CP0051
Canopy
Side Sliding Window Replacement Instructions
Installation Time: Approx. 30 Minutes
Care Instructions:
Clean Canopy with a mild
detergent and water solution.
Do not use abrasive
cleaners or solvents.
IMPORTANT!
• Right hand window fittings instruction shown, same procedure to be followed for left hand window,
mirror image to opposite side.
• Read instructions carefully before installation.
• It is strongly recommended that installation is conducted by an authorised dealer.
• This product must be installed exactly as specified in these instructions.
Failure to do so may result in improper fit and/or retention.
• Recommend installation by 2 people.
RECOMMENDED TOOL LIST - (Not Supplied in Kit)
• Masking Tape
• Sharp Knife
• Power Drill with variable torque settings
• Ø3mm Drill Bit
• 1/4” Hex Head Tech-Bit
PARTS CHECK SHEET
TOYOTA CANOPY SIDE SLIDING WINDOW REPLACEMENT
PARTS IN MAIN CARTON
Sliding Window
Qty - 1
Sliding Window Clamp Frame
Qty - 1
Hardware Kit
Qty - 1
PARTS IN HARDWARE KIT
Fitting
Instruction
(SCRW0811)
8-Gauge x 5/8”
Hex Head Screws
Qty - 24
25/07/11
(MISC1876-2)
Cord
Qty - 2
Fitting Instruction
(FIT-CP0051)
Qty - 1
Page 1 of 5
CP0051
DO NOT CLEAN
GLASS WINDOW PANELS
1.
Ensure that any broken glass is removed
from the window frame & canopy interior.
Ensure work area has been made safe.
(ref. diagram1).
CAUTION: Use caution when working
near broken edges.
Use a vacuum cleaner to remove broken
glass.
2.
Apply masking tape to canopy roof and
roof bow on both sides as shown.
(Note the position of the roof bow bracket
in relation to its attachment to the window
frame for reference to reattach to the new
window frame.)
Remove and retain the two (2) 8-gauge
hex head screws from the roof bow
bracket attached to the sliding window
only as shown. (ref. diagram2).
3.
From the inside of the canopy, remove
and discard the twenty (20) 8-gauge hex
head screws on the perimeter of the
sliding window clamp frame.
Remove and discard the sliding window
clamp frame. (ref. diagram3).
ALL INTERIOR VIEWS ARE SECTIONAL FOR CLARITY
Diagram: 1 - CLEAN & CLEAR WORK AREA
1/4”
ROOF BOW BRACKET ON
SLIDING WINDOW SIDE ONLY
1 APPLY
MASKING TAPE
2 REMOVE
8-GAUGE HEX HEAD SCREWS
Diagram: 2 - APPLY TAPE & REMOVE ROOF BOW SCREWS
1/4”
SIDE VIEW OF CLAMP FRAME
Diagram: 3 - REMOVE SLIDING WINDOW CLAMP FRAME
25/07/11
Page 2 of 5
CP0051
4. From outside the vehicle, remove and
2 3 PULL
WINDOW FROM
REAR CORNERS
discard the sliding window.
To do this, push window forward of the
window opening.
Next, pull from each rear corner in order as
shown, untill the sliding window pops out
of the window opening.
Now that the sliding window has been
removed, ensure that the window opening,
canopy interior & work area is re-cleaned
as more glass may have been introduced
to the area of operation.
(ref. diagram4).
FRONT OF VEHICLE
5
2
1
3
4
1 SLIDE
WINDOW FORWARD
4 5 PULL
WINDOW FROM
FRONT CORNERS
Diagram: 4 - REMOVE SLIDING WINDOW
ENSURE
WINDOW OPENING IS CLEAR
5. Check that the window opening is clean
& clear of any material that may affect
the placement of the new window.
(ref. diagram5).
Diagram: 5 - CLEAN & CLEAR WINDOW OPENING
6. Install the two (2) (MISC1876-2) cord
lengths into position as shown.
Note: The cord is positioned into the
extrusion channel on the underside
of the window. (ref. diagram6).
FIT
TWO CORD LENGTHS
CORD POSITION
Diagram: 6 - INSTALL TWO (2) CORD LENGTHS
25/07/11
Page 3 of 5
CP0051
3 PUSH
REAR UPPER CORNER
INTO PLACE
7.
Install the sliding window by sliding the
front into position & ensure it is pushed
fully forward and is resting neatly inside
the window opening, then push the rear
lower corner into place, followed by the
rear upper corner.
Than position the window centrally in the
moulded window recess of the canopy.
One person needs to continue to hold
the window in position. (ref. diagram7).
8.
From inside the canopy, position the
sliding window clamp frame (supplied)
over the back of the sliding window.
Fasten the sliding window clamp frame
into position with the twenty (20) 8-gauge
hex head screws (supplied).
IMPORTANT: Secure the four corners first,
then work towards the middle of each edge
in order as shown. (ref. diagram8).
9.
Position the roof-bow so it is parallel to the
front of the canopy.
Using the bracket holes on the roof bow
as a drill guide, drill two (2) Ø3mm holes to
a depth of 5mm, into the sliding window
frame as shown.
Secure the roof-bow to the sliding window
reusing two (2) 8-gauge hex head screws
as shown. Remove all masking tape from
roof bow. (ref. diagram9).
1 SLIDE
FRONT OF WINDOW
INTO POSITION
3
1
2
2 PUSH
REAR LOWER CORNER
INTO PLACE
Diagram: 7 - INSTALL SLIDING WINDOW
1 INSTALL
CLAMP FRAME OVER
SLIDING WINDOW
1/4”
2
3
6
8
9
7
5
4
SECURE CLAMP FRAME WITH
(20) 8-GAUGE HEX HEAD SCREWS
Diagram: 8 - INSTALL SLIDING WINDOW CLAMP FRAME
Ø3mm
5mm
1/4”
1 DRILL
(2) Ø3mm holes
2 FIT
8-GAUGE HEX HEAD SCREWS
Diagram: 9 - RE-SECURE THE ROOF BOW
25/07/11
Page 4 of 5
CP0051
10. Check the functional operation of the
window that has just been replaced.
Complete a water hose test to ensure
window is sealed to the canopy shell.
(ref. diagram10).
OPEN & CLOSE
SLIDING WINDOWS
Diagram: 10 - CHECK WINDOW OPERATION
25/07/11
Page 5 of 5