>>> STOP 2 Center for Power Electronics Systems (CPES) PI: Qing-Chang Zhong Dept. of Automatic Control and Systems Engineering The University of Sheffield Our host: Prof. Fred C. Lee Overview of CPES Industry Partnership Program (IPP) Journey of CPES 1st Decade: Information Technologies 2nd Decade: Infrastructure Technologies 3rd Decade: NSF ERC Post NSF ERC CPES Annual Conferences Our Host: Dr Fred C.Lee • Director of the CPES. • President of the IEEE Power Electronics Society (1993-1994). • A member of the U.S. National Academy of Engineering. • University Distinguished Professor at Virginia Tech. • In 2012, he was elected to Academia Sinica in Taiwan and inducted into Virginia Tech Faculty Entrepreneur Hall of Fame. • A member of the board of directors for Zytec (1987-1997), Artesyn (1997-2004), and Chairman of the Board for VPT, Inc. (1993-2009). • The Board of Directors for Delta Electronics, Inc., the Delta Education and Environmental Foundation, and NEM, Inc. in Taiwan. Millions Millions Growth of CPES NSF-ERC $10 $10 $8 $8 VPEC $6 $6 VPEC CIT/TDC University $4 VPEC $4 Ind. Partnership PERG VIRGINIA POWER ELECTRONICS CENTER $2 Sponsored Research $0 $2 $0 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 Jan 09 (Group) (University) (State) (National) '09 Overview of NSF ERC Virginia Tech Rensselaer Polytechnic Institute University of Puerto Rico Mayaguez • • • University of Wisconsin Madison North Carolina A&T State University Headquartered at Virginia Tech., ~ 1800m2 1998-2008 $30 million funding from NSF and $47 million from industry partners and other funding agencies in 10 years 6th Floor CPES Packaging Laboratory Sink Sink Ball milling Polishing CO2 Laser Die Bonder Bench Bench Extruder Die Shear Bench Fume Hood Electro plating 678 Packaging Lab Bench Bench Reflow Belt Vacuum Solder Reflow Reflow Wirebond 677 Deposition Injection Molding Electro plating Bench Solder Reflow Bench Wirebond Sputtering Sputtering Fluid Dispenser Yag Laser CPES Vision Provide leadership through global collaborative research and education for creating electric processing systems of the highest value to society CPES-VT Faculty Fred C. Lee, Center Director Rolando Burgos Qiang Li Dushan Boroyevich, Co-Director Khai Ngo Guo-Quan Lu (Affiliated) CPES-VT Research Faculty Igor Cvetkovic Alex Ji David Gilham Wenli Zhang CPES Faculty Recognition in the Field Fred Lee William E. Newell award. Thomas Lipo DaanvanWyk ThomasLipo receives receives receives William E. William E. NikolaTesla Newell award. Newell award. award. Wyk IEEE Fellows. IEEE Fellows. 1987 1989 KhaiNgo is an NSF Presidential Young Investigator (PYI). James S. Tucker professor. 1990 1993 1995 IEEE Fellow. IEEE Fellow. 1997 Thomas Jahns D Boroyevich William E. Nikola Tesla Newell Award award. Thomas Lipo ThomasJahns Fellow of receives the William E. Newell The Royal Academy award. Of Engineering, National Academy of Engineering of the UK . 1998 1999 2000 2001 2002 2003 IEEE Fellows. 2004 Elaine Scott is Miguel Velez- Miguel Velez Ryes Acting G. Q. Lu Robert EfrainNeill ’O Director Reyes Lorenz NSF IEEE IEEE WalterFee of the VT/Wake Forest receives IAS receives Walter Fee CAREER award. receives NSF School of Outstanding Outstanding Young CAREER Outstanding Young Biomedical Achievement Engineer Award Award. Engineer Awar. Award. Engineering Grainger Professor Grainger Distinguished MeadWitter Professor Professor Consolidated J Byron Maupin Paper Professor Puerto Rico Foundation Professor Thomas Lipo the National Academy of Engineering. 