Engr. HIPOLITO A. LEONCIO Chairman, Electrical Safety and ESEA committee ELECTRICAL INSPECTION STRATEGY AND GUIDE • Republic Act 7920 An act providing for a more responsive and comprehensive regulation for the practice, licensing, and regulation of electrical engineers and electricians STRATEGIC SOLUTIONS The Philippine Electrical code is used nationally as the basis for safeguarding persons, buildings and its contents from hazards that may arise from the use of electricity. This code contains provisions which is considered necessary for safety and thus is used as basis for the legal enforcement agency in the government regarding electrical installation Electrical Safety Enforcement and Awareness ESEA Profile February 10, 2011 – MOA Signing for the 3-year Electrical Safety Enforcement and Awareness (ESEA) Campaign Project May 21, 2011 – Launching of ESEA at the Institute of Integrated Electrical Engineers of the Philippines, Inc Head Office. ESEA Profile June 27, 2011 – President Aquino signed Proclamation No. 193 declaring the Month of May of every year thereof as the Electrical Safety Month. May 24, 2013 – Addendum to the MOA was signed at Taal Vista Hotel, Tagaytay City. This is to continue the campaign on electrical Safety PRESIDENTIAL PROCLAMATION NO. 193 • DECLARING THE MONTH OF MAY OF EVERY YEAR AS THE ELECTRICAL SAFETY MONTH WHEREAS, many lives and properties are lost due to fires and electrocution PRESIDENTIAL PROCLAMATION NO. 193 • WHEREAS, most of these fires and incidents of electrocution are attributed to “faulty electrical wiring” PRESIDENTIAL PROCLAMATION NO. 193 • WHEREAS, economic losses brought about by fires contribute to reduced productivity and therefore affect the economy of the country PRESIDENTIAL PROCLAMATION NO. 193 • WHEREAS, there is a real need to increase public awareness on electrical safety and educate our people in the safe use of electricity. ESEA Profile MISSION - To ensure ESEA is properly enforced through improving local inspectors’ capacity and to increase the public’s awareness on electrical safety. ESEA Profile • VISION - To be a major campaign that leads the public towards an electrically safe environment. ESEA Profile Objectives • designed to enhance the enforcement of the Philippine Electrical Code (PEC); • provide capacity building to improve the skills of local inspectors • increase the awareness of and educate the public on the importance of electrical safety ESEA Profile • and strengthen the institutional cooperation between government and industry such as the local government units, developers, and contractors association, among others. “Electrical Safety Starts With Me!” – ESEA Slogan Electrical Safety Flyer Prime on Electrical Inspection for residential Units THIS PRIMER HAS FOLLOWED THE FOOTSTEPS OF THE IIEE INSPECTION GUIDE, WHEREIN THE INSTITUTE HAS TAPPED THE ELECTRICAL ENFORCING AUTHORITIES IN ORDER TO COME UP WITH A SERIES OF PUBLICATIONS THAT IS DESIGNED TO SUPPLEMENT THE LATEST PHILIPPINE ELECTRICAL CODE EDITION AND PROVIDE GUIDANCE IN APPLYING CODE PROVISIONS THE PRIMER ON PHILIPPINE ELECTRICAL CODE PART 1 THIS MANUAL DO NOT WISH TO FULLY INTERPRET THE PHILIPPINE ELECTRICAL CODE, BUT HOPEFULLY ATTEMPTS TO STANDARDIZE THE INSPECTION GUIDELINES ALL OVER THE COUNTRY, AND EVENTUALLY FOSTER A CULTURE OF ELECTRICAL SAFETY IN THE WORKPLACES. ELECTRICAL SAFETY ENFORCEMENT