ARTICLE IN PRESS Available online at www.sciencedirect.com Acta Materialia xxx (2009) xxx–xxx www.elsevier.com/locate/actamat Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale Ju-Young Kim, Julia R. Greer * Materials Science, California Institute of Technology, Pasadena, CA 91125, USA Received 12 May 2009; received in revised form 16 July 2009; accepted 17 July 2009 Abstract In situ mechanical tests were carried out to measure the tensile behavior of single-crystalline face-centered cubic (fcc) gold (Au) and body-centered cubic (bcc) molybdenum (Mo) nano-pillars with diameters between 250 and 1 lm, and to compare this with the compression results of these materials at the equivalent sizes. In Au, we observed similar tensile and compressive flow stresses at 10% strain although strain-hardening in tension is somewhat more pronounced than it is in compression. In Mo, the amount of strain-hardening in tension is significantly lower than that in compression, leading to a distinct tension–compression asymmetry in the flow stress at 5% strain. The dissimilarities between tensile and compressive behavior in both crystals are discussed in terms of sample geometry constraints and dislocation behavior in bcc crystals. Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. Keywords: Tension test; Compression test; Plastic deformation; Tension–compression asymmetry 1. Introduction Advances in load–displacement sensors and actuators, as well as in micro-fabrication techniques, have enabled the exploration of the mechanical properties of materials at the sub-micron scale [1–7]. These efforts are driven by the need for precise fabrication and reliable operation of nano-scale devices, as well as by fundamental scientific curiosity. Size effects in plasticity of single crystals have been reported for nanoindentation and bending experiments, where they are attributed to the presence of severe strain gradients [8–16], as well as in micro-pillar compression tests where the strain gradients are minimal [16–32]. Several years ago, Uchic et al. introduced a new approach to evaluate the mechanical behavior of micronscale single crystals by uniaxially compressing micro-cylinders, fabricated by a focused ion beam (FIB), with a flat punch tip in the nanoindenter [17,36]. This technique was * Corresponding author. E-mail address: jrgreer@caltech.edu (J.R. Greer). subsequently extended by Greer et al. to perform uniaxial compression tests on Au nano-pillars with diameters below 1 lm [18]. Since then, many studies have convincingly demonstrated that both the yield strength and the flow stress increase with decreasing sample size at the micron and sub-micron scales [17–21,23,24,26–30,32,34,35]. Contrary to these results based on testing FIB-fabricated samples, no size effects were found in Mo alloy micro-columns prepared by chemically etching away the matrix of a directionally solidified NiAl–Mo eutectic, which attained theoretical strength regardless of the sample size [22,25]. Several theories have been proposed to explain the widely observed size effect in the compression of singlecrystalline face-centered cubic (fcc) nano-pillars. One such theory is ‘‘hardening by dislocation starvation”, the main premise of which is that pre-existing or newly generated mobile dislocations escape the sample at the free surface more quickly than they multiply [5,18,21]. This hypothesis appears to be in agreement with the in situ transmission electron microscopy (TEM) observations [27] and computational atomistic simulations [23,24,32]. Experimental 1359-6454/$36.00 Ó 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.actamat.2009.07.027 Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS 2 J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx and computational studies of single-crystal Mo nano-pillar compressions, however, showed that their deformation mechanism is fundamentally different from that in fcc nano-pillars. In body-centered cubic (bcc) metals, the screw components of a dislocation loop are not restricted to any single glide plane and can cross-slip on any other favorable crystallographic plane in the course of its glide while the motion of their edge counterparts is limited to a specific plane. The reason for this discrepancy between these two types of dislocations is that the mobility of screw dislocations in bcc metals is significantly lower than that of the edge ones, estimated at 1:40 [66]. Furthermore, it was recently reported that, based on dislocation dynamics simulations, even a single dislocation loop in a Mo nano-pillar can replicate itself and leave behind debris in response to the compressive applied stress [31]. Therefore, the dislocations in Mo nano-pillars are likely to have a higher residence time inside the pillar compared with fcc Au nanopillars, thereby significantly increasing the probability of individual dislocation interactions, their multiplication, and the formation of junctions, which subsequently serve as new dislocation sources. This results in a different situation to that found in fcc nano-pillars, where the mobile dislocations are thought to escape at the free surface in response to the applied compressive stress, leading to hardening by dislocation starvation [28–31]. To gain further insight into the origins of size effects and their influence on the deformation mechanisms operating in nano-scale crystals, we performed uniaxial tension tests on Au and Mo single crystals with the dimensions equivalent to some of the previously reported nano-pillar compression results [18,28,29]. To date, there have not been extensive reports on