FOOTVALVE
CATALOGUE
//
3
4
5
15
14
13
6
The Fort Vale
Range of
Footvalves
7
9
8
10
© Fort Vale Engineering Ltd. 2009
FOOTVALVE
CATALOGUE
//
CONTENTS
//
CLEANFLOW FOOTVALVES //
»
»
»
»
3” 30° CLEANFLOW FOOTVALVE
3” 45° CLEANFLOW FOOTVALVE
3” 90° CLEANFLOW FOOTVALVE
4” 90° PNEUMATIC CLEANFLOW FOOTVALVE
HIGHLIFT FOOTVALVES //
»
»
»
»
3” 30° HIGHLIFT FOOTVALVE
3” 45° HIGHLIFT FOOTVALVE
3” 90° HIGHLIFT FOOTVALVE
3” 90° TANKSTREAM ROAD TANKER FOOTVALVE
COMPOSITE FOOTVALVE / BUTTERFLY VALVE
ASSEMBLIES //
» 3” 45° COMPOSITE CLEANFLOW / BUTTERFLY VALVE
ASSEMBLY
» 3” 45° COMPOSITE HIGHLIFT / BUTTERFLY VALVE
ASSEMBLY
» 3” UNIFLOW
» 3” UNIVALVE
ANCILLARIES //
» REPLACEABLE SEAT - 3” CLEANFLOW FOOTVALVE
» REPLACEABLE SEAT - 3” HIGHLIFT FOOTVALVE
» FOOTVALVE AND RELIEF VALVE SEAT REPAIR KIT
© Fort Vale Engineering Ltd. 2013
FOOT_CONTENTS REV02-10.12.13
®
3” 30° Cleanflow Footvalve
Data
3” 30° Cleanflow Footvalve - inlet flange drilled 8 x 14mm
holes equi-spaced on a 178mm PCD; square outlet
flange drilled 4 x 17mm holes on a 160mm PCD. Contact
parts manufactured in 316 stainless steel with Fortyt O
ring to main poppet as standard.
Options - Other poppet seal materials available.
Footvalve may be manufactured in other metals. A range
of outlet flange configurations available. Conical poppet
available for solidifying cargoes. Steam heated option.
Available with replaceable seat area. Full range of 45°,
90° and 180° Cleanflow footvalves. A range of bolting kits
and outlet gaskets is available.
Range
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature Range
8.3 Kg *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-20°C to 200°C
(-4°F to 392°F)
Part No.
Outlet flange drilling
848/1000A 4 hole to suit clamped butterfly valve
848/0000A 6 hole to suit flanged butterfly valve or ball valve
* NB Data varies according to valve specification.
Associated Parts
To ensure that the tank remains sealed in the event of an
accident, the valve body incorporates a shear groove
designed to fail in such a way as to leave the internal part
of the valve closed and attached to the tank.
Comparison tests between the Cleanflow and the Highlift
footvalves conclude that there is a 38% increase in flow
and a 27% reduction in discharge time.
Associated Parts
Part No.
Tank pad
Stud kit
Bolting kit – 4 hole outlet
Bolting kit – 6 hole outlet
Inlet gasket – 8 hole
Outlet gasket
Outlet gasket – 6 hole
324/9030
845/2040
311/3500
360/0300
5005-015
5005-049
5005-169
Design approval by Lloyds Register of Shipping.
Approved to BS EN14433.
i Operating Instructions available - OPIN28 & OPIN47.
Fitting Details
Part No. 848/1000A
144.0 SQUARE
.8
Ø126.5 SERRATIONS
32
NS
NS
IO
AT
RR
IO
AT
8.7
RR
SE
Ø78.0
SE
ER
ND
ER
OV
U
.6
.2
03
Ø2
.6
01
48
Ø1
Ø1
FLANGE C.L.
CONICAL BORE C.L.
45°
16.5
115.3
© Fort Vale Engineering Ltd. 2016
.8
13
4 HOLES Ø17.0
EQUI-SPACED
ON A 160.0 PCD
Page 1
FOOT009 REV04-19.04.16
®
3” 30° Cleanflow Footvalve
Data
Parts drawing
3
2
1
21
20
4
5
17
18
19
6
12
7
13
11
14
15
8
10
16
23
9
22
SEAL KIT
REPAIR KIT
Part number 845/00SK contains all parts marked
Part number 845/00RK contains all part marked
Item
1
2
3
4
5
6
7
8
9
10
11
12
Description
Part No.
Body
Spring boss gasket
Spring assembly
Clamp screw (2)
Spring washer (2)
Bush seal
Seal energizer
Poppet
Fortyt O ring
Lifting fork
Retaining pin
Perfluoroelastomer O ring
848/1100
5005-845
845/0050
845/0017
5113-008
845/0064
845/0063
845/0040
5005-104
845/0010
845/0015
10133PHT
SELF ADHESIVE DECAL
Part No. 845/0320
Text in English, German & French
Item
13
14
15
16
17
18
19
20
21
22
23
Part No.
845/0062
845/0200
5005-336
845/0016
5111-022
5113-008
845/0061
5005-384
5005-008
324/8910
T.B.A. *See note
N.B. Please specify the style of handle required at the
time of order.
STANDARD CLEANFLOW HANDLE
Part No. 324/8670
Please see separate data sheet for details on remote
closure kits
STANDARD HIGHLIFT HANDLE
Part No. 330/5010
A detailed step-by-step repair manual is now available for
our Cleanflow range of footvalves. Please contact our
Sales team for further information.
© Fort Vale Engineering Ltd. 2012
Description
Spindle bearing
Spindle
Viton O ring
Stuffing clamp
Clamp bolt (2)
Spring washer (2)
Stuffing seal
Perlast O ring
PTFE O ring
Handle linkage assembly
Handle
Page 2
FOOT010 REV02-24.10.12
®
3” 45° Cleanflow Footvalve
Data
3” 45° Cleanflow Footvalve - inlet flange drilled 8 x 14mm
holes equi-spaced on a 178mm PCD; outlet flange drilling
as shown below. Contact parts manufactured in 316
stainless steel with Fortyt O ring to main poppet as
standard.
Options - Other poppet seal materials available.
Footvalve may be manufactured in other metals. A range
of outlet flange configurations available. Conical poppet
available for solidifying cargoes. Steam heated option.
Available with integral Hastelloy seat area for corrosive
cargoes. Full range of 30°, 90° and 180° Cleanflow
footvalves. A range of bolting kits and outlet gaskets is
available.
Range
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
9.4 Kg *See Note
4 Bar (58 PSI)
6 Bar (87 PSI)
-40°C to 200°C
(-40°F to 392°F)
Part No.
845/1200A
845/1200AHS
845/0000A
845/0000AHS
*Note Weight and dimensions vary according to valve
specification.
Outlet flange drilling
4 hole to suit clamped butterfly valve
4 hole – integral Hastelloy seat area to inlet
6 hole to suit flanged butterfly valve/ball valve
6 hole – integral Hastelloy seat area to inlet
Associated Parts
Comparison tests between the Cleanflow and the Highlift
footvalves conclude that there is a 38% increase in flow
and a 27% reduction in discharge time.
Design approval by Lloyds Register of Shipping.
Approved to BS EN14433.
i Operating Instructions available - OPIN28 & OPIN47
Associated Parts
Tank pad
Stud kit
Bolting kit – 4 hole outlet
Bolting kit – 6 hole outlet
Inlet gasket – 8 hole
Outlet gasket
Outlet gasket – 6 hole
Part No.