AND AWARENESS This manual is intended to inform the general public about the importance of Electrical Safety in our daily lives. Electrical Safety Key Result Areas • Compliance with National/International Standards – Safety – Workmanship • Improve Power Quality – Voltage Stability – Arrest Surges – Harmonics • Attain Flexibility – Reduce/Add Loads • Maintain Reliability – Interruption Frequency – Interruption Duration • Ensure Cost Effectiveness – Effective Budget Cost – Efficient Maintenance Program/Enercon/man – Energy Savings Electricity - The Dangers • About 5 workers are electrocuted every week • Causes 12% of young worker/people/ workplace deaths • Takes very little electricity to cause harm • Significant risk of causing fires 20 Electricity- The Dangers • 12,301 Fires recorded nationwide- source BFP as of 2013 WHAT IS AN ELECTRICAL INSPECTION & AUDIT? • An electrical audit is a thorough survey/ inspection, review and evaluation of an electrical system which is already in operation for several years. • WHAT IS THE PURPOSE OF AN ELECTRICAL INSPECTION & The purpose of an AUDIT? electrical safety inspection or audit is to identify potentially hazardous electrical situations and provide corrective actions for these situation. OBJECTIVES of ELECTRICAL INSPECTION & AUDIT - 1 • # 1. Determine compliance of the electrical system to electrical safety, viz-a-viz: - Philippine Electrical Code (Part I & II) - National Electrical Code - NFPA 70E - NFPA 70B - OSHA 1910.331-335 - Other Electrical Codes (IEC) OBJECTIVES OF AN ELECTRICAL INSPECTION & AUDIT – 2,3,4 • #2. Review and provide corrective actions for safe electrical work processes. • # 3. Review and provide corrective measures for electrical maintenance tools. • # 4. Identify efficient measures and potential cost savings through modifications/ improvements in the electrical system. • So what would be the samples of electrical violations or errors that you should be mindful of when you do your electrical audit/ inspections? 1. THE USE OF HIGHER RATED CIRCUIT PROTECTION . . . THIS IS A RAMPANT VIOLATION! 1-A. ANOTHER CASE OF USING VERY HIGH RATING OF PROTECTION.. THE IIEE ESC/ESEA VOLUNTEER TEAM IN 2012 REPLACED IT WITH 100-AMPERE FUSES. AS INSPECTED IN 2011, THE SIZE OF THIS SERVICE ENTRANCE FEEDER IS 2 – 14 SQUARE MM IN A PVC CONDUIT, SO THAT THE ALLOWABLE AMPACITY IS 70 AMPERES BUT THE PROTECTION IS 200-AMPERE FUSES! Ex.2.D UNINTENTIONALLY CREATING STRAY CURRENTS/ localized heating THIS WAS DISCOVERED JUST RECENTLY ON A 40-STOREY TOWER ELSEWHERE . . IN A CENTRAL BUSINESS DISTRICT IN METRO MANILA! NOTE THE SAME PHASE CONDUCTORS IN SAME RS CONDUIT. HOW COULD THE SITE ELECTRICAL ENGINEER AND/OR ELECTRICAL FOREMAN MADE THE OVERSIGHT! 3. INADEQUATE EQUIPMENT GROUNDING . . WHAT WOULD BE THE MAXIMUM GROUNDING RESISTANCE? IS IT 25 OHMS?5 OHMS?1 OHM? THE LOWER THE VALUE, THE SAFER! WHY? GROUND FAULT CURRENT SEEKS THE PATH OF LOWER RESISTANCE. 4. NOT USING GROUNDING TYPE CONVENIENCE OUTLETS . . . 5. NOT USING GFCI DEVICE FOR CIRCUITS IN DAMP LOCATIONS OR EXTERIOR AREAS . . 6. NOT CHECKING THE BUS BAR CAPACITY OF THE PANEL BOARDS/ BUS BAR GUTTERS . . 