the tensile behavior of materials at the micron and sub-micron scales because this type of deformation has not yet been widely utilized due to the absence of commercial in situ mechanical testing equip- ment, as well as to the challenges associated with sample preparation [37–45]. Recently, Kiener et al. reported a new method to measure tensile behavior of single crystals at the micro- and nano-scales [46], in which tension samples were fabricated by using FIB, and mechanical testing was performed inside a scanning electron microscope and a transmission electron microscope [47]. In this work we present the results of in situ uniaxial tensile testing of nano-scale samples fabricated similarly to the nano-pillars for the compression testing, i.e. by using FIB to directly shape the samples from the bulk single crystals. The tension tests were conducted in a custom-built in situ mechanical tester, SEMentor, comprising a scanning electron microscope (FEI Quanta 200, FEI Company, Hillsboro, OR, USA) and the dynamic contact module (DCM) of the nanoindenter (Agilent Corp., Oak Ridge, TN, USA) inserted into a free port in the scanning electron microscope and equipped with a custom-fabricated conductive diamond tension/compression grips, as shown in Fig. 1. The nanoindenter motion is restricted to be along the axes, so gripping of the tensile samples is accomplished by adjusting the 3D movement of the sample stage while tracking the motion in the microscope. In addition, it is possible to measure precise length change in gauge section during testing by in situ scanning electron microscopy (SEM) images. The procedures of sample preparation and testing are described in detail in the next section. We find that the tensile stress–strain behavior of h1 0 0ioriented single-crystalline Au and Mo samples with sample sizes between 250 nm and 1 lm are significantly different from one another, further supporting the argument that different plasticity mechanisms operate in these crystals at the nano-scale. We investigate the influence of the constraints posed by the sample geometries on strain-hardening and dislocation-based factors responsible for the tension–compression asymmetry in bcc crystal structure. Fig. 1. Pictures of the SEMentor (SEM + Nanoindenter) and the inside of chamber. Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx 2. Experiments Tension samples with rectangular cross-sections were milled out of the well-annealed and electropolished (1 0 0) Au and Mo crystals by using the FIB. For comparison purposes, the bulk samples used to produce the nano-scale tension samples for this study are the same physical pieces as used in Refs. [28,29]. A series of sample fabrication steps and mechanical test procedures are illustrated in Fig. 2. In the course of fabrication, we first use top-down ion beam patterning to define a thin lamella with a thickness between 250 and 1 lm, width between 2.5 and 3 lm, and height greater than 5 lm. To minimize the taper generally associated with this procedure, we etch each side of the lamella at a tilt angle of ±0.6° rather than at the commonly used orthogonal beam direction. By using this approach, we are able to produce vertical lamellae with only a slight amount of tapering, all localized at the top, as shown in Fig. 2a. In the subsequent fabrication steps, we create the ‘‘shoulders” from the top section of the lamella by which the sample is gripped, so that the gauge section beginning at 1.5 lm below the top is nearly orthogonal to the bottom of the bulk samples. We refine the final shape by tilting the ion beam angle and milling the sample almost parallel to the bulk sample surface and nearly normal to the lamel- 3 lae (4° angle between surface and ion beam). Fig. 2b shows an image of a typical dog-bone-shaped tension sample fabricated by using the described procedure. To minimize the possible generation of a surface oxide layer, mechanical tests were performed immediately after sample fabrication in the SEMentor under vacuum. To perform the mechanical tests, we also fabricated the compression/tension grips from a conductive diamond nanoindenter tip by the use of ion-assisted etching during FIB. The grips are composed of: (1) a through-hole for gripping the tensile sample shoulders, (2) a V-shaped notch in the bottom platen to ensure stable gripping of samples of various sizes, and (3) a flat bottom for compression tests. The inner side walls have a slope of 20° to establish a stable contact with the sample, whose shoulders are also inclined by 20° from the vertical axes. Fig. 3 shows SEM images of the tension/compression grips. During the mechanical tests, the grips are first lowered into a crater in the bulk sample positioned behind the actual sample, which is then gradually brought into the through-hole by the lateral motion of the microscope stage. All tension tests were conducted at a constant nominal displacement rate of 2 nm s1. By assuming volume conservation during plastic deformation, true stress r was evaluated as r = PL/A0L0 where P is the measured force, L is the instantaneous gauge length, A0 is the initial cross-sectional area, and L0 is the initial length. True strain e was calculated as e = ln(L/ L0). The gauge length L was evaluated instantaneously by the ‘‘length change” data collection channel together with the measurements from SEM images collected during the test. 3. Results Fig. 4 shows several compressive stress–strain curves of h1 0 0i-oriented Au and Mo nano-pillars, with the former obtained in the course of the present work and the latter taken from Ref. [29]. Tensile curves for the