324/9000
845/2040
311/3500
360/0300
5005-015
5005-049
5005-169
Fitting Details
Standard 3” 45° Cleanflow - Part No. 845/1200A
Part No. 845/1200A
144.0
32
.8
Ø134.9
STD SERRATIONS
Ø
1.
6
N
I
AT
S
R
323.0
O
10.3
Part No. 845/0000A
O
R
SE
I
AT
D
R
R
ST
SE
ER
D
D
N
N
Ø203.2
13
.8
S
Ø 80.3
4 HOLES Ø17 EQUI-SPACED
ON A 160 PCD
ST
U
2
R
VE
3.
20
O
10
Ø
6
Ø
8.
14
45°
17.6
128.7 = 4 HOLE
131.5 = 6 HOLE
8 HOLES Ø14 EQUI-SPACED
ON A 177.8 PCD
55°
35°
© Fort Vale Engineering Ltd. 2016
Page 3
6 HOLES Ø14
SPACED AS
SHOWN ON A
168.3 PCD.
FOOT005 REV08-24.03.16
®
3” 45° Cleanflow Footvalve
Data
Parts drawing
3
REPAIR KIT
2
Part number 845/00RK contains all parts marked
4
1
5
6
7
21
20
11
10
19
9
18
12
17
13
14
8
23
15
16
22
SEAL KIT
Part number 845/00SK contains all parts marked
Item
1
2
3
4
5
6
7
8
9
10
11
12
Description
Body
Spring boss gasket
Spring assembly
Clamp screw (2)
Spring washer (2)
Bush seal
Seal energizer
Poppet
Fortyt O ring
Lifting fork
Retaining pin
Perfluoroelastomer O ring
Part No.
845/1100
5005-845
845/0050
845/0017
5113-008
845/0064
845/0063
845/0040
5005-104
845/0010
845/0015
10133PHT
Item
13
14
15
16
17
18
19
20
21
22
23
Description
Spindle bearing
Spindle
Viton O ring
Stuffing clamp
Clamp bolt (2)
Spring washer (2)
Stuffing seal
Perlast O ring
PTFE O ring
Handle linkage assembly
Handle
Part No.
845/0062
845/0200
5005-336
845/0016
5111-022
5113-008
845/0061
5005-384
5005-008
324/8910
*See note below
N.B. Please specify the style of handle required at the
time of order.
SELF ADHESIVE DECAL
Part No. 845/0320
Text in English, German & French
STANDARD CLEANFLOW HANDLE
Part No. 324/8670
STANDARD HIGHLIFT HANDLES
Part No. 330/5010
Please see separate data sheet for details on remote
closure kits
A detailed step-by-step repair manual is now available for
our Cleanflow range of footvalves. Please contact our
Sales team for further information.
© Fort Vale Engineering Ltd. 2016
Part No. 324/8671
Page 4
FOOT006 REV03-24.03.16
®
3” 90° Cleanflow Footvalve
Data
3” 90° Cleanflow Footvalve - inlet flange drilled 8 x 14mm
holes equi-spaced on a 178mm PCD; outlet flange drilled
4 x 17mm holes equi-spaced on a 160mm PCD with flats
milled top and bottom. Contact parts manufactured in
316 stainless steel with Fortyt O ring to main poppet as
standard.
Options - different outlet flange configurations available.
Alternative seal materials for poppet O ring may be fitted.
Conical poppet available for solidifying cargoes. Range
of valves with extended body available. Steam heated
option. Pneumatically and hydraulically actuated
versions. Full range of 30°, 45° and 180° Cleanflow
footvalves. Replaceable Seat version available.
Range
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
14 Kg *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-20°C to 200°C
(-4°F to 392°F)
Part No.
Specification
844/3000A
844/7400A
844/3080ASS
844/7700ASS
Std. body, manually operated
Extended body, manually operated
Std. body, pneumatically operated
Extended body, pneumatically operated,
slotted outlet
* NB Weight and dimensions vary according to valve
specification.
Associated Parts
To ensure that the tank remains sealed in the event of an
accident, the valve body incorporates a shear groove
designed to fail in such a way as to leave the internal part
of the valve closed and attached to the tank.
Comparison tests between the Cleanflow and the Highlift
footvalves conclude that there is a 38% increase in flow
and a 27% reduction in discharge time.
Associated Parts
Part No.
Tank pad
Stud kit
Bolting kit – 4 hole outlet
Inlet gasket – 8 hole
Outlet gasket
324/9000
845/2040
311/3000
5005-015
5005-049
Design approval by Lloyds Register of Shipping.
Approved to BS EN14433.
i Operating Instructions available - OPIN28 & OPIN47
Fitting Details
Worldwide Patents Pending
Part Number : 844/3000A
155.8
Ø203.2
309.7
Ø148.6 OVER SERRATIONS
143.8 A/F
71.9
4 HOLES Ø17.0
EQUI-SPACED
ON A 160.0 PCD
© Fort Vale Engineering Ltd. 2016
93.1
Ø135.8 SERRATIONS
13.8
Ø101.6 UNDER SERRATIONS
NOTE : SAFETY
HOLES IN HANDLE
LINKS MUST BE
PINNED WHILST
CLEANING VALVE.
45°
Page 5
FOOT083 REV02-19.04.16
®
3” 90° Cleanflow Footvalve
Data
Parts drawing
3
REPAIR KIT
Part number 845/00RK contains all parts marked
2
4
1
5
6
7
8
21
20
12
11
13
9
10
19
18
17
14
23
15
16
SEAL KIT
22
Part number 845/00SK contains all parts marked
Item
1
2
3
4
5
6
7
8
9
10
11
12
Description
Part No.
Body
Spring boss gasket
Spring assembly
Clamp screw (2)
Spring washer (2)
Bush seal
Seal energizer
Lifting fork
Poppet
Fortyt O ring
Retaining pin
Perfluoroelastomer O ring
844/2075A
5005-845
845/0050
845/0017
5113-008
845/0064
845/0063
845/0010
845/0040
5005-104
845/0015
10133PHT
SELF ADHESIVE DECAL
Part No. 845/0320
Text in English, German & French
Item
13
14
15
16
17
18
19
20
21
22
23
Spindle bearing
Spindle
Viton O ring
Stuffing clamp
Clamp bolt (2)
Spring washer (2)
Stuffing seal
Perlast O ring
PTFE O ring
Handle linkage assembly
Handle
Part No.
845/0062
845/0200
5005-336
845/0016
5111-022
5113-008
845/0061
5005-384
5005-008
324/8910
T.B.A. *See note
N.B. Please specify the style of handle required at the
time of order.
STANDARD CLEANFLOW HANDLE
Part No. 324/8670
Please see separate data sheet for details on remote
closure kits
STANDARD HIGHLIFT HANDLE
Part No. 330/5010
A detailed step-by-step repair manual is now available for
our Cleanflow range of footvalves. Please contact our
Sales team for further information.
© Fort Vale Engineering Ltd. 2012
Description
Page 6
FOOT084 REV00-07.11.12
4” 90° Pneumatic
Cleanflow Footvalve
®
Data
4” 90° Pneumatic Cleanflow Footvalve - inlet flange drilled
8 x 18mm holes equi-spaced on a 210mm PCD (DIN125
PN16); outlet flange drilled 8 x 18mm holes equi-spaced
on a 180mm PCD (DIN100 PN16). Contact parts
manufactured in 316 stainless steel with Fortyt O ring to
main poppet as standard.
