Membrane Separation Technologies As part of a clean energy research focus, RTI International is developing advanced gas separation membranes and membrane-based processes for removing contaminants from industrial process gas streams, including gasification synthesis gas and postcombustion flue gas. RTI has a dedicated team of researchers and state-of-the-art laboratory facilities to carry out the synthesis, characterization, and evaluation of membrane materials and processes. RTI has also developed membrane process simulation software for modeling multicomponent gas separation processes. Membrane Separation Technologies Polymer Membranes For many industrially important applications, membranebased gas separation is a viable, cost-effective, alternative (or complement) to traditional unit operations such as distillation, absorption, pressure swing adsorption, compression-condensation, and cryogenics. Membrane processes have inherent advantages over conventional separation operations, including: RTI membrane research activities are focused in two areas: development of size-selective and “reverse-selective” polymeric membrane materials. Unlike size-selective membranes, reverse-selective polymer membranes are more permeable to larger, more condensable or more polar gases (e.g., carbon dioxide, hydrogen sulfide, condensable hydrocarbons, etc.) than to smaller, less condensable gases (e.g., hydrogen). • Separation and concentration of contaminants into a single process stream • Continuous processing—does not require thermal or pressure cycling • Modular design suitable for scale-up • Compact design for easy retrofit and integration into existing and new processes • Minimal maintenance and operator attention. RTI, in collaboration with industrial, academic, and government partners, develops cost-effective membranes and membrane processes for industrial gas separation applications, particularly for syngas cleaning and conditioning and carbon dioxide capture from postcombustion flue gas. RTI has developed novel reverse-selective polymeric membranes for cleaning and conditioning syngas streams to meet contaminant control targets for power generation and chemical processes. In these applications, the reverseselective membranes selectively separate carbon dioxide, hydrogen sulfide, and carbonyl sulfide as a low-pressure waste stream, leaving the hydrogen- and carbon monoxideenriched product stream at high pressure. The chemistry of these membranes is tailored to give them high permeability and selectivity for polar and acidic gas species. Process modeling has shown that reverse-selective membrane processes can provide significant cost advantages over industry-standard amine-based acid gas removal systems. www.rti.org Membrane Separation Technologies (continued) RTI and collaborators have developed unique reverse-selective membranes that achieve step-out separation performance through targeted harnessing of plasticization by acidic or polar species. (Science, Vol. 311, pp. 639-642, February 2006) RTI has also developed hydrogen-selective polymer membranes with high thermal stability (decomposition temperature >500 °C ). These membranes produce purified hydrogen from syngas and reformate gas and are useful for direct application to high-temperature gasifier or water-gasshift reactor process streams. They also produce a highpressure, concentrated carbon dioxide stream that is suitable for sequestration or reuse. In another U.S. Department of Energy-funded project, RTI and a team of industrial partners have developed and integrated a polymer membrane-based process for capturing carbon dioxide from post-combustion flue gas. This project is focused on three areas: new high-performance membrane materials, improved hollow-fiber membrane module design, and cost- and energy-efficient integration into existing coalfired power plants. RTI has explored a carbon dioxide capture concept that combines a gas-selective membrane with a reactive solvent technology. This hybrid process exploits the advantages of the individual technologies while mitigating their drawbacks. Membrane Preparation, Development, and Characterization RTI has in-house expertise and fully equipped facilities for membrane synthesis, characterization, and testing. Membrane permeation testing facilities at RTI are well-equipped for determining gas permeances and selectivities of planar and tubular, polymeric and inorganic membrane materials and membrane modules over a wide range of pressure and temperature operating conditions and gas environments in bench- and pilot-scale systems. RTI’s membrane testing facilities also allow the determination of the long-term effect of realistic gas environments on membrane performance. The range of test conditions include • Multicomponent gas mixtures at high pressures (up to 1,500 psia) and high temperatures (up to 350 °C) • Toxic and corrosive gases (CO, H2S, CO2, SO2, etc.) • Humidified gas mixtures. Pilot-Plant Operation RTI has experience with the design and operation of pilotscale membrane process units. RTI’s membrane pilot skids can be integrated into existing operations to demonstrate longterm performance with actual process gases. Doing Business with RTI We work closely with commercial, government, and academic partners to maintain a portfolio of innovative energy technologies with a high potential for commercial success. Strategic alliances with industry partners ensure that economic and technical feasibility are part of our thinking from initial concept through to the development stages. Our focus is on joint development activities, but we also provide commercial clients with specialized research and development, testing, and analytical services. More Information Markus Lesemann Energy Technology Division 919.541.6246 mlesemann@rti.org RTI International 3040 E. Cornwallis Road, PO Box 12194 Research Triangle Park, NC 27709-2194 USA www.rti.org/energy RTI 6486 R4 0214 RTI International is one of the world’s leading research institutes, dedicated to improving the human condition by turning knowledge into practice. Our staff of more than 3,700 provides research and technical services to governments and businesses in more than 75 countries in the areas of health and pharmaceuticals, education and training, surveys and statistics, advanced technology, international development, economic and social policy, energy and the environment, and laboratory testing and chemical analysis. For more information, visit www.rti.org. RTI International is a trade name of Research Triangle Institute.