same materials are shown in Fig. 5. The ‘‘effective diameter” of the rectanqffiffiffiffiffiffiffiffiffiffiffiffi gular cross-sectional tension samples is d eff ¼ p4 d 1 d 2 , Fig. 2. Procedures making dog-bone-shaped tension sample: (a) side view of thin lamella and (b) tension sample. Final FIB millings were conducted using ion current of 50 pA at 30 kV ion acceleration voltage. where d1 and d2 are the width and thickness of the rectangular cross-section measured by front and side SEM images. The tensile curves for Au show discrete strain bursts during plastic flow and size effects similar to those in compression. Some of the key characteristics of the tensile behavior of Au compared with compressive are: (1) the average extent of individual strain bursts is shorter, (2) strain bursts occur more slowly, and (3) the amount of strain-hardening with increasing strain is relatively large. Since all tests were performed at the same data acquisition rate of 25 Hz, the relative speed of a strain burst can be determined by the number of data points captured in it. The tensile stress–strain curves of Mo are shown in Fig. 5b and appear to have a similar plasticity signature to the Mo compressive curves. Notable in the Mo tensile Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS 4 J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx Fig. 3. FIB machined conductive diamond grip for in situ tension and compression tests. Fig. 4. Typical stress–strain curves in compression of (a) Au and (b) Mo with some intentional unloading and reloading segments [27]. Note that the strain scales (x-axis) in (a) and (b) are different. curves is that the amount of strain-hardening is significantly lower than that in compression. Fig. 6 shows SEM images of the remaining bottom parts of some typical post-tension samples. Numerous slip lines along multiple crystallographic orientations are clearly seen on the surface of the Au samples, with severe plastic Fig. 5. Typical stress–strain curves in tension of (a) Au and (b) Mo. Note that the strain scales (x-axis) in (a) and (b) are different. deformation localized close to the middle of the gauge length via necking, as shown in Fig. 6a. Fig. 6b shows that the necking is initiated at the location of a large slip event, after which the subsequent plastic deformation is localized at the neck until rupture. We observe the top parts of the tensile samples to be somewhat bent and/or rotated, likely due to the gripping constraints. The post-tension fracture Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx 5 Fig. 6. SEM images showing (a) multiple slip lines in Au, (b) bending after severe deformation in Au, (c) Au sample drawn down to a point before rupture, (d) Mo fracture surface after quick necking and rupture. surface of Au, shown in Fig. 6c, indicates that the sample was drawn down to nearly a point before rupture, a behavior typical for the highly ductile metals. The fracture surface of a Mo tensile sample (Fig. 6d) clearly shows the presence of fewer, wider-distributed slip lines after the deformation compared with Au post-tension samples. Also, unlike Au, the necking and subsequent rupture in Mo occur rapidly, on the order of several seconds. Fig. 7 shows the plot of the flow stresses attained for both types of deformation at 10% strain normalized by the ideal axial strength of Au [48] and the sample size on a log–log scale. We observe a strong size effect for both compression and tension, with no distinguishable difference in the attained flow stresses between the two types of deformation. To elucidate the possible effects of different geometries between tension and compression samples, we also show the flow stresses of tensile sample geometries that were pre-compressed to 4% before conducting tension experiments. These three points appear to be contained within the same general distribution of flow stresses as a function of size. On the contrary, there is a significant difference in the flow stresses between these two types of deformation in Mo, as shown in Fig. 8b. While the measured yield strengths in tension and compression agree with each other well (Fig. 8a), the flow stresses measured at 5% strain in tension are clearly lower than those in compression. In Fig. 8a and b, the yield strengths and flow stresses were normalized by the ideal axial strength of Mo [48]. We chose to report 5% strain for Mo (rather than 10% as is the case for Au) because the fracture strains of Mo in tension and compression are generally lower than 10%. Average flow stresses in tension attain about 60% of those in compression for the entire range of strain. 4. Discussion Fig. 7. Flow stresses in compression and tension for Au at 10% strain normalized by the ideal strength of Au. We report the following key observations of the tensile deformation of the Au nano-crystals: (1) flow stresses attained at 10% strain in tension are similar to those in compression, showing no tension–compression asymmetry, and (2) shorter, slower discrete strain bursts and more pro- Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS 6 J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx Fig. 8. (a) Yield strengths and (b) flow stresses at 5% strain in compression and tension for Mo both normalized by the ideal strength of Mo. nounced strain-hardening occur in tension compared with compression. These features are discussed in more details in Section 4.1 in the context of constraints posed by the sample geometry. On the contrary, while the measured yield strengths of Mo in tension agreed well with those in compression, the amount of strain-hardening in tension is significantly lower than that in compression, resulting in attaining only 60% of the compressive flow stresses at 5% strain. Factors responsible for the tension–compression asymmetry caused by the crystal structure of bcc metals and the non-planar dislocation core structure are discussed in Section 4.2. 