Options - replaceable seat version. Different outlet flange
configurations available. Alternative seal materials for
poppet O ring - e.g. high temperature seal (250°C).
Conical poppet available for solidifying cargoes. Steam
heated option. Manually operated version. Full range of
30°, 45° and 180° Cleanflow footvalves.
Range
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
31.7 Kg *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-40°C to 200°C
(-40°F to 392°F)
Part No.
Specification
875/4800SS
Std. valve with std. poppet
875/4800SSRX
Std. poppet; replaceable seat
875/4800SSHRX Conical poppet; replaceable seat; steam
heated.
* NB Weight and dimensions vary according to valve
specification.
To ensure that the tank remains sealed in the event of
an accident, the valve body incorporates a shear
groove designed to fail in such a way as to leave the
internal part of the valve closed and attached to the
tank.
Associated Parts
Approved to BS EN14433.
Associated Parts for 875/4800SS
Part No.
Tank pad
Stud kit (875/48000SS only)
CNAF/PTFE inlet gasket
CNAF/PTFE outlet gasket
Mating flange – DN100 PN16
854/9000
875/2044
5005-467
5005-468
875/4150
Fitting Details
Part No. 875/4800SS
Ø250.0
Ø120.0
235.3
150.0
C
L FLANGE
44.5
C
L BORE
22.5
154.0
Ø188.0 OVER SERRATIONS
Ø125.0 UNDER SERRATIONS
8 HOLES Ø18.0
EQUI-SPACED
ON A 180.0 PCD
(DN100 PN16)
Ø108.2
45°
Page 7
© Fort Vale Engineering Ltd. 2015
Ø152.4 SERRATIONS
22.5°
Ø220.0
174.8
153.1
21.0
FOOT085 REV01-12.03.15
4” 90° Pneumatic
Cleanflow Footvalve
®
Data
Parts drawing
4
5
3
2
1
31
30
9
28
8
29
27
23
24
25
26
6
11
7
22
13
14
10
15
16
17
4
12
19
18
20
21
Item Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Body
Spring boss gasket
Spring assembly
Spring washer (4)
Clamp screw (2)
Poppet
Fortyt O ring
PTFE bottom bush seal
Bottom seal energizer
Lifting fork
Retaining pin
Pneumatic cylinder bracket
Perfluoroelastomer O ring
PTFE spindle bearing
Main spindle
PTFE spindle stuffing seal
875/4110
5005-846
875/0050
5113-008
845/0017
875/0040
5005-349
845/0064
845/0063
875/0010
845/0015
845/8064
10133PHT
845/0062
875/0200
845/0061
SELF ADHESIVE DECAL
Part No. 845/0320
Text in English, German & French
Item
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Description
Part No.
Bronze bush
Split pin
Plain washer
Pneumatic cylinder
Clevis pin
Clevis pin
Split pin
Countersunk bolt
Retaining washer
Crank arm
Hex bolt (2)
Stuffing clamp flange
Viton O ring
Perfluoroelastomer O ring
PTFE O ring
844/2011
5220-008
5113-006
875/2125
875/2122
875/2121
5118-016
5111-019
20370/2
844/2049
5111-022
845/0066
5005-336
5005-384
5005-008
SEAL KIT
Part number 875/00SK contains all parts marked
A detailed step-by-step repair manual is now available for our Cleanflow range of footvalves. Please contact our Sales
team for further information.
© Fort Vale Engineering Ltd. 2013
Page 8
FOOT086 REV00-03.01.12
®
3” 30° MKIII Highlift Footvalve
Data
3” 30° MKIII Highlift Footvalve - inlet flange drilled 8 x
14mm holes equi-spaced on a 178mm PCD; outlet
flange drilled 4 x 17mm holes equi-spaced on a 160mm
PCD. Contact parts manufactured in 316 stainless steel
with Fortyt O ring to main poppet as standard.
Options - different outlet flange configurations available.
Alternative seal materials for poppet O ring may be fitted.
Full range of 45°, 90° and 180° Highlift footvalves.
Steam heated option. Available with integral Hastelloy
seat area.
Specification
Range
Weight
Design Pressure (MAWP)
Hydraulic Test Pressure
Design Temperature Range
8.7 Kgs *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-20°C to 200°C
(-4°F to 392°F)
Part No.
Description
830/3000A
830/3000ASH
3” 30° standard Highlift footvalve
3” 30° steam heated Highlift footvalve
Associated Parts
* NB Weight and dimensions vary according to valve
specification.
Approved to BS EN14433.
To ensure that the tank remains sealed in the event of
an accident, the valve body incorporates a shear
groove, designed to fail in such a way as to leave the
internal part of the valve closed and attached to the
tank body.
Associated Parts
Part No.
Tank pad
Stud kit
Inlet gasket – 8 hole
Outlet gasket – 4 hole
Outlet bolting kit
324/9000
324/2070
5005-015
5005-049
368/1100
Fitting Details
Part Number : 830/3000A
Ø
Ø 137.5 SERRATIONS
Ø 78.0
NS
Ø 144.0 A/F
0.0
.7
IO
AT
3
11
RR
Ø
SE
8 HOLES Ø 14.0
EQUI-SPACED
ON A 177.8 PCD
20
0.3
Ø
16
.0
16
18.0
225.1
45°
4 HOLES Ø 17.0
EQUI-SPACED
ON A 160.0 PCD
© Fort Vale Engineering Ltd. 2014
Page 9
FOOT080 REV01-10.07.14
®
3” 30° MKIII Highlift Footvalve
Data
Parts drawing
5
4
3
2
1
15
6
7
8
14
9
10
11
Item
12
13
SEAL KIT
Part number 826/00SK
Contains all parts marked
REPAIR KIT
Part number 826/00RKA
Contains all parts marked
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Part No.
Body weld assembly
Fortyt O Ring
Solid poppet
Spring
Spring top plate
PTFE crankshaft end bush
Crank block assembly (30°)
Spindle
Viton O ring
Stuffing clamp
M6 x 20mm capscrew (3)
Handle retaining washer
Handle retaining screw
Handle
PTFE O ring (2)
830/3100A *See note
5005-104
324/2020
5104-971
290/6104
20362
821/0300
821/0010
20361
324/1005
5111-017
20370
5111-030
330/5010
20363
* NB Part number varies according to valve specification
SPINDLE & CRANK BLOCK ASSEMBLY - PART NO. 821/0200
Includes spindle, crank block assembly, O rings and end bush
(Item nos. 6 7 8 9 & 15)
SELF ADHESIVE DECAL - PART NO. 326/0300
Text in English, German and French
Please see separate data sheet for details on remote closure kits
A detailed step-by-step repair manual is now available for our Highlift range of footvalves. Please contact our Sales
team for further information.
© Fort Vale Engineering Ltd. 2014
Page 10
FOOT081 REV01-10.07.14
®
Data
3” 45° MKIII Highlift Footvalve
3” 45° MKIII Highlift Footvalve - inlet flange drilled 8 x
14mm holes equi-spaced on a 178mm PCD; outlet flange
drilled 4 x 17mm holes on a 160mm PCD. Contact parts
manufactured in 316 stainless steel with Fortyt main seal
as standard.
Options - Other poppet seal materials available.
Footvalve may be manufactured in other metals. Full
range of 30°, 90° and 180° Highlift footvalves. Steam
heated option. Available with integral Hastelloy seat
area. A range of bolting kits and outlet gaskets are
available.
Specification
Range
Weight
Design Pressure (MAWP)
Hydraulic Test Pressure
Design Temperature Range
Part No.
