information • Make sure that there is no connection and checklist. between the two leaves, except for wall to avoid them being back to back. ties, foundation, and Isover RD Party Wall • Store individual packs of Isover RD Party Roll insulation – Remove all mortar Wall Roll in a dry place. If outside, keep droppings from the top edge of each run off the ground. of insulation Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk Packaging and Physical Dimensions Isover RD Party Wall Roll is supplied in 455mm wide rolls for ease of installation and compatibility with conventional wall tie spacing. The product is compression packed with two rolls per pack using strong polythene packaging. The packs are stacked on wooden pallets with a final weatherproof outer covering, giving the option of outdoor storage. Thickness (mm) Suitable for use in nominal cavity widths of (mm) Width (mm) 70 75 95 100 Length (mm) Pack Area - 2 x 455mm rolls (m2) Packs per pallet Pallet Area (m2) 2 x 455 9000 8.19 28 229.32 2 x 455 6500 5.92 28 165.76 Environmental Information Isover offers a range of high performance insulation products designed to meet thermal, acoustic and fire safety requirements for the built environment. The company is committed to continuously improving the way in which its products and processes impact on the natural environment and is the only glass mineral wool manufacturer to achieve the maximum possible recycled content, 86 percent, using recycled glass that would otherwise go to landfill. This is why we have introduced our 3 Point Plan for environmental sustainability: Quality Assurance Isover is an ISO 14001:2004 ( Environmental Management System) accredited manufacturing facility. This accreditation assures that all products are manufactured to the stringent standards set out by this management system. ✯ Less Materials ✯ Less Energy ✯ Less Emissions Element Rating Wall constructions as defined by Robust Details Limited have been successfully assessed by BRE and awarded the following ratings; E-WM-6 = C, E-WM-10 = B, E-WM-13 = B, E-WM-17 = C BRE Green Guide Summary Rating Isover RD Party Wall Roll achieves a Green Guide Summary rating of A+ (www.bre.co.uk). Visit www.3pointplan.co.uk for further information. Technical Enquiries: 0115 945 1143 or email: isover.enquiries@saint-gobain.com - www.isover.co.uk www.3pointplan.co.uk www.isover.co.uk CI/SfB (29) Km1 (M2) Publish date: June 2010 Isover Document Reference: IGEWM1703 FSC LOGO Isover reserves the right to revise product specifications without notice. The information in this document was correct to the best of our knowledge at the time of publication. It is the users responsibility to ensure that it remains current prior to use. The information in this document is for guidance only and should not be read in isolation. Users should read and familiarise themselves with all the information contained in this document and ensure that they are fully conversant with the products and systems being used, before subsequent specification or installation. For a comprehensive and up to date library of information visit the Isover website. Isover Order Placement or Order Enquiries: Tel: 0800 032 2555 Buildings Insulation - Technical Enquiries: Tel: 0115 945 1143 Email: isover.enquiries@saint-gobain.com Saint-Gobain Isover UK Commercial Centre Gotham Business Park Leake Road Gotham Nottinghamshire NG11 0LB Tel: + 44 (0) 115 969 8010 Fax: + 44 (0) 115 983 1675 Email: isover@saint-gobain.com