2005 F C Lee Ernest Blickle Award 2006 2007 2008 Miguel Velez Scott Huxtable Reyes is receives inducted into NSF CAREER the Puerto Rico award. Academy of Arts and Sciences. Abdollah Homaifar Duke Energy named American Endowed Electric Professor Professor “World class research activities in drives and converters and other cpesresearch programs that build on those strengths.” NSF Site Visit 2001 11 CPES Research & Impacts A Billion D - ollar Industry! -on VRM and POL Converters Telecom POL DCX +VR Fuji VRM Control IC - Industry Products 98 99 01 00 VR 02 03 04 05 06 07 08 CPES Research i1 Intel 1.5V 30A 1GHz L1 Processor M i2 IPE M L2 IM MultiPhase VRM * 4 Channel VRM L nd - Isolation Q1Q2 io1 Q3Q4 io - * - C Channel 2 Buck Lateral Power IC Contr ol DCR Ro n2 R V c C V IL c Current Sensing *U.S. Patent, No.7,254,047 RL Q5Q6 Channel 1 Buck CPES Vin io Co 2 io3 V o Coupled Inductor 3-D POL cpes12 Power Electronics Integration Technologies LTCC Magnetic Substrate PWM CsnubVin Vsw Cboot HS Gate MOSFET Driver Dboot Lo LS MOSFET +5V GND Vo Cdec Co Power supplies on DBC 97.5%, 70w/cc 3D Power supplies cpes13 CPES Achievement Highlights (1998-2008) - 15 new power electronics courses developed - 27 distance delivery courses - 86 power electronics and related courses - 60 short courses to industry - Connectivity with 135 academic institutions worldwide Current Year … - 30 faculty, 97 students, 3 research staff - 79 industry partners - Over $6 M in research annually System Integration – 286 graduate degrees (105 Ph.D., 181 M.S.) – Over 1700 technical papers, theses and dissertations – 131 invention disclosures – 50 patents awarded – 328 licenses issued by VTIP – 148 industry internships – 251 technology transfer activities Partnering with industry to advance IPEM power electronics technologies CPES Industry Consortium PRINCIPAL PLUS MEMBER ($50K/year) ABB, Inc. Chicony Power Technology Co., Ltd. Delta Electronics GE Global Research International Rectifier LiteOn Technology Corporation NXP Semiconductors Richtek Technology Corporation Texas Instruments ZTE Corporation Agilent Technologies China National Elec. Apparatus Res. Inst. Emerson Network Power Groupe SAFRAN Intersil Corporation National Semiconductor Corporation OSRAM Sylvania, Inc. Rolls-Royce TriQuint Semiconductor, Inc. ALSTOM Transport Crane Aerospace & Electronics GE Energy Huawei Technologies Co., Ltd. Linear Technology Nissan Motor Co., Ltd. Power Integrations, Inc. Siemens Corporate Research United Technologies Research Center PRINCIPAL MEMBER ($25K/year) AcBel Polytech, Inc. Enpirion, Inc. Maxim Integrated Products Analog Devices Fairchild Semiconductor Corporation Eaton Corporation, Innovation Center GHO Ventures, LLC ASSOCIATE MEMBER ($10K/year) Crown International Delphi Electronics & Safety Intel Corporation LS Industrial Systems Co., Ltd. Murata Power Solutions Shindengen Electric Mfg. Co., Ltd. TDK-Lambda Corporation Universal Lighting Technologies, Inc. Cummins, Inc. Enphase Energy, Inc. Johnson Controls, Inc. Microsoft Corporation NetPower Technologies, Inc. Silergy Technology The Boeing Company Vacon, Inc. Danfoss Power