826/1200A
826/1200AHS
8.9 Kgs *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-40°C to 200°C
-40°F to 392°F
* NB Weight and dimensions vary according to valve
specification
Flange drilling
4 hole outlet to suit clamped butterfly valve
4 hole – integral Hastelloy seat area to
inlet
Associated Parts
To ensure that the tank remains sealed in the event of
an accident, the valve body incorporates a shear
groove, designed to fail in such a way as to leave the
internal part of the valve closed and attached to the
tank body.
Associated Parts
Tank pad
Stud kit
Standard bolting kit – 4 hole outlet
8 hole inlet gasket – CNAF/PTFE
Standard outlet gasket – CNAF/PTFE
Part No.
324/9000
324/2070
311/3500
5005-015
5005-049
Design approval by Lloyds Register of Shipping
Approved to EN14433:2006
Fitting Details
Part Number : 826/1200A
Ø
3
0
O
.8
I
AT
3
11
R
R
Ø
SE
0.
20
0.
Ø
16
78.0
144.0 SQUARE
Ø 137.5 SERRATIONS
S
N
225.1
123.5
4 HOLES Ø 17.0
EQUI-SPACED
ON A 160.0 PCD
© Fort Vale Engineering Ltd. 2013
Page 11
FOOT063 REV03-07.10.13
®
3” 45° MKIII Highlift Footvalve
Data
Parts drawing
5
4
3
2
1
15
6
7
8
14
9
10
11
Item
12
13
SEAL KIT
Part number 826/00SK
Contains all parts marked
REPAIR KIT
Part number 826/00RKA
Contains all parts marked
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Part No.
Body weld assembly
Fortyt O Ring
Solid poppet
Spring
Spring top plate
PTFE crankshaft end bush
Crank block assembly
Spindle
Viton O ring
Stuffing clamp
M6 capscrew (3)
Handle retaining washer
Handle retaining screw
Handle
PTFE O ring (2)
826/1100A *See note
5005-104
324/2020
5104-971
290/6104
20362
821/0300
821/0010
20361
324/1001
5111-017
20370
5111-030
330/5010
20363
*NB Part number varies according to valve specification
SPINDLE & CRANK BLOCK ASSEMBLY - PART NO. 821/0200
Includes spindle, crank block assembly, O rings and end bush
(Item nos. 6 7 8 9 & 15)
SELF ADHESIVE DECAL - PART NO. 326/0300
Text in English, German and French
Please see separate data sheet for details on remote closure kits
A detailed step-by-step repair manual is available for our Highlift range of footvalves. Please contact our Sales team
for further information.
© Fort Vale Engineering Ltd. 2013
Page 12
FOOT064 REV03-08.10.13
®
3” 90° Highlift Footvalve
Data
3” 90° Highlift Footvalve - inlet flange drilled 4 x 18mm
holes on a 160mm PCD; outlet flange drilled 4 x 17mm
holes on a 160mm PCD with flat milled at 72mm to
horizontal centre line. Contact parts manufactured in
316 stainless steel with Fortyt O ring to main poppet as
standard.
Options - alternative seal materials and different outlet
flange configurations available. Pneumatically actuated
version. Steam heated option. Full range of 30°, 45° and
180° Highlift footvalves. Replaceable Seat version
available.
Range
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
Part No.
7.9 Kgs *See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-40°C to 200°C
-40°F to 392°F
Outlet flange drilling
294/7200XX 4 hole outlet, manually operated valve
294/7500
4 hole inlet/6 hole outlet, pneumatically
operated
Associated Parts
*NB Weight and dimensions vary according to valve
specification
Associated Parts
To ensure that the tank remains sealed in the event of an
accident, the valve body incorporates a shear groove,
designed to fail in such a way as to leave the internal part
of the valve closed and attached to the tank body.
Part No.
Tank pad
Inlet gasket
Stud kit
Pipework mating flange (4 hole)
Bolting kit
Outlet gasket
312/0013
5005-093
311/3050
294/0080
311/3500
5005-052
Fitting Details
Standard 3” 90° Highlift - Part No. 294/7200XX
Ø203.2
174.4
Ø78.0
71.8
12.7
Ø142.7 SERRATIONS
Ø106.4
294/7200XX
316 STST
Material.
SEE SEAL TABLE
Seals
4 BAR (58 PSI)
MAWP
Serial No.
123456789
Temp Range. SEE SEAL TABLE
MADE IN UK
WWW.FORTVALE.COM
YEAR OF MANUFACTURE: ****
12.7
© Fort Vale Engineering Ltd. 2014
4 HOLES Ø17.0 EQUISPACED ON A 160.0 PCD
45°
Ø205.0
127.9
Ø142.7 SERRATIONS
4 HOLES Ø18.0 EQUISPACED ON A 160.0 PCD
Page 13
FOOT015 REV01-15.05.14
®
3” 90° Highlift Footvalve
Data
Parts drawing
Item
1
2
3
4
5
1
2
6
7
8
9
10
11
12
13
14
15
3
4
5
6
Part No.
20334/A
5104-971
324/2020
5005-104
821/0052
821/0034
821/0025
5113-015
20362
294/7010
20363
20361
821/0010
324/1001
5111-015
324/7633
20370
5111-028
*Note: Part number varies according to valve
specification.
7
8
9
Description
Bayonet cap
Spring
Solid poppet
Fortyt O ring
Crank block assembly, compr.
Lifting finger
Pivot pin
Crank block
5mm plain washer
PTFE crankshaft end bush
Body *See Note
PTFE O ring (2)
Viton O ring
Spindle
Stuffing clamp
M6 capscrew (3)
Crank arm
Retaining washer
Retaining screw
SEAL KIT
Part number 826/00SK contains all parts marked
10
8
11
12
13
14
15
© Fort Vale Engineering Ltd. 2014
Page 14
FOOT016 REV02-15.05.14
3” 90° Tankstream Footvalve
Data
TM
3” 90° Tankstream Footvalve - 3” to 3” 90° footvalve
assembly. Inlet flange drilled 12 x 14mm holes on a 6.25”
PCD. 6 inlet holes are plugged with a plastic plug. Outlet
flange drilled 8 x 10.5mm holes on a 124mm PCD.
Contact parts manufactured in 316 stainless steel with
Fortyt or Viton O ring.
Options - 3” to 2” footvalve assembly version.
Specification
Range
Weight
Design Pressue (MAWP)
Service Test Pressure
Design Temperature Range
7.5 Kg
4 Bar (58 PSI)
6 Bar (87 PSI)
-20°C to +200°C
-4°F to +392°F
Part No.
Description
28F/0000F
28F/0000V
3” to 3” footvalve with Fortyt seal
3” to 3” footvalve with Viton seal
Associated Parts
To ensure that the tank remains sealed in the event of an
accident, the valve body incorporates a shear groove,
designed to fail in such a way as to leave the internal part
of the valve closed and attached to the tank body.
Part Number
Description
11954/S
290/1300
5005-016
299/7116
5005-445
Tank weld in flange
M12 stud kit
Tank to footvalve PTFE gasket
3” TTMA mating flange
Outlet gasket
Fitting Details
Part Number : 28F/0000X
Ø184.2 (7.25”)
Ø149.4 (5.88”)
Ø110.5 (4.35”)
Ø80.8 (3.18”)
16.0 (0.63”)
92.2 (3.63”)
101.9 (4.01”)
Ø142.7 (5.62”)
114.8 (4.52”)
8 HOLES Ø10.5
(0.413”) THRO EQUISPACED ON A 124.0
(4.88”) PCD.