4.1. Au: more pronounced strain-hardening in tension compared with compression During uniaxial deformation, an individual slip event induces a shear offset of the top part of the sample with respect to the loading axis. Since our experiments are performed on crystals oriented for the activation of multiple slip systems, h0 0 1i, the deformation is characterized by the creation of multiple slip steps ubiquitously populated along the pillar surface. If the deformation results in the creation of only fine and symmetrical slips steps, these offsets cancel each other out, retaining the integrity of the cylindrical specimen shape. Despite the nominal multi-slip orientation, it is not uncommon for a large slip event to occur preferentially on a single set of planes due to the stochastic nature of the dislocation avalanches [49– 52]. When the top of the sample is constrained by the nanoindenter grips, this results in destruction of the symmetry and in the creation of the bending and rotation moments in addition to the uniaxial force. It has been suggested that during nano-pillar compressions, additional strengthening may arise from the lateral constraint of the loading shaft, as well as by the friction between the pillar top and the nanoindenter flat tip [33,53–55]. Complementary to these experimental findings, Deshpande et al. showed in their dislocation dynamics simulations that the generation of a bending force due to the constraints posed on the sample, preventing it from rotation, results in the formation of geometrically necessary dislocations (GNDs), and thereby causing additional hardening [32]. Therefore, the constraints caused by the grips in uniaxial tests at nano-scale are a likely cause of additional hardening effects. The difference in the constraints posed by the nanoindenter tip in tension vs. compression could, therefore, be a source of the dissimilarities in the post-yield strain-hardening behavior of Au between these two deformation paths. In this work, the tension and compression tests on Au were conducted by using the same testing method at a nominal constant displacement rate of 2 nm s1. As shown in Fig. 3a, the strain bursts associated with slip events in compression occur very rapidly, preventing the instrument from responding at the same speed because of the limited feedback rate between measured force and the nominal constant displacement rate algorithm. This may cause an instantaneous break of full contact between the tip and the pillar top, causing the feedback loop algorithm to send a signal to lower the force in the strain burst range. During this break, the top part of the pillar may be offset from the bottom part due to the instantly reduced friction between the tip and the top of the pillar. In tension, however, the strain bursts occur much more slowly than in compression, as shown in Fig. 5a, since during these tests the full contact between the grips and the pillar shoulders is maintained, and the sample is restricted from forming an offset and from rotation. Despite maintaining a full contact with the sample in tension, the constraining effects of the grips during tension may cause an even higher degree of strengthening compared with compression. During the tensile tests, the grips are in contact with the bottom of the pillar shoulders. The contact area between the grips and the sample, therefore, is larger than it is in compression, where only the flat top area of the nano-pillar is in contact with the tip. Thus, the constraints associated with tensile testing Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx could be much stronger than they are in compression since both shoulder ends at some distance from the center of the loading axis are constrained during tension tests. To evaluate the effects of the tension sample geometry on the mechanical behavior, we compressed the tension samples with effective diameters of 1 lm and compared the results with those for compression of cylindrical pillars of 900 nm diameter. These stress–strain curves, shown in Fig. 9, are similar to one another up to 8% strain, but upon further compression the tensile samples exhibit more pronounced strain-hardening than the compressive ones. This is consistent with the more pronounced strain-hardening in tension and indicates that sample geometry is likely to be the main cause for a more pronounced strain-hardening in tension. The constraint may also depend on the lateral stiffness of the loading shaft and on the friction between the grips and the sample [33,53–55]. Since both tension and compression data in this study were obtained by the same type of mechanical tester, the differences in the constraint caused by the variation in lateral stiffness of the loading shaft are not likely to play a significant role in observing higher/lower flow stresses. The difference in the sample cross-sections (circular vs. rectangular) may also contribute to the differences in yield and plastic flow, as described in detail in Ref. [56]. However, the flow stresses of the circular and rectangular cross-section Au samples in tension are consistent with one another [56], and the dissimilarity between the tensile and compressive stress curves in Au may be due, in part, to a different sample geometry aspect. The gauge section of the tensile samples does not have an immediate contact with the grips since the sample is being held by its shoulders, while during compression, the pillar top is directly in contact with the tip. The cross-sectional area at the top of the shoulders is much larger than that in the gauge section, resulting in a sharp shear stress gradi- Fig. 9. Stress–strain curves in compression of tension samples with top grip part and pillars. 