Static electricity, the buildup of electrical charges on the surface of some object or material, continues to remain a serious problem. Significant risks occur when large charges accumulate in the presence of sensitive materials or devices causing damage to electronic equipment. TESSCO carries antistatic products plus everything you need for your workstation... including the bench! These static tips, provided by 3M Electronics and the ESD Association, will help control static electricity and electrostatic discharge (ESD). Keep your work environment static free to avoid costly damage. ESD Damage Costs Electronics Industry Billions of Dollars Each Year Excerpt from the Fundamentals of Electrostatic Discharge, Parts 1-3, ESD Association Static electricity has been a serious industrial problem for centuries. As electronic devices became faster and smaller, their sensitivity to electrostatic discharge (ESD) increased. Today, ESD impacts productivity and product reliability in virtually every aspect of today’s electronics environment. Despite a great deal of effort during the past decade, ESD still affects production yields, manufacturing costs, product quality, product reliability, and profitability - costing billions of dollars annually. Electrostatic discharge is defined as the transfer of charge between bodies at different electrical potentials, and can change the electrical characteristics of a semiconductor device, degrading or destroying it. Once the charge is created on a material, it becomes an "electrostatic" charge (if it remains on the material). This charge may be transferred from the material, creating an electrostatic discharge, or ESD, event. WRIST STRAPS ESD Damage – How Devices Fail Electrostatic damage to electronic devices can occur at any point from manufacturer to field service. Damage results from handling the devices in uncontrolled surroundings or when poor ESD control practices are used. Generally, damage is classified as either a catastrophic failure or a latent defect. • The most common cause of wrist strap failure is poor fit. • Never use a wrist strap if the AC equals or exceeds 250 volts. • It doesn’t matter on which arm the wrist band is worn. • Never use an alligator clip on a wrist strap cord to connect to a painted surface or static mat. Basic ESD Events – What Causes Electronic Devices to Fail? ESD damage is usually caused by one of three events: direct electrostatic discharge to the device, electrostatic discharge from the device or field-induced discharges. Damage to an ESDS device by the ESD event is determined by the device's ability to dissipate the energy of the discharge or withstand the voltage levels involved. This is known as the device’s ESD sensitivity. Flexible ESD Wrist Strap TESSCO No. 343498 List $18.20 USING TESTERS • It doesn’t matter which hand is used to press the test paddle on a wrist strap. • The person using a static meter must be grounded even when a meter is “zeroed out” before use. How Much Static Protection is Needed? Defining the ESD sensitivity of electronic components is the first step in determining the degree of ESD protection required. Protecting your products from the effects of static damage begins by understanding these key concepts of ESD. Armed with this information, you can then begin to develop an effective ESD control program. • Test shoe straps and footwear one foot at a time. Dual Wrist and Foot Tester TESSCO No. 352731 List $481.85 TABLE MATS • The table mat should be connected to a “third wire” electrical ground (not a water pipe or building ground). • Do not clean a static mat with any cleaner containing wax. • Clean a static mat once a month for maximum performance. HAND AND POWER TOOLS CLEANERS AND ANTISTATS • Use a three-prong ground type AC plug for electrical tools and equipment. • Use ESD safe hand tools together with an ESD work surface and wrist straps for safe controlled dissipation of static buildup. • Use ionized or topical antistats to control generation and accumulation of static on insulated materials. STATIC BAGS • NEVER use a static bag as a “potholder” or tray to carry a board or assembly! • Always close a static bag but never with a staple (tapes, labels, heat sealing, rubber bands, etc. are safe). 2’x4’ Static Mat, Blue TESSCO No. 61617 List $83.00 ESD Precision Tool Kit TESSCO No. 391393 List $71.70 Controlling Static on Personnel and Moving Equipment In many facilities, people are one of the prime generators of static electricity. The simple act of walking around or repairing a board can generate several thousand volts on the human body. For this reason, static- control programs place considerable emphasis on controlling personnel-generated electrostatic discharge. • Holes in the static bag do NOT affect its shielding unless the parts protrude. SCAN IT! MANAGE IT! Transparent Metal-In Static Bag TESSCO No. 394682 List $58.30 Zero Charge Mat and Table Top Cleaner TESSCO No. 390938 List $14.85 This barcode scanner makes stock replenishment fast, efficient, and cost effective. Visit www.tessco.com/go/orderflow to see how ORDERflow is right for you. For an extensive listing of static protection devices and to read the entire article, Fundamentals of Electrostatic Discharge, visit www.tessco.com/go/bench.