6 HOLES PLUGGED.
PLUGS CAN BE REMOVED IF REQUIRED.
22.5°
30°
12 HOLES Ø14.0
(0.55”) THRO EQUISPACED AS SHOWN
ON A 6.25” PCD.
© Fort Vale Engineering Ltd. 2011
Page 15
FOOT058 REV03-19.04.11
3” 90° Tankstream Footvalve
Data
TM
Parts drawing
1
2
3
4
5
19
18
15
17
16
15
14
6
13
7
12
9
11
8
10
Item
Description
1
2
3
4
5
6
7
8
9
10
Spring top plate
Closure spring
Solid poppet
O ring *see note
3” to 3” footvalve body assembly
Plastic plug (6)
Lifting finger
Plain washer
Pivot pin
Countersunk bolt
Part No.
290/6104
5104-971
324/2020
5005-10X
28F/0003
5028-227
821/0033C
5113-015
821/0034
5111-019
Item
Description
11
12
13
14
15
16
17
18
19
Retaining washer
Crank arm
Capscrew (3)
Stuffing clamp
PTFE O ring (2)
Viton O ring
Spindle
Crank block
Crankshaft end bush
Part No.
20370
20607
5111-015
324/1001C
20363
20361
821/0010
821/0022
20362
*NB Part number varies according to specification.
SEAL KIT
Part number 826/00SK contains all parts marked
A detailed step-by-step repair manual is now available for our Highlift range of footvalves. Please contact our Sales team for
further information.
© Fort Vale Engineering Ltd. 2009
Page 16
FOOT059 REV01-26.03.09
3” 45° Composite Cleanflow /
Butterfly Valve Assembly
®
Data
3” 45° Composite Bottom Outlet Assembly - comprising of
3” Cleanflow Footvalve bolted through the 3” Clamped
Butterfly valve terminated with a 3” BSP outlet flange.
Butterfly valve is left hand operation. Contact parts
manufactured in 316 stainless steel with Fortyt main seal
to footvalve and PTFE main seal to butterfly valve.
Options - steam heated option. 30° valve available.
Replaceable seat option. Fusible kits in line with CFR49
are available upon request.
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
Range
13 Kg
4 Bar (58 PSI)
6 Bar (87 PSI)
-20°C to 200°C
(-4°F to 392°F)
Part No.
Description
845/5000B
848/5000B
845/5600B
848/5600B
45° Cleanflow/butterfly assembly
30° Cleanflow/butterfly assembly
45° Steam heated Cleanflow/butterfly assy
30° Steam heated Cleanflow/butterfly assy
Design approval by Lloyds Register of Shipping.
To ensure that the tank remains sealed in the event of
an accident, the Cleanflow footvalve body incorporates
a shear groove, designed to fail in such a way as to
leave the internal part of the valve closed and attached
to the tank body.
Associated Parts
Part No.
Associated Parts
324/9000
324/9030
5005-015
845/2040
10303PS
845/0320
45° tank weld-in pad
30° tank weld-in pad
CNAF/PTFE gasket
Inlet stud kit
3” BSP blank cap with PTFE seal
Instructional Cleanflow/Butterfly Valve decal
Fitting Details
Part Number : 845/5000B
166.5
32
.8
155.2
20
3.
R
SE
13
.
7
15.9
5.1
S
N
Ø78.7
S
N
4
O
6.
I
AT
O
I
AT
R
R
3"BSP
2
6
R
SE
1.
10
6
Ø
8.
14
Ø
Ø
209.4
© Fort Vale Engineering Ltd. 2013
Page 17
FOOT044 REV01-12.09.13
3” 45° Composite Cleanflow /
Butterfly Valve Assembly
®
Data
Parts Drawing
1
2
48
3
47
4
5
46
REPAIR KITS
Part number 845/00RK
contains all parts
marked with
SEAL KITS
Part number 845/00SK
contains all items
marked with
Part number 368/00RKA
contains all parts
marked with
Part number 368/00SK
contains all items
marked with
45
6
22
7
10
21
44
20
8
19
9
18
10
17
11
16
12
13
14
15
43
23
42
41
24
25
40
39
38
37
36
35
26
50
27
28
34
49
29
21
33
30
31
32
Item
Description
Part No.
Item
Description
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Split ring
Handle operating lever
Handle assembly
Location pin spring
Handle location pin
Stuffing clamp
Stuffing clamp bush
Spindle
Split bearing
PTFE O ring (2)
PTFE spindle seat
M8 flat section spring washer (2)
M8 full nut (2)
Butterfly valve main seal
Cleanflow footvalve body
Lifting fork
Bottom seal energiser
Bottom bush seal
Spring boss gasket
Spring assembly
M6 flat section spring washer (4)
Clamp screw (2)
Seal clamp poppet
Fortyt O ring
Retaining pin
368/0011
368/9837
368/0050
368/0012
368/0010
368/0040
368/0301
368/0200
252/0517
20363
368/0009
5113-003
5112-001
368/0002
845/5100
845/0010
845/0063
845/0064
5005-845
845/0050
5113-008
845/0017
845/0040
5005-104
845/0015
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
High temperature Perlast O ring
PTFE O ring
Spindle bearing
Perfluoroelastomer O ring
Main spindle
Viton O ring
Spindle stuffing seal
Clamp bolt (2)
Stuffing clamp flange
Bottom bush
Bottom spindle
Closure plate
Butterfly valve body
PTFE outlet gasket
Outlet flange assembly
M10 stud (6)
M10 flat sect. spring washer (6)
M10 full nut (6)
Viton O ring
Washer (2)
M8 x 25mm socket capscrew (2)
Washer
M6 countersunk setscrew
Handle linkage assembly
Cleanflow handle
10133PHT
5005-008
845/0062
5005-384
845/0200
5005-336
845/0061
5111-022
845/0016
368/0035
368/0036
368/0400
368/0160
5005-345
368/5130
368/5101
5113-002
5112-002
20361
5113-005
5111-148
20370
5111-030
324/8910
324/8670
© Fort Vale Engineering Ltd. 2013
Page 18
FOOT045 REV01-17.09.13
3” 45° Composite Highlift /
Butterfly Valve Assembly
Data
TM
3” 45° Composite Bottom Outlet Assembly - comprising of
3” 45° Highlift Footvalve bolted through the 3” Clamped
Widdop Butterfly Valve terminated with a 3” BSP eccentric
outlet flange with stainless steel cap and PTFE washer.
Butterfly Valve is left hand operation. Contact parts
manufactured in 316 stainless steel with PTFE/Fortyt
main seals.
Options - steam heated version. 30° valve available.
Specification
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
Range
11 Kg
4 Bar (58 PSI)
6 Bar (87 PSI)
190°C (374°F)
Part No.
Description
826/3680B
826/3680BSH
830/3680B
830/3680BSH
Standard 45° composite assembly
Steam heated 45° composite assembly
Standard 30° composite assembly
Steam heated 30° composite assembly
Design approval by Lloyds Register of Shipping.
* NB
Weight and dimensions vary according to valve
specification.
Associated Parts
To ensure that the tank remains sealed in the event of an
accident, the Highlift footvalve body incorporates a shear
groove, designed to fail in such a way as to leave the
internal part of the valve closed and attached to the tank
body.
Associated Parts
Part No.