7. FAILURE TO TEST COMPLETELY BEFORE ENERGIZATION • AFTER A PROLONGED SHUTDOWN OF A SWITCHGEAR, A DANGEROUS ARC FLASH FAULT BETWEEN PHASES MAY RESULT AFTER ENERGIZATION OF THE BUS BARS! • THIS MAY HAPPEN WHEN THERE IS A FAILURE TO DETERMINE THE INSULATION RESISTANCE OF THE ENCLOSED BUS BARS. • AFTER A PROLONGED SHUTDOWN ON A HUMID DAY, MOISTURE MAY OCCUR DUE TO CONDENSATION INSIDE THE SWITCHGEAR. • WARNING: ALWAYS MEGGER TEST CIRCUIT BREAKERS, BUS BARS, CABLE FEEDERS BEFORE ENERGIZATION! • THE HIGHER THE MEGGER READING, THE SAFER! 8. USING IMPROPER SPLICES 9. NOT USING SEAL FITTINGS IN HAZARDOUS LOCATIONS… NOTE THAT THERE ARE NO TYPE “EYS” CONDULET SEAL FITTINGS ON THE CONDUITS WITHIN 150MM FROM THE SWITCH BOXES. IN CLASSIFIED LOCATIONS, THE CONDUIT SEAL WOULD PREVENT THE ENTRY OF FLAMABLE GASES OR VAPORS TO THE SWITCHES WHICH ARE POSSIBLE SOURCES OF A SPARK. 10. LACK OF SUPERVISION DURING CONSTRUCTION. . . THESE INAPPROPRIATELY/POORLY SPLICED WIRES INSIDE A BADLY BURNT FLEXIBLE PVC CONDUIT. THE ELECTRICAL SUPERVISOR/FOREMAN MISSED THIS. 11. TEMPORARY WIRING ALLOWED TO BECOME TEMPORARY-PERMANENT THE FLYING WIRES/CABLES WHICH INCLUDE POWER & COMMUNICA-TION LINES ARE INSTALLED TEMPORARILY.. UNTIL AN UNTOWARD INCIDENT HAPPEN AGGRAVATING MATTERS – ACCIDENTS. 12. NOT USING SEAL FITTINGS IN HAZARDOUS LOCATIONS… NOTE THAT THERE ARE NO TYPE “EYS” CONDULET SEAL FITTINGS ON THE CONDUITS WITHIN 150MM FROM THE SWITCH BOXES. IN CLASSIFIED LOCATIONS, THE CONDUIT SEAL WOULD PREVENT THE ENTRY OF FLAMABLE GASES OR VAPORS TO THE SWITCHES WHICH ARE POSSIBLE SOURCES OF A SPARK. 13.LACK OF SAFETY SENSE… NOTICE THE SERVICE ENTRANCE WIRES, NO ENTRANCE CAP OR DRIP LOOP – THIS ALLOWS WATER TO ENTER CONDUIT AND MAY EVEN REACH PANELBOARD INSIDE, CAUSE DAMAGE, OR GROUND FAULT. THERE IS ALSO NO GROUND WIRE. 14.NOT USING BOLT-ON TYPE MAINS THE 60A PANEL MAIN CBs ARE PLUG-IN TYPE, SHOULD BE BOLTON TYPE.. THE PLUG-IN MAINS WILL RESULT TO LOOSE CONNECTION, LOCALIZE HEATING.. 15. LACK OF MAINTENANCE REGULAR CLEANING REQUIRED. CABLE TERMINATIONS ARE VIOLATIONS. COLOR CODING OF WIRES MUST BE FOLLOWED. 16. JUNCTION BOX COVER MISSING .. THE ABSENCE OF THE COVER FOR THE JUNCTION BOX EXPOSES THE CONDUCTORS NOT ONLY TO WATER BUT ALSO TO THE ULTRA-VIOLET (UV) RAYS OF THE SUN, CAUSING THE DETERIORATION OF THE INSULATION OF THE CONDUCTORS FASTER. 17. Panel Cover & Power CBs Not Fitted Properly… In a big manufacturing plant, during the retrofitting or replacement of the main circuit breaker of the Low Voltage Switchgear, the panel opening is so big where in there is a large clearance between the front face of new power breaker and the panel opening. This may allow foreign bodies such as dust, and even live creatures to possibly enter inside the switchgear and cause a shutdown. A control wire is even left not tied properly. 18. Old Fused Disconnects Still in Use? The use of old fused disconnect switches where in the load side feeder wires are too small in their ampacities as matched to the rating of the fuses. The fuses may protect the small wires from high magnitude short circuit current but not on an overload current or during a low magnitude line-to-ground fault. These installations must be replaced with bus bar type panel board of power distribution to various load circuits. 19. Cables Not Provided w/ Raceways.. Would you believe that this kind of cable installation still exists? If you are the electrical practitioner assigned to supervise the electrical works, how would you have provided for a better job?By providing flexible metallic conduits?By a cable duct?Or by extending the cable trench? 