7 ent at their interface. As the dislocations glide in their slip planes in the course of deformation, they are likely to pile up against this interface, increasing the stress necessary to apply in order to move other mobile dislocations through the piled-up array and thus causing additional strain-hardening. On the other hand, in the pillar compressions the contact between the pillar top and the flat punch indenter tip does not restrict dislocation motion, as evidenced by the presence of multiple slip lines generously distributed along the pillar height as well as in the compressed pillar tops [28,29]. Kiener et al. inferred the presence of these dislocation pile-ups near the gauge section-grip interface in their post-tension Cu samples by measuring the local crystal misorientations via electron backscatter diffraction (EBSD) [46]. These authors also reported that the additional hardening effect due to the tensile sample geometry vanishes when the aspect ratio (gauge length to width) is greater than 2. All samples in this study have aspect ratios between 3 and 10, suggesting that hardening via dislocation pile-ups near the interface is unlikely to be the main source of strain-hardening of Au in tension. 4.2. Tension–compression asymmetry of Mo Unlike in Au, there is a significant amount of tension– compression asymmetry in Mo, as shown in Fig. 8b. This is typical of bulk bcc crystals, which exhibit tension–compression asymmetry in flow stresses because the {1 1 1} planes perpendicular to the primary slip directions h1 1 1i are not mirror planes in the crystal structure [57,58]. If the operating slip planes in a bcc crystal were confined only to {1 1 0}, which are mirror planes, the flow stresses in tension and compression would be equivalent. However, SEM images of the post-deformation Mo samples in Fig. 6d and Ref. [29] indicate that crystallographic slip does not, in fact, occur along a single family of primary slip planes, but rather along multiple ones, for example {1 1 0}, {1 1 2}, {1 2 3}, and so on. Activating slip on multiple families of slip planes even in the high-symmetry, h0 0 1i, orientation used in the tests is consistent with the reported non-Schmid behavior of bcc crystals [57], as the respective Schmid factors for the {1 1 0}, {1 1 2}, and {1 2 3} planes are 0.41, 0.47, and 0.46 when the loading axis is oriented along [1 0 0] and the slip direction is h1 1 1i. We believe that one of the key factors in the observed tension–compression asymmetry in Mo could be the a/6 h1 1 1i transitions in the twinning and anti-twinning sense on {1 1 2} slip planes [57–64]. This phenomenon can be induced in bcc crystals by applying shear stresses in opposite directions: the local crystal environment created by twinning is more stable than that produced by the antitwinning deformation, leading to the application of higher (lower) stresses during plastic deformation. The Peierls stresses acting along the twinning and anti-twinning directions in Mo, as calculated by atomistic simulations, are reported to be 0.017l and 0.053l, respectively, where l is the shear modulus [65]. The Peierls stresses are calculated Please cite this article in press as: Kim J-Y, Greer JR. Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Mater (2009), doi:10.1016/j.actamat.2009.07.027 ARTICLE IN PRESS 8 J.-Y. Kim, J.R. Greer / Acta Materialia xxx (2009) xxx–xxx for 0 K to take into account the intrinsic effect of crystal structure without thermal contribution. The difference in the Peierls stresses along the twinning and anti-twinning directions in Mo can be negligible above the critical temperature; however, the critical temperature of Mo is 472 K [64], well above the RT. Another critical factor in the deformation path-dependent strength in Mo could be the critical resolved shear stress (CRSS) associated with tension vs. compression, caused by the non-planar a/2 h1 1 1i screw dislocation cores when components other than the glide shear stress are present [60–64]. The shear stress component (s) perpendicular to the slip direction is always positive for tension, which facilitates dislocation glide on ( 101) planes by lowering the corresponding Peierls barrier. Analogously, s is always negative for compression, inhibiting slip on this plane and thus requiring the application of higher stresses. 6. Conclusions We have performed uniaxial tension and compression tests on single-crystalline Au and Mo h0 0 1i-oriented nano-pillars with effective diameters between 250 and 1 lm. By analyzing their plastic flow in tension and compression, we report the following findings: 1. Flow stresses attained in Au at 10% strain are equivalent for tension and compression despite the somewhat more pronounced amount of strain-hardening in tension compared with compression. 2. The strain-hardening in Au tension is likely due to the constraints imposed by the nanoindenter grips: the loading axis is likely to be more constrained by the nanoindenter tip in tension than it is in compression, and this constraint can introduce geometrically necessary dislocations into the structure, which, in turn, enhance strain-hardening. 3. 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