Tank pad
Stud kit
Bolting kit
Inlet gasket
Outlet gasket
324/9000
324/2050
360/0300
5005-015
5005-049
Fitting Details
Part Number : 826/3680B
201.7 (7.94”)
9
4.
20
Ø
Ø
3
)
7”
0.
.0
(8
16
8 HOLES Ø14.0 (0.551”)
EQUI-SPACED ON A
178 (7.00”) PCD
(6
.3
1”
225.0 (8.86”)
12
.7
176.2 (6.94”)
(0
.5
0”
)
3” BSP
78.7 (3.10”)
)
© Fort Vale Engineering Ltd. 2006
Page 19
FOOT041 REV00-12.01.04
3” 45° Composite Highlift /
Butterfly Valve Assembly
Data
TM
Parts Drawing
1
2
SEAL KITS
Part number 826/00SK contains
all parts marked
26
25
3
Part number 368/00SKA contains
all parts marked
4
43
5
6
42
17
7
8
28
16
9
15
8
41
14
10
13
11
12
40
39
38
37
36
35
34
33
31
32
30
29
8
18
28
19
20
REPAIR KITS
Part number 826/00RK contains
all parts marked
21
Part number 368/00RKA contains
all parts marked
27
22
8
23
24
25
26
Item
Description
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Split ring
Handle operating lever
Handle assembly
Location pin spring
M8 socket capscrew (2)
M8 plain washer (2)
Stuffing clamp bush
PTFE O ring (4)
Spindle (butterfly valve)
M8 flat section spring washer (2)
M8 full nut (2)
Main seal (butterfly valve)
Footvalve body
Fortyt O ring
Solid poppet
Spring
Bayonet cap
5mm plain washer
Conrod assembly
368/0011
368/9837
368/0050
368/0012
5111-148
5113-005
368/0301
20363
368/0200
5113-003
5112-001
368/0002
826/9150
5005-104
324/2020
5104-971
20334/A
5113-015
821/0033C
© Fort Vale Engineering Ltd. 2006
Item
Description
Part No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Crank block
Pivot pin
Crankshaft
Stuffing clamp
M6 socket capscrew (3)
Washer (2)
M6 countersunk setscrew (2)
Handle
Viton O ring (2)
Crankshaft end bush
Bottom bush
Bottom spindle
Closure plate
Butterfly body
PTFE outlet gasket
Outlet flange
PTFE cap seal
3” BSP blank cap
M10 stud (6)
M10 flat section spring washer (6)
M10 full nut (6)
PTFE spindle seat
Stuffing clamp
Handle location pin
821/0025C
821/0034
821/0010
324/1001C
5111-017
20370
5111-030
330/5010
20361
20362
368/0035
368/0036
368/0400
368/0160
5005-345
368/5130
10329P
10303SS
368/5101
5113-002
5112-002
368/0009
368/0040
368/0010
Page 20
FOOT042 REV01-14.09.05
3” 45° Uniflow Bottom
Discharge Assembly
®
Data
3” 45° Uniflow Bottom Discharge Assembly - comprising
3” 45° Cleanflow footvalve, inlet flange drilled 8 x 14mm
holes equi-spaced on a 178mm PCD; footvalve body
incorporates integral 3” butterfly valve terminating with 3”
BSP spigot and stainless steel blank cap. Unique
“CLEAN” position of butterfly valve closure plate allows
for in-situ CIP without removal of the valve assembly from
the tank. Manufactured in 316 stainless steel with Fortyt
main seal to footvalve and PTFE main seal to butterfly
valve and cap.
Options - Available with Hastelloy sealing area to
Footvalve. Steam heating option. 3” 30° Uniflow bottom
discharge assembly available.
Specification
Range
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
12.5 Kg * See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-40°C to +200°C
(-40°F to +392°F)
Part No.
Description
806/4000
3” 45° standard assembly with 3” BSP outlet
806/4000HS As 806/4000 with Hastelloy seating area to
Footvalve
807/4000
3” 30° standard assembly with 3” BSP outlet
* NB Weight and dimensions vary according to valve
specification
Design approval by Lloyds Register of Shipping.
Approved to BS EN14433 & EN14432.
Associated Parts
I Operating Instructions available - OPIN28.
Associated Parts
To ensure that the tank remains sealed in the event of
an accident, the valve body incorporates a shear
groove, designed to fail in such a way as to leave the
internal part of the valve closed and attached to the
tank body.
Part No.
Tank pad
Stud kit
Inlet gasket – 8 hole
3” BSP Blank cap with PTFE washer
324/9000
845/2040
5005-015
10303PS1
Fitting Details
Example Shown : 806/4000
2
I
AT
3” BSP
Ø 78.6
S
N
O
6
1.
10
R
T
SE
R
Ø
SE
FF
3.
20
6
8.
Ø
14
O
135.4
Ø
4
6.
.7
8 HOLES Ø 14.0MM
EQUI-SPACED ON A
177.8 PCD
202.7
13
198.0
322.1
227.5
© Fort Vale Engineering Ltd. 2015
Page 21
FOOT056 REV04-10.03.15
3” 45° Uniflow Bottom
Discharge Assembly
®
Data
Parts drawing
1
*See Part No. 49 - please specify required
handle at time of order.
2
3
STD CLEANFLOW HANDLE
Part No. 324/8670
4
48
5
47
STD HIGHLIFT HANDLES
Part No. 330/5010
6
7
46
8
Part No. 324/8671
9
10
17
16
41
11
42
12
43
15
21
14
20
13
45
19
18
44
40
38
22
39
37
23
25
50
26
27
36
24
28
35
29
34
30
33
49
31
32
SELF ADHESIVE DECAL
PART NO. 326/0303
Text in English, German & French
SEAL KIT
Part number 806/40SK contains all parts marked
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Split ring
Handle lever
M8 cap screw
M8 plain washer
Butterfly valve handle
Handle location spring
Handle locator pin
Stuffing clamp
Stuffing clamp bush
PTFE O ring
Spindle
Viton O ring
PTFE spindle seat
Spring boss gasket
Spring assembly
Spring washer (2)
Clamp screw (2)
Seal energizer
Bush seal
Fortyt O ring
Poppet
Retaining pin
Lifting fork
Body
M12 full nut (4)
© Fort Vale Engineering Ltd. 2015
Part No.
368/0011
368/9837
5111-148
5113-005
368/0057
368/0012
368/0010
368/0047
368/0301
20363
368/0201
20361
368/0009
5005-845
845/0050
5113-008
845/0017
845/0063
845/0064
5005-104
845/0040
845/0015
845/0010
845/1107
5112-006
Item
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Page 22
Description
M12 spring washer (4)
Perfluoroelastomer O ring
PTFE O ring
Spindle bearing
Perlast O ring
Spindle
Stuffing clamp
Clamp bolt (2)
Spring washer (2)
Stuffing seal
Viton O ring
PTFE bottom bush
Bottom spindle
PTFE butterfly valve main seal
M12 hex bolt (4)
3” BSP cap with chain & washer
Outlet flange
Closure plate
M8 full nut (2)
M8 spring washer (2)
M8 countersunk bolt
Retaining washer
M6 setscrew
Handle – See illustrations above
Handle linkage assembly
Part No.