Electronics Hitachi Computer Peripherals Co., Ltd. Lexmark International Monolithic Power Systems Nippon Chemi-Con Corporation Solectria Renewables, LLC Toyota Motor Corporation AFFILIATE MEMBER (in-kind or <$10K/year) ANSYS, Inc. Power Hub Systems Tektronix, Inc. CISSOID Simplis Technologies, Inc. Trendsetter Electronics Plexim GmbH Synopsys, Inc. VPT, Inc. CPES Industry Members Worldwide 67 members 41 – N. America 8 – Europe 18 – Asia CPES IPPF Openness Sharing CPES MEMBERSHIP GROWTH Industry Membership Funding Growth Principal-Level Participation 28 Principal Plus, 8 Principal Members VIPs Ken Phillips Co-Chair John Steel Pierre IAB Chair Thollot Secretary Abdollah Homaifar CPES Scientific Advisory Board CPES Governing Board CPES IAB Leadership Marwan Bikdash Ramon Vasquez UPRM Tom Jahns Paul Peercy UWM Tom Lipo Alan Cramb RPI Richard Benson VT Joseph Monroe NCAT David Blackburn Ralph Cavin Fereshteh Fatehi 1979 1977 In the PERG 2nd beginning… faculty Fred Lee Dan Chen UPRM Efraín O'Neill Jian Sun Annette Muetze 1983 1985 3rd VPEC 4th VPEC faculty faculty Vatché Vorperian Bo Cho Javier Uceda 1989 1990 2 new VPEC faculty 1994 7th VPEC faculty Ray RidleyDushan Boroyevich Alex Huang Beth Tranter Administrative/Educatio n Director Linda Long Finance Director Miguel Velez Manuel Jiménez Rena Huang Giri Venkataramanan Greg Nellis Al Tucker Bob Lorenz Paul Chow NCAT John Bob Kassakian Steigerwald Teresa Shaw Industrial Liaison Carlos Cuadros Leila Parsa 1998 1999 Daan van Wyk 2001 New CPES faculty Fred Wang 2006 Khai Ngo 2008 Ming Xu Additional CPES-VT Faculty Guo-Quan Lu Hardus Odendaal Elaine Scott Karen Thole Journey of CPES The Beginning: Aerospace Industries PERG 1st Decade: Information Technologies Telecom Server VPEC CIT/TDC Network Desktop Laptop High Frequency Power Conversion VPEC VIRGINIA POWER ELECTRONICS CENTER • • • • ZCS Quasi-Resonant Converters ZVS Quasi-Resonant Converters ZVS Multi-Resonant Converters Soft-Switching PWM Converters Over 25 US Patents in these areas 2nd Decade: Infrastructure Technologies VPEC HEV Propulsion PNGV Sponsors: Ford General Motors Daimler-Chrysler US Army TACOM Powering the Fuel Cell Vehicles Ford Daimler-Chrysler Ballard Fuel Cell vehicle DC/DC converter powering the fuel cell Aircraft Electric Power Systems Electrically Driven Flight Actuators Smart Actuators Batteries Internal Engine Electric Starter/ Generators 270 V DC Power Distribution System Thales Solid State Power Controllers Cabin Pressure and Temperature Control Avionics All Electric Ship Concept Aircraft Electric Service Station Concept 1995 Technology 1998 Product 2001 Deployment 2002 Aircraft Electric Service Station Power Electronics Building Block (PEBB) Newport News Shipbuilding CVN 75 3rd Decade: NSF ERC Fundamental Knowledge Enabling Technology Engineered Systems Center Director F. C. Lee, VT IPEM-Based Power Conversion Systems (IPEM-PCS) D. Boroyevich, VT Electro-Magneto-Thermo-Mechanical Integration Technology (EMTMIT) T. M. Jahns, UW-M T. A. Lipo, UW-M Microprocessor and Converter Integration Advanced Power Semiconductors (APS) T. P. Chow, RPI Integratable Materials (IM) G. Q. Lu, VT Standard-Cell Active IPEMs Standard-Cell Passive IPEMs High-Density Integration (HDI) J. D. van Wyk, VT Motor and Converter Integration Thermal-Mechanical Control & Sensor Integration Integration (TMI) (CSI) E. P. Scott, VT R. D. Lorenz, UW-M Vision during ERC “Develop an Integrated Power Electronics System Approach via Integrated Power Electronics Modular (IPEM) Building Blocks Toward System Integration to Improve Quality, Reliability and Reduce Cost” Power Processing Signal Processing IC IPEM $1T $600B $60B 1960 1970 1980 1990 2000 year 1970 1980 1990 2000 2010 year More Automation Less Labor Product Specifications Automatic Assembly Line Active IPEM Passive IPEM Integration of Active Components Control, Optical Isolation Gate Drive Sensors, + Protection, communication Gate drivers, protection and sensors Logic, Optical Isolation + Temp. Sens. Current Sensor Gate Drive Temp. Sens. Voltage Sensor + Serial Communications Link & Auxiliary Power Supply Active IPEM Chip/wire/SMC A C _ Integration of Passive Components sensors protection and + - Gate drivers, Passive IPEM + I core Promoting IPEMs For Different Power Ranges and Applications 10-100 W IPEMs 1-10 kW IPEMs 10 kW - 10 MW IPEMs IR iPOWIRTM Semikron IPM CPES Integrated EMI Filter CPES 800 V, 40 A ZVZCT phase-leg TI SWIFTTM Philips PIP20x CPES Flip-ChipOn-Flex Phase-Leg CPES Transmission Line Filter CPES Monolithic VRM IR, Philips, On Semi, Intersil, Linear Tech, TI, Renesas, NSC, Power One, Infineon, ST, Maxim, Micrel, Volterra, Primarion, Fairchild, Analog CPES Active IPEM CPES Passive IPEM ABB, Hitachi, IXYS, Toshiba, Semikron, Fuji, Infineon, Eupec, Powerex CPES 1.8 kV, 60 A, 3-level ZVZCT phase-leg 4.5 kV, 4 kA ETO ONR, DOE, NSWC, Thales, Northrop Grumman, Rockwell Automation, General Dynamics, ABB, Bettis, Alstom, ACI, PEMCO, TVA CPES industry consortium members or research sponsors Power Management for Microprocessor 20 US Patents 320nH C 320nH 320nH 320nH 1.2mF Post NSF ERC Application Areas Power Management for Computers, Telecommunication Point-of-Load Conversion Vehicular Power Converter Systems Renewable Energy Systems Technology Areas Power Conversion Topologies and Architectures Power Electronics Components Modeling and Control EMI and Power Quality High Density Integration Mini-Consortium Power Management Consortium (PMC) (1998 – present) Work Scope: • Devices and Magnetics • Modeling and control (analog & digital) • 3D integration • High performance VRM/POL converters • DC/DC converters and Bus converters • EMI and PFC • Power architecture and management Mini-Consortium for High Density Integration (HDI) Work Scope: • High-Temperature Integration Technologies • Components • Module-Level Integration • System-Level Integration Current Principal Plus Members in this area: Research Sponsors Industry Consortium Mini-Consortium for Renewable Energy and Nanogrids (REN) Work Scope •PV System •Plug-in Hybrid Electric Vehicles / Battery Storage •Wind Power •Energy Management for the Nanogrid •AC Nanogrid •DC Nanogrid •Solid State Lighting Current Principal Plus Members in this area: Research Sponsors College of Engineering Industry Consortium ICTAS CPES Annual Conferences • Started in 1981, now already the 32nd • The 2013 CPES Conference • 183 participants from 10 countries • 71 companies and 12 universities. • 73 papers presented in 5 Technical Sessions and 5 Dialogue Sessions. • 2 tutorials • 4 invited talks Acknowledgements Dr Fred C. Lee provided the original version of most of the slides in different files.