20. POOR VENTILATION FOR HEAT GENERATING EQUIPMENT THE TRANSFORMER BELOW WHICH WAS INSTALLED INSIDE A CABINET THAT IS NOT ADEQUATELY VENTILATED OR NOT PROVIDED WITH LOUVERS SHOWS SIGNS OF EXCESSIVE HEAT BEING DISSIPATED. IT WAS SOON DAMAGED AS-BUILT PLANS • After your thorough electrical inspection & audit, you will now prepare/ update your electrical drawings: * Lighting Layouts * Power Layouts * Panel Arrangements * Single Line Diagram/ Riser Diagram * Load Schedules and Computations * Service Entrance * Substation * Meter Center * Grounding system * Lightning Protection system * Other electrical details of the electrical system Note down all observations of non-compliance/ Code violations, unsafe situations, inefficient system/ equipment, etc… FIRE TRAGEDIES When Would We Learn FIRE OCCURRENCE NATIONWIDE (2005-2010) Origin/Causes 2005 2006 2007 2008 2009 2010 TOTAL Unknown/Others 2334 1871 2485 3395 1966 2324 14,375 Electrical Electrical 2249 2087 2087 2300 2300 2532 2532 2333 2333 2616 2616 14,117 14,117 Open Flames/Cooking 1598 1144 1726 2285 997 1280 9,030 Combustion/Bonfire 710 538 1094 1592 392 540 4,866 Cigarette Butts/ Smoking 324 257 349 355 132 199 1,616 7954 10159 5820 TOTAL 7215 5897 6959 2012 Total Fire Incidents in the Philippines – 8,798 5,470; 62% 2,861; 33% Electrical Connections Electrical Appliances Electrical Machiniries Others 396; 4% 71; 1% Damage to Properties – Php 3,373,240,786.16 • 37.8% causes of fire – due to electrical in nature such as: Defective Electrical Device, Sub-standard electrical appliances and wires, circuit overloading, short circuits, arcing, overheating and malpractice of electricity. • ‘Working together towards an electrical safety conscious nation’ – 2013 Theme of Electrical Safety Month 250 Civilians died 645 were injured 2 Firefighters died and 100 were injured Total of 252 fatalities and 745 were injured 2013 Total Fire Incidents in the Philippines – 12,301 8,287; 67.3% 3,532; 28.7% Electrical Connections Electrical Appliances Electrical Machineries Others 74; 0.6% 408; 3.3% Damage to Properties – Php 5,465,832,497.74 • 32.6% causes of fire – due to electrical in nature such as: Defective Electrical Device, Sub-standard electrical appliances and wires, circuit overloading, short circuits, arcing, overheating and malpractice of electricity. • ‘Electrical Safety starts with me ’ – 2014 Theme of Electrical Safety Month 244 Civilians died 697 were injured No Firefighters died but 77 were injured Total of 244 fatalities and 774 were injured Big Fires: Causes? Manor Hotel Fire Electrical Short Circuit Location : Kamias Road, Quezon City Date/Time : 18 0412H August 2001 Cause of Fire: Electrical Short Circuit Casualty : 75 persons Injured : 73 Persons Est. Damages: The Fire was put under control in one hour and 16 minutes after the first firetruck has arrived. Most of the fatalities died of suffocation. Fire exit at the 3rd Floor without stairs Electrical Malfunction Ozone Disco Fire (overloading) Location : 57-A Timog Ave., Quezon City Date/Time : 19 2405H March 1996 Cause of Fire: Electrical Malfunction (overloading) Casualty : 162 persons Injured : 100 persons m/l Est. Damages: 15 Million m/l OZONE DISCO FIRE Be electrically safe, not sorry! For inquiries, please contact: ESEA Secretariat #41 Monte de Piedad St., Cubao, Quezon City 0905-375 8576 / 727 3552 loc 107 / 966 9462