5113-010
10133PHT
5005-008
845/0062
5005-384
845/0200
845/0016
5111-022
5113-008
845/0061
5005-336
368/0035
368/0036
368/0002
5111-023
10303PS1
368/5129
368/0400
5112-001
5113-003
5111-085
20370
5111-030
TBA-see note*
324/8910
FOOT057 REV03-10.03.15
3” 45° Univalve Bottom
Discharge Assembly
®
Data
3” Univalve Bottom Discharge Assembly - comprising of
3” 45° Highlift footvalve, inlet flange drilled 8 x 14mm
holes equi-spaced on a 178mm PCD. Footvalve body
incorporates integral 3” butterfly valve terminating with 3”
BSP spigot and stainless steel blank cap. Unique
“CLEAN” position of butterfly valve closure plate allows
for in-situ CIP without removal of the valve assembly from
the tank. Manufactured in 316 stainless steel with Fortyt
main seal to footvalve and PTFE main seal to butterfly
valve and cap.
Options - Available with Hastelloy sealing area to
Footvalve. Flanged outlet version (drilled 3”BSTD/3”ASA
150/DIN80 PN40). 3” Camlock outlet version.
Specification
Range
Weight
Design Pressure (MAWP)
Test Pressure
Design Temperature
12.2 Kg * See note
4 Bar (58 PSI)
6 Bar (87 PSI)
-55°C to +200°C
(-67°F to +392°F)
Part No.
Description
804/4000A
Standard assembly with 3” BSP outlet
804/4000AHS As 804/4000A with Hastelloy seating area to
Footvalve
804/4010A
Flanged outlet – 3”BSTD/3”ASA150/DIN80
PN40
804/4020A
3” Camlock outlet supplied with Camlock cap
* NB Weight and dimensions vary according to valve
specification
To ensure that the tank remains sealed in the event of an
accident, the valve body incorporates a shear groove,
designed to fail in such a way as to leave the internal part
of the valve closed and attached to the tank body.
Design approval by Lloyds Register of Shipping.
Approved to BS EN14433 & EN14432
Associated Parts
Associated Parts
Part No.
Tank pad
Stud kit
Inlet gasket – 8 hole
3” BSP Blank cap with PTFE washer
324/9000
324/2070
5005-015
10303PS
Fitting Details
Example Shown : 804/4000A
202.7
Ø
3” BSP
Ø 77.8 (3.06”)
S
N
136.2
4
2.
0
IO
0.
AT
20
R
R 3
Ø
SE 14.
1
Ø
15
.0
16
200.0
8 HOLES Ø 14.0
EQUI-SPACED
ON A 177.8 PCD
225.1
229.4
© Fort Vale Engineering Ltd. 2014
Page 23
FOOT052 REV05-14.04.14
3” 45° Univalve Bottom
Discharge Assembly
®
Data
Parts drawing
1
41
2
3
28
4
27
5
6
7
8
17
9
16
10
11
12
40
38
15
14
13
39
37
36
35
33
34
32
31
19
10
20
21
10
18
22
23
24
30
25
12
SELF ADHESIVE DECAL
PART NO. 326/0302
Text in English, German & French
26
27
SEAL KIT
28
Part number 804/40SK contains all parts marked
29
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Description
Split ring
M8 cap screw
Handle lever
M8 plain washer
Butterfly valve handle
Handle location spring
Handle locator pin
Stuffing clamp
Stuffing clamp bush
PTFE O ring (3)
Spindle
Viton O ring (2)
PTFE spindle seat
Fortyt footvalve main O ring
Poppet
Closure spring
Spring top plate
Body assembly
M12 full nut (4)
M12 spring washer (4)
5mm plain washer
© Fort Vale Engineering Ltd. 2014
Part No.
368/0011
5111-148
368/9837
5113-005
368/0057
368/0012
368/0010
368/0047
368/0301
20363
368/0201
20361
368/0009
5005-104
324/2020
5104-971
290/6104
826/1252A
5112-006
5113-010
5113-015
Item
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Page 24
Description
Lifting finger
Crank block
Pivot pin
Spindle
Stuffing clamp
Retaining washer (2)
M6 bolt (2)
M6 cap screw (3)
Footvalve handle
PTFE crankshaft end bush
PTFE bottom bush
Bottom spindle
PTFE Butterfly valve main seal
Outlet flange
M12 hex bolt (4)
3” BSP cap with chain & washer
Closure plate
M8 full nut (2)
M8 spring washer (2)
M8 countersunk bolt
Part No.
821/0033
821/0025
821/0034
821/0010
324/1001
20370
5111-030
5111-017
330/5010
20362
368/0035
368/0036
368/0002
368/5129
5111-023
10303PS1
368/0400
5112-001
5113-003
5111-085
FOOT053 REV04-14.04.14
Replaceable Seat
3” Cleanflow Footvalve
®
Data
A NEW SOLUTION TO AN OLD PROBLEM !
Fort Vale has developed a revolutionary version of its
reliable and widely respected Cleanflow footvalve.
We recognise the rigours of the transportable liquids
industry and the importance of safety and reliability as
well as cleanliness. Perhaps the most important area of
any footvalve is the seating flange and this has been
the focus of our developments. The cost
consequences of footvalve seat corrosion or damage
can be dramatically reduced by investing in the new
“Replaceable Seat Valve”. Should corrosion or
damage occur, or if a change in cargo demands it, just
replace the seating flange assembly. It’s that simple!
Features
Parts Drawing
Part no. 845/16RXX
Replaceable Seat 3” 45° Cleanflow Footvalve
(Part no. varies depending upon seating flange material)
Approved to BS EN14433.
"
"
"
Existing standard valves are upgradeable - simply fit
valve conversion kit (detailed below)
Same conversion kit suitable for all Cleanflow models
(i.e. 30°, 45°, 90°, 180°)
Seating flange may be manufactured in a range of
specialist materials for use with corrosive cargoes
e.g. Hastelloy, titanium
"
"
Compatible with existing tank pad and gasket
All internal components, except those listed below,
are common to the standard Cleanflow footvalve for
complete spares interchangeability
"
"
"
FLANGE
Damaged replaceable seating flange may be more
easily re-machined than a complete footvalve body
Facilitates decontamination of heavily soiled valves
Both the cost of replacing the damaged part and the
simplicity and speed of valve maintenance greatly
reduces tank “down-time” and the associated costs
and inconvenience
128.7
N.B. Above dimension is for a standard 45° valve
and will vary according to valve specification
All of the above, with the same performance, reliability
and quality of the existing Cleanflow footvalve design.
Fitting details
Conversion Kit part number 845/16CKX comprises the following components :
Item
1
2
3
4
5
1
2
Description
Part No.
Extended poppet (316 stainless steel)
Fortyt O ring
Seating flange *See note
PTFE gasket
Stud kit
845/0042
5005-104
845/0090X
5005-829
845/2055
3
* NB Seating flange part number varies according to the
material of manufacture
4
5
Please contact our Sales team for more detailed
information
IMPORTANT NOTE : When fitted with the replaceable seat, the Footvalve will protrude an extra 4.8mm and
the outlet centre line will be 4.8mm lower than that of a standard Footvalve.
© Fort Vale Engineering Ltd. 2013
Page 25
FOOT001 REV03-07.10.13
Replaceable Seat
3” Highlift Footvalve
®
Data
A NEW SOLUTION TO AN OLD PROBLEM !
Fort Vale has developed a revolutionary version of its
reliable and widely respected Highlift footvalve. We
recognise the rigours of the transportable liquids
industry and the importance of safety and reliability as
well as cleanliness. Perhaps the most important area
of any footvalve is the seating flange and this has been
the focus of our developments. The cost
consequences of footvalve seat corrosion or damage
can be dramatically reduced by investing in the new
“Replaceable Seat Valve”. Should corrosion or
damage occur, or if a change in cargo demands it, just
replace the seating flange assembly and re-use the
existing poppet and body assembly. Its that simple !
Features
Parts Drawing
Example shown : Replaceable Seat 3” Highlift Footvalve
Part no. 826/0800X
(Part no. varies depending upon seating flange material)
!
!
!
!
!
!
!
125.4
N.B. Above dimension is for a standard 45° valve
and will vary according to valve specification
Same seating flange and cage may be fitted to any
outlet configuration of replaceable-type Highlift
footvalve body (i.e. 30°, 45°, 90°)
Seating flange may be manufactured in a range of
specialist materials for use with corrosive cargoes
e.g. Hastelloy, titanium
Compatible with existing tank pad, stud kit and
gasket
All internal components are common to the standard
Highlift footvalve for complete spares
interchangeability
Damaged replaceable seating flange may be more
easily re-machined than a complete footvalve body
Facilitates decontamination of heavily soiled valves
Both the cost of replacing the damaged part and the
simplicity and speed of valve maintenance greatly
reduces tank “down-time” and the associated costs
and inconvenience
All of the above, with the same performance, reliability
and quality of the existing Highlift footvalve design.
Fitting details
Item
4
1
2
3
4
1.
3
NOTE : INTERNAL PARTS NOT SHOWN
© Fort Vale Engineering Ltd. 2013
1
2.
2
3.
4.
Description
Seating flange
PTFE gasket
Body assembly
Retaining screw (3)
Part No.
826/0815X
5005-828
Variable
5111-018
Seating flange part number varies according to the
material of manufacture, eg 826/0815S indicates
316 stainless steel; 826/0815H indicates Hastelloy
The gasket between the seating flange and body
assembly is energized as the valve is bolted to the
tank flange
Body assembly is manufactured in 316 stainless
steel
3-off retaining screws secure the replaceable seating
flange to the body assembly to simplify fitting to the
tank weld-in flange
PLEASE CONTACT OUR SALES TEAM FOR MORE
DETAILED INFORMATION
FOOT002 REV01-17.06.13
Page 26
Footvalve & Relief Valve
Seat Repair Kit
Data
TM
Extend the life of your valves
The Fort Vale Footvalve & Relief Valve Seat Repair Kit is
a quick and efficient way of re-surfacing the sealing faces
of the 3” Cleanflow and Highlift footvalves and the
2½”BSP Super Maxi relief valve.
Valve sealing face damage caused by corrosion or ingress of foreign bodies
has long been a concern for tank operators and repair depots. Leaking
valves cause expensive tank down-time and lead to high re-machining
costs - until now.
Part Number : 400/2600
TM
TM
TM
TM
TM
Set of rotary seal face forming tools to
refurbish the sealing face of the 3” Cleanflow
and Highlift footvalves and the 2½”BSP
Super Maxi relief valve
High performance abrasive grinding and
polishing discs give an even finish quickly and
efficiently
Engineered to fit power tools with ½” chuck
Reduction in machining and maintenance
costs
Comprehensive instruction leaflet included
..... another Fort Vale solution
© Fort Vale Engineering Ltd. 2006
Page 27
FOOT011 REV00-14.09.00
®
Data
Footvalve & Relief Valve
Seat Repair Kit
Spares
Footvalve & Relief Valve Seat Repair Kit, part number 400/2600 consists of the
following components :
Part No.
400/260L
400/2610
400/2620
400/2630
400/2640
400/2650
400/2439
400/2441
400/2443
400/2444
400/2445
400/2447
400/2448
400/2449
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Instruction leaflet (English)
Box of 100 x 60 grit grinding discs
Box of 100 x 80 grit grinding discs
Box of 100 x 180 grit polishing discs
Box of 100 x 500 grit polishing discs
Aluminium ‘ever-ready’ carrying case
100mm stainless steel tommy bar
Brass bottom spigot
3” Highlift footvalve brass seal face forming tool
90mm stainless steel tommy bar
Stainless steel spindle body weld assembly
3” Cleanflow footvalve brass seal face forming tool
2.5” Super Maxi brass seal face forming tool
2.5” BSP brass socket
Replacement parts and additional grinding discs are available from Fort Vale group
companies or your local Fort Vale Authorised Distributor.
Helpful hints
TM
TM
TM
TM
TM
TM
TM
Keep tool spindle at 90 degrees to the work piece during operation.
If discs are ripping, reduce speed and pressure.
Replace damaged or worn discs immediately.
If disc and tool jump out of seat, use 180 or 500 grit discs as backing material
between the tool and the working abrasive disc.
Operators should find their own comfortable pressures and working speeds,
ensuring an even finish is obtained before moving to next finest grit.
Use abrasive discs supplied only by Fort Vale. These have been selected
specifically for their high performance on valve seat repairs. The use of other
abrasive materials may result in damage to the valve or tools.
If the seat has been re-charged with a weld fillet, remove excess weld with a
miniature die grinder prior to using the seat repair tool.
Fort Vale UK
Head Office & Manufacturing Plant
Tel. +44 (0) 1282 687120
Fax. +44 (0) 1282 687110
Email. sales@fortvale.com
Fort Vale Singapore
Tel. +65 6515 9950
Fax. +65 6515 3034
Email. sgsales@fortvale.com
Fort Vale USA
Tel. +1 281 471 8100
Fax. +1 281 471 8116
Email. ussales@fortvale.com
Fort Vale Netherlands
Tel. +31 (0)180 483333
Fax. +31 (0)180 410797
Email. bvsales@fortvale.com
Fort Vale Russian Federation
Tel. +7 916 682 0947
Fax. +7 495 953 2925
Email. rfsales@fortvale.com
Fort Vale China
Tel. +86 21 6442 1367
Fax. +86 21 6442 1376
Email. cnsales@fortvale.com
Footvalve & Relief Valve Seat Repair Kit
© Fort Vale Engineering Ltd. 2012
Page 28
FOOT013 REV03-21.05.12
Page 29
THIS PAGE IS INTENTIONALLY BLANK
®
Fort Vale UK
Head Office & Manufacturing Plant
Tel : +44 (0)1282 687120
Fax : +44 (0)1282 687110
Email : sales@fortvale.com
Fort Vale USA
Tel : +1 281 471 8100
Fax : +1 281 471 8116
Email : ussales@fortvale.com
Fort Vale Netherlands
Tel : +31 (0)180 483333
Fax : +31 (0)180 410797
Email : bvsales@fortvale.com
All goods supplied will be subject to Fort Vale Engineering Ltd Terms and Conditions of Sale (Ref. FV4) which
are available upon request, or may be viewed at www.fortvale.com.
Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited.
This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the
prior written permission of Fort Vale Engineering Limited.
Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale
Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or
consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the
buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or
however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited’s
recommendation.
The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or
functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The
mention of, or reference to specific companies, national standards, or trade names, including those that might appear on
the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of
any specific standard, brand or supplier.
The data and information contained herein is being provided for information only and without responsibility, and Fort Vale
Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy,
completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or
liability with regard to the reliance on, or use of this data and information.
© Fort Vale Engineering Ltd. 2016
REV08_23.02.16
Fort Vale Russian Federation
Tel : +7 916 682 0947
Email : rw@fortvale.ru
Fort Vale P.R. China
Tel : +86 21 6442 1367
Fax : +86 21 6442 1376
Email : cnsales@fortvale.com
Fort Vale Singapore
Tel : +65 6515 9950
Fax : +65 6515 3034
Email : sgsales@fortvale.com
www.fortvale.com